Feed 3004, Feed Spare parts list. Edition Valid for serial no. 745-xxx-xxx, 910-xxx-xxx
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1 Spare parts list Edition Valid for serial no. 745-xxx-xxx, 910-xxx-xxx Ordering no. Product Aristo Feed Aristo Feed 3004, US version Aristo Feed 3004, U Aristo Feed 3004, U6, US version Origo Feed 3004, MA Origo Feed 3004, MA Origo Feed 3004, MA24, US version Aristo Feed 3004 with water Aristo Feed 3004, U6 with water Origo Feed 3004, MA23 with water Origo Feed 3004, MA24 with water Aristo Feed Aristo Feed 4804, U Aristo Feed 4804, U6, US version Origo Feed 4804, MA Origo Feed 4804, MA Origo Feed 4804, MA24, US version Aristo Feed 4804 with water Aristo Feed 4804, U6 with water Origo Feed 4804, MA23 with water Origo Feed 4804, MA24 with water Spare parts list for control panel Origo MA23, Origo MA Spare parts list for control panel Aristo U6 File name Product Spare parts list for control panel Origo MA23, Origo MA Spare parts list for control panel Aristo U6 Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list. Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts. Rights reserved to alter specifications without notice
2 C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C HA Handle HA Sign HA Side panel HA MMC module Panel MA23. See separate spare parts list HA MMC module Panel MA24. See separate spare parts list HA Inslutating nut HA Front plate For unit with water conn. and single front connector Front plate For unit with water conn. and double front connector HA Front plate For unit without water conn. and single front connector Front plate For unit without water conn. and double front connector HA Cover plug H Quick connection Female, blue H Quick connection Female, red HA Hose, blue L=0.33, Ø 9/5mm, to be ordered per metre HA Hose red L=0.33, Ø 9/5mm, to be ordered per metre HA14 7 Hose clamp Ø 11.3/10.8 HA15 1 Water outlet with lock For further information see page S1 HA Protection clamp HA Sealing strip L=1.34 HA18 1 Wire feed mechanism For Feed 3004, see page 6. 1 Wire feed mechanism For Feed 4804, see page 8. HA19 2 Nut M6 HA Insulating washer HA Insulating plate HA22 2 Screw M6x20 HA Side panel Label for side panel HA Locking device HA Protection clamp Handle HA MMC module Panel U6. See separate spare parts list HA Cover plate MMC space HA Sticker, synergic lines Only for MA24, valid from software version 1.12 bm50sha1-2 -
3 bm50sha1-3 -
4 C = component designation in the circuit diagram (W) = wear part Item Qty Ordering no. Denomination Notes C HB Cover HB Middle plate HB Bottom plate HB4 1 (W) Inlet nozzle HB Insulating bushing HB Insulating washer HB7 1 Nut M 10 HB Rubber foot Ø 20/6.4x3, When ordering: 4 pieces delivered. HB Welding current terminal HB Rear plate HB Gasket HB12 1 Spacer ring Included in item HB9 HB13 1 Washer Included in item HB9 HB14 1 Nut Included in item HB9 HB Bar flexible HB Capacitor 13C4 HB17 1 Washer Ø 22/10.5x2 HB18 2 Spring washer Ø 20/10.2x1.1 HB19 1 Screw M10x20 HB20 6 Nut M3 HB Clamp HB Capacitor 0.1 μf 250V 13C2, 13C3 HB23 2 Washer lock 3.2x6 ST HB Panel plug 10 pole 13XP1 HB Insulation HB Protection cap HB27 8 Screw 6-19x8 HB Solenoid valve with quick connection 