Parts Manual. Transfer Switch. OTPCB (Spec A) 150/225/260 Amps. English Original Instructions (Issue 4)

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1 Parts Manual Transfer Switch 50/225/260 Amps OTPCB (Spec A) English Original Instructions (Issue )

2 This catalog covers models produced under the Cummins /Onan and Cummins Power Generation brand names. To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Cummins Power Generation nameplate. For handy reference, insert your nameplate information in the spaces below. MODEL AND SPEC NO. SERIAL NO. DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE) The following symbols are used in Cummins Power Generation manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-

3 Introduction This catalog applies to the Cummins Power Generation OTPC 50/225/260 Amp Transfer Switch. Each illustrated part is identified by a reference number corresponding to the same reference number in the parts list for that group. Parts illustrations are typical. Using the model and spec number from the switch box nameplate, select the parts that apply to your Transfer Switch. Unless otherwise noted in the parts description, parts are interchangeable between models. Feature Options Code Description Code Description A028 3-Pole Switch L202 Auxiliary Relay Emergency Position 2 VDC A029 -Pole Switch L203 Auxiliary Relay Normal Position 2 VDC A035 Utility to Generator Set Applications L20 Auxiliary Relay Generator Start 2 VDC A036 Utility to Utility Applications M003 Terminal Block 30 Points A03 Generator Set to Generator Set Applications M00 Load Shed From Emergency A0 One Phase 2 or 3 wire M0 Security Front Panel A02 Three Phase 3 or wire M08 Display Digital A0 Frequency 60 Hz M020 Communications Lonworks A05 Frequency 50 Hz M022 Monitoring Load A06 Listing UL M023 Module Relay Signal A06 Listing UL/NFPA 20 N009 Bus Stubs Connection B00 Cabinet Type N03 Harness Extension B002 Cabinet Type 3R R020 Voltage 20 B003 Cabinet Type R02 Voltage 208 B00 Construction Open R022 Voltage 220 B00 Cabinet Type 2 R023 Voltage 20 C023 Control Level R02 Voltage 380 C02 Control Level 2 R025 Voltage 6 D009 Meters Bar Graph Display R026 Voltage 80 K00 Battery Charger 2 Amp, 2/2V R02 Voltage 600 K002 Battery Charger 0 Amp, 2V R035 Voltage 0 K003 Battery Charger 0 Amp, 2V R038 Voltage 90 L0 Auxiliary Relay 2 VDC Coil S09 Current Rating 50 Amps L02 Auxiliary Relay Emergency Position 2 VDC S050 Current Rating 225 Amps L03 Auxiliary Relay Normal Position 2 VDC S05 Current Rating 260 Amps L0 Auxiliary Relay Generator Start 2 VDC L20 Auxiliary Relay 2 VDC Coil

4 Abbreviations Some of the following abbreviations may be used throughout this Parts Catalog: AC Amp A/R AVR AWG CSA DC Deg. EFC EIT EPROM ET GFI ID IEC IT kw LPG LT M(meter number) Alternating Current Ampere As Required Automatic Voltage Regulator American Wire Gauge Canadian Standard Association Direct Current Degree Electronic Fuel Control External/Internal Tooth Erasable Programmable Read Only Memory External Tooth Ground Fault Interrupter Inside Diameter International Electrotechnical Commission Internal Tooth Kilowatt Liquid Petroleum Gas Left Meter MCM mm MOH NFS NPT OD oz. PCB Ph PMG PT/CT RFI RT Spec Thk UL UNC UNF VAC VDC W/(ET, IT, EIT) Metric Circular Mils Millimeter Mobile Off Highway Not For Sale National Pipe Thread Outside Diameter Ounce Printed Circuit Board Phase Permanent Magnet Generator Potential Transformer/ Current Transformer Radio Frequency Interference Right Specification Thick Underwriters Laboratories Inc. Union National Coarse Union National Fine Volts Alternating Current Volts Direct Current With 2

