3100 ELITE SERIES SURGICAL TABLES

Transcription

1 PARTS CATALOG 3100 ELITE SERIES SURGICAL TABLES

2 Page i 1. Top & Side Frame Assemblies Page 2 2. Side Frame & Hydraulic Cylinders Page 6 3. Support Column Assembly Page Lateral Tilt & Side Frame Assembly Page 14

3 Page ii 5. Electrical Components Page Hydraulic Valves & Fittings Page Brake Systems, S.N &P Page Base & Power Switch Page 28

4 Page 1 INTRODUCTION Item Part No. Description Qty. This section contains the exploded views andreplacementpartslistsfor the serviceable components ofthe SKYTRON Model 3100 surgical table. Each serviceable part in these exploded views is identified byareference number.use this number to locate necessary part information in the parts list adjacent to the exploded view. Always use the complete SKYTRON part number, description and Serial Number whenordering replacementparts. Abbreviations As Required... A/R Optional... opt Serial Nimber... S.N. TABLE OF CONTENTS Figure Page 1. Top & Side Frame Assemblies Side Frame & Cassette Tray Assemblies Support Column Assembly Lateral Tilt & Side Frame Assembly Electrical Components Hydraulic Valves & Fittings Brake Systems, S.N &P Base & Power Switch Special Tools & Maintenance Items /01 Although current at time of publicatiion, SKYTRON's policy of continuous development makes this manual subject to change without notice.

5 Page 2 1. TOP & SIDE FRAME ASSEMBLIES

6 1. TOP & SIDE FRAME ASSEMBLIES Page 3 Item Part No. Description Qty P PAD, set, 2"... opt P PAD, back/seat section 2"... opt P PAD, foot/leg section 2"... opt 3 D TOP, foot/leg section D TOP, seat section, S.N &L... 1 D TOP, seat section, S.N &P D TOP, back section, S.N &L... 2 D TOP, back section, S.N &P D TOP, kidney bridge, S.N &L... 1 D TOP, kidney bridge, S.N &P D TOP, head section, S.N &L... 1 D TOP, head section, S.N &P... 1 D TOP, seat/back, 3100A D SCREW, phillips head, M5x15 (plated)...a/r D SCREW, phillips head, M5x20 (plated)...a/r 9 D RETAINER, head section top D CIRCLIP D PIN, clevis 8x D PIVOT ASSEMBLY D HINGE ASSEMBLY, kidney bridge D SIDE FRAME, foot/leg section, left D SIDE FRAME, foot/leg section, right D GUIDE, cassette tray D SCREW, phillips head, M3x D STOP ASSEMBLY, cassette tray D BOLT, allen, M5x10 (plated) D SIDE RAIL, foot/leg section (right)... 1 D SIDE RAIL, foot/leg section (left) D SCREW, allen head M8x45 (plated) D COLLAR, side rail D WASHER, lock, M8 (plated) D NUT, M8 (plated)... 8 D NUT, M8 w/ lock washer D CYLINDER ASSEMBLY, kidney bridge D TAIL CASTING, cylinder D O-RING, P D TUBE, cylinder D NUT, hex D WASHER, lock D PISTON D O-RING, P D SPACER, piston D END CAP, cylinder D SEAL, PS D O-RING, P D GUIDE, cylinder rod D ROD, cylinder... 2

