SERVICE PARTS MANUAL

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1 SERVICE PARTS MANUAL SERIES SNOW PLOWS FOR PLOW SERIAL NUMBERS AFTER D00000 G Sno-Way International 9700D

2 TABLE OF CONTENTS Page PARTS LIST INTRODUCTION... POWER PACK FRAME... BLADES... HYDRAULIC SYSTEM - GRAVITY DOWN... 7 HYDRAULIC SYSTEM - DOWN PRESSURE... 8 HYDRAULIC POWER UNIT - GRAVITY DOWN SYSTEM... 9 HYDRAULIC POWER UNIT - DOWN PRESSURE SYSTEM... NOTES... LIFT CYLINDER - GRAVITY DOWN SYSTEM... LIFT CYLINDER - DOWN PRESSURE SYSTEM... ANGLE CYLINDERS... POWER PACK WIRING... 7 CONTROL SYSTEM WIRING... 8 AUXILIARY LIGHTS... 9 NUMERICAL INDEX...

3 PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product. ITEM PART NO. DESCRIPTION QTY O-ring 9009 Elbow Capscrew, Hex.,/8"-NC x 7/8" 9

4 POWER PACK FRAME

5 POWER PACK FRAME ITEM PART NO. DESCRIPTION QTY 9007 Cover, Series Pump Decal, DP System Decal, Gravity System Decal, Mounting Instructions Decal, Warning, Cover Removal Light/Lift Bar, Quick-Attach Assembly, Light/Lift Bar, Quick-Attach (includes items 8, 9, 0,,, ) (Serial Numbers before D08 and G00097, Order () lower hitch pins, item with item.) Decal, Warning End Cap, -/" Plate, Bearing, Polyethylene Pin, Quick-Tatch - Upper Hitch Pin E-Ring Spring, SS Pin, Roll, / x -/8" SS... Handle, Quick-Release (Available as Kit, Item 7) E-Ring, 7/8" Pin, Cotter, /" x -/" Pin, Quick Hitch - Lower Hitch Pin (Use for Serial Numbers on or before D08 and G0009) Pin, Quick Hitch - Lower Hitch Pin (Use for Serial Numbers on or after D08 and G00097) Nut, Nylock, /8" Link, Lift Nut, Jam, /" Nut, Nylock, /" Cap Screw, Hex, /"- x -/" Washer, Hardened... 7 Spacer, Lift Bar (Available only in Kit) 909 Kit, Spacer (includes item 7, 8, two of item 9, 0,, and six of item ) 9088 Bellcrank Cap Screw, Hex, /"- x " Pin, Cotter, /" x " Cylinder, Lift, Gravity Down Cylinder, Lift, Down Pressure Cap Screw, Hex /8"- x " Clamp, Cylinder Lock, Gravity Down Clamp, Cylinder Lock, Down Pressure... 0 Clamp, Cylinder Lock, Gravity Down... Clamp, Cylinder Lock, Down Pressure... Pin, Wire Lock Spacer, Stand Pin, Clevis, /8" x -/" Cap Screw, Hex, /"- x " Decal, Patent Cap Screw, Hex, /"-0 x " Washer, Flat, /" Clamp, Tube Jackstand Assembly, / Series Kit, Jackstand Hardware (includes one ea. items,,,, two item ) Washer, /8"... Spring, Latch... Pin, Latch... Roll Pin, /" x 7/8"... Cam, Jackstand Jackstand Pin, Clevis, /" x -/8" Decal, Warning, Pinch Point Nut, Hex Nylock, /8" Nut, Nylock, /" Decal, Warning Cylinder, Angle, " (see Page for parts breakdown) A-Frame, Series Cap Screw, Hex, /"-0 x -/"...

6 90770 Spacer, Swing Cylinder End Cap, x -/" Cap Screw, Hex, /"-0 x -/"... 8 Cushion/Stop, Blade Trip, Series Kit, Stop, Blade Trip, Frame, Swing, Series Washer, Flat, /" Pin, Clevis, /" x -/8" Nut, Hex, /8" Eye Bolt, /8"- x " Spring, Trip Platform, Pump Cap Screw, Hex, /"-0 x " Screw, Flange Head, Self-Tapping, /" x " Washer, Flat, /" Cap Screw, Hex, /8"- x " Nut, Hex, /" Kit, Cam Handle (includes item 8,, and )...

