PARTS LIST MANUAL INDUSTRIAL AIR COMPRESSOR 4500P, 5500, 7500, 4500PV, 5500V, 7500V, 4500PS, 5500PS, 7500S/PS, 7500PV, 45, 55 & 75 KW; 60, 75 & 100 HP

Transcription

1 PARTS LIST MANUAL INDUSTRIAL AIR COMPRESSOR 4500P, 5500, 7500, 4500PV, 5500V, 7500V, 4500PS, 5500PS, 7500S/PS, 7500PV, 45, 55 & 75 KW; 60, 75 & 100 HP WARRANTY NOTICE Failure to follow the instructions and procedures in this manual or, misuse of this equipment will VOID its warranty! PART NUMBER: R03 KEEP FOR FUTURE REFERENCE COPYRIGHT 2014 SULLAIR The information in this manual is current as of its publication date, and applies to compressor serial number: and all subsequent serial numbers.

2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair s corporate headquarters training facility located at Michigan City, Indiana. Instruction includes training on the function and installation of Sullair service parts, troubleshooting common faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance, contractor maintenance, and service personnel. For detailed course outlines, schedule, and cost information contact: SULLAIR TRAINING DEPARTMENT SULLAIR or (ext. 5623) training@sullair.com - Or Write - Sullair 3700 E. Michigan Blvd. Michigan City, IN Attn: Service Training Department.

3 TABLE OF CONTENTS PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION PROCEDURE FOR ORDERING PARTS RECOMMENDED SPARE PARTS LIST COMPRESSOR, FRAME AND DRIVE 16 SERIES COMPRESSOR, FRAME AND DRIVE 18 SERIES AIR INLET SYSTEM 16 SERIES REMOTE AIR INLET OPTION 16 SERIES AIR INLET SYSTEM 18 SERIES AIR PIPING, AIR-COOLED 60-75HP/45-55KW 16/18 SERIES AIR PIPING, AIR-COOLED 100HP/75KW 16/18 SERIES AIR PIPING, AIR-COOLED WITH INTEGRAL DRYER 60-75HP/45-55KW 16/18 SERIES AIR PIPING, AIR-COOLED WITH INTEGRAL DRYER 100HP/75KW 16/18 SERIES FLUID PIPING, WATER-COOLED 16/18 SERIES FLUID PIPING, AIR-COOLED 16 SERIES FLUID PIPING, AIR-COOLED 18 SERIES FLUID PIPING, WATER-COOLED STANDARD 16 SERIES FLUID PIPING, WATER-COOLED WITH WATER REGULATOR 16 SERIES FLUID PIPING, WATER-COOLED STANDARD SPIRAL & NON-SPIRAL 18 SERIES FLUID PIPING, WATER-COOLED SPIRAL & NON-SPIRAL WITH WATER REGULATOR 18 SERIES COOLING AND LUBRICATION SYSTEM, AIR-COOLED COOLER CENTRIFUGAL FAN 16/18 SERIES COOLING AND LUBRICATION SYSTEM, WATER-COOLED STANDARD 16/18 SERIES COOLING AND LUBRICATION SYSTEM, WATER-COOLED WITH SOLENOID VALVE 16/18 SERIES COOLING AND LUBRICATION SYSTEM, WATER-COOLED WITH REGULATOR VALVE 16/18 SERIES COOLING AND LUBRICATION SYSTEM, WATER-COOLED WITH REGULATOR VALVE & SOLENOID 16/18 SERIES SUMP AND PIPING, 60-75HP/45-55KW 16 SERIES SUMP AND PIPING, 100HP/75KW 16 SERIES SUMP AND PIPING, 60-75HP/45-55KW 18 SERIES