5 Index A Actuator, Linear Transfer Switch, Alarm, Battery Charger, 2 Ammeter DC 0 Amp, 2 Volt Battery Charger, 2 Ammeter DC 0 Amp, 2 Volt Battery Charger, 29 Ammeter DC 2 Amp, 2/2 Volt Battery Charger, 25 Arm, Interlock Transfer Switch, B Bar, Interlock Transfer Switch, Bar, Neutral Transfer Switch, Barrier Transfer Switch, 9 Barrier, Base Transfer Switch, Base, Mounting Transfer Switch, 9 Block and Contact Assembly Transfer Switch, Block and Cross Bar Assembly Transfer Switch, Block, Hinge Type Cabinet, 5 Block, Lug Mounting Transfer Switch, Block, Terminal, 32 Block, Terminal Battery Charger Alarm, 2 Block, Terminal Network Module, 30 Block, Terminal Transfer Switch, 9 Board, Printed Circuit 0 Amp, 2 Volt Battery Charger, 2 Board, Printed Circuit 0 Amp, 2 Volt Battery Charger, 29 Board, Printed Circuit 2 Amp, 2/2 Volt Battery Charger, 25 Board, Printed Circuit Bar Graph Type Cabinet, 5 Board, Printed Circuit Bar Graph Type 3R and 2 Cabinet, Board, Printed Circuit Bar Graph Type Cabinet, 9 Board, Printed Circuit Current Transformer Module, 3 Board, Printed Circuit Digital Type Cabinet, 5 Board, Printed Circuit Digital Type 3R and 2 Cabinet, Board, Printed Circuit Digital Type Cabinet, 9 Board, Printed Circuit Network Module, 30 Board, Printed Circuit Power Module Type Cabinet, 5 Board, Printed Circuit Power Module Type 3R and 2 Cabinet, Board, Printed Circuit Power Module Type Cabinet, 9 Board, Printed Circuit Relay Module, 3 Bracket, Connector Accessory Control Plate (600 Volt), 2 Bracket, Connector Accessory Control Plate (Less than 600 Volt), 20 Bracket, Door Type Cabinet, 9 Bracket, End Auxiliary Relay, 33 Bracket, End Terminal Battery Charger Alarm, 2 Bracket, End Terminal Network Module, 30 Bracket, Terminal Transfer Switch, 9 Breaker, Circuit Transfer Switch, Bus, Emergency Transfer Switch, Bus, Load Transfer Switch, Bus, Normal Transfer Switch, C Cabinet Type, 5 Cabinet Type 2, Cabinet Type 3R, Cabinet Type, 9 Capacitor Transfer Switch, Charger, Battery 0 Amp, 2 Volt, 2 Charger, Battery 0 Amp, 2 Volt, 29 3

6 Index Charger, Battery 2 Amp, 2/2 Volt, 25 Chute, Arc Transfer Switch, Cover, Arc Chute Transfer Switch, Cover, Charger 0 Amp, 2 Volt Battery Charger, 2 Cover, Charger 0 Amp, 2 Volt Battery Charger, 29 Cover, Charger 2 Amp, 2/2 Volt Battery Charger, 25 Cover, Labeled Transfer Switch, 9 Cover, Printed Circuit Board Type Cabinet, 5 Cover, Printed Circuit Board Type 3R and 2 Cabinet, Cover, Printed Circuit Board Type Cabinet, 9 Cover, Relay Plate Accessory Control Plate (600 Volt), 2 Cover, Relay Plate Accessory Control Plate (Less than 600 Volt), 20 H Handle Assembly, Actuator, 2 Handle, Door Type 3R and 2 Cabinet, Handle, Locking Type Cabinet, 5 Harness, Wiring 0 Amp, 2 Volt Battery Charger, 2 Harness, Wiring 0 Amp, 2 Volt Battery Charger, 29 Harness, Wiring 2 Amp, 2/2 Volt Battery Charger, 25 Harness, Wiring Battery Charger, 23 Harness, Wiring Battery Charger Alarm, 2 Harness, Wiring Control Open Construction, 22 Harness, Wiring Current Transformer Module, 3 Harness, Wiring Load Shed, 3 Harness, Wiring Main Type Cabinet, 5 Harness, Wiring Main Type 3R and 2 Cabinet, Harness, Wiring Main Type Cabinet, 9 Harness, Wiring Network Module, 30 D Door, Cabinet Type, 5 Door, Cabinet Type 3R and 2 Cabinet, Door, Cabinet Type Cabinet, 9 F Fuse 0 Amp, 2 Volt Battery Charger, 2 Fuse 0 Amp, 2 Volt Battery Charger, 29 Fuse 2 Amp, 2/2 Volt Battery Charger, 25 Holder, Fuse 0 Amp, 2 Volt Battery Charger, 2 Holder, Fuse 0 Amp, 2 Volt Battery Charger, 29 Holder, Fuse 2 Amp, 2/2 Volt Battery Charger, 25 I Insulator, Arc Chute Transfer Switch, L Latch, Cam Type Cabinet, 5 Latch, Cam Type 3R and 2 Cabinet, Lead Type Cabinet, 5 G Gasket, Door Type 3R and 2 Cabinet, Gasket, Door Type Cabinet, 9 Lead Type 3R and 2 Cabinet, Lead Type Cabinet, 9 Load Shed, 3 Lug, Solderless Transfer Switch,

