CLASSEQ LTD. Spares manual P500 AS

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1 CLASSEQ LTD Spares manual P500 AS Spares manual 09/10/2018

2 Spares manual Page 2 P500 AS

3 Table of contents for P500 AS 1. Machine assembly Front panel assembly Front Panel Control unit assembly Frame assembly Hood Assembly Hood spring assembly Base assembly Fill system kW - Boiler assembly PT - Water Softener Air Break Rinse pump assembly ( ) Wash and Rinse system Wash pump assembly Wash Boss assembly ( ) Kit Rotary arms washing ( ) Top manifold assembly Top manifold Center boss assembly Drain System Sump Drain Set Kit Drain Bottle Detergent pump assembly ( ) Rinse aid pump assembly ( ) Electrical Assembly Cable Accessories Accessories mm Dishwasher accessories Mains cable Spares manual Page 3 P500 AS

4 1. Machine assembly Spares manual Page 4 P500 AS

5 1. Machine assembly - BOM 1 PT - Frame Assembly (P500-AS) 1 2 Side Panel with Earth Tab PT Front panel assembly Rear Panel with Earth Sticker PT - Accessories 1 6 M4 x 10mm Posi pan head screw M6 x 12 hex head screw (ISO 4017) M6 Flat Washer PT - Mains Cables 1 10 Rating plate 2 11 Document enclose envelope 1 Spares manual Page 5 P500 AS

6 2. Front panel assembly Spares manual Page 6 P500 AS

7 2. Front Panel assembly BOM 1 Front Panel Premium UI assembly Control unit assembly - PT 1 4 M5 Flange nut (DIN 6923) M3 Flange nut (DIN 6923) UC Mains filter Cable tie Spares manual Page 7 P500 AS

8 3. Front Panel Spares manual Page 8 P500 AS

9 3. Front Panel BOM 1 Front Panel with Earth Tab 1 2 Keypad Kit CLASSEQ badge 1 Not available as a spare 4 Earth Sticker - Removable Parts 1 Spares manual Page 9 P500 AS

10 4. Control unit assembly Spares manual Page 10 P500 AS

11 4. Control unit assembly BOM 1 Control board enclosure assembly ZSE mini full assembly x10mm posi pan head PT screw x10mm PT screw Amp Fine Fuse ZSE Spares manual Page 11 P500 AS

12 5. Frame assembly Spares manual Page 12 P500 AS

13 5. Frame assembly BOM 1 PT - Base Assembly (P500-AS) 1 2 Hood Assembly 1 3 Top Rear M6 x 12 Hex socket button head screw Wash filter - PT Spares manual Page 13 P500 AS

14 6. Hood Assembly Spares manual Page 14 P500 AS

15 6. Hood assembly BOM 1 Hood 1 2 Handle guide Door magnet Hood Runner Hood Level assembly Arm Spring Bracket Hood Spring Mechanism M8 Nylock nut (ISO 10511) M3 Thin Nylock nut (ISO 10511) M5 Thin Nylock nut (ISO 10511) Spares manual Page 15 P500 AS

16 7. Hood spring assembly Spares manual Page 16 P500 AS

17 7. Hood spring assembly BOM 1 Hood Spring 1 2 Spring Hook Bolt M10 Hex nut (DIN 934) M12 Flat washer Spares manual Page 17 P500 AS

18 8. Base assembly Spares manual Page 18 P500 AS

19 8. Base assembly BOM 1 PT Assembly steelwork cabinet 1 2 PT Wash and Rinse System 1 3 Rinse Aid Pump Assembly - AS Detergent Pump Assembly Bracket - rinse element kw Element - No phile O-Ring - Ø46 x Ø Kit air pressure chamber Kit thermo sensor Detergent inlet fitting Pressure sensor Wash APS tube - 350mm Crimped proximity switch assembly Manual reset thermal triple switch - 3 pole - 85C (NC) PT- Std Drain system 1 16 Cable Gland Silicon tube cut to 1760mm Airbreak hole blanking cover Cap Chemical Tube Hole Chemical tube grommet PT - Fill System AS 1 22 Electrical Components - AS 1 23 M6 Flange nut (DIN 6923) Spring Clip - Ø7.8mm to Ø8.3mm Reducing connector 6-4mm x160mm cable tie mm Diameter grommet Ex Chemical Pumps Label 1 29 Foam Pad Rectangular mm Foam seal Cable tie Spares manual Page 19 P500 AS