4 TABLE OF CONTENTS (CONTINUED) PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION SUMP AND PIPING, 100HP/75KW 18 SERIES SUMP TANK ASSEMBLY 16/18 SERIES MOISTURE DRAIN, STANDARD 16/18 SERIES MOISTURE DRAIN, SCD 16/18 SERIES MOISTURE DRAIN, INTEGRAL DRYER 16/18 SERIES PNEUMATIC CONTROL 16 SERIES NYLON PNEUMATIC CONTROL 16 SERIES, STAINLESS STEEL PNEUMATIC CONTROL 18 SERIES, NYLON WITH SPIRAL VALVE PNEUMATIC CONTROL 18 SERIES, NYLON WITHOUT SPIRAL VALVE PNEUMATIC CONTROL 18 SERIES, STAINLESS STEEL WITH SPIRAL VALVE PNEUMATIC CONTROL 18 SERIES, STAINLESS STEEL WITHOUT SPIRAL VALVE HEAT TRACE THERMOSTAT 16/18 SERIES ELECTRICAL CONTROL ASSEMBLY MFV 16/18 SERIES ELECTRICAL CONTROL ASSEMBLY WYE-DELTA 16/18 SERIES ELECTRICAL CONTROL ASSEMBLY VSD 16/18 SERIES CONTROL STARTER MFV CONTROL STARTER, WYE-DELTA CONTROL STARTER, VSD N ENCLOSURE, AIR-COOLED 16/18 SERIES ENCLOSURE, WATER-COOLED 16/18 SERIES ASSEMBLY ENCLA 4500/5600/7500 WITH INTEGRAL DRYER 16/18 SERIES DRYER OPTION ASSEMBLY 16/18 SERIES ASSEMBLY CLEAN AIR INLET 16/18 SERIES ASSEMBLY CLEAN AIR INLET 16/18 SERIES WC ASSEMBLY CLEAN AIR INLET 16/18 SERIES AC WITH INTEGRAL DRYER DECAL LOCATIONS 16 SERIES DECAL LOCATIONS 18 SERIES DECAL LOCATIONS 16 SERIES WITH INTEGRAL DRYER DECALS

5 Parts List 1.1 Procedure for Ordering Parts Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone numbers or fax numbers below. Figure 1-1: Serial Plate / Serial Number Location When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor. See Figure 1-1: Serial Plate / Serial Number Location. The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair may lead to hazardous conditions over which Sullair has no control. Such conditions include, but are not limited to, bodily injury and compressor failure.. SULLAIR 3700 East Michigan Boulevard Michigan City, Indiana U.S.A Telephone: SULLAIR (U.S.A. only) Fax: CUSTOMER CARE for PARTS and SERVICE SULLAIR ( ) S-Energy P16 ( R03) 5

6 1.2 Recommended Spare Parts List Key Part No. Qty Description Notes ELEMENTS COMPRESSOR FLUID FILTER AIR FILTER ASSEMBLY REPLACEMENT FOR SEPARATOR KITS EVACUATOR VALVE FOR AIR FILTER ASSEMBLY REPAIR FOR MINIMUM PRESSURE / CHECK VALVE (100HP) REPAIR FOR MINIMUM PRESSURE / CHECK VALVE (60 & 75HP) REPAIR FOR THERMAL VALVE (195 F) REPAIR FOR THERMAL VALVE (185 F) REPAIR FOR PRESSURE REGULATOR REPAIR FOR BLOWDOWN VALVE REPAIR FOR CONTROL SOLENOID VALVE COIL REPLACEMENT FOR CONTROL SOLENOID VALVE REPAIR FOR CONDENSATE DRAIN SOLENOID VALVE COIL REPLACEMENT FOR CONDENSATE DRAIN SOLENOID VALVE SEAL INLET VALVE SERIES REBUILD INLET VALVE SERIES SHAFT SEAL REPLACEMENT, 18 SERIES INLET VALVE REPAIR 18 SERIES INLET VALVE REBUILD 18 SERIES TOOL, SPIRAL VALVE ACTUATOR DIAPHRAGM REPAIR 18 SERIES SPIRAL VALVE DIAPHRAGM REPAIR KIT, REPAIR FOR V-TYPE STRAINER SERIES KIT, REPAIR FOR SHAFT SEAL 16 SERIES KIT, TOOL FOR SHAFT SEAL INSTALLATION 16 AND 18 SERIES FILTER, SCAVENGE LINE KIT, SEAL REPLACEMENT FOR SEPARATOR TRAP KIT, SEAL REPLACEMENT FOR SEPARATOR TRAP KIT, STRAINER ASSEMBLY FOR CONDENSATE DRAIN KIT, HOSES, AIR-COOLED 16 SERIES S-Energy P16 ( R03) 6