7 BLADES ITEM PART NO. DESCRIPTION QTY 909 Kit, Guide, Blade (includes Guides and Mounting Hardware)... Frame, 7"... Frame, 80"... Frame, 90" Decal, Warning Kit, Skin, Polycarbonate, 7" (includes Sno-Way Decal) Kit, Skin, Polycarbonate, 80" (includes Sno-Way Decal) Kit, Skin, Polycarbonate, 90" (includes Sno-Way Decal) Decal, Sno-Way (used with Polycarbonate Blade) Kit, Wearstrip, Steel, 7" Kit, Wearstrip, Steel, 80" Kit, Wearstrip, Steel, 90" Nut, Hex., Nylock, / Bolt, Carriage, Gr., /8 - x -/ Kit, Wearstrip, Poly, 7" Kit, Wearstrip, Poly, 80" Kit, Wearstrip, Poly, 90" Washer, Lock, /8" Nut, Hex, /8" Assembly, Shoe... Shoe, Cast, /" Shaft Washer, Flat, 7/8" Pin, Lynch, / x -9/ Kit, Deflector, Curled (all blades, includes Hardware) Hardware Kit, Curled Deflector * Kit, Shoe (includes () item ) Brkt., Shoe,... * NOT SHOWN

8 HYDRAULIC SYSTEM GRAVITY DOWN 7 ITEM PART NO. DESCRIPTION QTY 907 Power Unit, Gravity, (see Page 8 for parts breakdown) Hose, Hydraulic, 8-/" Fitting, Elbow, 90 Degree Hose, Hydraulic, 7-/" Hose, Hydraulic, " Capscrew, Hex Head, /"-8 x -/" Nylock, Hex Head, /"

9 HYDRAULIC SYSTEM DOWN PRESSURE 7 ITEM PART NO. DESCRIPTION QTY 907 Power Unit, DP, (see Page 0 for parts breakdown) Hose, Hydraulic, 8-/" Fitting, Elbow, 90 Degree Hose, Hydraulic, 7-/" Hose, Hydraulic, " Capscrew, Hex Head, /"-8 x -/" Nylock, Hex Head, /"

10 9 HYDRAULIC POWER UNIT GRAVITY DOWN SYSTEM B C D A

11 HYDRAULIC POWER UNIT GRAVITY DOWN SYSTEM ITEM PART NO. DESCRIPTION QTY Valve Assembly Valve, Check Nut, Coil Retaining... Valve, 0V DC (Red Coil) - Use part Valve, -Way, 0V DC (Black Coil)... Cartridge (Red Coil) - Use part Cartridge, -Way (Black Coil) Coil, 0V DC (Red) Coil, 0V DC (Black)... 7 Valve, 0V DC (Red Coil) - Use part Valve, -Way, 0V DC (Blue Coil)... 8 Cartridge (Red Coil) - Use part Cartridge, -Way (Blue Coil) Screw Fitting, Plug Fitting, Orifice Kit, Orifice (to adjust drop rate) Screen, Inline Spring, Retaining Valve, Relief, Cross Over Motor, V DC... Bearing, Motor Base Base Assembly, Pump Seal, Shaft O-Ring Parts Kit, Relief Valve O-Ring O-Ring Pump Assembly... Screw, Socket Head Cap Tube, Return Tube, Suction Filter, Suction Reservoir Filler Cap Clamp Filter, Return Brush, Replacement Kit Coil, 0V DC (Blue Coil)... 0

12 HYDRAULIC POWER UNIT DOWN PRESSURE SYSTEM A D E F C B

13 HYDRAULIC POWER UNIT DOWN PRESSURE SYSTEM ITEM PART NO. DESCRIPTION QTY Valve Assembly Valve, Check Nut, Coil Retaining... Valve, 0V DC (Red Coil) - Use part Valve, -Way, 0V DC (Black Coil)... Cartridge (Red Coil) - Use part Cartridge, -Way (Black Coil) Coil, 0V DC (Red) Coil, 0V DC (Black)... 7 Valve, 0V DC (Red Coil) - Use part Valve, -Way, 0V DC (Blue Coil)... 8 Cartridge (Red Coil) - Use part Cartridge, -Way (Blue Coil) Screw Valve, Check Valve, Relief, Down Pressure (0-00 psi) Screen, Inline Spring, Retaining Fitting, Plug Fitting, Plug Fitting, Orifice Kit, Orifice (to adjust drop rate) Valve, Relief, Crossover (000 psi) Switch, Pressure ( psi) Motor, V DC... 0 Bearing, Motor Base Base Assembly, Pump Parts Kit, Relief Valve O-Ring O-Ring O-Ring Seal, Shaft Pump Assembly... 8 Screw, Socket Head Cap Tube, Suction Filter Reservoir Filler Cap Clamp Tube, Return Filter, Return Brush Replacement Kit Coil, 0V DC (Blue Coil)...

