Spearhead TWIGA. TWIGA Reach Mower 555/600/655T/700T 555FR/600FR. Edition 2.5 June 2014 Part No

Transcription

1 TWIGA Reach Mower 555/600/655T/700T 555FR/600FR Edition 2.5 June 2014 Part No

2 Contents Ordering Your Parts 3 A Frame 4 Tank 6 Slew Post 8 Lift Frame 10 Tank Lid 12 Rear Panel 13 Stabiliser Brackets 14 Oil Cooler 16 Main Arm 555/600/655T/700T 18 Dipper Arm 555/ Outer Dipper Arm - 655T/700T 22 Inner Dipper Arm - 655T/700T 24 Forward Reach Knuckle 26 Dipper arm 555FR/600FR 27 Tie Bar 555/600/655T/700T 28 Head Mount Bracket 29 LH Head Crowd Bracket 30 RH Head Crowd Bracket 32 Hydraulic Drive 34 Auto Reset Valve Assembly 35 Hydraulic Proportional Controls 36 Electric Proportional Pro Pilot Controls 38 Hydraulic Proportional Pro Pilot Controls 40 Cable Rotor Valve Assembly 42 Hyd. Control Valve Assembly 44 Head Float Valve Assembly 46 Arm Float Valve Assembly 47 Autopilot 48 Forward Reach Ram 50 Slew Ram 51 Lift Ram 52 Dipper Ram 53 Head Ram 54 Tele Ram 55 Electric Rotor Valve Assembly 56 SDS100 Valve Mount plate 57 Lift Ram Shut Off Valve 58 Cab Guard 59 Decals 60 1

3 Contents cont. Safety Decals 62 Axle Mount Sub Frame 64 Light Circuit 65 Joystick Hose Kit 66 Tandem Pump 67 Gearbox 68 P.T.O. 69 Auto Reset Valve 70 2SV Joystick 71 2SV Control Valve 72 Cable Rotor Valve 73 Pilot Valve 74 Head Float Valve 75 Arm Float Valve 76 Electric Rotor Valve 77 Shock Absorber 78 Hose Blanking Caps 79 Pressure Filter 79 Narrow Lane Bracket 80 Narrow Lane Bracket Hoses 82 Narrow Lane Bracket Ram 83 Debris Blower 84 Cable Controls 85 Cable Control Valve Assembly 86 Break Back Valve Assembly 87 Hyd. SD5 Base Hose Kit 88 Cable SD5 Base Hose Kit 90 SDS100 Base Hose Kit 92 Arm Hose Kit - 500/ Arm Hose Kit - 500FR/600FR 96 Arm Hose Kit - 655T/700T 98 2

4 Ordering Your Part s When ordering parts please refer to your parts list to help your dealer with your order. Part number and quantity Description Machine model number Serial number of the machine Delivery instructions (e.g. next day). Delivery is normally via carrier direct to your dealer. Please check with your dealer for stock availability and arrangement of dispatch. Ensure you or your dealer has sufficient cover for parts requirement outside factory hours. When ordering your seal kits please quote both codes stamped on the base of the cylinder. Important Note The information contained in this manual is correct at the time of publication. However, in the course of constant development, changes in specification are inevitable. Should you find the information given in this book different to the machine it relates to, please contact the After Sales Department for advice. Key: (LH) = Left hand (RH) = Right hand (LP) = Low pressure hydraulics (HP) = High pressure hydraulics TELE RAM DIPPER RAM HEAD RAM LIFT RAM SLEW RAM 3

5 LH A FRAME S RH A FRAME S

6 LH MAIN FRAME - S RH MAIN FRAME S LH MAIN FRAME RH MAIN FRAME LEG STAND CAT I PIN PLASTIC CAP DOCUMENTS TUBE BUSH A 2 BUSH M6 ST GREASE NIPPLE M8 X 20 SKT BUTTON SCREW M8 SHAKE PROOF WASHER M8 REPAIR WASHER M24 X 80 BOLT M24 FULL NUT PEAR PIN: 30 X 132 mm M10 X 30 BOLT M10 SPRING WASHER M10 FLAT WASHER 5

7 LH TANK - S RH TANK S

8 LH TANK - S RH TANK S LH TANK RH TANK GASKET TANK MOUNT FLAP LEVEL GAUGE FILTER FILTER ELEMENT /4" FM CAP /4" BONDED SEAL 12 T TANK BUNG M10 X 20 BOLT M10 X 35 SKT CAP M10 SPRING WASHER M10 FLAT WASHER M12 FLAT WASHER M12 SPRING WASHER M12 X 30 SKT CSK SCREW M12 X 35 BOLT M12 NYLOCK SUCTION FILTER LH DECAL RH DECAL TANK COVER PLATE BREATHER /4" M - 1" M ADAPTOR 7

9 LH SLEW POST S RH SLEW POST S

10 LH SLEW POST S RH SLEW POST S LH SLEW POST RH SLEW POST PEAR PIN: 30 X 132 mm PEAR PIN: 40 X 116 mm PEAR PIN: 40 X 170 mm SPACER SLEW LOCK PIN RUBBER CUSHION M10 X 25 BOLT M10 SPRING WASHER M10 FLAT WASHER M12 SPRING WASHER M12 FLAT WASHER M12 X 30 BOLT 9