7 1.2 Recommended Spare Parts List Key Part No. Qty Description Notes KIT, HOSES, WATER-COOLED 16 SERIES LUBRICATION FLUID, SRF 1/4000 (5 GAL/19 LITER) LUBRICANT, SULLUBE (STD.) (5 GAL/19 LITER) LUBRICANT, 24 KT (5 GAL/19 LITER) LUBRICANT, FOOD GRADE (5 GAL/19 LITER) (I) FOR PROPER AMOUNT OF FLUID FILL, PLEASE CONSULT LUBRICATION GUIDE IN SECTION 3, SPECIFICATIONS. CAUTION Mixing of other lubricants within the compressor unit will void all warranties. S-Energy P16 ( R03) 7

8 1.3 Compressor, Frame and Drive 16 Series R02 S-Energy P16 ( R03) 8

9 1.3 Compressor, Frame and Drive 16 Series Key Part Number Qty Description Notes SPCR,AIR END SHAFT HEIGHT 60HP ADAPTER, COMPR/MOTOR 50HP MA GRILLE,COUPLING GUARD 50HP PLT,MTR SEAL 3000/3700/ FRAME,P16/ ISOL,VIBRATION P16/ ISOL,VIBRATION UNIT P SPCR,AIR END SHAFT HEIGHT P CAPSCREW, HEX 8.8 M12 X 25MM CAPSCREW, HEX GR5 1/2-13 X 1 1/ CAPSCREW, HEX GR5 5/8-11 X 1 3/ WASHER, SPR LOCK REG PLTD 1/ WASHER, SPR LOCK REG PLTD 5/ WASHER, ISO HV SCREW, HEX SERR WASHER M8 X WASHER, NORD-LOCK PL M12 SP 17 Capscrew 2 VARIOUS 18 Compr Unit 1 VARIOUS 19 Cover, Cplg 1 VARIOUS 20 Element Cplg 1 VARIOUS 21 Main Motor 1 VARIOUS 22 Mtr Cplg 1 VARIOUS 23 Unit Cplg 1 VARIOUS Notes: A1: TO RECEIVER TANK A2: FROM AIR INLET FILTER A3: OIL RETURN SCAVENGE LINE A4: FROM BYPASS VALVE A5: SPACER NOT USED ON 75HP & 100HP 404 FRAME AND LARGER A6: MOTOR MOUNTING HOLES 60HP- 364TSC ODP/TEFC A7: MOTOR MOUNTING HOLES 75HP- 365TSC ODP/TEFC & 100HP- 365TSC ODP A8: MOTOR MOUNTING HOLES 75HP & 100HP 404TSC ODP/405TSC TEFC S-Energy P16 ( R03) 9

10 1.4 Compressor, Frame and Drive 18 Series R02 S-Energy P16 ( R03) 10

11 1.4 Compressor, Frame and Drive 18 Series Key Part Number Qty Description Notes SPCR,AIR END SHAFT HEIGHT 60HP ADAPTER, COMPR/MOTOR 50HP MA GRILLE,COUPLING GUARD 50HP PLT,MTR SEAL 3000/3700/ FRAME,P16/ ISOL,VIBRATION P16/ CAPSCREW, HEX 8.8 M12 X 25MM CAPSCREW, HEX 8.8 M12 X 40MM CAPSCREW, HEX GR5 5/8-11 X 1 3/ WASHER, SPR LOCK REG PLTD 5/ WASHER, SPR LOCK-METRIC PLTD M WASHER, ISO HV SCREW, HEX SERR WASHER M8 X WASHER, NORD-LOCK PL M12 SP 15 Capscrew 2 VARIOUS 16 Compr Unit 1 VARIOUS 17 Cover 1 VARIOUS 18 Element 1 VARIOUS 19 Hub Compr 1 VARIOUS 20 Hub Motor 1 VARIOUS 21 Main Motor 1 VARIOUS NOTES: A1: TO RECEIVER TANK A2: FROM AIR INLET FILTER A3: SPIRAL VALVE TO PRESSURE REGULATOR CONNECTION A4: FROM BYPASS VALVE SPIRAL VALVE UNIT A5: FROM BYPASS VALVE NON-SPIRAL VALVE UNIT A6: SPACER NOT USED ON 75HP & 100HP 404 FRAME AND LARGER A7: MOTOR MOUNTING HOLES 60HP- 364TSC ODP/TEFC A8: MOTOR MOUNTING HOLES 75HP- 365TSC ODP/TEFC & 100HP- 365TSC ODP S-Energy P16 ( R03) 11