20 9. Fill system Spares manual Page 20 P500 AS

21 9. Fill System BOM 1 12Ltr AS Boiler Assembly Rinse boiler to rinse pump - AS Rinse pump assembly - 500mm Hose - Boiler to Air Break PT - Water Softener Air Break End cap - 12 x 20 - rubber Moulded Hose - PT WS to AB Solenoid valve - 11L/min Solenoid to air gap hose - Pass through Jubilee Clip - 12mm to 22mm Spring band - Ø18mm Spring band - Ø19mm Jubilee Clip -25mm to 40mm Sp. Jubilee Clip - 25mm to 40mm M4 x 10mm Posi pan head screw Spares manual Page 21 P500 AS

22 10. 12kW - Boiler assembly Spares manual Page 22 P500 AS

23 10. 12kW Boiler assembly BOM 1 Manual reset thermal trip switch - 3 pole - 95 C M5 Flange nut (DIN 6923) O-Ring - Ø46 x Ø kW element - no phile Bracket - rinse element Float Plug Ring O Ring (23 x 3.5mm Kit thermo sensor Nut M14x2 D28,8X Rinse Boiler - 12kW Spares manual Page 23 P500 AS

24 11. PT - Water Softener Air Break Spares manual Page 24 P500 AS

25 11. Water softner air break BOM 1 AIR GAP O-ring - Ø30mmx3mm Reducer F/M bsp 1/2" x 3/4" Air break seal PVC Backnut 1/2" Spares manual Page 25 P500 AS

26 12. Rinse pump assembly ( ) Spares manual Page 26 P500 AS

27 12. Rinse pump assembly ( ) - BOM 1 Rinse pump bracket µF Capacitor Includes washer & nut 3 Rinse booster pump kW M6 Serrated washer M6 x 8 hex head screw (ISO 4017) M5 Flange nut (DIN 6923) Spares manual Page 27 P500 AS

28 13. Wash and Rinse system Spares manual Page 28 P500 AS

29 13. Wash and Rinse system BOM 1 Hood top manifold assembly Centre boss assembly Kit rotary arms washing Revolving rinse arm assembly - 500mm Wash pump outleet hose Rinse system hose DS PT wash pump assembly 1 8 Jubilee Clip - 16mm to 27mm Jubilee Clip -25mm to 40mm Jubilee clip - 32mm to 50mm Spares manual Page 29 P500 AS

30 14. Wash pump assembly Spares manual Page 30 P500 AS

31 14. Wash pump assembly BOM 1 PT wash pump bracket Wash pump 0.58kW µF Capacitor Includes washer & nut 4 M6 Serrated washer M5 Serrated washer M6 x 12 hex head screw (ISO 4017) M5 x 8 hex head screw (ISO 4017) M6 Flange nut (DIN 6923) Wash pump inlet hose Spring clip - Ø48mm to Ø53mm Jubilee clip - 40mm to 60mm Wash boss assembly M5 Flange nut (DIN 6923) Spares manual Page 31 P500 AS

32 15. Wash Boss assembly ( ) Spares manual Page 32 P500 AS

33 15. Wash boss assembly ( ) - BOM 1 Wash outlet 1 2 O-ring - Ø48 x Ø Spares manual Page 33 P500 AS

34 16. Kit Rotary arms washing ( ) Spares manual Page 34 P500 AS

35 16. Kit Rotary arms washing ( ) BOM 1 Wash Arm 500mm 1 Not available as a spare 2 Seal (turbo ring) Only on Dishwasher Spares manual Page 35 P500 AS

36 17. Top manifold assembly Spares manual Page 36 P500 AS

37 17. Top manifold assembly BOM 1 Top Manifold Top wash seal Wash/Rinse manifold outer M6 Flange nut (DIN 6923) Spares manual Page 37 P500 AS

38 18. Top manifold Spares manual Page 38 P500 AS

39 18. Top manifold BOM 1 PT Top Manifold 1 2 Seal ring Only on Dishwasher 3 Top wash seal O ring - 2.5mm x 10mm Spares manual Page 39 P500 AS

