Rhino SD/XD Depressurization Modules for Electric Changeover Controls
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1 Instruction Sheet Rhino SD/XD Depressurization Modules for Electric Changeover Controls Description Rhino SD/XD depressurization modules relieve material pressure by flowing material under the follower plate. Four depressurization modules are available: 24 Vdc ISO 5599/2 Size-1 Base with DeviceNet I/O Block Cable 24 Vdc Automotive 125-Series Base with DeviceNet I/O Block Cable NOTE A cable is supplied with the controller, J-box, or by another source for the following depressurization modules. 120 Vac ISO 5599/2, Size-1 Base without DeviceNet I/O Block Cable 24 Vdc/120 Vac Automotive 125-Series Base without DeviceNet I/O Block Cable Refer to the Interconnect drawing provided with your system documentation for electrical connections. Repair Repair procedures are limited to replacing the depressurization valve packing cartridge. Remove the Packing Cartridge 1. See Figure 1. Disconnect the hose () from the fitting (6). 2. Remove the screws (1) securing the air cap (2) to the valve body (5).! CAUTION! Do not damage the dispensing valve body while removing the packing cartridge. 3. Use a small screwdriver to pry the packing cartridge (4) out of the valve body (5). Install a New Packing Cartridge 1. Lubricate the o-rings and glyde-ring on the new packing cartridge (4) with TFE grease. 2. Install the new packing cartridge in reverse order of the removal procedures. Tighten the screws (1) to 8 ft-lb ( Nm). 6 Lubrication Points WARNING 5 Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. To prevent serious injury, relieve system and material pressure before disconnecting any hoses. Disconnect and lock out power to the system before performing repairs. Figure 1 Replacing a Packing Gland (55-Gallon Follower Plate Shown) 20 Nordson Corporation Part
2 2 Rhino SD/XD Depressurization Modules for Electric Changeover Controls Parts To order parts, call the Nordson Customer Service Center or your local Nordson representative. NOTE Refer to your system documentation for specific recommended spare parts. Common Parts These parts are common to the depressurization modules. See Figure 2 and refer to the following parts list Gal Follower Plate Gal Follower Plate (Shown Assembled) Figure 2 Common Parts Part Nordson Corporation
3 Rhino SD/XD Depressurization Modules for Electric Changeover Controls 3 Item Part Description Qty Note MODULE, depressurization, ISO 5599/2, size 1 base, Rhino SD/XD, 24 Vdc, with DeviceNet cable MODULE, depressurization, ISO 5599/2, size 1 base, Rhino SD/XD, 120 Vdc, without DeviceNet cable MODULE, depressurization, Automotive 125 Series base, Rhino SD/XD, 24 Vdc, with DeviceNet cable MODULE, depressurization, Automotive 125 Series base, Rhino SD/XD, 24 Vdc/120 Vac, without DeviceNet RIVET, pop, 3 / 32 x 0.250, black oxide 2 2 LABEL, depressurization material valve 1 A PLATE, label mounting, 90 degree, 1 / 8 NPT O-RING, Viton, x 0.85 x 0.094, VALVE ASSEMBLY, depressurization SCREW, socket, M5 x 25, black CAP, air SPRING, compression 1 9 CARTRIDGE, packing, UHMW-PE 1 B 10 SEAT, carbide 1 11 BODY, valve PLUG, pipe, 1 / ELBOW, male, 3 degree, / x 1 / 8 NPT ELBOW, male, 3 degree, 1 / 2 20 x 1 / 8 NPT SCREW, socket, M5 x 55, black CONNECTOR, 3 degree, 9 / 16, straight thread HOSE, high-pressure, 6 JIC 3, 3 / 8 x in CONNECTOR, male, 3 degree, 9 / 16, x 1 / ADHESIVE, pipe/thd/hyd sealant PST AR ADHESIVE, retaining cylinder AR LUBRICANT, O-ring, Parker, 2 oz 1 NOTE A: This part is included in Label Kit B: Order Packing Cartridge Kit AR: As Required 20 Nordson Corporation Part