12 1.4 Compressor, Frame and Drive 18 Series Key Part Number Qty Description Notes A9: MOTOR MOUNTING HOLES 75HP & 100HP 404TSC ODP/405TSC TEFC A10: OIL RETURN SCAVENGE LINE A11: BLOWDOWN VALVE CONNECTION A12: TO SOLENOID 1 S-Energy P16 ( R03) 12

13 Notes S-Energy P16 ( R03) 13

14 1.5 Air Inlet System 16 Series R00 S-Energy P16 ( R03) 14

15 1.5 Air Inlet System 16 Series Key Part Number Qty Description Notes FLTR,AIR 5 2 STG P16/ PLT,AIR FILTER MOUNTING P16/ VLV,INL 4 P16 LOW PILOT PRES ELBOW,RUB MM ID GASKET, 1/32 X 5 1/4ODX4 1/8ID INDICATOR, RESTRICTION 20 H CLAMP,HOSE 6 DIA WORM DRIVE CAPSCREW, HEX GR5 1/2-13 X 1 1/ WASHER, SPR LOCK REG PLTD 1/ SCREW, HEX SERR WASHER M8 X SCREW, TF-HEX M8 X 16 BLK ZINC WASHER, NORD-LOCK PL M12 SP NOTES A1 TO AIR INLET ON COMPRESSOR UNIT A2 TO UNLOAD SOLENOID VALVE A3 MOUNTS TO BRACKET ON RECEIVER TANK A4 TO BLOWDOWN VALVE ORIFICE A5 FROM BLOWDOWN VALVE S-Energy P16 ( R03) 15

16 1.6 Remote Air Inlet Option 16 Series R00 S-Energy P16 ( R03) 16

17 1.6 Remote Air Inlet Option 16 Series Key Part Number Qty Description Notes FLTR,AIR 5 2 STG P16/ PLT,AIR FILTER MOUNTING P16/ VLV,INL 4 P16 LOW PILOT PRES ELBOW,RUB MM ID ADPT,AIR INL REMOTE 6 P16/ HOSE,FLEX 6 ID VACUUM RATED GASKET, 1/32 X 5 1/4ODX4 1/8ID CLAMP, T-BOLT SS BAND 6.00 ID INDICATOR, RESTRICTION 20 H CLAMP,HOSE 6 DIA WORM DRIVE CAPSCR, HEX GR5 1/2-13 X 1 1/ SCREW, SELF-DRILL 1/4 X 1/ WASHER, SPR LOCK REG PLTD 1/ SCREW, HEX SERR WASHER M8 X SCREW, TF-HEX M8 X 16 BLK ZINC WASHER, NORD-LOCK PL M12 SP NOTES: A1: TO AIR INLET ON COMPRESSOR UNIT A2: TO UNLOAD SOLENOID VALVE A3: MOUNTS TO BRACKET ON RECEIVER TANK A4: TO BLOWDOWN VALVE ORIFICE A5: FROM BLOWDOWN VALVE A6: TO ROOF PANEL A7: TO CUTOUT IN ROOF PANEL S-Energy P16 ( R03) 17