7 Index Lug, Solderless Type Cabinet, 5 Lug, Solderless Type 3R and 2 Cabinet, Lug, Solderless Type Cabinet, 9 M Membrane, Panel Type Cabinet, 5 Membrane, Panel Type 3R and 2 Cabinet, Membrane, Panel Type Cabinet, 9 Module, Current Transformer, 3 Module, Digital Display Type Cabinet, 5 Module, Digital Display Type 3R and 2 Cabinet, Module, Digital Display Type Cabinet, 9 Module, Network, 30 P Plate, Accessory Control (600 Volt), 2 Plate, Accessory Control (Less than 600 Volt), 20 Plate, End Terminal Battery Charger Alarm, 2 Plate, End Terminal Network Module, 30 Plate, Handle Mounting Transfer Switch, Plate, Mounting Battery Charger Alarm, 2 Plate, Mounting Current Transformer Module, 3 Plate, Mounting Load Shed, 3 Plate, Open Construction, 22 Plate, Relay Accessory Control Plate (600 Volt), 2 Plate, Relay Accessory Control Plate (Less than 600 Volt), 20 R Rail, Terminal Auxiliary Relay, 33 Rail, Terminal Block Battery Charger Alarm, 2 Rail, Terminal Block Network Module, 30 Rectifier, Bridge 0 Amp, 2 Volt Battery Charger, 2 Rectifier, Bridge 0 Amp, 2 Volt Battery Charger, 29 Rectifier, Gate 0 Amp, 2 Volt Battery Charger, 2 Rectifier, Gate 0 Amp, 2 Volt Battery Charger, 29 Relay Accessory Control Plate (600 Volt), 2 Relay Accessory Control Plate (Less than 600 Volt), 20 Relay Load Shed, 3 Relay, Auxiliary, 33 Relay, Control Accessory Control Plate (600 Volt), 2 Relay, Control Auxiliary Relay, 33 Resistor, Fixed 2 Amp, 2/2 Volt Battery Charger, 25 Rod, Actuator Transfer Switch, 9 Rod, Roller Type Cabinet, 5 Rod, Roller Type 3R and 2 Cabinet, Rod End, Actuator Transfer Switch, 9 S Spacer, Actuator Transfer Switch, 9 Spacer, Mounting Block Transfer Switch, Spring, Conical Type Cabinet, 9 Standoff, Insulator Transfer Switch, Strap, Jumper Transfer Switch, Strap, Load Transfer Switch, Strip, Marker Transfer Switch, Support, Channel Transfer Switch, Switch Assembly, Auxiliary, 3 Switch, Selector Security, 35 Switch, Toggle Accessory Control Plate (600 Volt), 2 Switch, Toggle Accessory Control Plate (Less than 600 Volt), 20 T Transfer Switch Assembly, 9 5

8 Index Transformer 0 Amp, 2 Volt Battery Charger, 2 Transformer 0 Amp, 2 Volt Battery Charger, 29 Transformer 2 Amp, 2/2 Volt Battery Charger, 25 Transformer, Current, 3 Transformer, Power Type Cabinet, 5 Transformer, Power Type 3R and 2 Cabinet, Transformer, Power Type Cabinet, 9 W Wrapper, Charger 2 Amp, 2/2 Volt Battery Charger, 25 Wrapper, Charger 0 Amp, 2 Volt Battery Charger, 2 Wrapper, Charger 0 Amp, 2 Volt Battery Charger, 29 6

