Model 10 Crossing Signal

Transcription

1 1-39 Model Crossing Signal

2 1-40 Model Gate Crossing Signal For use with Cantilever Flashing Light Structures, or as a Sidewalk Gate

3 1-41 Mechanism Support for Model Gate Signals Cast Mechanism Support Installation Part A Clamp Type Mechanism Support Installation Part

4 Series Crossing Gate Mechanisms Internal View

5 1-43 Basic Gate Mechanism 2 Wire Control 3 Wire Control Vital Relay Non-Vital Relay Contacts Standard Mainshaft Single End Mainshaft (RH) 3590 X X 7 X 3590B X X 5 X 3593 X X 7 X 3593B X X 5 X 3593C X X 5 X 3593E X X 6 X 3593F X X 6 X 3593I X X 7 X 3593NJ X X 7 X 3595 X X 7 X 3596 X X 7 X 3596B X X 5 X 3596NJ X X 7 X

6 Series Crossing Gate Mechanism C 35, 36 D 50 15, 22, , 48 1, 25, A 55 B A Figure 1 5, , 43, 47, , 37 37

7 Series Crossing Gate Mechanism Replacement Parts Refer to Figure 1 Ref. No. Description Part No. 1 Bearing Cover Spring, Vertical Stop Spacer Tube Cam Assembly Wiring Diagram (Consult W-C-H) 6 Slide Cam Assembly /8"-16 Square Nut JJ-11-JJ-3 8 Gear Shaft for Intermediate Gears Horizontal Stop Pin Assembly Stop Pin Cover M 11 Adjustable Resistance Unit Staple Ventilator Screen B 14 Hasp Assembly* * 15 Main Shaft Bearing End Cap Neoprene Gasket Gear Segment F 19 Gear Cluster F 19-A Gear Cluster With Hole G 20 Main Shaft A Single End (Right) Main Shaft (Not Shown) Nut, Nylon Insert, for Vertical Stop Assembly Main Shaft Cap A Main Shaft Cap Without Hole (Not Shown) Case M 24 Cover* M* 25 Bearing Set Screw Woodruff Key Cover Gasket* * 29 3/8" Lockwasher RR-00-AM-3 *Call for ordering reference on Serial Number prior to #28119.

8 1-46 Replacement Parts (Continued) Refer to Figure 1 Ref. No. Description Part No. 30 Spacer Spacer Spacer Vertical Stop Pin Assembly #8-32 x 3/8" Button Head Socket Cap Screw BB-32-BB #-24 x 1-1/4 Round Head Machine Screw AA--CC # Split Lock Washer RR-00-AH /8" Hex Nylok Nut AL-12-JJ /4"-20 x 3/4" Hex Head Socket Cap Screw BB-23-EE /4"-20 x 1-1/4" Hex Head Socket Cap Screw BB-23-EE Eyebolt /8"-16 x 3/4" Socket Cap Screw BB-59-JJ /26"-18 x 2 1/4" Hex Head Bolt CC-12-GG /8"-16 Hex Nut HH-12-JJ /4"-7 Hex Nut JJ-12-AD /4" ID Flat Washer x 1-3/4" Round Head Machine Screw AA--CC /4" Plain Washer PP-00-AJ /4"-20 x 3/8" Hex Socket Cap Screw BB-23-EE Mtg. Brkt. for Non-Vital Relay A Mtg. Brkt. & Spring Base Assembly for Vital Relay (Not Shown) /16"-18 Hex Nylok AL-12-GG-3 52 Installation Manual 54 Arc Suppressor (Optional) Not Shown Pinion Gear Mounting Kit for 5" Mast (Not Shown) Cap Screw Spacer for Bearing Cap x 2 Round Head Machine Screw Steel AA--DD # Plain Steel Washer PP-00-AH-3 61 Torsion Spring-Formed Nylon -Lok Hex Nut AL-12-DD-3 *Call for ordering reference on Serial Number prior to #28119.