4 4 Rhino SD/XD Depressurization Modules for Electric Changeover Controls Depressurization Modules 24 Vdc ISO 5592/2 Size 1 Valve Base with Device Net I/O Block Cable See Figure 3 and refer to the following parts list PART OF Figure 3 24 Vdc ISO 5592/2 Size 1 Valve Base with Cable for Device Net I/O Block 12 Part Nordson Corporation
5 Rhino SD/XD Depressurization Modules for Electric Changeover Controls 5 Item Part Part Description Qty Note MODULE, depressurization, ISO base, Rhino SD/XD, 24 Vdc, with DeviceNet cable MODULE, depressurization, ISO base, flame resistant, blue CONNECTOR, 3-deg flare, 5 / 16 T x 1 / 4 NPT CONNECTOR, male, 3 deg, / x 1 / SCREW, drive, 4 x NUT, hex, heavy, 1 / 4 20, per ISO WASHER, lock, ¼, per ISO CONNECTOR, male, 1 / 4 tube x 1 / 4 NPT TUBING, 1 / 4 O.D. polyethylene, flame resistant 2.08 ft TUBING, ¼ OD, nylon, flame resistant, blue 2.08 ft CONNECTOR, male, 1 / 4 tube x 3 / 8 NPT MUFFLER, exhaust, 1 / 8 inch NPT MUFFLER, exhaust, ⅛-in. NPT, male BASE, manifold, 3 / 8 NPT, 5 port, ISO size SCREW, socket, 1 / 4 20 x 1.50, Grade 8, per ISO ELBOW, male, 0.25 tube x 0.25 NPT ELBOW, male, 1 / 4 tube x 3 / 8 NPT 1 52 MUFFLER, exhaust, 3 / 8 inch NPTF MUFFLER, ⅜ NPT, male CABLE, 4 pin micro dc, AWG, 0.5m, male/female LABEL, cable, depress air solenoid valve STRAP, cable, 0.85 diameter ADHESIVE, pipe/thd/hyd sealant PST AR 19 LABEL, depressurization air solenoid valve 1 A VALVE, ISO, size 1, 2-position, 4-way, 24 Vdc, SMC 1 B NOTE A: This part is included in Label Kit B: This part is not included with the depressurization module and must be ordered separately. AR: As Required 20 Nordson Corporation Part
6 6 Rhino SD/XD Depressurization Modules for Electric Changeover Controls 120 Vac ISO 5592/2 Size 1 Valve Base without Device Net I/O Block Cable See Figure 4 and refer to the following parts list Figure Vac ISO 5592/2 Size 1 Valve Base without Cable Part Nordson Corporation
7 Rhino SD/XD Depressurization Modules for Electric Changeover Controls Item Part Description Qty Note MODULE, depressurization, ISO base, Rhino SD/XD, 120 Vdc, without DeviceNet cable CONNECTOR, 3-deg flare, 5 / 16 T x 1 / 4 NPT CONNECTOR, male, 3-deg, / x 1 / SCREW, drive, 4 x NUT, hex, heavy, 1 / WASHER, lock, 1 / CONNECTOR, male, 1 / 4 tube x 1 / 4 NPT TUBING, 1 / 4 OD polyethylene, flame resistant 2.08 ft CONNECTOR, male, 1 / 4 tube x 3 / 8 NPT MUFFLER, exhaust, 1 / 8 inch NPT BASE, manifold, 3 / 8 NPT, 5 port, ISO size SCREW, socket, 1 / 4 20 x ELBOW, male, 0.25 tube x 0.25 NPT ELBOW, male, 1 / 4 tube x 3 / 8 NPT 1 52 MUFFLER, exhaust, 3 / 8 inch NPTF ADHESIVE, sealant PST AR 16 LABEL, depressurization air solenoid valve 1 A VALVE, ISO, size 1, 2-position, 4-way, 120 Vac, SMC 1 B NOTE A: This part is included in Label Kit B: This part is not included with the depressurization module and must be ordered separately. AR: As Required 20 Nordson Corporation Part