18 1.7 Air Inlet System 18 Series R00 S-Energy P16 ( R03) 18

19 1.7 Air Inlet System 18 Series Key Part Number Qty Description Notes FLTR,AIR 5 2 STG P16/ PLT,AIR FILTER MOUNTING P16/ ELBOW,RUB MM ID TUBE,AL 5 OD X 8 LNG P18 AC CLAMP, T-BOLT SS BAND 6.75 ID HOSE, RED HUMP 6 X INDICATOR, RESTRICTION 20 H CLAMP,HOSE 6 DIA WORM DRIVE SCREW, HEX SERR WASHER M8 X SCREW, TF-HEX M8 X 16 BLK ZINC WASHER, NORD-LOCK PL M12 SP NOTES; A1: MOUNTS TO BRACKET ON RECEIVER TANK A2: TO AIR INLET ON COMPRESSOR UNIT S-Energy P16 ( R03) 19

20 1.8 Air Piping, Air-Cooled 60-75HP/45-55KW 16/18 Series R01 S-Energy P16 ( R03) 20

21 1.8 Air Piping, Air-Cooled 60-75HP/45-55KW 16/18 Series Key Part Number Qty Description Notes TUBE,CLR OUT-TRAP IN WS SUPT,OUTLET CONN 2 NPT P16/ SEP,WTR SCWS-740N 1 1/2 L/AD TUBE,WTR SEP-OUT 1.5 P16 75HP TUBE,MPV-AC 1.5 P16/18 75HP CONN, TUBE-M 1 1/2 X 1 1/ ELBOW, TUBE 90 DEG M 1 1/2 X 1 1/ ELBOW, TUBE STR THRD 1 1/2 X 1 7/ CONN, TUBE STR THD 1 1/2 X 1 7/ BUSHING, RED PLTD 2 X 1 1/ NUT, SERR FLANGE M8 X SCREW, TF-HEX M8 X 16 BLK ZINC NOTES: A1: PACKAGE DISCHARGE PRESSURE P2 A2: TO AFTERCOOLER A3: FROM MINIMUM PRESSURE VALVE A4: FROM AFTERCOOLER A5: FROM MOISTURE DRAIN A6: CUSTOMER AIR OUT CONNECTION S-Energy P16 ( R03) 21

22 1.9 Air Piping, Air-Cooled 100HP/75KW 16/18 Series R01 S-Energy P16 ( R03) 22

23 1.9 Air Piping, Air-Cooled 100HP/75KW 16/18 Series Key Part Number Qty Description Notes SEP,WTR SCWS-740N 2 L/AD TUBE,2 MPV-CLR 100HP P16 AC TUBE,2 SEP-OUT P16/18 SCD AC TUBE,2 AFTCLR-SEP P16/18 SCD SUPPORT,OUTLET CONN 2 NPT P16/ CONN, TUBE-M 2 X ELBOW, TUBE STR THRD 2 X 2 1/ CONN, TUBE STR THD 2 X 2 1/ NUT, SERR FLANGE M8 X SCREW, TF-HEX M8 X 16 BLK ZINC NOTES: A1: PACKAGE DISCHARGE PRESSURE P2 A2: TO AFTERCOOLER A3: FROM MINIMUM PRESSURE VALVE A4: FROM AFTERCOOLER A5: FROM MOISTURE DRAIN A6: CUSTOMER AIR OUT CONNECTION S-Energy P16 ( R03) 23

24 1.10 Air Piping, Air-Cooled with Integral Dryer 60-75HP/45-55KW 16/18 Series R00 S-Energy P16 ( R03) 24