11 LIFT FRAME S

12 LIFT FRAME S LIFT FRAME HOSE GUIDE BRACKET PEAR PIN: 30 X 150mm PEAR PIN: 40 X 150mm PEAR PIN: 50 X 250mm BUSH - 40mm SPACER BUSH - 50mm RUBBER CUSHION M6 ST GREASE NIPPLE M10 X 30 BOLT M10 SPRING WASHER M10 FLAT WASHER M12 X 40 SKT CAP SCREW M12 X 55 BOLT M12 SPRING WASHER M12 FLAT M12 NYLOCK 11

13 TANK LID S LATCH & CLASP HANDLE HINGE HINGE R CLIP WIRE ROPE M5 X 12 SKT CSK BOLT M5 NYLOCK M6 X 20 BOLT M6 FLAT WASHER M6 NYLOCK M8 X 25 SKT CAP M8 REPAIR WASHER M8 NYLOCK RUBBER EDGING STRIP TANK LID SLAM PANEL M10 X 20 BOLT M10 SPRING WASHER M10 FLAT WASHER M8 X 30 SKT BUTTON SCREW 12

14 LH REAR PANEL S RH REAR PANEL S LH REAR PANEL RH REAR PANEL M10 FLAT WASHER M10 NYLOCK M10 SPRING WASHER M10 X 20 BOLT LH DECAL RH DECAL 13

15 STABILISER ISER BRACKETS S

16 STABILISER BRACKETS S TOP LINK CUSHION BRACKET STABILISER BRACKET STABILISER TONGUE - STD N OPT STABILISER TONGUE - NEW HOLLAND LONG NS OPT STABILISER TONGUE - NEW HOLLAND STD INNER STABILISER A 2 OUTER STABILISER OVER CENTRE BRACKET TOP LINK PIN LOWER LINK PIN CONVERSION BUSH PIN TOP LINK PIN RUBBER CUSHION LYNCH PIN M12 FLAT WASHER M12 NYLOCK SPACER - 15mm SPACER - 10mm 15

17 OIL COOLER S

18 OIL COOLER S OIL COOLER MOUNT PLATE OIL COOLER CONTROL BOX RUBBER MOUNT THERMOSTAT '' BONDED SEAL '' M-M ADAPTOR '' 180 U BEND OUTLET HOSE: 390mm INLET HOSE: 1120mm M5 X 15 SCREW M5 RIVNUT M8 X 20 BOLT M8 SPRING WASHER M8 REPAIR WASHER M8 FLAT WASHER M8 NYLOCK POWER LEAD 17

19 555 LH MAIN ARM S RH MAIN ARM S /655T LH MAIN ARM S /655T RH MAIN ARM S T LH MAIN ARM - S T RH MAIN ARM - S

20 555 LH MAIN ARM S RH MAIN ARM S /655T LH MAIN ARM S /655T RH MAIN ARM S T LH MAIN ARM - S T RH MAIN ARM - S LH MAIN ARM RH MAIN ARM LH MAIN ARM - 600/655T RH MAIN ARM - 600/655T LH MAIN ARM - 700T RH MAIN ARM - 700T LH MAIN ARM GUARD RH MAIN ARM GUARD LH MAIN ARM GUARD - 600/655T RH MAIN ARM GUARD - 600/655T LH MAIN ARM GUARD - 700T RH MAIN ARM GUARD - 700T BUMP STOP PLATE PEAR PIN: 40 X 235 mm PEAR PIN: 40 X 150 mm M10 X 30 BOLT M10 FLAT WASHER M10 NYLOCK M10 DOMED NUT M10 SHAKE PROOF WASHER M10 REPAIR WASHER M10 X 105 STUD M16 X 40 BOLT M16 SPRING WASHER M16 FLAT WASHER RUBBER CUSHION /2" BULKHEAD " BULKHEAD SPACER UPPER HOSE CLAMP LOWER HOSE CLAMP LIFTING EYE COLLAR M10 X 70 BOLT 19

21 555 LH DIPPER ARM S RH DIPPER ARM S LH DIPPER ARM S RH DIPPER ARM S

22 555 LH DIPPER ARM S RH DIPPER ARM S LH DIPPER ARM S RH DIPPER ARM S LH DIPPER ARM RH DIPPER ARM LH DIPPER ARM RH DIPPER ARM DIPPER ARM GUARD DIPPER ARM GUARD PEAR PIN: 25.4 X 102 mm PEAR PIN: 30 X 132 mm LH BULKHEAD RETAINING PLATE RH BULKHEAD RETAINING PLATE M5 X 25 SCREW M5 FLAT WASHER M5 NYLOCK M6 ST GREASE NIPPLE M6 EXTENDED GREASE NIPPLE M10 X 20 BOLT M10 SPRING WASHER M10 FLAT WASHER M10 X 30 BOLT M10 DOMED NUT M10 SHAKE PROOF WASHER M10 REPAIR WASHER M10 X 100 STUD BUSH BUSH /2" BULKHEAD " BULKHEAD UPPER HOSE CLAMP LOWER HOSE CLAMP RUBBER EDGING STRIP 21