40 19. Center boss assembly Spares manual Page 40 P500 AS

41 19. Center boss assembly BOM 1 Centre boss assembly Lock nut Spares manual Page 41 P500 AS

42 20. Drain System Spares manual Page 42 P500 AS

43 20. Drain System BOM 1 Kit sump drain Kit drain bottle Drain pump inlet hose End cap - 12 x 20 - rubber Kit drain air break Shape hose Pump Drain hose - PT PT Secondary Metal Filter Drain pump - Head 90 to flow Sp. Jubilee Clip - 25mm to 40mm Jubilee Clip - 12mm to 22mm Jubilee Clip - 16mm to 27mm Jubilee Clip - 20mm to 32mm Spares manual Page 43 P500 AS

44 21. Sump Drain Set Spares manual Page 44 P500 AS

45 21. Sump Drain Set BOM 1 Drain boss Inner 1 2 Drain seal Spares manual Page 45 P500 AS

46 22. Kit Drain Bottle Spares manual Page 46 P500 AS

47 22. Kit Drain Bottle - BOM 1 Drain bottle 1 2 O-ring - Ø91 x Ø Spares manual Page 47 P500 AS

48 23. Detergent pump assembly ( ) Spares manual Page 48 P500 AS

49 23. Detergent pump assembly BOM 1 Detergent pump housing 1 Not available as a spare 2 Detergent inlet tube Clear Tube 3 Detergent outlet tube Bottle weight kit Detergent peristaltic tube assembly Spares manual Page 49 P500 AS

50 24. Rinse aid pump assembly ( ) Spares manual Page 50 P500 AS

51 24. Rinse aid pump assembly BOM 1 Rinse aid pump housing 1 Not available as a spare 2 Rinse aid inlet tube Blue Tube 3 Bottle weight kit Rinse aid peristaltic tube assembly Rinse Aid Outlet Tube - AS Spares manual Page 51 P500 AS

52 25. Electrical Assembly Spares manual Page 52 P500 AS

53 25. Electrical assembly BOM 1 DIN Rail - Slotted 250mm 1 2 M5 x 20mm Hex Boss M5 Flange nut (DIN 6923) Contactor AF AS Heat Harness 1 Not available as a spare 6 Full Control Harness 1 Not available as a spare Spares manual Page 53 P500 AS

54 26. Cable Accessories Spares manual Page 54 P500 AS

55 26. Cable Accessories BOM 1 KIT MACRO-MODULE PLUG SIZE 2,5 6-POLE KIT MACRO-MODULE PLUG SIZE 2,5 5-POLE KIT MACRO-MODULE PLUG SIZE 2,5 4-POLE KIT MACRO-MODULE PLUG SIZE 2,5 3-POLE KIT MACRO-MODULE PLUG SIZE 2,5 2-POLE Module Plug (Size 5,0 / 4Pole) Type A Module Plug (Size 5,0 / 4Pole) Type B Module Plug (Size 5,0 / 6Pole) ZSE Water Softener Harness Kit MACRO-MODULE PLUG5, 5- POLE Marco Module Plug5, 5Pole kW Element Wire Kit Not shown kW Element Wire Kit Not shown Spares manual Page 55 P500 AS

56 27. Accessories Spares manual Page 56 P500 AS

57 27. Accessories BOM 1 500mm Dishwasher accessories Not shown 2 Basket Frame Adjuster foot M6 x 20 hex head screw (ISO 4017) mm Dishwasher accessories 1 Water supply hose mm² open basket mm² dish basket Large cutlery basket Mains cable 1 30A 1Phase Mains Cable Kit Phase mains cable A 3PH Mains Cable Mains cable 4G2.5 - No neutral Document number: Revision: D Date: 09/10/2018 Language: English Original instructions Spares manual Page 57 P500 AS

CLASSEQ LTD. Spares manual P500A

CLASSEQ LTD. Spares manual P500A CLASSEQ LTD Spares manual P500A Spares manual 12/01/2018 Spares manual Page 2 P500A Table of contents for P500A 1. Machine assembly... 4 2. Front panel assembly... 6 3. Front Panel... 8 4. Control unit