25 1.10 Air Piping, Air-Cooled with Integral Dryer 60-75HP/45-55KW 16/18 Series Key Part Number Qty Description Notes TUBE,CLR OUT-TRAP IN WS SEP,WTR SCWS-740N 1 1/2 L/AD TUBE,MPV-AFTCLR 1.5 P16 75HP SUPT,OUTLET CONN. 2NPT HOSE,AIR MOISTSEP TO EVAP HOSE,AIR EVAPORATOR TO AIROUT CONN, TUBE-M 1 1/2 X 1 1/ ELBOW, TUBE STR THRD 1 1/2 X 1 7/ CONN, TUBE STR THD 1 1/2 X 1 7/ CONN, 37 FL/MPT PLTD 2 X 1 1/ CONN, 37 FL/MPT PLTD 2 X ELBOW, 37FL 90M 2 X ELBOW, PIPE 90 DEG PLT 1 1/ ELBOW, PIPE 90 DEG PLT NIPPLE, PIPE PLTD 1 1/2 X NIPPLE, PIPE PLTD 2 X NUT, SERR FLANGE M8 X SCREW, TF-HEX M8 X 16 BLK ZINC NOTES: A1: PACKAGE DISCHARGE PRESSURE P2 A2: TO AFTERCOOLER A3: FROM MINIMUM PRESSURE VALVE A4: FROM AFTERCOOLER A5: FROM MOISTURE DRAIN A6: CUSTOMER AIR OUT CONNECTION A7: DETAIL VIEW OF AIROUT BRACKET S-Energy P16 ( R03) 25

26 1.11 Air Piping, Air-Cooled with Integral Dryer 100HP/75KW 16/18 Series R00 S-Energy P16 ( R03) 26

27 1.11 Air Piping, Air-Cooled with Integral Dryer 100HP/75KW 16/18 Series Key Part Number Qty Description Notes TUBE,2 AFTCLR-TRAP 5600/ SEP,WTR SCWS-740N 2 L/AD SUPT,OUTLET CONN. 2NPT TUBE,2 MPV-CLR 100HP P16 AC HOSE,AIR MOISTSEP TO EVAP HOSE,AIR EVAPORATOR TO AIROUT CONN, TUBE-M 2 X ELBOW, TUBE STR THRD 2 X 2 1/ CONN, TUBE STR THD 2 X 2 1/ CONN, 37 FL/MPT PLTD 2 X ELBOW, 37FL 90M 2 X ELBOW, PIPE 90 DEG PLT NIPPLE, PIPE PLTD 2 X NIPPLE, PIPE PLTD 2 X NUT, SERR FLANGE M8 X SCREW, TF-HEX M8 X 16 BLK ZINC NOTES: A1: PACKAGE DISCHARGE PRESSURE P2 A2: TO AFTERCOOLER A3: FROM MINIMUM PRESSURE VALVE A4: FROM AFTERCOOLER A5: FROM MOISTURE DRAIN A6: CUSTOMER AIR OUT CONNECTION A7: DETAIL VIEW OF AIROUT BRACKET S-Energy P16 ( R03) 27

28 1.12 Fluid Piping, Water-Cooled 16/18 Series R03 S-Energy P16 ( R03) 28

29 1.12 Fluid Piping, Water-Cooled 16/18 Series Key Part Number Qty Description Notes SUPT,OUTLET CONN 2 NPT P16/ SEP,WTR SCWS-740N 2 L/AD TUBE,MPV TO AFTRCLR P16/18 WC TUBE,2 SEP-OUT P16/18 SCD AC CONN, TUBE-M 2 X ELBOW, TUBE 90 DEG M 2 X CONN, TUBE STR THD 2 X 2 1/ ELBOW, PIPE 90 DEG PLT NIPPLE, PIPE PLTD 2 X NUT, SERR FLANGE M8 X SCREW, TF-HEX M8 X 16 BLK ZINC NOTES: A1: FROM MINIMUM PRESSURE VALVE A2: CUSTOMER AIR OUT 2 NPT CONNECTION S-Energy P16 ( R03) 29

30 1.13 Fluid Piping, Air-Cooled 16 Series R02 S-Energy P16 ( R03) 30

31 1.13 Fluid Piping, Air-Cooled 16 Series Key Part Number Qty Description Notes ADPT,SAE 1 5/8-12 X 1 5/ CONN,SAE X ORFS ELB,90 SAE X ORFS 1.25 X HOSE,MP ORFS F-SWVL 1 X64 L FLTR,FL CORELESS 1 SAE P16/ HOSE,MP ORFS F-SWVL 1 X 67 LG BLOCK,THERMAL VALVE P16/ O-RING, VITON 1 1/16 X 1/ O-RING, VITON 1 5/16 X 1/ SCRW, SOC ISO M10 X 80MM PC Thermal Valve 1 VARIOUS NOTES: A1: TO COOLER A2: TO COMPRESSOR UNIT A3: FROM RECEIVER S-Energy P16 ( R03) 31

