EXPLODED VIEW SERVICE MANUAL PRESSURE WASHER PSI Models Rev. 08/12. (Reversed View) (Reversed View) WARNING

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1 SERVICE MANUAL PRESSURE WASHER 26 2 EXPLODED VIEW 14 (Reversed View) This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Operation of This Equipment May Create Sparks That Can Start Fires Around Dry Vegetation. A Spark Arrestor May be Required. The Operator Should Contact Local Fire Agencies for Laws or Regulations Relating to Fire Prevention Requirements. WARNING (Reversed View) PSI Models

2 EXPLODED VIEW PARTS LIST Engine, Honda, GX160K1QX2, 163cc (2400 PSI) Engine, Honda, GC1601QHA, 160cc (2300 PSI) Pump, Kärcher KG2530G (3000) Pump, Kärcher Axial (2600 PSI) Pump, Hotsy HE 2530G Pump, Landa LG 2530G Pump, Legacy 2.6 GPM (2600 PSI) Label, Danger Cool Engine Handle Assembly Mount, Vibration, 5/16"-18 x 9/16" Stud, 30 Duro 4 6 See Page 15 For Nozzle Information 7 See Page 15 For Nozzle Information Grommet, Rubber, Nozzle Holder Tag, Pump Plug/Dipstick (2400 PSI) Tag, Pump Plug/Vented Cap (2300 PSI) Washer, 5/16" Flat, SAE Nut, 5/16", ESNA, NC Label, Warning/Instructions (HD Models) Label, Warning/Instructions (CB Models) Label, Warning/Instructions (HC Models) Label, Warning/Instructions (ZG Models) Nipple, 3/8" x 3/8" NPT ST Male Label, French Warning Socket head 5/16"-24 X 3/4" Zinc Plated Pump Protector, 1/4" 145 (2400 PSI) Bolt, 5/16" x 1-1/4", Key, Motor Shaft Detergent Injector Assy 3-5 GPM 0.83 (2400 PSI) Label, Clear Lexan, 2-1/4" x 4" Swivel, 1/2" MP x 3/4" GHF w/strainer (2400 PSI) Label, "Hot/Caliente", w/arrows Label, Intended For Outdoor Use Unloader, VBA PSI (HC & ZG3 Models) UU1 3500PSI, Universal Unloader (HD Model) Label, Manufacturers Cleaning Solution 6 ft Lock Washer (2300 PSI) Label, Regulation Not Shown PRESSURE WASHER SERVICE MANUAL 5

3 SERVICE MANUAL PRESSURE WASHER G.1 SERIES PUMP EXPLODED VIEW TORQUE SPECS Item # Ft.-lbs G.1 SERIES PUMP EXPLODED VIEW PARTS LIST Crankcase Manifold Stud Bolt 8 2* See Kit Below Plunger Oil Seal Washer 8 3* See Kit Below O-Ring Ø1.78 x Copper Washer 3/8" 1 4* See Kit Below Pressure Ring, 15mm Brass Plug 3/8" 2 5* See Kit Below U-Seal, 15mm Hexagonal Screw 9 6* See Kit Below Intermediate Ring 15mm Bearing Cover 1 7* See Kit Below Backup Ring 15mm Seal Bearing 1 8* See Kit Below U-Seal, 15mm Snap Ring 1 9* See Kit Below Support Ring, 15mm Ball Bearing Brass Plug, 1/2" Crankshaft (2530G) Copper Washer 1/2" Crankshaft (3030G) Manifold Housing Oil Dip Stick 1 13* O-Ring Ø1.78 x O-Ring 3.53 x * See Kit Below Valve Assembly Needle Roller Bearing 1 15* O-Ring Ø2.62 x Engine Flange Valve Plug Spring Washer Washer, Copper Flange Screw Brass Plug G1/4 1

4 G.1 SERIES PUMP EXPLODED VIEW PARTS LIST (CONT) Crankshaft Seal 1 40* See Kit Below Plunger Nut 3 41* See Kit Below Copper Spacer 3 42* See Kit Below Plunger, 15mm 3 43* See Kit Below Copper Spacer 3 44* See Kit Below O-Ring Ø1.78x * See Kit Below Tefl on Ring Plunger Rod Connecting Rod Pin Connecting Rod Spring Washer Connecting Rod Screw O-Ring 2.62 x Crankcase Cover Gasket, G3/ Sightglass G3/4 1 * Part available in kit (See below) PRESSURE WASHER SERVICE MANUAL REPAIR KIT NUMBER KIT DESCRIPTION Plunger Seal 15mm Complete Seal Packing 15mm Plunger 15mm Complete Valve Plunger Oil Seals ITEM NUMBERS INCLUDED 3, 5, 7, 8, 9 3, 4, 5, 6, 7, 8, 9 40, 41, 42, 43, 44, 45 13, 14, 15 2 NUMBER OF CYLINDERS KIT WILL SERVICE