23 655T LH OUTER DIPPER ARM S T RH OUTER DIPPER ARM S T LH OUTER DIPPER ARM S T RH OUTER DIPPER ARM S

24 655T LH OUTER DIPPER ARM S T RH OUTER DIPPER ARM S T LH OUTER DIPPER ARM S T RH OUTER DIPPER ARM S LH OUTER DIPPER ARM - 655T RH OUTER DIPPER ARM - 655T LH OUTER DIPPER ARM - 700T RH OUTER DIPPER ARM - 700T LH DIPPER ARM HOSE CHANNEL - 655T RH DIPPER ARM HOSE CHANNEL - 655T LH DIPPER ARM HOSE CHANNEL - 700T RH DIPPER ARM HOSE CHANNEL - 700T HOSE GUARD - 655T HOSE GUARD - 700T HOSE GUARD RAIL PEAR PIN: 25.4 X 114 mm PEAR PIN: 30 X 132 mm A 9 WEAR PAD BUSH BUSH EXTERNAL CIRCLIP INTERNAL CIRCLIP /2" BULKHEAD " BULKHEAD M6 ST GREASE NIPPLE M8 X 15 SKT BUTTON BOLT M8 SHAKE PROOF WASHER M8 REPAIR WASHER M10 X 20 BOLT M10 SPRING WASHER M10 FLAT WASHER M10 X 30 BOLT M10 NYLOCK EDGING STRIP 23

25 655T LH INNER DIPPER ARM S T RH INNER DIPPER ARM S T LH INNER DIPPER ARM S T RH INNER DIPPER ARM S

26 655T LH INNER DIPPER ARM S T RH INNER DIPPER ARM S T LH INNER DIPPER ARM S T RH INNER DIPPER ARM S LH INNER DIPPER ARM - 655T RH INNER DIPPER ARM - 655T LH INNER DIPPER ARM - 700T RH INNER DIPPER ARM - 700T LH BULKHEAD RETAINING PLATE RH BULKHEAD RETAINING PLATE PEAR PIN: 25.4 X 114 mm BUSH BUSH M5 X 25 SCREW M5 FLAT WASHER M5 NYLOCK M6 ST GREASE NIPPLE M6 EXTENDED GREASE NIPPLE /2" BULKHEAD " BULKHEAD M10 X 25 BOLT M10 SPRING WASHER M10 FLAT WASHER 25

27 S LH FR KNUCKLE S RH FR KNUCKLE LH KNUCKLE RH KNUCKLE BUSH M6 ST GREASE NIPPLE PEAR PIN: 30 X 106mm PEAR PIN: 30 X 150mm M10 X 25 BOLT M10 SPRING WASHER M10 FLAT WASHER 26

28 555FR LH DIPPER ARM - S FR RH DIPPER ARM - S FR LH DIPPER ARM - S FR RH DIPPER ARM - S LH 555FR DIPPER ARM RH 555FR DIPPER ARM LH 600FR DIPPER ARM RH 600FR DIPPER ARM FR HOSE GUARD FR HOSE GUARD LH BULKHEAD RETAINING PLATE RH BULKHEAD RETAINING PLATE PEAR PIN: 40 X 220 mm PEAR PIN: 30 X 118 mm PEAR PIN: 25.4 X 102 mm BUSH BUSH /2" BULKHEAD " BULKHEAD M5 X 25 SCREW M5 FLAT WASHER M5 NYLOCK M6 EXTENDED GREASE NIPPLE M10 X 25 BOLT M10 SPRING WASHER M10 FLAT WASHER M10 DOMED NUT M10 SHAKE PROOF WASHER M10 X 105 STUD M10 FULL NUT 27

29 555 TIE BAR S /655T TIE BAR S T TIE BAR - S TIE BAR TIE BAR 600/655T TIE BAR 700T BUSH: 30X M6 ST GREASE NIPPLE 28

30 HEAD MOUNT BRACKET S HEAD MOUNT BRACKET M16 FLAT WASHER M16 NYLOCK M16 X 70 BOLT HEAD CLAMP PLATE M16 X 140 BOLT 29

31 LH HEAD CROWD BRACKET S

32 LH HEAD CROWD BRACKET S E 1 LH BRACKET CROWD LINK CURVED LINK HOSE CARRIER PLATE RETAINING WASHER - 65mm RETAINING WASHER - 40mm PEAR PIN: 25.4 X 114 mm A 1 PEAR PIN: 30 X 251 mm A 1 PEAR PIN: 40 X 251 mm BUSH THRUST WASHER M6 ST GREASE NIPPLE M10 X 20 BOLT M10 SPRING WASHER M10 FLAT WASHER M10 X 35 BOLT M10 NYLOCK NUT M12 X 25 BOLT M12 SPRING WASHER M12 FLAT WASHER M12 X 40 SKT CSK SCREW 31