9

10 8 Transfer Switch

11 Transfer Switch REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Transfer Switch Assembly 3-Pole, Front Connect with Mechanical Lugs 50 Amp VAC VAC /220/20/600* VAC /6 VAC /80 VAC 225 Amp VAC VAC /220/20/600* VAC /6 VAC /80 VAC 260 Amp VAC VAC /220/20/600* VAC /6 VAC /80 VAC -Pole, Front Connect with Mechanical Lugs 50 Amp VAC /220/20/600* VAC /6 VAC /80 VAC 225 Amp VAC /220/20/600* VAC /6 VAC /80 VAC 260 Amp VAC /220/20/600* VAC /6 VAC /80 VAC 3-Pole, Rear Connect with Bus Stubs 50 Amp VAC VAC /220/20/600* VAC /6 VAC /80 VAC 225 Amp VAC VAC /220/20/600* VAC /6 VAC /80 VAC 260 Amp VAC VAC /220/20/600* VAC /6 VAC /80 VAC -Pole, Rear Connect with Bus Stubs 50 Amp VAC /220/20/600* VAC /6 VAC /80 VAC 225 Amp VAC /220/20/600* VAC /6 VAC /80 VAC 260 Amp VAC /220/20/600* VAC /6 VAC /80 VAC Base, Mounting Cover, Labeled Nut, Self-Locking (#0 32) Screw, Hex Head Slotted W/IT (#0 32 x.50) Washer, Flat (#0) Barrier Spacer, Actuator Screw, Cap Hex Head (/ 20 x.50) Washer, Lock (/) Washer, Flat (/) Rod, Actuator 2 Screw, Cap Hex Head (5/6 8 x.88) Pole, Front Connect Pole, Front Connect Pole, Rear Connect Pole, Rear Connect Rod-End, Actuator Screw, Cap Hex Head (/ 20 x.25) 5 Washer, Spring Conical (5/6) Pole, Front Connect Pole, Front Connect Pole, Rear Connect Pole, Rear Connect Screw, Round Head Cross Recessed (#6 32 x.5) Block, Terminal Screw, Hex Head (/ 20 x.50) Screw, Flat Head Cross Recessed (#0 32 x.50) Nut, Hex W/ET (#0 32) Bracket, Terminal Lead (380/6/0/80 VAC) Jumper, Terminal Nut, Lock (3/8 6) * Switch is actually 208 volts A large transformer in the system reduces the 600 volt system voltage down to 208 volts. Continued... 9

12 0 Transfer Switch

13 Transfer Switch REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Continued Strip, Marker Barrier, Base Switch Assembly, Auxiliary (See Separate Page For Components) 28 Screw, Self-Locking Hex Head Thread Forming W/IT (/ 20 x.25) Pole, Front Connect Pole, Front Connect Pole, Rear Connect Pole, Rear Connect 29 Block and Cross Bar Assembly Emergency Pole Pole 30 Strap, Jumper Pole, Front Connect Pole, Front Connect and -Pole, Rear Connect 3 Screw, Cap Hex Head (5/6 x.25) Pole, Front Connect Pole, Front Connect 32 Nut, Hex (/ 20) Pole, Rear Connect Pole, Rear Connect 33 Nut, Hex (5/6 8) Pole, Front Connect Pole, Front Connect Bar, Interlock Arm, Interlock Screw, Cross-Recessed Round Head W/IT (#8 32 x.50) 3 Lug, Solderless /225 Amp Front Connect Amp Front Connect 38 Block and Cross Bar Assembly Normal Pole Pole Plate, Handle Mounting Handle, Actuator (See Separate Page For Components) Washer, Flat (5/6) 3-Pole, Front Connect Washer, Lock W/ET (5/6) 3-Pole, Front Connect Standoff, Insulator 3-Pole, Front Connect Strap, Load Front Connect Strap, Load Front Connect Strap, Load Front Connect Harness, Wiring Bar, Neutral (3-Pole, Front Connect) Clamp, Cable 50 Actuator, Linear VAC VAC /220/20/600* VAC /6 VAC /80 VAC 5 Breaker, Circuit VAC /208/220/20/600* VAC /6/0/80 VAC 52 Capacitor VAC /208/220/20/600* VAC /6/0/80 VAC 53 Screw, Cap Hex Head (5/6 8 x.00) Pole, Front Connect Pole, Rear Connect Chute, Arc -Pole Screw, Pan Head Thread Cutting (#0 32 x.50) -Pole Cover, Arc Chute -Pole Insulator, Arc Chute -Pole Spacer, Mounting Block -Pole Block and Contact Assembly -Pole Support, Channel Rear Connect 6 Bus, Load Pole, Rear Connect Pole, Rear Connect 62 Bus, Normal and Emergency Pole, Rear Connect Pole, Rear Connect 63 Screw, Cap Hex Head (/ 20 x.00) Pole, Rear Connect Pole, Rear Connect 6 Washer, Spring Conical (/) Pole, Rear Connect Pole, Rear Connect 65 Screw, Hex Washer Head Thread Forming (/ 20) Pole, Rear Connect Pole, Rear Connect Block, Lug Mounting Front Connect (Not Illustrated) Screw, Machine Round Head (/ 20 x 2.5) (Not Illustrated) Pole, Front Connect Pole, Front Connect Pole, Rear Connect Screw, Thread Forming (/ 20 x.50) 3-Pole, Front Connect (Not Illustrated) Screw, Thread Forming (/ 20 x.62) -Pole, Front Connect (Not Illustrated) * Switch is actually 208 volts A large transformer in the system reduces the 600 volt system voltage down to 208 volts.