7 Page 4 1. TOP & SIDE FRAME ASSEMBLIES (CONTINUED)

8 1. TOP & SIDE FRAME ASSEMBLIES (CONTINUED) Page 5 Item Part No. Description Qty. 39 D NUT, M D CLEVIS D HOSE, flexible D ELBOW, D HOSE, flexible D BOLT, allen, M8x D WASHER, lock, M D UPPER SIDE FRAME, right... 1 D UPPER SIDE FRAME, right, 3100A D BOLT, allen, M5x D SPACER, roller D ROLLER D PIN D CIRCLIP, E D GUIDE, cassette tray (right) D COVER PLATE, head end D BRACKET, handle storage D ACCESSORY RAIL D BOLT, allen, M4x D GUIDE, top retaining D CHANNEL, bearing, right D HOUSING, foot/leg section lock (right)... 1 D HOUSING, foot/leg section lock (left) D PLATE, end (right) D SCREW, phillips head, M5x15 (plated) D LOCK HANDLE, foot/leg section D KNOB, lock handle D SPACER, lock handle D PIN, tapered, M8x D BOLT, allen, M8x D SPRING D PLUNGER, lock D CAM, lock D PIN, roll M5x D NUT, special, M D COVER, side frame, right D SCREW, phillips head, M8x35 (plated) D SIDE RAIL, right... 1 D SIDE RAIL, left D PIN, rail stop D STOP, rail, large D SCALE, cassette tray positioning, right (self adhesive)... 1 D SCALE, cassette tray positioning, right... 1 D SCALE, cassette tray positioning, left (self adhesive)... 1 D SCALE, cassette tray positioning, left D SCREW, phillips head, M3x D SCREW, phillips head, M4x

9 Page 6 2. SIDE FRAME & CASSETTE TRAY ASSEMBLIES

10 2. SIDE FRAME & CASSETTE TRAY ASSEMBLIES Page 7 Item Part No. Description Qty. D A HANDLE ASSEMBLY, cassette drive D BOLT, allen, M5x10 (plated) D WASHER, lock, M5 (plated) D GRIP, handle D HANDLE, cassette drive D PIN, 4x D SHAFT, sprocket drive D COVER, side frame, left D NUT, M6 (plated) D CYLINDER ASSEMBLY, slide function D ROD, cylinder D SEAL CAP, cylinder rod D O-RING, P D SEAL, PS D END CAP, cylinder mounting D TUBE, cylinder D PISTON, cylinder D END CAP D ROD, cylinder D O-RING, P D BOLT, plumbing, M D CYLINDER PIPING, slide cylinder (rear)... 1 D CYLINDER PIPING, slide cylinder (front) D WASHER, flat, M D CIRCLIP D SHAFT, sprocket D ECCENTRIC BUSHING D SCREW, set, M5x D SCREW, phillips head, M5x D PLATE, end (left) D PIN, roll, M3x D SPROCKET, SW 1/4S11-B D SCREW, phillips head, M4x10...A/R 32 D CHANNEL, bearing (left) D GUIDE, cassette tray (left) D NUT, M D PLATE, retainer D CHAIN, roller D GUARD, chain D HOLDER, cassette tray... 1 D MAGNET D TRAY, cassette D SCREW, phillips head M3x D MEASURING TAPE D BRACKET ASSEMBLY, measuring tape D ROLLER... 1

11 Page 8 2. SIDE FRAME & CASSETTE TRAY ASSEMBLIES (CONTINUED)

12 2. SIDE FRAME & CASSETTE TRAY ASSEMBLIES (CONTINUED) Page 9 Item Part No. Description Qty. 44 D SCREW, phillips head, M3x D COVER, measuring tape D LENS (red line) &P, 3100A-035&P... 1 D LENS (black triangle) &L, 3100A-036&L D SCREW, phillips head, M3x D BOLT, allen, M5x D UPPER SIDE FRAME (left)... 1 D UPPER SIDE FRAME (left) 3100A D BOLT, allen, M5x D ECCENTRIC BUSHING... 1