33 RH HEAD CROWD BRACKET S

34 RH HEAD CROWD BRACKET S LH HEAD CROWD BRACKET RH HEAD CROWD BRACKET HEAD CROWD LINK HOSE TRAY CURVED LINK PEAR PIN: 40 X 294 mm PEAR PIN: 30 X 277 mm PEAR PIN: 25.4 X 114 mm RETAINING WASHER - 68mm RETAINING WASHER - 40mm M6 ST GREASE NIPPLE M10 X 25 BOLT M10 SPRING WASHER M10 FLAT WASHER M10 X 35 BOLT M10 NYLOCK M12 X 30 SKT CSK SCREW M16 X 45 SKT CSK SCREW BUSH 33

35 HYDRAULIC DRIVE S GEARBOX (Pg 68) GEARBOX SUPPORT RING TANDEM PUMP (Pg 67) G 1 GASKET CLAMP U BEND CONE ½ BONDED SEAL /8 X ½ M-M BONDED SEAL M-M ADAPTOR ½ BONDED SEAL ½ MALE INSERT M8 REPAIR WASHER M8 SPRING WASHER M8 X 16 SKT BUTTON M12 FLAT WASHER M12 SPRING WASHER M12 X 30 BOLT M12 X 14 STUD M12 SHAKE PROOF M12 V LOCK C 1 P.T.O. (Pg 69) RECOMMENDED PTO DECAL GEARBOX OIL LEVEL DECAL 34

36 AUTO RESET VALVE ASSEMBLY S VALVE ASSEMBLY (Pg 70) ¼ M-M ¼ M-M R ¼ BONDED SEAL M6 X 70 BOLT M6 SPRING WASHER 35

37 LH HYDRAULIC PROPORTIONAL CONTROLS S RH HYDRAULIC PROPORTIONAL CONTROLS S

38 LH HYDRAULIC PROPORTIONAL CONTROLS S RH HYDRAULIC PROPORTIONAL CONTROLS S A 1 ARMREST ARMREST COVER A 1 JOYSTICK (Pg 71) SWITCH - ON/OFF SWITCH - ON/OFF/ON SWITCH BLANK B 2 SWITCH INSERT - BLANK G 2 SWITCH INSERT - GREEN R 1 SWITCH INSERT - RED Y 1 SWITCH INSERT - YELLOW ROTOR SWITCH ROTOR KNOB POWER LIGHT FUSE HOLDER FUSE FOAM PAD /4" BONDED SEAL /4" M-M M6 X 25 SKT CAP BOLT M6 FLAT WASHER M6 NYLOCK NUT M8 X 15 SKT BUTTON BOLT M8 RIVNUT M10 RIVNUT M10 X 25 BOLT M10 FLAT WASHER M10 X 35 BOLT M10 NYLOCK LH DECAL RH DECAL CONTROL LOOM POWER LEAD LARGE HOSE SLEEVE SMALL CABLE TIE SWITCH - OFF/ON/ON HOSE KIT (Pg 60) SEAT BRACKET ARM REST BRACKET M8 NYLOCK NUT M12 X 30 SKT BUTTON SCREW M12 FLAT WASHER M12 NYLOCK NUT 37

39 LH ELECTRIC PROPORTIONAL PRO PILOT CONTROLS S RH ELECTRIC PROPORTIONAL PRO PILOT CONTROLS S

40 LH ELECTRIC PROPORTIONAL PRO PILOT CONTROLS S RH ELECTRIC PROPORTIONAL PRO PILOT CONTROLS S REF NO. PART NO. QTY. LH QTY. RH DESCRIPTION JOYSTICK ARM REST JUNCTION BOX BRACKET FOAM PAD SWITCH BOX ELECTRIC PROP JOYSTICK CONTROL LOOM CONTROL BOX CONTROL BOX SUCTION PAD LH DECAL RH DECAL M3 X 20 SCREW M3 FULL NUT M4 X 25 SCREW M4 FLAT WASHER M4 NYLOCK NUT M6 X 20 BOLT M6 X 55 BOLT M6 SPRING WASHER M6 FLAT WASHER M6 NYLOCK NUT M8 X 20 BOLT M8 NYLOCK M8 FLAT WASHER SWITCH P CLIP PRO PILOT DECAL DON'T WASH DECAL CABLE TIE - SM JOYSTICK MOUNT BRACKET JOYSTICK MOUNT ARM M8 X 25 COACH BOLT M5 X 16 SKT CAP SCREW M5 FLAT WASHER M5 NYLOCK PACKING BOX DECAL 39

41 LH HYDRAULIC PROPORTIONAL PRO PILOT CONTROLS S RH HYDRAULIC PROPORTIONAL PRO PILOT CONTROLS S REF NO. PART NO. QTY. LH QTY. RH DESCRIPTION HYD PROP JOYSTICK SWITCH BOX LOOM CONTROL BOX FOAM PAD 40