14 Actuator Handle Assembly REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Handle Assembly, Actuator Handle, Switch Left Hand Handle, Switch Right Hand Screw, Machine Round Head Cross Recessed (#8 32 x 2-/) Screw, Machine Round Head Cross Recessed (#0 32 x -3/) Nut, Self-Locking (#8 32) Nut, Self-Locking (#0 32) 2

15 Auxiliary Switch Assembly REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Switch Assembly, Auxiliary Bracket, Switch Auxiliary Barrier, Switch Screw, Cap Hex Head (#6 32 x 3-/) Nut, Lock (#6 32) Switch, Snap-Action 3

16 Cabinet Type

17 Cabinet Type REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Door, Cabinet /225 Amp Amp 2 Cabinet /225 Amp Amp 3 Harness, Main Level Control All Except 600 VAC VAC Level 2 Control All Except 600 VAC VAC Generator to Generator Applications All Except 600 VAC VAC Module, Digital Display 5 Board, Printed Circuit Power Module Level Control VAC /220/20/0/80 VAC VAC /380/6 VAC Level 2 Control VAC /220/20/0/80 VAC VAC /380/6 VAC Board, Printed Circuit Bar Graph Screw, Pan Head (M3 x 8) Transformer, Power (600 VAC Only) Screw, Hex Washer Head Thread Forming (/ 20 x.50) Edge, Protection Washer, Lock W/ET (M5) /225 Amp Amp 2 Screw, Cap Hex Head (M5 x 8) /225 Amp Amp Standoff, Male Snap Cover, Printed Circuit Board 5 Membrane, Panel Level Control Without Digital Display With Digital Display Level 2 Control Without Meters Bar Graph Display With Meters Bar Graph Display Lug, Solderless (/ ) Edge, Protection 8 Block, Hinge /225 Amp Amp Plug, Hole Handle, Locking (Includes Hardware and 2 Keys) 2 Latch, Cam /225 Amp ( Point) Amp (3 Point) Plug, Hole Rod, Roller (260 Amp) Nut, Self-Locking (/ 20) Screw, Cap Hex Head (/ 20 x.50) 26 Lead (Quantity Used as Required) Board, Printed Circuit Digital Level Control Level 2 Control Guide, Rod (260 Amp) 5