13YV1 HB29 1 Hose clamp 11.3/10.8 HB Hose red L=0.50, Ø9/5mm, to be ordered per metre HB Panel socket 10 pole 13XS15 HB Spacer HB PC-board PC-board PC-board PC-board HB Clamp The circuit board must be configured when installed Circuit board configured for Feed 3004 for ser.no Circuit board config for Feed 3004 from ser.no Circuit board configured for Feed AP1 13AP1 13AP1 13AP1 HB Capacitor 13C2, 13C3 HB Circuit board 13AP2 HB Connector 13XS11 HB Cable Connector 13XS9, ferrite rings 13L2 and 13L3 included. HB Screen plate HB Insulation HB Cable Cable between 20AP1 and MMC unit, cable connectors are included For wear parts see page XP14, 13XS14 bm50shb1-4 -
5 bm50shb1-5 -
6 Feed 3004 C = component designation in the circuit diagram (W) = wear part Item Qty Ordering no. Denomination Notes C Wire feed mechanism Includes items HH1 - HH21 and HH23 - HH41 Type MEM 30 For serial no. 745-xxx-xxxx Wire feed mechanism Includes items HH1 - HH21 and HH23 - HH41 Type MEM 30 From serial no. 910-xxx-xxxx HH Drive unit With pulse generator For serial no. 745-xxx-xxxx 13M1, 13G Drive unit With pulse generator From serial no. 910-xxx-xxxx 13M1, 13G1 HH Shaft (with pinion) Included in item HH1 HH Key Included in item HH1 HH Locking washer Included in item HH1 HH Gear housing HH6 1 Screw M6x40 HH7 2 Washer Ø 12/6.4x1.5 HH Insulating tube HH9 1 Nut M6 HH Capacitor 0.1 μf 250V with cable lugs 13C5 HH11 1 Flat pin 6.3x0.8 M6 HH12 4 Screw M6x12 HH Insulating sleeve HH Current connection HH15 1 Screw M8x25 HH16 1 Washer Ø 16/8.4x1.5 HH17 1 Belleville washer Ø 16/8.2x0.9 HH18 1 Nut M6 HH Insulating sleeve For cable set Cable set HH Front flange HH21 1 (W) Outlet nozzle HH Insulating washer HH Cover HH24 3 Screw M6x12 HH25 1 (W) Drive gear HH26 1 Washer Ø 16/5x1 HH27 1 Screw M4x12 HH28 2 Axle feed roll See item HH102 HH29 4 (W) Gear adapter HH30 4 (W) Feed/pressure roller HH31 2 Locking nut See item HH102 HH Screw for nozzle HH33 1 Pin bolt See item HH101 HH34 1 (W) Inlet nozzle HH35 1 Pressure device See item HH101 HH36 1 (W) Intermediate nozzle HH37 1 Pressure arm See item HH100 HH38 1 Locking washer See item HH100 HH39 1 Torsion spring See item HH100 HH40 1 Shaft See item HH100 HH Shaft For wear parts see page 12. SPARE PARTS SETS Item Ordering no. Denomination Notes HH Pressure arm set Includes items HH37, HH38, HH39 and HH40 HH Pressure device set Includes items HH33, HH35 and one screw M3x12. HH Axle and nut Includes items HH28 and HH31. bm50shh1-6 -
7 Feed 3004 bm50shh1-7 -
8 Feed 4804 C = component designation in the circuit diagram (W) = wear part Item Qty Ordering no. Denomination Notes C Wire feed mechanism Type MEL 48 HD Drive unit With pulse generator 13M2, 13G Connector 4 pole 13XS4 HD Drive unit 13M Flat pin 6 Nut M8 HD Capacitor 0.1 μf 250V with cable lugs 13C6 HD4 1 Screw M6X40 HD5 1 Washer Ø 6.4/12x1.5 HD Insulating tube HD Connection housing HD8 9 Screw M5X20 HD9 1 Screw M6X16 HD10 1 Nut M6 HD Front flange HD Current connection HD15 1 (W) Outlet nozzle HD16 2 (W) Feed roller HD Distance washer HD Adjustement spacer HD Washer HD20 2 Screw M5x16 HD21 1 (W) Bogey HD Inter nozzle support HD Locking washer HD25 1 (W) Intermediate nozzle HD26 1 Wire feed plate HD Bogey axle - 1 Screw M8X30-1 Washer Ø 26/8.4X5 HD Insulating sleeve For cable set Cable set HD30 1 Screw M8x25 HD31 1 Washer Ø 16/8.4x1.5 HD32 1 Belleville washer Ø 16/8.2x0.9 HD33 1 Nut M6 For wear parts see page 14. bm50shd1-8 -