42 LH HYDRAULIC PROPORTIONAL PRO PILOT CONTROLS S RH HYDRAULIC PROPORTIONAL PRO PILOT CONTROLS S REF NO. PART NO. QTY. LH QTY. RH DESCRIPTION SUCTION PAD JOYSTICK ARM REST JUNCTION BOX BRACKET LH DECAL RH DECAL CONTROL HOSE KIT M3 X 20 SCREW M3 FULL NUT M6 X 25 SKT CAP BOLT M6 FLAT WASHER M6 NYLOCK M6 SPRING WASHER M6 X 20 BOLT M6 X 30 BOLT M8 X 20 BOLT M8 NYLOCK M8 FLAT WASHER M10 X 25 BOLT M10 FLAT WASHER M10 NYLOCK /4" BONDED SEAL /4" M-M SWITCH P CLIP PRO PILOT DECAL DON'T WASH DECAL CABLE TIE - SM HOSE SLEEVE: 3100mm - LRG M5 X 16 SKT CAP SCREW M5 FLAT WASHER M5 NYLOCK PACKING BOX DECAL SEAT BRACKET ARM REST BRACKET M8 X 15 SKT BUTTON SCREW M12 X 30 SKT BUTTON SCREW M12 FLAT WASHER M12 NYLOCK NUT 41

43 CABLE ROTOR VALVE ASSEMBLY S

44 CABLE ROTOR VALVE ASSEMBLY S SD14 VALVE (Pg 73) LEVER AND CABLE ASSEMBLY CABLE FITTING KIT SPACER PLATE /4" BONDED SEAL /4"-1" M-M " SWEPT ELBOW INLET HOSE - 800mm OUTLET HOSE - 600mm OUTLET HOSE - 390mm (OIL COOLER) M6 X 65 SKT CAP BOLT M6 FLAT WASHER M6 NYLOCK M10 X 20 BOLT M10 SPRING WASHER M10 FLAT WASHER M10 X 45 SKT CAP SCREW M10 NYLOCK BRACKET ROTOR CONTROL DECAL " RISER PIPE 43

45 CONTROL VALVE: 4 BANK S CONTROL VALVE: 5 BANK TELE S CONTROL VALVE: 5 BANK AUTOPILOT S CONTROL VALVE: 6 BANK TELE + AUTOPILOT S

46 CONTROL VALVE: 4 BANK S CONTROL VALVE: 5 BANK TELE S CONTROL VALVE: 5 BANK AUTOPILOT S CONTROL VALVE: 6 BANK TELE + AUTOPILOT S REF NO. PART NO DESCRIPTION BANK SD5 (Pg 72) BANK TELE SD5 (Pg 72) BANK AUTOPILOT SD5 (Pg 72) BANK TELE & AUTOPILOT VALVE (Pg 72) BANK PILOT VALVE (Pg 74) BANK PILOT VALVE (Pg 74) BANK PILOT VALVE (Pg 74) FILTER (Pg 79) M6 X 70 BOLT M6 SPRING WASHER M8 X 60 BOLT M8 SPRING WASHER M8 FLAT WASHER /8" BONDED SEAL /8"-1/4" M-M /4" BONDED SEAL /4" M-M /8" FM - 1/4" M SW /8" BONDED SEAL /4"-3/8" M-M /4"-3/8" M-M R 1.0mm /4"-3/8" M-M R 1.5mm /4"-3/8" M-M R 2.0mm /8" TEST PORT /8" M-FM-M TEE /8"-1/2" M-M /8" M-M VALVE MOUNT PLATE LINK HOSE: 1/4" X 210mm LINK HOSE: 1/4" X 410mm HIRSCHMANN GASKET HIRSCHMANN SCREW /4" M/M/FM TEE AUTOPILOT HOSE: 1/4" X 430mm 45

47 HEAD FLOAT ASSEMBLY SEMBLY S HEAD FLOAT VALVE (Pg 75) /4" BONDED SEAL /4" M-M /4" FM/M/M TEE M6 X 40 BOLT M6 SPRING WASHER HOSE: 1/4" X 1400mm HOSE: 1/4" X 330mm 46

48 ARM FLOAT ASSEMBLY S BRACKET ACCUMULATOR BOTTLE - 32 Bar M33 NUT ELECTRONIC VALVE (Pg 76) /4" BONDED SEAL /4" M-M /4"-3/8" M-FM SW /4" FM/M/M TEE 9 G /8"-M22 M-M M22 BONDED SEAL M8 X 20 CSK SCREW HOSE 47

49 AUTOPILOT S A 1 BACK PLATE A 1 FRONT PLATE A 1 FLOAT LINK + CAM B 1 FLOAT LINK A 1 CAM GUARD 48

50 AUTOPILOT S A 1 CAM HEAD CLAMP PLATE DECAL LOCKING PIN PIN PEAR PIN: 25.4 X 310 mm PEAR PIN: 25.4 X 145 mm RETAINING WASHER - 40mm BUSH - SHORT BUSH - LONG THRUST WASHER SWITCH R CLIP SHOCK ABSORBER (Pg 78) SPRING M3 FULL NUT M3 X 35 BOLT M6 ST GREASE NIPPLE M8 NYLOCK M8 X 35 BOLT M10 FLAT WASHER M10 SPRING WASHER M10 X 25 BOLT M12 FLAT WASHER M12 SPRING WASHER M12 X 25 BOLT M12 X 30 SKT CSK SCREW M16 FLAT WASHER M16 NYLOCK M16 X 70 BOLT M16 X 140 BOLT AUTOPILOT LOOM HOSE: 1/4" X 430mm NUT RETAINING PLATE M6 X 10 BOLT M6 SPRING WASHER M6 FLAT WASHER NUT RETAINING RING 49