14 NOTES

15 LIFT CYLINDER GRAVITY DOWN SYSTEM ITEM PART NO. DESCRIPTION QTY 9089 Cylinder, Lift, (Single Action) Kit, Lift Cylinder Seal... O-Ring... Seal, Rod... Ring, Guide... Seal, Wiper Gland Nut...

16 LIFT CYLINDER DOWN PRESSURE SYSTEM ITEM PART NO. DESCRIPTION QTY 9089 Cylinder, Lift, -/ (Double Action) Kit, Seal, For -/" Cylinder Nut, Gland, For -/" Cylinder...

17 ANGLE CYLINDERS ITEM PART NO. DESCRIPTION QTY 909 Cylinder, Swing, " (future use will replace 9089) Kit, Seal, Swing Cylinder (for current cylinder)... O-ring... Seal, Rod... Ring, Guide, "... Seal, Wiper Kit, Seal, Swing Cylinder (for future use with 909)... O-ring... Seal, Rod... Seal, Wiper... Ring, Guide Nut, Gland, Swing Cylinder (for current cylinder) Nut, Gland, Swing Cylinder (for future use with 909)...

18 POWER PACK WIRING ITEM PART NO. DESCRIPTION QTY 90 Harness, Battery Power Harness, Plow Power Harness, Solenoid - HT Series Bag Power Harness Parts Fuse Holder Fuse, 0 Amp Cable, Power Cap, Protective Strap, Tie Plastic Screw, Self Tapping, #0- x " Capscrew, Hex, /"-0 x 7/8" Washer, Flat, /" Switch, Solenoid Grommet, /8" ID Nut, Hex Head Nylock, /"

19 CONTROL SYSTEM WIRING ITEM PART NO. DESCRIPTION QTY 9008 Module, Wired Control Module, Wireless Control Harness Repair Kit Clamp, Cable Connector, Plug Contact, Signal Socket Harness, Solenoids - Gravity Down Harness, Solenoids - Down Pressure Bag, Harness Controls Cap, Screw-On Cap, / Grommet, /" ID Strap, Plastic Tie Harness, Vehicle Contact, Signal Pin Connector, Receptacle, Flanged Boot, Cable Grip, Cable Connector, Plug, Unsealed Controller Assembly, Wired Controller Assembly, Wireless Touch Pad, Straight Blade Housing, Controller, Complete Connector, Receptacle Coupling Ring Controller, Joystick, Str, Wired (not shown) Controller, Joystick, Str, Wireless (not shown) Insertion Tool for Circular Connectors (not shown) Extraction Tool for Circular Connectors (not shown) Kit, Connector Repair (not shown) (includes: () #, () #, () #, () #, () #, () #, () #, () #7, () #, () #, () #... 8

20 AUXILIARY LIGHTS Supplied With Lamp 7 Supplied With Lamp

21 AUXILIARY LIGHTS ITEM PART NO. DESCRIPTION QTY Kit, Lamp, EIS Flasher Light, Assembly, RH, EIS Harness, Plow Light, RH, EIS Lamp, Sealed Beam Harness, Plow Light, LH, EIS Light, Assembly, LH, EIS Gasket, Turn Signal Lamp, Park &Turn Lens, Turn Signal Harness, Wiring, Main Light, EIS* Assy., Light Bar Nut, Hex., Nylock, /8" Decal, Sno-Way Capscrew, Hex., /8"- x " Clip, Rosebud Support, LH, 9 Series Assembly, Light/Lift Bar, Quick-Attach Washer, Flat, /8" Support, RH, 9 Series Connector, Male Connector, Female Clip, Secondary Lock... * NOTE: Adapter required. See Application Guide 0

22 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

23 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

24 SNO-WAY INTERNATIONAL, INC. Hartford, WI 07 USA Website: Sno-Way International

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