9 Feed 4804 bm50shd1-9 -
10 Item Qty Ordering no. Denomination Notes HE Bobbin cover HE Brake hub HE Spool attachment HE Reel cover bm50she1-10 -
11 Item Qty Ordering no. Denomination Notes HF1 1 Nut M5 HF2 1 Washer D16/5x1 HF3 1 Spring HF4 1 Water lock cam HF Quick connector Female, blue HF6 1 Water lock bushing HF7 1 Water lock outlet HF8 1 Screw M5x35 HF9 1 Nut M3 HF Insulation plate HF Micro switch HF Quick connector Female, red HF13 2 Screw M3x20 HF14 2 Nut M3 SPARE PARTS SET Item Qty Ordering no. Denomination Notes HF Water connection spare kit Contains items HF1, HF2, HF3, HF4, HF6, HF7 and HF8 H bm50shf1-11 -
12 Feed 3004 Wear parts Item Ordering no. Denomination Notes Wire type Wire dimensions HI HI HI Key Intermediate nozzle Intermediate nozzle Outlet nozzle Outlet nozzle HI Locking washer HI5a Motor gear euro Drive gear Fe, Ss & cored Al Fe, Ss & cored Al Ø 2.0 mm steel for mm Ø 2.0 mm plastic for mm Item Ordering no. Denomination Wire type Wire dimensions Groove typ Roller markings HI5b Feed/pressure rollers Fe, Ss & cored Ø 0.6 & 0.8 mm V 0.6 S2 & 0.8 S Feed/pressure rollers Fe, Ss & cored Ø 0.8 & 1,0 mm V 0.8 S2 & 1.2 S Feed/pressure rollers Fe, Ss & cored Ø 0.9/1.0 & 1.2 mm V 1.0 S2 & 1.2 S Feed/pressure rollers Fe, Ss & cored Ø 1.4 & 1.6 mm V 1.4 S2 & 1.6 S Feed/pressure rollers Cored Ø 0.9/1.0 & 1.2 mm V-Knurled 1.0 R2 & 1.2 R Feed/pressure rollers Cored Ø 1.2/1.2 mm V-Knurled 1.2 R2 & 1.4 R Feed/pressure rollers Cored Ø 1.2 & 1.4 mm V-Knurled 1.2 R2 & 1.2 R Feed/pressure rollers Cored Ø 1.6 mm V-Knurled 1.6 R2 & 2.0 R Feed/pressure rollers Al Ø 0.8 & 0.9/1.0 mm U 0.8 A2 & 1.0 A Feed/pressure rollers Al Ø 1.0 & 1.2 mm U 1.0 A2 & 1.2 A Feed/pressure rollers Al Ø 1.2 & 1.6 mm U 1.2 A2 & 1.6 A2 Use only pressure and feed rollers marked A2, R2 or S2. The rollers are marked with wire dimension in mm, some are also marked with inch. Item Ordering no. Denomination Notes HI6 Washer Ø 16/5x1 HI7 Screw M4x12 HI8 Screw M6x12 HI9 Washer Ø 16/8.4x1.5 HI Cover HI Axle and Nut HI Gear adapter HI Inlet nozzle Ø 3mm for mm Fe, Ss, Al and cored wire HI Shaft HI15 Nut M10 HI Insulating washer HI Insulating bushing Item Ordering no. Denomination Wire type Wire dimensions HI Inlet nozzle Fe, Ss, Al & Cored Ø 2 mm plastic for mm Welding with aluminium wire In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate wear parts. bm50swhj1-12 -
13 Feed 3004 bm50swhj1-13 -
14 Feed 4804 Item Ordering no. Denomination Wire type Wire dimensions HK Outlet nozzle Outlet nozzle Outlet nozzle Fe, Ss & cored Al Fe, Ss & cored Ø 2.0 mm steel for mm Ø 2.0 mm plastic for mm Ø 3.4 mm steel for mm Item Ordering no. Denomination Wire type Wire Ø mm Groove 1 Groove 2 Groove 3 Groove typ Roller / Bogey marking s HK Feed Roller Fe, Ss & cored V Feed Roller Fe, Ss & cored V Feed Roller Fe, Ss & cored V Feed Roller Fe, Ss & cored V 1/ Feed Roller Fe, Ss & cored / / / 1.2 V.045 / Feed Roller Fe, Ss & cored V Feed Roller Cored V-Knurled Feed Roller Cored V-Knurled Feed