51 FORWARD REACH RAM S FORWARD REACH RAM /8" BONDED SEAL /8" M - 1/4" M ADAPTOR BUSH /8" GREASE NIPPLE SEAL KIT 50

52 SLEW RAM S SLEW RAM VARIABLE RESTRICTOR /4" BONDED SEAL /4" M-M ADAPTOR /8" BONDED SEAL /8" M - 1/4" M ADAPTOR /8 ST GREASE NIPPLE BUSH BUSH HP 1 SEAL KIT 51

53 LIFT RAM S B 1 LIFT RAM HOSE BURST /4" BONDED SEAL /4" M-M ADAPTOR /8" M - 1/4" M ADAPTOR /8" BONDED SEAL /8 ST GREASE NIPPLE HP 1 SEAL KIT B.01 1 WELD ON BALL END 52

54 DIPPER RAM S H 1 DIPPER RAM /4" BONDED SEAL /4" M-M ADAPTOR /8" BONDED SEAL /8" M - 1/4" M ADAPTOR M6 45 GREASE NIPPLE M6 90 GREASE NIPPLE H.01 1 SEAL KIT B.01 1 WELD ON BALL END 53

55 HEAD RAM S HEAD RAM /4" BONDED SEAL /4" M-M ADAPTOR /8 ST GREASE NIPPLE BUSH HP 1 SEAL KIT 54

56 TELE RAM S A 1 TELE RAM /4" BONDED SEAL /4" M-M ADAPTOR /8 ST GREASE NIPPLE HP 1 SEAL KIT 55

57 ELECTRIC ROTOR VALVE ASSEMBLY - S A 1 ROTOR VALVE (Pg 77) ¼ TEST PORT ¼ BONDED SEAL ¼ M-M R1.5 ADAPTOR M-M ADAPTOR BONDED SEAL CHECK VALVE M8 X 80 BOLT M8 SPRING WASHER HOSE: 1/4" X 2000mm " 90 SWEPT ELBOW OUTLET HOSE - 800mm INLET HOSE - 600mm 56

58 SDS100 VALVE MOUNTING PLATE - S MOUNT PLATE M8 X 45 SKT CSK SCREW M8 FLAT WASHER M8 NYLOCK 57

59 LIFT RAM SHUT OFF VALVE S WAY BALL VALVE /8" BONDED SEAL /4"-3/8" M-M /4" HOSE - 250mm M5 X 50 SKT CAP SCREW M5 NYLOCK M5 FLAT WASHER DECAL 58

60 CAB GUARD KIT S OPT CAB GUARD KIT MESH PANEL HOOK SPRING FOAM - 5M 59

61 555 DECALS S DECALS S T DECALS S T DECALS - S FR DECALS - S FR DECALS - S

62 555 DECALS S DECALS S T DECALS S T DECALS - S FR DECALS - S FR DECALS - S REF NO. PART NO T 700T 555FR 600FR DESCRIPTION DECAL DECAL T DECAL T DECAL FR DECAL FR DECAL TWIGA DECAL SPEARHEAD DECAL SPEARHEAD DECAL SPEARHEAD DECAL 61

63 SAFETY DECALS S

64 SAFETY DECALS S RIVET MADE IN GB DECAL GREASE POINT DECAL SERIAL NUMBER PLATE CHECK CHAINS DECAL SAFETY DECAL CONTROLS COVER FILTER CHANGE DECAL 63

65 AXLE MOUNT SUB FRAME KIT OPT0201 OPT AXLE MOUNT SUB FRAME KIT A 1 SUB FRAME A 2 ARM BRACE PLATE M20 X 100 BOLT M20 X M20 FLAT WASHER M20 SPRING WASHER M20 NYLOCK 64

66 LIGHT CIRCUIT S LIGHT LOOM LIGHT UNIT PIN PLUG 65

67 JOYSTICK HOSE KIT HOSE KIT HOSE: 1/4" - 210mm HOSE: 1/4" - 410mm HOSE: 1/4" mm HOSE: 1/4" mm 66

68 TANDEM PUMP TANDEM PUMP SERVICE PUMP - 16cc 67

69 GEARBOX ASSEMBLY GEARBOX ASSEMBLY OIL SEAL OIL SEAL BEARING BEARING BREATHER END CAP END CAP END CAP LEVEL GAUGE CIRCLIP CIRCLIP DRAIN PLUG KEY INPUT SHAFT OUTPUT SHAFT GEAR OIL PLUG CASING 68