18 Cabinet Type 3R and

19 Cabinet Type 3R and 2 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Door, Cabinet /225 Amp Amp 2 Cabinet Type 3R Cabinet /225 Amp Amp Type 2 Cabinet /225 Amp Amp 3 Harness, Main Level Control All Except 600 VAC VAC Level 2 Control All Except 600 VAC VAC Generator to Generator Applications All Except 600 VAC VAC Module, Digital Display 5 Board, Printed Circuit Power Module Level Control VAC /220/20/0/80 VAC VAC /380/6 VAC Level 2 Control VAC /220/20/0/80 VAC VAC /380/6 VAC Board, Printed Circuit Bar Graph Screw, Pan Head (M3 x 8) Transformer, Power (600 VAC Only) Nut, Hex W/ET (0 32) Standoff, Male Snap Cover, Printed Circuit Board 2 Membrane, Panel Level Control Without Digital Display With Digital Display Level 2 Control Without Meters Bar Graph Display With Meters Bar Graph Display Lug, Solderless (/ ) Plug, Hole Handle, Door (Includes Key) Key, Replacement Latch, Cam (3 Point) 8 Rod, Roller /225 Amp Amp Nut, Self-Locking (/ 20) 20 Lead (Quantity Used as Required) Board, Printed Circuit Digital Level Control Level 2 Control Washer, Rubber 23 Gasket, Door /225 Amp Amp 2 Gasket, Door /225 Amp Amp Guide, Rod

20 Cabinet Type

21 Cabinet Type REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Door, Cabinet /225 Amp Amp 2 Cabinet /225 Amp Amp 3 Harness, Main Level Control All Except 600 VAC VAC Level 2 Control All Except 600 VAC VAC Generator to Generator Applications All Except 600 VAC VAC Module, Digital Display 5 Board, Printed Circuit Power Module Level Control VAC /220/20/0/80 VAC VAC /380/6 VAC Level 2 Control VAC /220/20/0/80 VAC VAC /380/6 VAC Board, Printed Circuit Bar Graph Screw, Pan Head (M3 x 8) Transformer, Power (600 VAC Only) Nut, Hex W/ET (0 32) Standoff, Male Snap Cover, Printed Circuit Board 2 Membrane, Panel Level Control Without Digital Display With Digital Display Level 2 Control Without Meters Bar Graph Display With Meters Bar Graph Display Lug, Solderless (/ ) Plug, Hole Nut, Self-Locking (/ 20) 6 Lead (Quantity Used as Required) Board, Printed Circuit Digital Level Control Level 2 Control Washer, Rubber 9 Gasket, Door /225 Amp Amp 20 Gasket, Door /225 Amp Amp Screw, Round Head (5/6 8 x.5) Washer, Flat (5/6) Bracket, Door Spring, Conical 9

22 Accessory Control Plate (Less than 600 Volt) CP0 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Plate, Relay Bracket, Connector Relay 3PDT Switch, Toggle Screw, Phillips/Hex Head GND (M x 0) Screw, Pan Head Crossed Recessed (M x 8) Screw, Pan Head Crossed Recessed (M x 2) Cover, Relay Plate 20

23 Accessory Control Plate (600 Volt) R02 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Plate, Relay Bracket, Connector Relay 3PDT Switch, Toggle Screw, Phillips/Hex Head GND (M x 0) Screw, Pan Head Crossed Recessed (M x 8) Screw, Pan Head Crossed Recessed (M x 2) Cover, Relay Plate Relay, Control Screw, Pan Head Cross Recessed (M3 x 2) 2

24 Plate and Wiring Harness (Open Construction) B00, N03 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Plate, Open Construction Plug, Hole 3 Harness, Control (Optional) With 2 Pin Connector (Includes Parts Marked *) With 5 Pin Connector (Includes Parts Marked #) * Plug, Connector (2 Pin) (P2) * Cap, Connector (2 Pin) (J2) 6 *# Socket, Contact Wiring Harness Wiring Harness *# Pin, Contact Wiring Harness Wiring Harness # Plug, Connector (5 Pin) (P) # Cap, Connector (5 Pin) (J) * Parts Included in Wiring Harness # Parts Included in Wiring Harness 22

25 Wiring Harness Battery Charger (Generator Set to Generator Set) A03 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Rail, Terminal Plate, Mounting Relay, Control (2 VDC) Bracket, End Screw, Phillips/Hex Head GND (M x 0) Mount, Cable Tie Nut, Self-Locking (/ 20) Screw, Cap Hex Head (/ 20 x.5) Harness, Battery Charger (Includes Parts Marked *) * Socket, Contact * Socket, Contact * Pin, Contact * Pin, Contact * Parts Included in Wiring Harness 23