9 1-47 Motor and Ratchet Wheel Reference A Ref. No Description Part No. A Motor Assembly Complete X REPLACEMENT PARTS 1 Ratchet Wheel Assembly Motor Pinion Woodruff Key Washer Ratchet Wheel Key Snap Ring Motor X 7 Motor Pinion Gear Round Head Nylok Machine Screw 8-32 x 1/2" BJ--BB Washer Brush Holder Motor Brush Cap Spring Brush Cap

10 1-48 Hold Clear Assembly Reference B, B1 Figure , 9 11, 12, 29, , 1A Reference B 19, 19A 11, 12, 29, , Reference B , , 33 Reference B1

11 1-49 Hold Clear Assembly Refer to Figure 2 Ref. No. Description Part No. B Hold-Clear Assembly B1 Hold-Clear Assembly with Motor Down Contact Armature and Support Bracket Assembly, Consists of Ref: 2,3,4,5,6,7,9,,11,12,28,29 and A Armature & Support Bracket Assembly for Hold Clear With Motor Down Contact, Consists of Ref: 2,3,4,5,6,7,8,9,,11,12,28,29,30 and Pawl Cotter Pin Castle Nut Cup Washer Compression Spring Armature Support Bracket Cam Pawl Mounting Screw Armature Sub-Assembly /4-20 Hex Jam Nut KK-12-EE-8 12 Set Screw Coil Spacer Magnet Yoke Magnet Pole and Core Sub-Assembly Hold Coil, 340 Ohms Pick Coil, 32 Ohms Mounting Screw, Pole/Core Sub Assy to Hold -Clear Base Hold-Clear Base A Hold-Clear Base For Contact Plate Mounting Screw, Magnet Yoke to Pole/Core Sub-Assembly Hinge Pin Stop Bolt/Screw Keeper Set Screw, Nickel Plated Brass Hinge Pin Hex Bolt, Nickel Plated Brass Hex Head Cap Screw, Grade Motor Down Contact Block Plain Washer 1/4 ID-7/16 OD x 1/32 AH-00-AJ-8 29 Nylok Nut 1/4 x 20 AL-00-EE-3 30 External Lock Washer TT-00-AJ-3 31 #8-32x3/4 Fillister Head Machine Screw AA-16-BB #8-32x1/2 Round Head Machine Screw AA--BB #8 Lockwasher SS-00-AG-3

12 Motor Down Contact Block , Ref. No Description Part No. 1 Mounting Bracket Washer Plate Keeper Mounting Block Spacer Spacer Insulator Screw Upper Contact Spring Assembly Lower Contact Spring Assembly Terminal Block #-32 x 1/2 Round Head Machine Screw AA--DD # Lockwasher External TT-00-AH-3 13 A.A.R. Clamp Nut Washer Guard #8-32 x 1/4 Round Head Machine Screw AA--BB

13 1-51 Circuit Controller Assembly Reference C * 1 6 8* * 2 Ref. No. Description Part No. C Circuit Controller Assembly Listed on Following Page 1 Terminal Board Back Contact Spring Assembly Front Contact Spring Assembly Insulator Sleeve A 5 Insulator Washer B 6 Binding Post Seat * Test Terminal (Location will vary) R 8* Gold Nut (Location will vary) * Arc Suppressor (Optional) Connector Binding Nut Clamp Nut Washer Binding Post 1-7/8 Lg Binding Post 2-1/4 Lg

14 1-52 Complete Circuit Controller Assembly Circuit Controller Mechanism X 3590B X 3593 X 3593B X 3593C X 3593E 3593F X X 3593I 3593NJ X X 3595 X 3596 X 3596B X 3596NJ X Contacts

15 1-53 Mechanism Relays Reference D Reference D1 Ref. No. Description Part No. D 00 OHM Vital Relay OHM Vital Relay D1 Non-Vital Relay for 3590B mechanism with mounting plate (Not shown) Non-Vital Relay for all other mechanisms with mounting plate (Shown) Non-Vital Relay only for 3590B mechanism Non-Vital Relay only for all other mechanisms Cover for Non-Vital Relay (Not Shown)