70 PTO ASSEMBLY C - PTO ASSEMBLY GUARD CHAIN YOKE 6 SPLINE YOKE 21 SPLINE CROSS JOURNAL INNER YOKE OUTER YOKE OUTER BEARING INNER BEARING 69

71 AUTO RESET VALVE VALVE ASSEMBLY SEQUENCE VALVE RELIEF VALVE COIL A 1 SOLENOID CONNECTOR PO CHECK CARTRIDGE 7 N/A 1 NUT 70

72 A - JOYSTICK A - JOYSTICK ASSEMBLY HEAD ANGLE SWITCH HANDLE ASSEMBLY BASE GAITER MOUNTING STUD 71

73 BANK CONTROL VALVE BANK TELE/FR CONTROL VALVE BANK AUTOPILOT CONTROL VALVE BANK TELE/FR + AP CONTROL VALVE REF NO. PART NO. QTY. 295 QTY. 298 QTY. 291 QTY. 269 DESCRIPTION BANK VALVE ASSEMBLY BANK VALVE ASSEMBLY BANK VALVE ASSEMBLY BANK VALVE ASSEMBLY O RING RELIEF VALVE HYDRAULIC PROP. KIT S SPRING DOUBLE ACTING SPOOL SINGLE ACTING SPOOL CARTRIDGE 72

74 CABLE ROTOR VALVE VALVE ASSEMBLY VALVE CARTRIDGE S 1 O RING A 1 SPOOL DETENT KIT 73

75 BANK PILOT VALVE BANK PILOT VALVE BANK PILOT VALVE REF NO. PART NO. QTY. 2 QTY. 3 QTY. 4 DESCRIPTION BANK VALVE ASSEMBLY BANK VALVE ASSEMBLY BANK VALVE ASSEMBLY COIL CONNECTOR PRESSURE RELIEF CARTRIDGE 74

76 HEAD FLOAT VALVE VALVE ASSEMBLY CARTRIDGE A 2 COIL A 1 SOLENOID CONNECTOR 5 N/A 2 NUT 75

77 ARM FLOAT VALVE VALVE ASSEMBLY SOLENOID CONNECTOR COIL 4 N/A 1 NUT 76

78 A - LP ELECTRIC ROTOR VALVE B - HP ELECTRIC ROTOR VALVE A - VALVE ASSEMBLY BAR B - VALVE ASSEMBLY BAR B 1 SINGLE POPPET VALVE A 1 RELIEF VALVE COIL CONNECTOR 5 N/A 1 NUT 77

79 SHOCK ABSORBER SHOCK ABSORBER (NO SPRING) /1 1 TOP COLLET /2 1 BOTTOM COLLET /3 1 BALL END SPRING 78

80 HOSE BLANKING CAPS S /8" BLANKING CAP " BLANKING CAP PRESSURE FILTER FILTER ELEMENT 79

81 NARROW LANE BRACKET - S

82 NARROW LANE BRACKET - S FRONT BRACKET REAR BRACKET PIN: 25.4 X 76 mm PEAR PIN: 25.4 X 84 mm A 1 PEAR PIN: 30 X 251 mm PIN RETAINING WASHER - 40mm LOCKING PIN R CLIP B 2 BUSH M6 ST GREASE NIPPLE M12 X 20 BOLT M12 SPRING WASHER M12 FLAT WASHER M12 X 30 SKT CSK SCREW M16 X 75 BOLT M16 FLAT WASHER M16 NYLOCK M16 U BOLT 81

83 555 NARROW LANE BRACKET HOSES - S HOSE: 1/4" mm HOSE: 1/4" mm /4" M-M ADAPTOR HOSE: 1/4" mm /4" M - 1/2" M ADAPTOR - R1.0mm /2" BONDED SEAL /2" MALE QUICK RELEASE COUPLING DUST CAP - RED HOSE SLEEVE: 1800mm SM HOSE SLEEVE: 1200mm SM HOSE SLEEVE: 2500mm SM 82

84 NARROW LANE BRACKET RAM - S RAM /8" ST GREASE NIPPLE BUSH W 1 SEAL KIT 83

85 LH DEBRIS BLOWER - OPT0204 RH DEBRIS BLOWER - OPT BRACKET M12 X 90 BOLT M12 X 40 BOLT M12 FLAT WASHER M12 NYLOCK 84

86 LH CABLE CONTROLS - S RH CABLE CONTROLS - S CABLE MOUNT BRACKET CABLE ASSEMBLY - 3M FOAM PAD LH DECAL RH DECAL M6 X 233 STUD M6 WING NUT M6 FLAT WASHER 85

87 CABLE CONTROL VALVE ASSEMBLY - S VALVE M8 X 60 BOLT M8 SPRING WASHER M8 FLAT WASHER FITTING KIT /8" BONDED SEAL /8" M-M ADAPTOR /4" M - 3/8" M R 1.0mm /4" M - 3/8" M R 1.5mm /4" M - 3/8" M R 2.0mm /8" TEST PORT /8" COMPACT /8 M - 1/2" M ADAPTOR /2" COMPACT /4" M - 3/8" M ADAPTOR MOUNT PLATE 86