26 Battery Charger Alarm N002 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Rail, Terminal Block Plate, Mounting Block, Terminal (Sectional) Bracket, End Terminal Plate, End Terminal Screw, Phillips/Hex Head GND (M x 0) Mount, Cable Tie Nut, Self-Locking (/ 20) Screw, Cap Hex Head (/ 20 x.5) Harness, Alarm (Includes Parts Marked *) * Pin, Contact (J2) * Housing, Connector (0 Pin) (J2) * Parts Included in Wiring Harness 2

27 Battery Charger 2 Amp, 2/2 Volt REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Wrapper, Charger Battery Cover, Charger Battery Ammeter, DC Screw, Machine Locking Head Slotted (#0 32 x 5/6) Holder, Fuse Fuse, 3 Amp Board, Printed Circuit 8 Transformer Volt /20/80 Volt /6 Volt Volt Resistor, Fixed Resistor, Fixed Washer, Centering (/32 ) Screw, Machine Round Head (#0 32 x 6-/2) Screw, Machine Round Head (#0 32 x 2-/2) Nut, Hex W/ET (#0 32) Screw, Pan Head W/ET (#6 32 x 3/8) Harness, Wiring (Includes Parts Marked #) *Cap, 6 pin (J6) *Plug, 9 pin (P9) A/R *Pin, Terminal A/R *Socket, Terminal Nut, Hex W/ET (M5) * Parts Included in Wiring Harness 25

28 Battery Charger 0 Amp, 2 Volt

29 Battery Charger 0 Amp, 2 Volt REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Wrapper, Charger Battery Cover, Charger Battery Ammeter, DC Holder, Fuse (AC Input) Holder, Fuse (DC Output) 6 Fuse 50 Hertz /0 Volt Volt Volt Volt 60 Hertz Volt Volt Volt Volt Volt Volt Fuse (5 Amp) 8 Transformer 50 Hertz Volt /6/0 Volt Volt 60 Hertz /208/20 Volt Volt Volt Volt PCB, Charger Battery Rectifier, Bridge Screw, Machine Locking Head (#0 32 x 5/6) Screw, Pan Head W/ET (#6 32 x 3/8) Rectifier Assembly SCR (2 Volt) (Includes Parts Marked *) Screw, Pan Head W/ET (#8 32 x 5/8) Nut, Hex W/ET (#8 32) *Nut, Insulated (#8) Harness, Battery Charger (Includes Parts Marked #) A/R #Socket, Terminal A/R #Pin, Terminal #Cap, 6 pin #Plug, 5 pin *Rectifier, Gate (SCR) *Screw, Sheet Metal Round Head (#8 x 3/) Lead (Quantity Used as Required) Nut, Hex W/ET (M5) # Parts Included in Wiring Harness * Parts Included in Rectifier Assembly 2

30 Battery Charger 0 Amp, 2 Volt

31 Battery Charger 0 Amp, 2 Volt REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Wrapper, Charger Battery Cover, Charger Battery (Includes Silkscreen) Ammeter, DC Holder, Fuse (AC Input) Holder, Fuse (DC Output) 6 Fuse 50 Hertz /6/0 Volt Volt Volt 60 Hertz Volt Volt Volt Volt /208 Volt Fuse (5 Amp) 8 Transformer 50 Hertz /6/0 Volt Volt Volt 60 Hertz /208/20 Volt Volt Volt Volt PCB, Charger Battery Rectifier, Bridge Screw, Machine Locking Head (#0 32 x 5/6) Screw, Pan Head W/ET (#6 32 x 3/8) Rectifier Assembly SCR (2 Volt) (Includes Parts Marked *) Screw, Pan Head W/ET (#8 32 x 5/8) Nut, Hex W/ET (#8 32) *Nut, Insulated (#8) Harness, Battery Charger (Includes Parts Marked #) A/R #Socket, Terminal A/R #Pin, Terminal #Cap, 6 pin #Plug, 5 pin *Rectifier, Gate (SCR) *Screw, Sheet Metal Round Head (#8 x 3/) Lead (Quantity Used as Required) Nut, Hex W/ET (M5) # Parts Included in Wiring Harness * Parts Included in Rectifier Assembly 29