16 1-54 Sidewalk Kit , , Ref. No. Description Part No. E Sidewalk Arm Shaft Kit (for Right or Left Hand use) REPLACEMENT PARTS 1 Sidewalk Arm Shaft Gear Segment w/clamp and Assembly Bolts, for Sidewalk Shaft Gear Segment w/clamp and Assembly Bolts, for Main Shaft Collar Bearing Woodruff Key, for Main Shaft Key, for Sidewalk Shaft Cap M 9 1/4-20 x 3/4 Machine Socket Screw AA-15-EE Sidewalk Gate Arm Support (not included in kit) Sidewalk Arm Adapter Steel (not shown)

17 1-55 Contact Heater Assembly Ref. No. Description Part No. F Contact Heater Assembly Complete, 115 VAC, 50 Watt, 500 Ohms F1 Contact Heater Assembly Complete, 24 VDC, 50 Watt, 25 Ohms F2 Contact Heater Assemmbly, 12 VDC, 50 Watt. Ohms

18 Series Crossing Gate Mechanism Figure 1 C 35, 36 D , , F 16, 48 1, 25, 34 E 8, A B A , , 43, 47, ,37 37

19 Series Crossing Gate Mechanism Replacement Parts Refer to Figure 1 Ref. No. Description Part No. 1 Bearing Cover Spring, Vertical Stop Spacer Tube Cam Assembly Wiring Diagram 3597-WD 6 Slide Cam Assembly /8"-16 Square Nut HH-11-JJ-3 8 Gear Shaft for Intermediate Gears Horizontal Stop Pin Assembly Stop Pin Cover M 11 Cam Assembly Staple Ventilator Screen B 14 Hasp Assembly Main Shaft Bearing End Cap Neoprene Gasket Gear Segment F 19 Gear Cluster F 19-A Gear Cluster With Hole H 20 Main Shaft A Single End (Right) Main Shaft (Not Shown) Nut, Nylon Insert, for Vertical Stop Assembly Main Shaft Cap A Main Shaft Cap Without Hole (Not Shown) Case M 24 Cover M 25 Bearing Set Screw Woodruff Key Cover Gasket /8"" Lockwasher RR-00-AM-3

20 Series Crossing Gate Mechanism Replacement Parts (Continued) Refer to Figure 1 Ref. No. Description Part No. 30 Spacer Spacer Spacer Vertical Stop Pin Assembly #8-32 x 3/8" Button Head Socket Cap Screw BB-32-BB #-24 x 1-1/4 Round Head Machine Screw AA--CC # Split Lock Washer RR-00-AH /8" Hex Nylok Nut AL-12-JJ /4"-20 x 3/4" Hex Head Socket Cap Screw BB-23-EE /4"-20 x 3/4" Hex Head Socket Cap Screw BB-23-EE Eyebolt /8"-16 x 3/4" Socket Cap Screw BB-59-JJ /26"-18 x 2 1/4" Hex Head Bolt CC-12-GG /8"-16 Hex Nut HH-12-JJ /4"-7 Hex Nut JJ-12-AD /4" ID Flat Washer x 2-3/4" Round Head Machine Screw AA--CC /4" Plain Washer PP-00-AJ /4"-20 x 3/8" Hex Socket Cap Screw BB-23-EE /16"-18 Hex Nylok AL-12-GG-3 50 Installation Manual 3597-IM 51 Pinion Gear Mounting Kit for 5" Mast (Not Shown) Cap Screw Spacer for Bearing Cap x 2Round Head Machine Screw Steel AA--DD # Plain Steel Washer PP-00-AH-3 57 Torsion Spring-Formed Nylon -Lok Hex Nut AL-12-DD-3

