Installing the Integral Platen Blow Off Valve

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1 Instruction Sheet Installing the Integral Platen Blow Off Valve WARNING: Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions in this document and all other related documentation.. Introduction The Nordson integral platen blow off valve eases the drum change-out procedure on Nordson Series 5000 units by allowing the operator to inject air below the platen with the turn of a switch. The air forces the platen up and out of the drum. This option eliminates the need to replace the platen T-handle with an interim fitting and separate low-pressure air line during drum change-out. When the integral platen blow off valve is installed, an air line remains attached to the platen through the blow off valve, which is threaded into the platen follower plate. The integral platen blow off valve may be installed only on units already equipped with the platen follower plate that has square section-seal grooves and a factory-installed pipe plug. The pipe plug is removed during installation.. Safety Read and observe the Safety During Servicing portion of the Safety Summary section in your Series 5000 product manual. WARNING: Hot! Risk of burns! Hot applicator parts, splashed hot melt material, and hot gun surfaces can cause severe burns. Wear long-sleeved, heat-protective clothing, safety goggles, and heat-protective gloves. Hot melt material may be released forcefully.

2 Installing the Integral Platen Blow Off Valve. Safety (contd.) WARNING: Risk of burns. System or material pressurized. Air trapped in hoses and guns can spit out molten adhesive that can cause severe burns. Failure to relieve hydraulic pressure can result in serious burns. Relieve hydraulic pressure when instructed to do so. WARNING: Even when switched off, Nordson applicators, hoses, and guns contain electrical potentials that can cause death. Disconnect and lock out line voltage to the applicator when instructed to do so.. Installing the Integral Platen Blow Off Valve Use this procedure to install the integral platen blow off valve. Be sure to heed the safety warnings in the Safety section above. reparing the Unit for Blow Off alve Installation. If there is a drum in the unit, remove it by following the drum removal instructions in the Series 5000 product manual.. Place a piece of heat-resistant material of at least the same size as the platen on the frame base directly below the platen.. Use the elevator control valve to lower the platen onto the heat-resistant material on the frame base Fig. Typical Series 5000 Unit Controls. Elevator control valve. Existing platen blow off switch. Press the STOP push-button on the electrical enclosure front panel, then place the main disconnect switch in the OFF position. 5. Remove and lock-out input electrical power to the unit. 6. Reduce air regulator pressure to 0 kpa/psi (fully counter-clockwise), then disconnect the air supply to the unit. 7. Move the elevator control valve to the UP position to bleed all pneumatic pressure from the system.

3 Installing the Integral Platen Blow Off Valve nstalling the Blow Off Valve NOTE: Figure identifies the main components referred to in the following procedures. Additionally, a pneumatic diagram is included as Figures and at the end of this instruction sheet. The Series 5000 product manual also contains component illustrations Fig. Components of a Series 5000 Unit with a Blow Off Valve Installed. Preset regulator 7. Platen follower plate. Crossover bracket 8. Platen. Air line tubing 9. Blow off valve. Crossover 0. Electrical enclosure 5. Crossover column. Pneumatic enclosure 6. Cable straps 6007

4 Installing the Integral Platen Blow Off Valve nstalling the Blow Off Valve contd.) NOTE: PTFE paste should be applied to all pipe thread connections. When instructed to apply PTFE paste, use only enough to lightly coat the fitting. CAUTION: Do not overcoat fittings when applying PTFE paste. Over-coating can cause PTFE paste to enter the air lines and clog the air regulator or preset regulator.. Remove the pipe plug from the platen follower plate Fig. Platen Follower Plate Components. T-handle and bleed tray. Crossover column. Pipe plug. Obtain the integral platen blow off valve assembly from the installation kit and disconnect the elbow.. Follow these steps to install the blow off valve: a. Apply PTFE paste to the blow off valve threads. b. Thread the blow off valve into the pipe plug hole in the platen follower plate. c. Use a wrench to tighten only the valve hex flats. d. Ensure that the elbow access hole faces away from the crossover column.. Apply PTFE paste to the elbow threads, then thread the elbow into the blow off valve access hole and tighten.

5 Installing the Integral Platen Blow Off Valve 5 ounting the Crossover racket and Moving the Preset egulator. Obtain the crossover bracket and hex-head screws from the installation kit.. Position the crossover bracket on the bottom of the crossover (see Figure ) and secure it with the two hex-head screws.. Access the pneumatic enclosure and disconnect the 6.5-mm ( / -in.) air line tubing from the preset regulator elbow.. Remove the preset regulator and attached elbow. 5. Apply PTFE paste to the preset regulator threads, then mount the preset regulator s outlet port to one of the fittings on the crossover bracket. 6. Obtain a 9.5 mm x 6.5 mm ( / 8 in. x / in.) National Pipe Thread (NPT) elbow from the installation kit, apply PTFE paste to the threads, and install the elbow on the crossover bracket fitting opposite the preset regulator fitting. Fig Crossover Bracket with Preset Regulator and Elbow Installed (Top View). Preset regulator and elbow. Crossover bracket. 9.5-mm ( / 8 -in.) elbow. Crossover bracket fittings

6 6 Installing the Integral Platen Blow Off Valve nstalling Air Line Tubing from he Blow Off Valve to the rossover Bracket. Remove the hex nut and attached ferrule from the 9.5-mm ( / 8 -in.) blow off valve elbow.. Slide the hex nut onto the end of the.5-m (5-ft) long PFA tubing from the installation kit.. Press one end of the PFA tubing onto the exposed stem of the blow off valve elbow, then tighten the hex nut onto the elbow. Fig Connecting PFA Tubing to a Hex Nut Fitting. Tubing. Hex nut with ferrule. Fitting with stem. Route the tubing upward along the vertical conduit that runs from the platen to the junction box (see Figure ). 5. Repeat steps through to connect the other end of the PFA tubing to the 9.5-mm ( / 8 -in.) elbow on the crossover bracket opposite the preset regulator. 6. Obtain two 6.5 mm x 6.5 mm ( / in. x / in.) elbows from the installation kit, apply PTFE paste to the threads, and install the elbows onto either side of an unused crossover bracket fitting Fig. 6 Crossover Bracket with Elbows Installed (Top View). Preset regulator. Crossover bracket. Crossover bracket fitting. 6.5-mm ( / -in.) elbow

7 Installing the Integral Platen Blow Off Valve 7 nstalling Air Line Tubing from he Blow Off Valve to the rossover Bracket (contd.) 7. Repeat steps though to connect one end of the.5-m (5-ft) piece of 6.5-mm ( / -in.) PTFE tubing from the installation kit to the blow off valve male connector. 8. Connect the other end of the PTFE tubing to one of the 6.5-mm ( / -in.) quick-disconnect elbows on the crossover bracket. NOTE: Figure 7 shows how to properly connect tubing to a quick-disconnect fitting Fig. 7 Connecting Tubing to a Quick Disconnect Fitting. Tubing. Fitting with collar compressed before insertion. Tubing. Fitting with collar relaxed after insertion 9. Secure both lengths of tubing to the vertical conduit with the cable straps from the installation kit (see Figure ).

8 8 Installing the Integral Platen Blow Off Valve nstalling the New Rotary laten Blow Off Switch. Access the pneumatic enclosure and remove the existing rotary platen blow off switch as follows: a. Disconnect all air line tubing from the switch (three lines). b. Extract the switch from the enclosure assembly. c. Remove the 6.5-mm ( / -in.) T-branch and the 6.5 mm x 6.5 mm ( / in. x / in.) elbows and set them aside for later use.. Obtain the new rotary platen blow off switch from the installation kit and assemble it as follows: a. Apply PTFE paste to the threads of two 6.5 mm x 6.5 mm ( / in. x / in.) elbows and install them into ports A and B. b. Apply PTFE paste to the threads of a T-branch and install the T-branch into port P. 6 5 c. Obtain the two low-profile mufflers from the installation kit, apply PTFE paste to the threads, and install the mufflers into ports EA and EB Fig. 8 New Blow Off Valve Switch Components. Low-profile muffler (Port EA). T-branch. Low-profile muffler (Port EB). Blow off valve switch mm x 6.5 mm ( / in. x / in.) elbows (Ports A and B) 6. Pneumatic panel and screw. Install the new platen blow off switch in the pneumatic enclosure in place of the old blow off switch.

9 Installing the Integral Platen Blow Off Valve 9 odifying the Rotary Hand alve and Installing the Barb rifice. Disconnect the air line from the elbow fitting at port B of the rotary hand valve, then remove the elbow.. Install a T-branch into port B of the rotary hand valve.. Reconnect the air line to the T-branch.. Cut the port B air line tubing midway between the T-branch and the cylinder top port. 5. Obtain the barb orifice from the installation kit and install it by pushing the cut ends of the air line tubing into each side of the orifice Fig. 9 Modified Rotary Hand Valve Components and Barb Orifice. Rotary hand valve. Barb Orifice. Air line tubing. T-branch

10 0 Installing the Integral Platen Blow Off Valve odifying the Air Regulator. Disconnect the air line from the main air regulator outlet elbow fitting, then remove the elbow. NOTE: Removing the air regulator from the enclosure will make steps through easier to perform.. Obtain the 6.5-mm ( / -in.) steel nipple from the installation kit and thread it into the air regulator outlet port. 5. Obtain the 90 pipe elbow from the installation kit, apply PTFE paste to the threads, then connect the elbow to the steel nipple.. Obtain the Y-branch from the installation kit and connect it to the pipe elbow on the air regulator. 5. Reconnect the air line tubing from the air regulator outlet port to one of the Y-branch quick-disconnect fittings. Fig. 0 Modified Air Regulator Components. Steel nipple. 90 pipe elbow. Y-branch. Reconnected air line tubing 5. Air regulator 60085

11 Installing the Integral Platen Blow Off Valve nstalling the -Way Piloted alve and the Shuttle Valve. Obtain the -way piloted valve and shuttle valve assembly from the installation kit.. Install the assembly onto the right, inside wall (when the operator is facing the unit) of the pneumatic enclosure using the screws, lock washers, and hex nuts from the installation kit. NOTE: It may be necessary to drill two 5.5 mm ( 7 / in.) diameter holes, using the pilot valve bracket as a template, before installing the valves Fig. -Way Shuttle Valve and Piloted Valve Assembly. -way piloted valve. Shuttle valve

12 Installing the Integral Platen Blow Off Valve onnecting the Remaining Air ine Tubing The tubing referred to in the following table must be cut to the appropriate length. Use 6.5-mm ( / -in.) polyethylene (black) or nylon (light-colored) tubing as shown. All the fittings are quick-disconnect fittings. When complete, the air line tubing should be connected as shown in Figures and.. Connect the remaining air line tubing as shown in Table. Table Air Line Tubing Connections Step Tubing Route From: To: Special Instructions: Black Rotary hand valve T-branch PILOT port of -way piloted valve Black Air regulator Y-branch Blow off valve switch T-branch Black Blow off valve T-branch Port P of -way piloted valve Black Port B of blow off valve switch 5 Lightcolored Port A of blow off valve switch 6 Black OUT port of shuttle valve IN port of shuttle valve (opposite the fitting at port A of the -way piloted valve) Preset regulator Remaining open elbow on crossover bracket Route the tubing through the cabinet support bracket, below, across, and up the back of the electrical enclosure, and along the flexible conduit from the electrical enclosure to the crossover bracket (see Figure, below). Route the tubing the same as in directed in step 5, above.

13 Installing the Integral Platen Blow Off Valve onnecting the Remaining Air ine Tubing (contd.). Secure the tubing to the flexible conduit with cable straps from the installation kit.. Obtain the tube holder clips from the installation kit and attach them to the rear of the electrical enclosure using the two oval-head screws. NOTE: If necessary, drill and tap holes for 5 0 screws Fig. Routing Method for Air Line Tubing. Cable strap. Tube holder clip and oval slotted screw. Air line tubing. Back of electrical enclosure estoring the System to ormal Operation. Restore electrical power to the system and turn the system on by moving the applicator circuit breaker to the ON position.. Reconnect the air supply to the system, then set the air regulator to.7 kpa (60 psi).. Raise the platen and remove the heat-resistant material.

14 Installing the Integral Platen Blow Off Valve. Changing a Drum Using the Integral Platen Blow Off Valve Use this procedure to change a drum using the integral platen blow off valve. NOTE: Refer to the product manual for illustrations.. Allow the unit to reach operating temperature. CAUTION: Do not continue with this procedure unless the unit is at operating temperature. Failure to observe may cause damage to the platen seal.. Turn off the unit pump by placing the PUMP OFF/ON switch in the OFF position.. Place the elevator control valve in the UP position.. Turn the blow off valve switch clockwise to inject air beneath the platen. The platen should begin to rise. 5. Leave the elevator control valve in the UP position until the platen reaches maximum height. 6. Turn the blow off valve switch off by rotating it fully counter-clockwise. 7. Open the platen guard (if installed). CAUTION: Ensure that the unit base is free of adhesive so that the new drum sits squarely on the base. Failure to do so may result in a poor seal or incomplete emptying of the drum. CAUTION: A dented or otherwise damaged drum may cause damage to the platen seals, resulting in faulty equipment operation and the need to replace the platen seals. 8. Center a new, undamaged drum of material on the frame base (or in the drum hold-down assembly) directly under the platen. CAUTION: Do not use a petroleum-based grease on the platen seals in the following step. Petroleum-based grease can damage the seals. 9. Coat the platen seals with high-temperature grease. 0. Unscrew and remove the platen T-handle from its adapter in the platen.

15 Installing the Integral Platen Blow Off Valve 5. Changing a Drum Using the Integral Platen Blow Off Valve (contd.). Place a small tray or metal pan under the bleed tray before continuing.. Close the platen guard (if installed). WARNING: Trapped air or hot material could be ejected out of the platen bleed hole with enough force to cause burns to nearby personnel. Wear safety glasses and long-sleeved, heat-protective clothing and gloves. Do not peer down directly into the platen bleed hole under any circumstances. Failure to observe may result in serious personal injury.. Use the elevator control valve to slowly lower the platen into the drum.. Continue to lower the platen until there is a steady flow of material from the platen bleed hole, then set the elevator control valve to the center position and reinstall the platen T-handle. 5. When the digital display on the front panel of the electrical enclosure indicates that operating temperature has been reached, turn the unit pump back on by placing the PUMP OFF/ON switch in the ON position. 6. Resume normal operation.. Troubleshooting Use these troubleshooting procedures if the integral platen blow off valve is not working properly. WARNING: System or material pressurized. Relieve air pressure when instructed to do so. Failure to observe may result in serious burns.. Set the air regulator pressure to 0 kpa/psi (fully counter-clockwise).. Disconnect the air line from the integral platen blow off valve elbow fitting.. Slowly restore air pressure at the air regulator to 8 kpa (0 psi), then rotate the platen blow off switch clockwise. Air flows from the open air line: normal indication. Go to step. No air flows from the open air line: possible blockage at the blow off valve switch or preset regulator. Go to step 6.

16 6 Installing the Integral Platen Blow Off Valve. Troubleshooting (contd.). Reset the air regulator pressure to 0 kpa/psi, remove the platen blow off valve, reassemble the valve, and reattach the air line to the valve assembly. 5. Slowly restore air regulator pressure to 8 kpa (0 psi) and rotate the blow off switch clockwise. Blow off valve triggers (needle retracts): normal indication. Remove the T-handle, manually remove the platen from the drum, then remove the platen, gear pump assembly, and heater pads. Thoroughly clean the heater pads, the T-handle port, and the T-handle adapter port. Reassemble the unit and resume normal operation. Blow off valve does not trigger: valve incorrectly installed or adhesive in valve is causing the valve to stick closed. Set the air regulator pressure to 0 kpa/psi, remove, clean or rebuild, and reinstall the platen blow off valve, then resume normal operation. 6. Set air regulator pressure to 0 kpa/psi (fully counterclockwise) and remove the air line that connects the platen blow off switch with the preset regulator. 7. Slowly restore air regulator pressure to 8 kpa (0 psi) and rotate the blow off switch clockwise. Air flows from the open switch port: normal indication. Set the air regulator pressure to 0 kpa/psi, replace the preset regulator, and resume normal operation. No air flows from the open switch port: blow off valve switch inoperable. Set the air regulator pressure to 0 kpa/psi, replace the blow off valve switch, and resume normal operation.

17 Installing the Integral Platen Blow Off Valve 7. Parts To order parts, call the Nordson Customer Service Center or your local Nordson representative. Use this five-column parts list, and the accompanying illustration, to describe and locate parts correctly. sing the Illustrated Parts List Numbers in the Item column correspond to numbers that identify parts in illustrations following each parts list. The code NS (not shown) indicates that a listed part is not illustrated. A dash ( ) is used when the part number applies to all parts in the illustration. The six-digit number in the Part column is the Nordson Corporation part number. A series of dashes in this column ( ) means the part cannot be ordered separately. The Description column gives the part name, as well as its dimensions and other characteristics when appropriate. Indentions show the relationships between assemblies, subassemblies, and parts. Item Part Description Quantity Note Assembly Subassembly A Part If you order the assembly, items and will be included. If you order item, item will be included. If you order item, you will receive item only. The number in the Quantity column is the quantity required per unit, assembly, or subassembly. The code AR (As Required) is used if the part number is a bulk item ordered in quantities or if the quantity per assembly depends on the product version or model. Letters in the Note column refer to notes at the end of each parts list. Notes contain important information about usage and ordering. Special attention should be given to notes.

18 8 Installing the Integral Platen Blow Off Valve ntegral Platen Blow Off Valve it Parts Item Part Description Quantity Note 78 Conversion Kit, Integral Blow Off Valve, 55-gallon 08 Valve, Hand, Rotary, / in. NPT, -way A Elbow, Male, 0.5 in. Tube x 0.5 in. NPT Tubing, Polyethylene, / in. 8 ft Tee, Branch, / in. Tube x / in. NPT Valve, 90, Way, 5 Port (Blow Off Valve Switch) 8 07 Filter, Regulator, / in. NPT, 5 50 psig A Nipple, Steel, 0, / in., 0.87 in Bracket, Crossover 98 9 Screw, Hex Head, / 0 x 0.50, Cap Tubing, / in. x 0. in. 5 ft Connector, Male, / in. Tube 97 7 Elbow, Male, / 8 in. Tube x / in. NPT Valve Assembly, Blow Off Tubing, Nylon, 0.50 in. x 0.05 in. ft Tubing, PFA, 0.75 in. x 0.5 in. 5 ft 97 5 Elbow, Pipe, 90, / in. NS Screw, Oval, 5 0 x 0.50 in., Slotted B NS Clip, Tube Holder B NS Strap, Cable, 0.06 in. to.75 in., Natural (Light-Colored) Muffler, Low Profile, / in. NPT Valve, Way Piloted, / in. NPT Valve, Shuttle / in. NPT Elbow, Male, / in. Tube x / 8 in. NPT Connector, Y Branch, / in. Tube x / in. NPT Bracket, Pilot Valve Washer, Flat, Narrow, Steel Screw, Pan, Slotted 5 98 Washer, Flat, 0.9 in. x 0.50 in. x 0.09 in Washer, Lock, Split, 0, Steel 5 98 Nut, Hex Head, Machine, 0, Steel Screw, Round, 0 in. x 0.65 in., Slotted Orifice, Barb, in., / in. NOTE A: This part is not included in the kit, but is shown for reference purposes. B: See Figure for an illustration of this part. B

19 Installing the Integral Platen Blow Off Valve Fig. Integral Platen Blow Off Valve ( of ) Fig. Integral Platen Blow Off Valve ( of )

20 0 Installing the Integral Platen Blow Off Valve low Off Valve Parts Item Part Description Quantity Note Valve, Assembly, Blow Off 77 5 Base with Seat, Blow Off Valve Needle, Blow Off Valve Bushing, Blow Off Valve 90 5 O-ring, Viton, 0.56 in. x in. x 0.06 in. 5 9 O-ring, Viton, 0.56 in. x in. x 0.09 in Spring, Compression, in. x in. x 0.05 in Head, Cylinder Blow Off Valve Screw, Socket Set, 0 x 0.75 in Hex Nut, Machine, 0, Steel Piston, Blow Off Valve 900 Lubricant, O-ring, Parker, oz Retaining Ring, Internal, 68, Basic Cylinder, Blow Off Valve Gasket, Head, Blow Off Valve Lubricant, Never-Seez, 6 oz ÉÉÉ ÇÇ ÇÇÇÇÇÇÇ É ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉ ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÉÉ ÇÇ ÉÉÇÇÇÇÇÇÇ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ÇÇ ÉÉÇÇÇÇÇÇÇÇÇÇÇ ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ Fig. 5 Blow Off Valve Parts Original copyright date 990. Nordson and the Nordson logo are registered trademarks of Nordson Corporation. Never Seez is a registered trademark of Bostik Corporation.

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