32 Network Module M020 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Board, Printed Circuit Network Module Rail, Terminal Block Block, Terminal (Sectional) Bracket, End Terminal Plate, End Terminal Screw, Pan Head (M3 x 0.5 x 8) Standoff, Hex Thread (M3) Screw, Phillips/Hex Head GND (M x 0) Harness, Network 0 2 Battery Lithium (3.0V) (Purchase Locally) Clip, Battery 30

33 Current Transformer Module M022 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Board, Printed Circuit Current Module Screw, Pan Head (M3 x 8) Harness, Current Module (Includes Parts Marked *) * Connector, Receptacle (0 Pin) * Socket, Contact 6 Lead (Marked J0, GND) (No Markings) Mount, Cable Tie Plate, Mounting Nut, Self-Locking (/ 20) Screw, Cap Hex Head (/ 20 x.5) Transformer, Current 50 Amp VAC Phase, 2 or 3 Wire Phase, 3 or Wire 225 Amp VAC Phase, 2 or 3 Wire Phase, 3 or Wire 260 Amp VAC Phase, 2 or 3 Wire Phase, 3 or Wire * Parts Included in Wiring Harness 3

34 Terminal Block 3 2 A03,K00,K002,K003 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Rail, Terminal Block Block, Terminal (Sectional) Bracket, End Terminal Plate, End Terminal 32

35 Auxiliary Relay 3 2 L20,202,203,20,0,02,03,0 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Rail, Terminal 2 Relay, Control VDC VDC Bracket, End Screw, Phillips/Hex Head GND (M x 0) 33

36 Load Shed M00,R02 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Harness, Load Shed All Except 600 Volt Volt Relay 3PDT (2 VDC) Mount, Cable Tie Screw, Pan Head (M x 8) Board, Printed Circuit Relay Module Screw, Pan Head (M3 x 8) Plate, Mounting Nut, Self-Locking (/ 20) Screw, Cap Hex Head (/ 20 x.5) 3

37 Front Panel Security 2 M0 REF PART QTY PART REF PART QTY PART NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION Switch, Selector 2 Lead (Marked S20 2 J2 5) (Marked S20 2 J2 ) 35

38 36

39 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page , , 2, , , , 5,, , , , , 5,, 9, 2, , , , , , , , , 5,, , 5,, , 5,, , 5,, , 5,, , 5,, , 5,, , 5,, , 5,, , 5,, , 5,, , , 5,, , , , , ,, ,, ,, , , , , , , , , 2, , , , , , ,, , , , , ,, , , , 5, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 5,, , 23, , , 20, 2, , , 20, , , , , , , , , , , 5,, , , , , , , , , , , , , , , , 2, , 2, , , , , , , , , , , 2, , , , 3

40 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page , , , 5,, , , , , 5,, , , , , , 2, , , , , , , , , 20, , 20, , 20, , 23, 2, 3, , , , , 32 00, 2, , 2, , , , 2, , 2, , , , 2, , 2, , 2, , , 22, 23, , 22, 23, 25, 2, , , , , 2, 2, , , , , 23, 2, 3, , , , , , , 2, , 2, 30, , 2, 30, , 2, 30, , 23, , , , , , , 23, , 5,, , , , 33 20, , , , 33 2, , , , , 2, , , , , 5,, , 5,, , , , , 2, , , , , , , , , ,, , 5 508, , , ,, 9, , , , , , 9, , 23, 2, 3, , , , , , , , , 2, , , , , , , , , , , 20, 2, , 25, 2, , , , 20, 2, 23, 2, 30, , , 5,, 9, 30, 3, , 20, , 25, 2, , , , , , , , , 25, 2, , 9,, 9, , , 5,, 9, 23, 2, 3, , 2, , , 2, , , , , , 5,, ,, ,, , 25, 2, , 5,, ,, ,, , 2, , 5,, , ,, 9 38

41

42 Cummins Power Generation 00 3rd Ave. NE Minneapolis, MN 5532 USA Phone Toll-free Fax ask.powergen@cummins.com Cummins, the C logo, and Our energy working for you. are trademarks of Cummins Inc. 203 Cummins Power Generation, Inc. All rights reserved.

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