13 Page SUPPORT COLUMN ASSEMBLY

14 3. SUPPORT COLUMN ASSEMBLY Page 11 Item Part No. Description Qty. 1 D CYLINDER ASSYEMBLY, trendelenburg &L... 1 D CYLINDER ASSEMBLY, trendelenburg &P D O-RING, P-10A D PISTON D O-RING, P-50A D WASHER, lock, M D NUT, M D O-RING, G A D O-RING, P-55 (for D )... 1 D O-RING, G-55 (for D ) D NUT, cylinder tail section D O-RING, P D BOLT, allen, M5x D RETAINER NUT, ball joint D BEARING ASSEMBLY, trendelenburg cylinder D O-RING, KS D FITTING, hydraulic, 90 elbow, long... 1 D FITTING, hydraulic, 90 elbow, short D BOLT, plumbing, M D HOSE, flexible D HOSE, flexible D SLIDER D FLANGE, cylinder mounting D BOLT, allen, M8x D AXIS, trendelenburg cylinder D RING, retaining D STOP, bearing D BOLT, allen, M4x D STOP, needle bearing, upper D NEEDLE BEARING ASSEMBLY D BEARING RACE D CUSHION, dropping D PIN, stop D STOP, bearing D HOLDER, slider, S.N &L... 1 D HOLDER, slider, S.N &P D SET SCREW, M8x D STOP, needle bearing, lower... 2 D STOP, needle bearing, lower (small) D SCREW, phillips head D BOLT, allen, M12x D SCREW, round head, M5x D BOLT, allen, M5x D STOP, bearing D NUT, M D SHROUD, elevation, outer, S.N &L... 1 D SHROUD, elevation, outer, S.N &P D SHROUD, elevation, inner, S.N &L... 1 D SHROUD, elevation, inner, S.N &P... 1

15 Page SUPPORT COLUMN ASSEMBLY (CONTINUED)

16 3. SUPPORT COLUMN ASSEMBLY (CONTINUED) Page 13 Item Part No. Description Qty. 41 D SCREW, phillips head, M5x12, S.N &L... 4 D SCREW, phillips head, M5x10, S.N &P D CYLINDER ASSEMBLY, elevation D ROD, piston, elevation cylinder D END CAP, elevation cylinder D O-RING, P-10A D PISTON, elevation cylinder D O-RING, P D WASHER D NUT D TUBE, elevation cylinder D O-RING, P D SAUCER, elevation cylinder, S.N &L... 1 D SAUCER, elevation cylinder, S.N &P D O-RING, P D GUARD, hose, S.N &P D PACKING, copper D FITTING, flexible hose D HOSE, flexible, 200mm D WASHER, special D BOLT, allen, M6x

17 Page LATERAL TILT & SIDE FRAME ASSEMBLY

18 4. LATERAL TILT & SIDE FRAME ASSEMBLY Page 15 Item Part No. Description Qty. 1 D COVER, center section D SCREW, round head, M4x D BOLT, allen, M8x D PLATE, center section D BOLT, allen, M6x D PLATE, trendelenburg pivot D COVER, upper frame D BOLT, allen, M8x D TERMINAL, plumbing, left... 1 D TERMINAL, plumbing, right D HOSE, flexible, 1200mm D HOSE, flexible, 1400mm D FITTING, flexible hose D BOLT, allen, M6x20 (plated) D CYLINDER PIPING, kidney bridge cylinder (left)... 1 D CYLINDER PIPING, kidney bridge cylinder (right) D CYLINDER PIPING, kidney bridge cylinder (left)... 1 D CYLINDER PIPING, kidney bridge cylinder (right) D BOLT, plumbing, M D O-RING, P D TERMINAL, plumbing D CYLINDER PIPING, slide function cylinder (rear)... 1 D CYLINDER PIPING, slide function cylinder (front) D CAP, blind, M D HOSE, flexible, 1550mm D BOLT, allen, M10x D BRACKET, trendelenburg pivot D CAP, lateral tilt cylinder, left D O-RING, S-55, S.N &L D O-RING, P D PISTON, lateral tilt D CONNECTING ROD, lateral tilt piston D HOUSING, lateral tilt cylinder D AXIS, lateral tilt D CAP, lateral tilt cylinder, right D SET SCREW, M5x D NUT, trendelenburg axis D FITTING, hydraulic, 90 elbow D BOLT, allen, M12x D COVER PLATE, trendelenburg cylinder D SCREW, phillips, M5x D HEAD PLATE, slider D SPACER, mounting plate D PLATE, micro-switch mounting D BOLT, allen, M4x D SCREW, round head, M5x8... 2