32 1.14 Fluid Piping, Air-Cooled 18 Series R03 S-Energy P16 ( R03) 32

33 1.14 Fluid Piping, Air-Cooled 18 Series Key Part Number Qty Description Notes ADPT,SAE 1 5/8-12 X 1 5/ CONN,SAE X ORFS ELB,90 SAE X ORFS 1.25 X CONN,SAE X ORFS 1.00 X HOSE,MP ORFS F-SWVL 1 X64 L HOSE,MP ORFS F-SWVL END 1 X 67 LG BLOCK,THERMAL VALVE P16/ FLTR,FL CORELESS M33 P16/ O-RING, VITON 1 1/16 X 1/ O-RING, VITON 1 5/16 X 1/ SCRW, SOC ISO M10 X 80MM PC Thermal Valve 1 VARIOUS NOTES: A1: NON-SPIRAL VALVE ASSEMBLY A2: SPIRAL VALVE ASSEMBLY A3: FROM SEPARATOR/SUMP TANK A4: TO COMPRESSOR UNIT A5: TO COOLER S-Energy P16 ( R03) 33

34 1.15 Fluid Piping, Water-Cooled Standard 16 Series R05 S-Energy P16 ( R03) 34

35 1.15 Fluid Piping, Water-Cooled Standard 16 Series Key Part Number Qty Description Notes ADPT,SAE 1 5/8-12 X 1 5/ VALVE,THERMAL 185 DEG F ES ELB,90 SAE X ORFS ELB,90 SAE X ORFS 1.25 X CONN,SAE X ORFS 1.00 X HSG, THERMAL VALVE P16/18 W/C HOSE,MP ORFS F-SWVL 1 X 31 LG HOSE,MP ORFS F-SWVL 1 X 70 LG HOSE,MP ORFS F-SWVL 1 X 67 LG SUPT,OIL FLTR TOP WC P16/ SUPT,OIL FLTR BTM WC P16/ FLTR,FL CORELESS M33 P16/ NUT, HEX F PLTD 5/ O-RING, VITON 1 5/16 X 1/ SCREW, HEX SER WASHER 5/16-18 X 1/2 NOTES: A1: TO UNIT INJECTION A2: FROM RECEIVER TANK S-Energy P16 ( R03) 35

36 1.16 Fluid Piping, Water-Cooled with Water Regulator 16 Series R03 S-Energy P16 ( R03) 36

37 1.16 Fluid Piping, Water-Cooled with Water Regulator 16 Series Key Part Number Qty Description Notes ADPT,SAE 1 5/8-12 X 1 5/ ADPT,SAE 1 5/16 X 1 5/ CONN,SAE X ORFS ELB,90 SAE X ORFS ELB,90 SAE X ORFS 1.25 X CONN,SAE X ORFS 1.00 X HSG, THERMAL VALVE P16/18 W/C TEE, SAE 1-5/16-1/2 -NPT HOSE,MP ORFS F-SWVL 1 X 31 LG HOSE,MP ORFS F-SWVL 1 X 70 LG HOSE,MP ORFS F-SWVL 1 X 67 LG SUPT,OIL FLTR TOP WC P16/ SUPT,OIL FLTR BTM WC P16/ FLTR,FL CORELESS M33 P16/ NUT, HEX F PLTD 5/ O-RING, VITON 1 5/16 X 1/ SCREW, HEX SER WASHER 5/16-18 X 1/ PLUG, PIPE 1/4 3000# STL PLT 19 Thermal Valve 1 VARIOUS NOTES: A1: TO UNIT INJECTION A2: FROM RECEIVER TANK A3: WATER REGULATOR VALVE PROBE LOCATION S-Energy P16 ( R03) 37

38 1.17 Fluid Piping, Water-Cooled Standard Spiral & Non-Spiral 18 Series R01 S-Energy P16 ( R03) 38