8 8 Rhino SD/XD Depressurization Modules for Electric Changeover Controls 24 Vdc Automotive 125 Series Valve Base with DeviceNet I/O Block Cable See Figure 5 and refer to the following parts list Part of Figure 5 24 Vdc Automotive 125 Series Valve Base with DeviceNet I/O Block Cable Part Nordson Corporation
9 Rhino SD/XD Depressurization Modules for Electric Changeover Controls 9 Item Part Description Qty Note MODULE, depressurization, automotive 125 Series base, Rhino SD/XD, 24 Vdc, with DeviceNet cable CONNECTOR, 3-deg flare, 5 / 16 T x 1 / 4 NPT CONNECTOR, male, 3-deg, / x 1 / SCREW, drive, 4 x NUT, hex, heavy, 1 / WASHER, lock, 1 / CONNECTOR, male, 1 / 4 tube x 1 / 4 NPT TUBING, 1 / 4 OD polyethylene, flame resistant 2.08 ft CONNECTOR, male, 1 / 4 tube x 3 / 8 NPT BASE, manifold, 3 / 8 NPT, 5 port SCREW, socket, 1 / 4-20 x 0.85 in CABLE, 90-deg, Micro DC, AWG, 1m, male/female LABEL, cable, depress air solenoid valve STRAP, cable, 0.85 diameter MUFFLER, exhaust, 3 / 8 inch NPT male ELBOW, male, 1 / 4 tube x 3 / 8 NPT PLUG, pipe, socket, 1 / 8 inch ELBOW, male, 0.25 tube x 0.25 NPT ADHESIVE, pipe/thd/hyd sealant PST AR 19 LABEL, depressurization air solenoid valve 1 A VALVE, 125 Series, 24 Vdc, 4-pin Micro, Automatic Valve 1 B VALVE, 125 Series, 24 Vdc, 4-pin Micro, Numatics 1 B VALVE, 125 Series, 24 Vdc, 4-pin Micro, MAC Valve 1 B VALVE, 125 Series, 24 Vdc, 4-pin Micro, Parker 1 B NOTE A: This part is included in Label Kit B: This part is not included with the depressurization module and must be ordered separately. AR: As Required 20 Nordson Corporation Part
10 10 Rhino SD/XD Depressurization Modules for Electric Changeover Controls 24 Vdc/120 Vac Automotive 125 Series Valve Base without DeviceNet I/O Block Cable See Figure 6 and refer to the following parts list Figure 6 24 Vdc/120 Vac Automotive 125 Series Valve Base without DeviceNet I/O Block Cable Part Nordson Corporation
11 Rhino SD/XD Depressurization Modules for Electric Changeover Controls 11 Item Part Description Qty Note MODULE, depressurization, Automotive 125 Series base, Rhino SD/XD, 24 Vdc/120 Vac, without DeviceNet CONNECTOR, 3-deg flare, 5 / 16 T x 1 / 4 NPT CONNECTOR, male, 3-deg, / x 1 / SCREW, drive, 4 x NUT, hex, heavy, 1 / WASHER, lock, 1 / CONNECTOR, male, 1 / 4 tube x 1 / 4 NPT TUBING, 1 / 4 OD polyethylene, flame resistant 2.08 ft CONNECTOR, male, 1 / 4 tube x 3 / 8 NPT BASE, manifold, 3 / 8 NPT, 5 port SCREW, socket, 1 / 4-20 x 0.85 in MUFFLER, exhaust, 3 / 8 inch NPT male ELBOW, male, 1 / 4 tube x 3 / 8 NPT PLUG, pipe, socket, 1 / 8 inch ELBOW, male, 0.25 tube x 0.25 NPT ADHESIVE, pipe/thd/hyd sealant PST AR 16 LABEL, depressurization air solenoid valve 1 A VALVE, 125 Series, 24 Vdc, 4-pin Micro, Automatic Valve 1 B VALVE, 125 Series, 24 Vdc, 4-pin Micro, Numatics 1 B VALVE, 125 Series, 24 Vdc, 4-pin Micro, MAC Valve 1 B VALVE, 125 Series, 24 Vdc, 4-pin Micro, Parker 1 B NOTE A: This part is included in Label Kit B: This part is not included with the depressurization module and must be ordered separately. AR: As Required 20 Nordson Corporation Part
12 12 Rhino SD/XD Depressurization Modules for Electric Changeover Controls Issued 8/ Original copyright date Rhino, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation. All other trademarks are the property of their respective owners. Part Nordson Corporation
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