19 Page LATERAL TILT & SIDE FRAME ASSEMBLY (CONTINUED)

20 4. LATERAL TILT & SIDE FRAME ASSEMBLY (CONTINUED) Page 17 Item Part No. Description Qty. 43 D COVER, micro-switch D BOLT, allen, M3x D MICRO-SWITCH, V-1A D PIN, lateral tilt D CASTING, lateral tilt pivot D BOLT, allen, M12x D SET SCREW, M8x D NUT, lateral tilt axis D ACTUATOR, micro-switch D COVER, trendelenburg micro-switch D BOLT, allen M4x D BRACKET, micro-switch mounting D BOLT, allen, M5x D COVER, upper frame D SCREW, round head, M5x D ACTUATOR, micro-switch D MAIN SIDE FRAME, left... 1 D MAIN SIDE FRAME, right D BEARING ASSEMBLY D SET SCREW, M6x

21 Page ELECTRICAL COMPONENTS

22 5. ELECTRICAL COMPONENTS Page 19 Item Part No. Description Qty. 1 D PENDANT CONTROL ASSEMBLY (letters)... 1 D PENDANT CONTROL ASSEMBLY (one touch)... 1 D PENDANT CONTROL ASSEMBLY (w/energize & Move)... 1 D PENDANT CONTROL ASSEMBLY (w/energize) D SCREW, pendant hook, M4x D HOOK, pendant D COVER, rubber D INSERT, pendant hook D MICRO-SWITCH...A/R 7 D GASKET, micro-switch plate D PLATE, micro-switch mounting D SPRING, pendant button...a/r 10 BUTTON, pendant (specify function & S.N.)...A/R 11 D HOLDER, plastic button D FACE PLATE, pendant control, for D D FACE PLATE, pendant control, for D D FACE PLATE, pendant control, for D D FACE PLATE, pendant control, for D D SCREW, phillips hd., M3x D SCREW, phillips hd., M3x D WASHER, special D INDICATOR LIGHT, green D CHROME RING, indicator light D SCREW, M3x D SCREW, M3x D STRAIN RELIEF, pendant end D CORD, pendant control D STRAIN RELIEF, connector end D TIE, cable D COVER, cannon connector D CONNECTOR, cannon (male 19 pin) D SCREW, phillips hd., M4x10 (plated) D CONNECTOR, cannon (female 19 pin) D GASKET, connector D SCREW D COVER, auxiliary base connector D PUMP/MOTOR ASSEMBLY D BOLT, allen, M5x D PAD, insulating, motor D CONNECTOR, 3-pin, male D CONNECTOR, 3-pin, female D CONNECTOR, 2-pin, female...a/r 37 D CONNECTOR, 2-pin, male...a/r 38 D SCREW, phillips hd., M5x

23 Page ELECTRICAL COMPONENTS (CONTINUED)

24 5. ELECTRICAL COMPONENTS (CONTINUED) Page 21 Item Part No. Description Qty. 39 D BRACKET, capacitor D BOLT, allen, M5x D CAPACITOR, motor starting D CONNECTOR, 5-pin, female D CONNECTOR, 16-pin, female D CONNECTOR, 15-pin, female... 1 D WIRE HARNESS, micro-switches D RELAY BOX, S.N &L... 1 D RELAY BOX, S.N to D RELAY BOX, S.N &P D CONNECTOR, 20-pin, female... 1 D CONNECTOR, 16-pin, male... 1 D CONNECTOR, 16-pin, female... 1 D CONNECTOR, 36-pin, male... 1 D CONNECTOR, 36-pin, female... 1 D CONNECTOR, 6-pin, male... 1 D CONNECTOR, 6-pin, female... 1

25 Page HYDRAULIC VALVES & FITTINGS

26 6. HYDRAULIC VALVES & FITTINGS Page 23 Item Part No. Description Qty. 1 D TERMINAL, plumbing, S.N &L... 1 D TERMINAL, plumbing (Emergency Brake Release)... 1 D TERMINAL, plumbing OIL LINE, specify function...a/r 3 D BOLT, plumbing, M6...A/R 4 D O-RING, P-7...A/R 5 D BOLT, allen, M6x140, S.N &L... 2 D BOLT, allen, M6x35, S.N &P D WASHER, flat, M D BUSHING, isolation D STAND-OFF, S.N &L D PACKING, copper...a/r 10 D FITTING, flexible hose...a/r 11 HOSE, flexible (specify function)...a/r 12 D BOLT, allen, M5x D PRESSURE RELIEF VALVE ASSY D O-RING, P D O-RING, P D SPRING D VALVE, relief, 5mm dia (steel) D HOUSING, relief valve (5mm dia valve) D CAP, blind, M D OIL LINE, pump outlet, S.N &L... 1 D OIL LINE, pump outlet, S.N &P D OIL LINE D FLEXIBLE TUBE D OIL LINE D OIL LINE D FLEXIBLE HOSE D OIL LINE D BLOCK, emergency brake release S.N &P, 3100A-040&P... 1 D BLOCK, emergency brake release S.N &L, 3100A-041&L D O-RING, P D HANDLE, emergency brake release D BOLT, allen, M6x20...A/R 32 D SPACER D GASKET, oil filler D FITTING, oil filler D CAP, oil filler D BOLT, allen, M5x D FITTING, hydraulic motor/oil tank D OIL LINE, supply D COVER, oil tank D GASKET, oil tank cover D TUBE, induction D STRAINER, oil D BOLT, allen, M6x D WASHER, flat, M6... 3

27 Page HYDRAULIC VALVES & FITTINGS (CONTINUED)

28 6. HYDRAULIC VALVES & FITTINGS (CONTINUED) Page 25 Item Part No. Description Qty. 45 D BUSHING, isolation D PLATE, oil tank receiving, S.N &L... 1 D PLATE, oil tank receiving, S.N &P D RESERVOIR, oil tank, S.N &L... 1 D RESERVOIR, oil tank, S.N &P D BOLT, allen, M6x D WASHER, lock, M D O-RING, P-4...A/R 51 D ELECTRO/MINI-VALVE ASSEMBLY (3-way), 120VAC (elevation)... D ELECTRO/MINI-VALVE ASSEMBLY (3-way), 120VAC (brake)...a/r 52 D ELECTRO/MINI-VALVE ASSEMBLY (4-way), 120VAC...A/R 53 D BOLT, allen, M5x D PLUG, cap D SPRING, return D VALVE, non-return D VALVE BLOCK, 4-way... 6 D VALVE BLOCK, 3-way D O-RING, P D VALVE, needle, speed control D O-RING, P D O-RING, P D O-RING, P D O-RING, P D SOLENOID, 120VAC D SCREW, phillips hd., M3x D WASHER, lock, M D CAP, end D STUD D WASHER, lock, M D NUT, M D CYLINDER ASSEMBLY, brake, S.N &L, 3100A-011&L... 1 D CYLINDER ASSEMBLY, brake, single action, S.N to -601, 3100A-010&P 1 D BRAKE CYLINDER REBUILD KIT...A/R 72 D O-RING, G D O-RING, P D SCRAPER, piston D BOLT, allen, M5x D COVER, ram D BOLT, allen, M6x D SEAT, brake rubber D PAD, brake, self-leveling, hard... 2 D PAD, brake, self-leveling, soft D WASHER D BOLT, allen, M6x D SCREW, set D NUT, M D WASHER, M6... 1

29 Page BRAKE SYSTEMS, S.N &P

30 7. BRAKE SYSTEMS, S.N &P Page 27 Item Part No. Description Qty. 1 D CYLINDER ASSEMBLY, rear brake, S.N to D BRAKE CYLINDER REBUILD KIT...A/R 2 D BOLT, allen, M8x D PLATE, brake seat D PAD, brake rubber D WASHER, brake rubber D BOLT, allen, M6x D CYLINDER ASSEMBLY, front brake, S.N to D BRAKE CYLINDER REBUILD KIT...A/R 8 D O-RING, G D BOLT, allen, M8x D O-RING, P D O-RING, P-10A D RAM, front brake cylinder D STOP, piston D SEAL RING, PS D SCRAPER, SER D BOLT, allen, M6x D SEAT, brake rubber D BOLT, allen, M8x D FITTING, hydraulic, 90 elbow D HOSE, flexible (right front brake, ram)... 1 D HOSE, flexible (left front brake, ram) D HOSE, flexible (right front brake, piston)... 1 D HOSE, flexible (left front brake, piston) D FITTING, hydraulic, 45 elbow D HOSE, flexible (rear brake cylinder)... 2 D HOSE, flexible (left rear brake) - 4 brake system... 2 D HOSE, flexible (right rear brake) - 4 brake system... 2 D BRAKE CYLINDER REBUILD KIT...A/R 24 D CYLINDER ASSEMBLY, brake, dual action - 4 brake system, S.N to S.N D O-RING, G D BOLT, allen, M8x D O-RING, P-10A D O-RING, P A D RAM, brake cylinder, for D D SEAL RING, PS D SCRAPER, SER D COVER, ram D BOLT, allen, M6x D BOLT, allen, M5x D ADJUSTABLE FOOT, brake cylinder... 2 D SEAT, brake rubber...a/r 35 D PAD, brake cylinder adjustable foot... 2 D PAD, brake, self-leveling, hard... 2 D PAD, brake, self-leveling, soft... 2

31 Page BASE & POWER SWITCH

32 8. BASE & POWER SWITCH Page 29 Item Part No. Description Qty. 1 D COVER, service access, S.N.3100N &L, 3100A &L... D COVER, service access, S.N to 601, 3100A-010&P... 1 D COVER, service access, S.N to S.N D COVER, service access, S.N &P D SCREW, phillips hd., M4x D BOLT, allen, M8x60, plated D FRAME, S.N.3100N &L, 3100A &L... 1 D FRAME, S.N to 601, 3100A-010&P... 1 D FRAME D GASKET, S.N &L... 1 D GASKET D HOUSING, base, S.N &L D BOLT, allen, M5x D BOLT, allen, M6x D PLATE, fuse cover D SCREW, M4x6, black D BALANCE WEIGHT D BALANCE WEIGHT D BOLT, allen, M8x D RETAINER, balance weight D BOLT, allen, M8x D CASTER, 105HB-P D BOLT, allen, M10X D SCREW, phillips hd., M5x D BOLT, allen, M4x D RETAINER, power cord D BOLT, allen, M6x D NUT, M D SWITCH, main power D BOLT, allen, M6x D WASHER, lock, M D BRACKET, On/Off switch D BOLT, allen, M5x D SPRING (#89) D SWITCH PEDAL, On/Off switch D COVER, switch pedal D NUT, M D BOLT, allen, M4x D NUT, M D FUSE HOLDER... 2 D FUSE HOLDER, 250V, 15A (9/97&L) D FUSE, 10A D POWER CORD ASSEMBLY D STRAIN RELIEF D SCREW, phillips hd., M4x10 (plated) D PLATE, fuse cover D FUSE HOLDER... 1

33 Page BASE & POWER SWITCH (CONTINUED)

34 8. BASE & POWER SWITCH (CONTINUED) Page 31 Item Part No. Description Qty. 40 D FUSE, 8 amp D BOLT, allen, M5x D GROMMET, strain relief D POWER CORD D PLATE, fuse holder mount D COVER, rubber, electrical enclosure D SCREW, phillips hd., M4x D COVER, electrical enclosure, bottom D BOLT, allen, M5x D SWITCH, main power D PLATE, switch mounting D HEAD, power switch D ENCLOSURE, electrical D WASHER, lock, M D BOLT, allen, M5x

35 Page SPECIAL TOOLS & MAINTENANCE ITEMS Item Part No. Description Qty. D D D D D D GAUGE, oil pressure...a/r GREASE, slider oz. OIL, hydraulic... Qt. BRAKE CYLINDER REBUILD KIT...A/R BRAKE CYLINDER REBUILD KIT...A/R BRAKE CYLINDER REBUILD KIT...A/R

36 th Street S.E., Grand Rapids, MI SKYTRON or FAX