5 SERVICE MANUAL PRESSURE WASHER AXIAL PUMP EXPLODED VIEW AND PARTS LIST Cylinder Head Cylinder Head, Legacy Valve Assy Horizontal Spare Part List, Set Nipple Chemestry O-Ring Seal 8.0 x O-Ring Seal, 5.28 x Sphere 7 G Sleeve Helical Spring Spare Part List Nozzle INS 020/021 Pump Outlet-Thermal Valve O-Ring Seal, x O-Ring Seal 8 x 2 NBR Thermo Valve Tin Coated Helical Spring Unloader Assembly Drain Plug Replacement Plate High Pressure Seal Back Ring O-Ring Seal 12.5 x Housing Low Pressure Seal Grooved Ring Spacer Oil Sealing 12.20x4/ Piston Guide O-Ring Seal 15.6 x Male Adapter Filter Seal Female House Conn Adapter Garden Spare Part List, Piston O-Ring Seal 80.0x3.0 NBR Clamp, Tension Spring OD 11/16" Valve, Thermal Cover Long 1 8

6 Housing View Housing View AXIAL PUMP EXPLODED VIEW PARTS LIST PRESSURE WASHER SERVICE MANUAL Grooved Ball Bearing Swash Plate Hor Ball Bearing No Radial Seal 35 x 52 x Oil Housing 1 9

7 SERVICE MANUAL PRESSURE WASHER VBA 35 UNLOADER EXPLODED VIEW VBA 35 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION KIT QTY ITEM PART NO. DESCRIPTION KIT QTY 1 Body Valve (KG) 1 16 Poppet B 1 Body Valve (KS) Seal Washer 3/8 2 2 O-Ring A,C Banjo Bolt 3/8" w 1/8" Pilot 1 3 Seat C Banjo Bolt 3/8" Solid Cap 1 4 Ball, Sub-assy C Banjo Bolt 1/2" w 1/4" Pilot 1 5 O-Ring A Banjo Bolt 1/2" Solid Cap Guide Bushing Banjo Bolt 3/8" Solid Cap 7 Tefl on Ring Seal Washer 1/2 2 8 O-Ring A 1 21 Plate C 1 9 O-Ring A 2 22 Spring C Connector Set Screw 1 11 Tefl on Ring A Nut Stem C Brass Handle Connector Female 1 Kit A O-Ring Repair Kit 13A Connector Male Kit B Outlet Kit 14 O-Ring A,B 1 Kit C Stem Repair Kit 15 Spring B 1

8 UU1 3500PSI, UNIVERSAL UNLOADER (SPARE) UU1 UNLOADER EXPLODED VIEW PRESSURE WASHER SERVICE MANUAL UU1 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY Piston Housing D 1 2 Piston C, D 1 3 Piston O-Ring Back Up A, D Main Block Piston Ring D 1 6 Ball Seat C, D 1 7 O-Ring.5 ID x 1.5 CS A,C,D 1 8 Plunger B Plunger Housing 1 Bypass Spring C, D Low Pressure Port Sliding Connector, 30mm Sliding Connector, 40mm, Long Sliding Connector H 1/2" Sliding Connector H 3/8" Plug 5/8-18 UNF D 1 15 O-Ring 12 ID x 2 CS A, D 2 16 O-Ring 6 ID X 2 CS A, D 1 ITEM PART # DESCRIPTION KIT QTY Sliding Connector Guide 1 18 O-Ring Backup A, D 1 6 x 1.45 x Ball Housing Assy C, D 1 20 O-Ring 6.75 x 1.78 BN80 A, D 1 21 Spring Seat C, D 2 22 Plunger Spring B Banjo Bolt 1/2" Short Banjo Bolt 1/2"-1/4" NPT Short Banjo Bolt 3/8" Short Seal Washer 3/8" Seal Washer 1/2" Seal Washer 3/8" 2 27 O-Ring 15 ID x 2CS A,B,D Plug, 1/4" Countersunk 1 Kit A O-Ring Repair Kit Kit B Outlet Kit Kit C Stem Basic Kit Kit D UU1 Complete Stem Kit 11