88 BREAK BACK VALVE ASSEMBLY - S A 1 VALVE M8 X 40 BOLT M8 SPRING WASHER /4" BONDED SEAL /4" M-M ADAPTOR /8" BONDED SEAL /4" M - 3/8" M ADAPTOR MOUNT PLATE M6 X 16 SKT CSK SCREW 87

89 LH SD5 BASE HOSE KIT - S RH SD5 BASE HOSE KIT - S

90 LH SD5 BASE HOSE KIT - S RH SD5 BASE HOSE KIT - S REF NO. PART NO. QTY. LH QTY. RH DESCRIPTION LH BASE HOSE KIT RH BASE HOSE KIT HOSE: 3/8" mm HOSE: 1/2" - 500mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" - 800mm HOSE: 1/4" - 650mm HOSE: 1/4" - 850mm HOSE: 1/4" mm HOSE: 1 1/2" - 420mm HOSE: 1/4" - 500mm HOSE: 1/4" - 850mm HOSE: 1/4" - 220mm HOSE: 1/4" - 370mm HOSE SLEEVE: 1200mm SM HOSE SLEEVE: 400mm SM HOSE SLEEVE: 2500mm SM CABLE TIE - LRG CABLE TIE - SM 89

91 CABLE SD5 BASE HOSE KIT - S

92 CABLE SD5 BASE HOSE KIT - S REF NO. PART NO. QTY. LH DESCRIPTION BASE HOSE KIT HOSE: 3/8" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" - 800mm HOSE: 1/4" - 650mm HOSE: 1/4" mm HOSE: 1 1/2" - 420mm HOSE: 1/4" mm HOSE: 1/2" - 400mm HOSE SLEEVE: 1200mm SM HOSE SLEEVE: 400mm SM HOSE SLEEVE: 2500mm SM CABLE TIE - LRG CABLE TIE - SM 91

93 SDS100 BASE HOSE KIT - S

94 SDS100 BASE HOSE KIT - S REF NO. PART NO. QTY. LH DESCRIPTION BASE HOSE KIT HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" - 800mm HOSE: 1/4" - 650mm HOSE: 1/4" - 850mm HOSE: 1 1/2" - 420mm HOSE: 3/8" mm HOSE: 1/2" - 700mm HOSE: 1/4" mm HOSE: 1/4" - 220mm HOSE SLEEVE: 1200mm SM HOSE SLEEVE: 400mm SM HOSE SLEEVE: 2500mm SM CABLE TIE - LRG CABLE TIE - SM 93

95 LH 555 ARM HOSE KIT - S RH 555 ARM HOSE KIT - S LH 600 ARM HOSE KIT - S RH 600 ARM HOSE KIT - S

96 LH 555 ARM HOSE KIT - S RH 555 ARM HOSE KIT - S LH 600 ARM HOSE KIT - S RH 600 ARM HOSE KIT - S REF NO. PART NO DESCRIPTION LH 555 ARM HOSE KIT RH 555 ARM HOSE KIT LH 600 ARM HOSE KIT RH 600 ARM HOSE KIT HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm ARM LOOM HOSE SLEEVE: 1500mm LRG HOSE SLEEVE: 1200mm LRG HOSE SLEEVE: 1800mm SM HOSE SLEEVE: 400mm SM CABLE TIE - LRG CABLE TIE - SM 95

97 LH 555FR ARM HOSE KIT - S RH 555FR ARM HOSE KIT - S LH 600FR ARM HOSE KIT - S RH 600FR ARM HOSE KIT - S

98 LH 555FR ARM HOSE KIT - S RH 555FR 55FR ARM HOSE KIT - S LH 600FR ARM HOSE KIT - S RH 600FR ARM HOSE KIT - S REF NO. PART NO DESCRIPTION LH 555FR ARM HOSE KIT RH 555FR ARM HOSE KIT LH 600FR ARM HOSE KIT RH 600FR ARM HOSE KIT HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1/4" mm ARM LOOM HOSE SLEEVE: 1500mm LRG HOSE SLEEVE: 2000mm LRG HOSE SLEEVE: 800mm SM HOSE SLEEVE: 1800mm SM HOSE SLEEVE: 400mm SM CABLE TIE - LRG CABLE TIE - SM 97

99 655T ARM HOSE KIT - S T ARM HOSE KIT - S

100 655T ARM HOSE KIT - S T ARM HOSE KIT - S REF NO. PART NO. 655T 700T DESCRIPTION T ARM HOSE KIT T ARM HOSE KIT HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1/2" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" mm HOSE: 1/4" - 340mm ARM LOOM HOSE SLEEVE: 1500mm LRG HOSE SLEEVE: 1200mm LRG HOSE SLEEVE: 800mm SM HOSE SLEEVE: 1800mm SM HOSE SLEEVE: 400mm SM CABLE TIE - LRG CABLE TIE - SM 99

101 100

102 101

103 Spearhead Machinery Ltd Green View Salford Priors Evesham Worcestershire WR11 8SW Tel: Fax: