CAFS Air Compressor Service Parts List Models 100-D, 120-D, 150-D, 200-D
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1 Document Number Issue Date 3/18/15 Rev. Date 1/24/18 CAFS Air Compressor Service Parts List Models 100-D, 120-D, 150-D, 200-D Pump Models HL200K, HL300K, HL400K Index: See Pages Component Model 100-D, 120-D, 150-D 200-D Belt Drive 2, 3 4, 5 Mounting on Pump 6, 7 8, 9 Compressor Air End 10, 11 12, 13 Auto-Sync 14, 15 14, 15 Balance Valve 16, 17 16, 17 Air Inlet 18, 19 18, 19 Separator Filter 20, 21 20, 21 Sump 22, 23 22, 23 Oil Cooler, Filter and Strainer 24, 25 24, 25 Electrical 26, 27 26, 27 Schematic Air Circuit 28, 29 28, 29 Hydraulic 30, 31 32, 33 Panel Components 34, 35 34, 35 Water Pump See Pump and Transmission Service Parts Lists Hose and Fitting Kit Air Pressure Gauge Air Discharge Manifold CAFS Discharge Optional from Waterous, See Separate Service Parts Lists Waterous Company, 125 Hardman Avenue South, South St. Paul, Minnesota USA (651) NOTE: When ordering parts, provide the Pump, Transmission or PTO Serial Number.
2 Compressor Belt Drive Model: 100-D, 120-D, 150-D 1 Belt Cover 2 Waterous Decal 4 Flat Washer, 6mm 5 Socket Head Screw, M x 16mm 16 Poly Chain Belt, 130 Tooth x 36mm 17 Drive Sprocket, 63 Groove 18 Taper Lock Bushing, 1-1/4 x Driven Sprocket, 30 Groove 20 Large Diameter Washer, 16mm 21 Lock Washer, 16mm 22 Hex Head Screw, M x 40mm 23 Idler Sprocket, 36mm 24 Plain Washer, 3/4 26 Belt Tensioner Block Spacer 28 Square Key, 1/4 x 1-1/2 35 Grommet, 11/16 x 1 x 1/8 41 Hose Clamp 69 Grommet, 1 x 1-3/4 x 1/8 Page 2 of 35
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4 Compressor Belt Drive Model: 200-D 1 Belt Cover 2 Waterous Decal 4 Flat Washer, 6mm 5 Socket Head Screw, M x 16mm 16 Poly Chain Belt, 140 Tooth x 36mm 17 Drive Sprocket, 60 Groove 18 Taper Lock Bushing, 1-1/4 x Driven Sprocket, 38 Groove 20 Retainer Sprocket 21 Lock Washer, 16mm 22 Hex Head Screw, M x 50mm 23 Idler Sprocket, 36mm 24 Plain Washer, 3/4 26 Belt Tensioner Block Spacer 28 Square Key, 1/4 x 1-1/2 35 Grommet, 11/16 x 1 x 1/8 41 Hose Clamp 69 Grommet, 1 x 1-3/4 x 1/8 70 Sprocket Spacer Page 4 of 35
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6 Compressor Mounting on Pump Model: 100-D, 120-D, 150-D 3 Hex Head Screw, 1/2-20 x 2 6 Vertical Compressor Plate 7 Plain Washer, 7/16 8 Hex Head Screw, 7/16-14 x 1 9 Hex Head Screw, M x 30mm 11 Flat Washer, 8mm 12 Socket Head Screw, M x 90mm 13 Socket Head Screw, M x 20mm 14 Cooling Plate Gasket 15 O-ring, 2-3/4 x 3 in. 21 Lock Washer, 16mm 25 T-Slot Nut 27 Belt Tensioner Block 29 Plain Washer, 1/2 30 Hex Head Screw, 1/2-13 x 6 31 Belt Tensioner Spring 32 Lock Washer, 1/2 33 Street Elbow, 90 Deg. x 1/4 NPT 34 Pipe Nipple, 1/4 NPT x 2-1/2 53 Compressor Mounting Bracket 68 Pipe Nipple, 1/4 NPT x 5-1/2 200 Compressor Subassembly Page 6 of 35
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8 Compressor Mounting on Pump Model: 200-D 3 Hex Head Screw, 1/2-20 x 2 6 Vertical Compressor Plate 7 Plain Washer, 7/16 8 Hex Head Screw, 7/16-14 x 1 9 Hex Head Screw, M x 30mm 11 Flat Washer, 10mm 12 Socket Head Screw, M x 30mm 14 Cooling Plate Gasket 15 O-ring, 2-3/4 x 3 in. 21 Lock Washer, 16mm 25 T-Slot Nut 27 Belt Tensioner Block 29 Plain Washer, 1/2 30 Hex Head Screw, 1/2-13 x 6 31 Belt Tensioner Spring 32 Lock Washer, 1/2 33 Street Elbow, 90 Deg. X 1/4 NPT 34 Pipe Nipple, 1/4 NPT x 2-1/2 54 Support Bracket, Transmission 55 Support Bracket, Pump 68 Pipe Nipple, 1/4 NPT x 5-1/2 200 Compressor Subassembly Page 8 of 35
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10 Compressor Air End Model: 100-D, 120-D, 150-D Degree Street Elbow, 1-1/2 NPT Degree Elbow, 24 MJIC x 1-1/2 MNPT 200 Compressor Subassembly (Includes and 900) Degree Air Inlet, 2-1/2 in. 202 Reducing Bushing, 1/4 MNPT x 1/8 FNPT 203 Male Branch Tee, 1/8 MNPT x 1/8 FNPT x 1/8 FNPT 204 Trim Valve, 1/8 MNPT x 1/4 AB 205 Straight Adapter, 1/8 MNPT x 1/4 AB 206 Straight Adapter, 1/4 MNPT x 1/4 AB 207 Male Branch Tee, 1/4 MNPT x 1/4 AB x 1/4 AB 214 Straight Adapter, 4 MJIC x 12mm 217 Oil Injection Hose Assembly (Straight x 90 Degrees) 218 Oil Return Fitting, 8 MJIC x 1-1/2 MNPT 222 Air Outlet Gasket 223 Oil Injection Fitting, 8 MJIC x M Outlet Flange, 1-1/2 FNPT Degree Street Elbow, 1-1/2 NPT 227 Air End, CF75D8 228 Red Air Brake Tube, 1/4 in. (Cut to Length) 229 Blue Air Brake Tube, 1/4 in. (Cut to Length) 230 Green Air Brake Tube, 1/4 in. (Cut to Length) 231 Compressor Replacement Kit 232 O-ring, 3-7/8 x 4-1/4 in. 235 Hex Head Screw, M x 30mm 237 Flat Washer, 8mm 238 Flat Washer, 16mm 900 PMC Subassembly (Includes ) 901 Pressure Regulator 902 Blowdown Valve 903 PMC Mounting Bracket 904 Straight Adapter, 1/4 MNPT x 1/4 AB Degree Elbow, 1/4 MNPT x 1/4 AB 907 AB Branch Tee, 1/4 AB x 1/4 MNPT x 1/4 AB 908 Flat Washer, 3/8 in. 909 Hex Head Screw, 3/8-16 x 1/2 in. 911 Pipe Nipple, 1/4 NPT x 7/8 in. 914 Street Tee, 1/4 NPT Page 10 of 35
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12 Compressor Air End Model: 200-D Degree Street Elbow, 1-1/2 NPT Degree Elbow, 24 MJIC x 1-1/2 MNPT 200 Compressor Subassembly (Includes and 900) Degree Air Inlet, 2-1/2 in. (Small Pad) 202 Reducing Bushing, 1/4 MNPT x 1/8 FNPT 203 Male Branch Tee, 1/4 MNPT x 1/4 FNPT x 1/4 FNPT 204 Trim Valve, 1/8 MNPT x 1/4 AB Degree Elbow, ¼ MNPT x 3/8 AB 206 Straight Adapter, 1/4 MNPT x 1/4 AB 207 Male Branch Tee, 1/4 MNPT x 1/4 AB x 1/4 AB 214 Straight Adapter, 4 MJIC x 12mm 217 Oil Injection Hose Assembly (Straight x 90 Degrees) 218 Oil Return Fitting, 12 MJIC x 12 FJIC x 4 MJIC 223 Oil Injection Restrictor, 12 MJIC x M Outlet Flange, 1-1/2 FNPT 227 Air End, CF90D2 228 Red Air Brake Tube, 1/4 in. (Cut to Length) 229 Blue Air Brake Tube, 1/4 in. (Cut to Length) 230 Green Air Brake Tube, 3.8 in. (Cut to Length) 231 Compressor Replacement Kit 234 Hex Head Screw, M x 25mm 235 Hex Head Screw, M x 30mm 236 Socket Head Screw, M x 30mm 237 Flat Washer, 8mm 238 Flat Washer, 16mm 240 Hex Head Screw, M x 20mm 241 Lock Washer, 8mm 242 O-ring, 3-1/2 x 3-11/ Inlet Adapter 244 O-ring, 4-3/4 x 4-15/ PMC Subassembly (Includes ) 901 Pressure Regulator 902 Blowdown Valve 903 PMC Mounting Bracket Degree Elbow, 1/4 MNPT x 1/4 AB 907 AB Branch Tee, 1/4 AB x 1/4 MNPT x 1/4 AB 908 Flat Washer, 3/8 in. 909 Hex Head Screw, 3/8-16 x 1/2 in. 911 Pipe Nipple, 1/4 NPT x 7/8 in Degree Elbow, 1/4 MNPT x 3/8 AB 914 Street Tee, 1/4 NPT Page 12 of 35
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14 Compressor Auto-Sync 51 Auto-Sync Electric Plate 52 Electric Auto-Sync Switch Harness 63 Black Air Brake Tube, 1/4 in. (Cut to Length) 64 Red Air Brake Tube, 1/4 in. (Cut to Length) 65 Yellow Air Brake Tube, 1/4 in. (Cut to Length) 300 Auto-Sync Subassembly (Includes ) 301 Solenoid Valve 302 Straight Adapter, 1/4 MNPT x 1/4 AB Degree Elbow, 1/4 MNPT x 1/4 AB 304 Male Branch Tee, 1/4 AB x 1/4 MNPT x 1/4 AB 306 Red Air Brake Tube, 1/4 in. (Cut to Length) 307 Angle Solenoid Bracket 308 Electric Auto-Sync Wiring Harness 309 Internal Tooth Washer, No Pan Head Screw, No x 1/2 in. 327 Auto-Sync Extension Harness Page 14 of 35
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16 Compressor Balance Valve 63 Black Air Brake Tube, 1/4 in. (Cut to Length) 65 Yellow Air Brake Tube, 1/4 in. (Cut to Length) 800 Balance Valve Subassembly (Includes ) 801 Run Tee, 1/8 MNPT x 1/4 AB x 1/4 AB 802 Straight Adapter, 1/4 x 1/8 MNPT 803 Brass Bushing, 1/2 MNPT x 1/8 FNPT 804 Needle Valve, 1/8 in. NPT 805 Balance Valve Subassembly 806 Balance Valve Repair Kit Deg. Elbow, 1/4 MNPT x 1/4 AB Page 16 of 35
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18 Compressor Air Inlet 42 Hose Clamp, 3-3/4 in. 43 T-Bolt Hose Clamp, 3-1/2 in Deg. Elbow, 3 in. (Rubber) 58 Air Inlet Tube, 3 in. x 48 in. 59 Air Filter 200 Compressor Subassembly Page 18 of 35
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20 Separator Filter 600 Separator Subassembly (Includes ) 601 Scavenger Fitting (Includes Ferrule and Nut) 602 Straight Adapter, 24 MJIC x 1-1/4 BSP 604 Large Separator Bracket 605 Scavenger Tube Assembly (Includes Ferrule and Nut) 606 Restrictor Fitting, 140 / 5/16 in. (100-D, 120-D, 150-D) 606 Restrictor Fiting, 200 / 3/8 in. (200-D) 607 Large Filter Head 608 Large Separator Filter Degree Street Elbow, 1-1/4 NPT 610 Close Nipple, 1 in. (200-D) 610 Close Nipple, 3/4 in. (100-D, 120-D, 150-D) 611 Minimum Pressure Control Valve, 1-1/4 in. 612 Check Valve, 3/4 in. (100-D, 120-D, 150-D) 612 Check Valve, 1 in. (200-D) 613 Reducing Bushing, 1-1/4 NPT x 3/4 in. NPT (100-D, 120-D, 150-D) 613 Reducing Bushing, 1-1/4 NPT x 1 in. NPT (200-D) 614 Hex Head Screw, M x 20mm 615 Flat Washer, 10mm 616 Tee, 1/4 MNPT x 1/4 AB x 1/4 AB 618 Copper Washer, in. OD 619 Headless Pipe Plug, 3/8 in. NPT 620 Reducing Bushing, 3/8 MNPT x 1/4 FNPT 622 Check Valve Rebuild Kit 623 Minimum Pressure Control Valve Repair Kit Page 20 of 35
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22 Sump 500 Sump Subassembly (Includes ) 501 Vertical Sump, 10 in Degree Street Elbow, 1/2 NPT 503 Pop Off Valve, 1/2 in. 504 Straight Adapter, 24 MJIC x 1-1/2 MNPT 505 Cap with Chain, 1 in. NPSH 506 Nipple, 1-1/2 in. NPT x 1 in. NPSH 507 Sight Glass, 1-1/2 in. 512 Hex Head Plug 513 Straight Adapter, 1/2 MNPT x 8 MJIC (100-D, 120-D, 150-D) 513 Straight Adapter, 3/4 MNPT x 12 MJIC (200-D) 519 Temperature Sender Page 22 of 35
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24 Oil Cooler and Oil Filter 400 Oil Cooler Subassembly (Includes ) 401 Pipe Nipple, 3/4 NPT x 4 in. 402 Straight Adapter, 8 MJIC x 3/4 MNPT (100-D, 120-D, 150-D) 402 Straight Adapter, 12 MJIC x 3/4 MNPT (200-D) 404 Large Filter Head 405 Oil Filter, WD Large Cooler (Includes Brackets and Pipe Plugs) 407 Reducing Bushing, 1-1/2 NPT x 3/4 NPT 408 Reducing Bushing, 1-1/2 NPT x 1/2 NPT 409 Street Elbow, 90 Deg., 3/4 NPT 418 Straight Adapter, 8 MJIC x 1/2 MNPT 450 Panel Strainer Subassembly 451 Panel Mounted Strainer, 20 Mesh Deg., Elbow, 1/2 MNPT x 1/2 AB (100-D, 120-D, 150-D) Deg., Elbow, 3/4 MNPT x 3/4 AB (200-D) 453 Reducing Bushing, 1 MNPT x 1/2 FNPT (100-D, 120-D, 150-D) 453 Reducing Bushing, 1 MNPT x 3/4 FNPT (200-D) 454 Headless Plug, 1 NPT 455 Headless Plug, 1/4 NPT 456 Straight Adapter, 1/2 MNPT x 1/2 AB (100-D, 120-D, 150-D) 456 Straight Adapter, 3/4 MNPT x 3/4 AB (200-D) Page 24 of 35
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26 Schematic - Electrical 45 Dual Scale Oil Temperature Gauge 51 Electric Auto-Sync Plate 52 Electric Auto-Sync Harness 301 Solenoid Valve 308 Electric Auto-Sync Wiring Harness 327 Auto-Sync Extension Harness, 15 Feet 519 Temperature Sender Page 26 of 35
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28 Schematic Air Circuit 63 Black Air Brake Tube, 1/4 in. (Cut to Length) 64 Red Air Brake Tube, 1/4 in. (Cut to Length) 65 Yellow Air Brake Tube, 1/4 in. (Cut to Length) Degree Air Inlet, 2-1/2 in. 228 Red Air Brake Tube, 1/4 in. (Cut to Length) 229 Blue Air Brake Tube, 1/4 in. (Cut to Length) 230 Green Air Brake Tube, 1/4 in. (Cut to Length) (100-D, 120-D, 150-D) 230 Green Air Brake Tube, 3/8 in. (Cut to Length) (200-D) 300 Auto-Sync Subassembly 600 Separator Subassembly 800 Balance Valve Subassembly 890 See Air Pressure Gauge Service Parts List 900 PMC Subassembly Page 28 of 35
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30 Schematic Hydraulic Models: 100-D, 120-D, 150-D 62 Check Valve, 1/2 in. 200 Compressor Subassembly 400 Oil Cooler Subassembly 450 Panel Strainer Subassembly 500 Sump Subassembly 600 Separator Subassembly 800 Balance Valve Subassembly 850 See Air Manifold Service Parts List Page 30 of 35
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32 62 Check Valve, 3/4 in. 200 Compressor Subassembly 400 Oil Cooler Subassembly 450 Panel Strainer Subassembly 500 Sump Subassembly Schematic Hydraulic Model: 200-D 600 Separator Subassembly 800 Balance Valve Subassembly 850 See Air Manifold Service Parts List Page 32 of 35
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34 Panel Components 45 Dual Scale Oil Temperature Gauge 46 Oil Temperature Gauge Conversion Kit to 24V 51 Electric Auto-Sync Plate 52 Electric Auto-Sync Switch Harness 60 Compressed Air Warning Panel Plate 61 Hose Length Panel Plate Page 34 of 35
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