Roller Cored V-Knurled 1/ Feed Roller Cored not used not used V-Knurled Feed Roller Al U U Feed Roller Al U U4 Item Ordering no. Denomination Notes HK Distance washer HK Adjustment spacer HK5 Screw M5x20 HK6 Screw M5x16 HD = Heavy Duty Item Ordering no. Denomination Wire type Wire dimensions Groove typ Roller / Bogey markings HK Bogey (HD) Fe, Ss & cored Ø mm V Bogey (HD) Fe, Ss & cored Ø 0.9 V Bogey (HD) Fe, Ss & cored Ø mm V Bogey (HD) Fe, Ss & cored Ø mm V Bogey (HD) Fe, Ss & cored Ø 1.2 mm V.045 / Bogey (HD) Fe, Ss & cored Ø 1.6 mm V 1/ Bogey (HD) Cored Ø 1.2 mm V-Knurled Bogey (HD) Cored Ø mm V-Knurled Bogey (HD) Cored Ø 1.6 mm V-Knurled 1/ Bogey (HD) Cored Ø 2.4 mm V-Knurled Bogey (HD) Al Ø mm U U Bogey (HD) Al Ø 1.2 mm x 3 U - Item Ordering no. Denomination Wire type Wire dimensions HK Washer HK Intermediate nozzle Intermediate nozzle Intermediate nozzle Intermediate nozzle Fe, Ss & Al Fe, Ss & Al Cored Cored Ø 2 mm plastic for mm Ø 4 mm plastic for mm Ø 2.4 mm copper for mm Ø 4 mm copper for 2.4 mm Item Ordering no. Denomination Note HK Locking washer HK11 Nut M10 HK Insulating washer HK Insulating bushing bm50swhk1-14 -
15 Feed 4804 Item Ordering no. Denomination Wire type Wire dimensions HK Inlet nozzle Inlet nozzle Inlet nozzle (HD) Inlet nozzle (HD) Fe, Ss, Al & Cored Fe, Ss, Al & Cored Fe, Ss & Cored Fe, Ss & Cored Ø 2 mm plastic for mm Ø 4 mm plastic for mm Ø 2.4 mm steel for mm Ø 4 mm steel for 2.4 mm bm50swhk1-15 -
16 Accessories 1 Bobbin cover, plastic 18 kg Ø 300mm Bobbin cover, metal 18 kg Ø 300mm Bobbin holder Adapter for 5 kg bobbin Adapter for 440 mm bobbin Lifting eye Quick connector MarathonPac F Strain relief for welding gun bm50sa
17 1 Wheel kit for feed Strain relief bracket for connection set Counter balance device (includes mast and counter balance) for 300 mm bobbin for 440 mm bobbin Remote control unit MTA1 CAN MIG/MAG: wire feed speed and voltage MMA: current and arc force TIG: current, pulse and background current Remote control unit M1 10Prog CAN Choice of on of 10 programs MIG/MAG: voltage deviation TIG and MMA: current deviation Remote cable CAN 4 pole - 10 pole 5 m m HD Remote cable CAN 4 pole - 12 pole only for empty panels together with U8 5 m m HD Remote adapter kit For Miggytrac / Railtrac For MXH 300wPP / MXH 400wPP / PSF RS bm50sa
18 Connection kit For MXH 300wPP / MXH 400wPP Connection set, 70 mm 2 10 pole cable plug - 10 pole cable socket 1.7 m m m m m m Connection set water, 70 mm 2 10 pole cable plug - 10 pole cable socket 1.7 m m m m m m Connection set, 95 mm 2 10 pole cable plug - 10 pole cable socket 1.7 m Connection set water, 95 mm 2 10 pole cable plug - 10 pole cable socket 1.7 m Welding gun MXH 300 PP only for Feed m m m Welding gun MXH 400w PP only for Feed m m m Miggytrac 1001, Miggytrac 2000 Equipment for mechanized welding More information at the nearest ESAB agency bm50sa
19 Railtrac 1000 Equipment for mechanized welding More information at the nearest ESAB agency Control panel U Control panel U8 2 Plus Control cable for U8 (connectors included) 5 m m Information on Miggytrack and PSF welding guns can be found in separate brochures. bm50sa
20 paut
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