21 1-59 Motor and Ratchet Wheel Reference A ,6, Ref. No Description Part No. A Motor Assembly Complete REPLACEMENT PARTS 1 Ratchet Wheel Ratchet Wheel Key Snap Ring Washer Motor Brush Cap Motor Brush Motor Brush Holder Motor Motor Pinnion Woodruff Key Washer x 1/2" Nylock Round Head Machine Screw BJ--BB Motor Pinnion Gear

22 1-60 Hold Clear Assembly Reference B Figure ,9 11, 12, 29, , 12, 29, , ,33 8,31

23 1-61 Hold Clear Assembly Refer to Figure 2 Ref. No. Description Part No. B Hold-Clear Assembly with Motor Down Contact Armature & Support Bracket Assembly for Hold Clear With Motor Down Contact, Consists of Ref: 2,3,4,5,6,7,8,9,,11,12,28,29,30 and Pawl Cotter Pin Castle Nut Cup Washer Compression Spring Armature Support Bracket Cam Pawl Mounting Screw Armature Sub-Assembly /4-20 Hex Jam Nut KK-12-EE-8 12 Set Screw Coil Spacer Magnet Yoke Magnet Pole and Core Sub-Assembly Hold Coil, 340 Ohms Pick Coil, 32 Ohms Mounting Screw, Pole/Core Sub Assembly to Hold -Clear Base Hold-Clear Base For Contact Plate Mounting Screw, Magnet Yoke to Pole/Core Sub-Assembly Hinge Pin Stop Bolt/Screw Keeper Set Screw, Nickel Plated Brass Hinge Pin Hex Bolt, Nickel Plated Brass Hex Head Cap Screw, Grade Motor Down Contact Block Plain Washer 1/4 ID-7/16 OD x 1/32 AH-00-AJ-8 29 Nylok Nut 1/4 x 20 AL-00-EE-3 30 External Lock Washer TT-00-AJ-3 31 #8-32x3/4 Fillister Head Screw AA-16-BB #8-32x1/4 Round Head Machine Screw AA--BB #8 Lockwasher SS-00-AG-3

24 1-62 Motor Down Contact Block ,

25 1-63 Circuit Controller Assembly Reference C Ref. No Description Part No. 1 Terminal Board Back Contact. Contacts 2 thru Front Contact. Contact 2 thru Insulating Sleeve A 5 Insulating Washer B 6 Binding Post Seat Insulating Sleeve Binding Nut Clamp Nut 707 AAR Washer Binding Post, 1-7/8" lg Binding Post, 2-1/4" lg Back Contact. Contact Heel Contact. Contact Contact Stiffener. Contact Front Contact. Contact Insulating Block Riser Block x1-1/4" Flat Head Screw

26 1-64 Control Assembly A Reference D Ref. No. Description Part Number 1 Wire Clamp 2 Relay B 3 Relay Cover Ohm Resistor Ohm Resistor Electronic Gate Monitor Relay Panel Wire Clamp A 9 Cam Switch Complete Cam Switch Panel Lube Label Cam Switch Knob

27 Contact Heater Assembly Reference F

28 1-66 Set-Up and Adjustment Tools Spring Scale, PN: Used for measuring gate arm torque. Torque wrench with socket, PN: 3590-K-9. Used for measuring gate arm torque. Snap ring pliers, PN: Used for ratchet wheel removal..020 gauge, PN: Used to adjust ratchet wheel to hold clear pawl clearance..032 gauge, PN: Used to adjust gap on hold clear mounted power down contact. Ounce spring scale, PN: Used to measure contact spring pressure. 1/16" insulated gauge, PN: Contact bending tool for contacts without stiffeners, PN: ES-64-2 Contact bending tool for contacts with stiffeners, PN: ES-64-1 Used to adjust circuit board contact. Angle finder, PN: Used to set contact cam operating position. 3/32" wire gauge, PN: Used to check vertical stop to segment gear clearance. Tool kit, PN: 3590-K-11 Includes snap ring pliers, 3/32", 3/16" and 7/32" T handle allen wrenches, 7/16" combination wrench and canvas pouch. Bison all temperature lubricating grease, PN: For lubrication of gears and contact cams, 1 quart can.