39 1.17 Fluid Piping, Water-Cooled Standard Spiral & Non-Spiral 18 Series Key Part Number Qty Description Notes ADPT,SAE 1 5/8-12 X 1 5/ ELB,90 SAE X ORFS ELB,90 SAE X ORFS 1.25 X CONN,SAE X ORFS 1.00 X HSG, THERMAL VALVE P16/18 W/C HOSE,MP ORFS F-SWVL 1 X 31 LG HOSE,MP ORFS F-SWVL 1 X 70 LG HOSE,MP ORFS F-SWVL 1 X 67 LG SUPT,OIL FLTR TOP WC P16/ SUPT,OIL FLTR BTM WC P16/ FLTR,FL CORELESS M33 P16/ NUT, HEX F PLTD 5/ O-RING, VITON 1 5/16 X 1/ SCREW, HEX SER WASHER 5/16-18 X 1/2 15 Thermal Valve 1 VARIOUS NOTES: A1: TO UNIT INJECTION A2: FROM RECEIVER TANK S-Energy P16 ( R03) 39

40 1.18 Fluid Piping, Water-Cooled Spiral & Non-Spiral with Water Regulator 18 Series R01 S-Energy P16 ( R03) 40

41 1.18 Fluid Piping, Water-Cooled Spiral & Non-Spiral with Water Regulator 18 Series Key Part Number Qty Description Notes ADPT,SAE 1 5/8-12 X 1 5/ ADPT,SAE 1 5/16 X 1 5/ CONN,SAE X ORFS ELB,90 SAE X ORFS ELB,90 SAE X ORFS 1.25 X CONN,SAE X ORFS 1.00 X HSG, THERMAL VALVE P16/18 W/C TEE, SAE 1-5/16-1/2 -NPT HOSE,MP ORFS F-SWVL 1 X 31 LG HOSE,MP ORFS F-SWVL 1 X 70 LG HOSE,MP ORFS F-SWVL 1 X 67 LG SUPT,OIL FLTR TOP WC P16/ SUPT,OIL FLTR BTM WC P16/ FLTR,FL CORELESS M33 P16/ NUT, HEX F PLTD 5/ O-RING, VITON 1 5/16 X 1/ SCREW, HEX SER WASHER 5/16-18 X 1/ PLUG, PIPE 1/4 3000# STL PLT 19 Thermal Valve 1 VARIOUS NOTES: A1: TO UNIT INJECTION A2: FROM RECEIVER TANK A3: WATER REGULATOR VALVE PROBE LOCATION S-Energy P16 ( R03) 41

42 1.19 Cooling and Lubrication System, Air-Cooled Cooler Centrifugal Fan 16/18 Series R01 S-Energy P16 ( R03) 42

43 1.19 Cooling and Lubrication System, Air-Cooled Cooler Centrifugal Fan 16/18 Series Key Part Number Qty Description Notes DUCT CENTRIFUGAL FAN P16/ GD,FAN DISCHARGE P16/ SPCR, FAN MOTOR P16/18 AC SUPT,FAN MTR TOP P16/ SUPT,FAN MTR BOTTOM BRACE GRIP, CORD FOR SO 12/4 ST 3/ WEATHERSTRIP, 3/16 X 3/8 FT NUT, HEX METRIC M8 X CAPSCREW, HEX 8.8 M8 X 20MM WASHER, PL-B REG PLTD 1/ * 10 WIRE, NEOPRENE #12-4 SO (FT) WASHER, ISO HV BUSHING, RED PLTD 1 X 3/ NUT, SERR FLANGE M8 X SCREW, TF-HEX M8 X 16 BLK ZINC WASHER, NORD-LOCK PL M8 SP 17 ADAPTER 1 VARIOUS 18 CAPSCREW 4 CAPSCREW M8 X VARIOUS LENGTHS 19 FAN 1 VARIOUS 20 FAN MOTOR 1 VARIOUS 21 OIL COOLER 1 VARIOUS 22 VENTURI 1 VARIOUS NOTES: A1: IN FROM MINIMUM PRESSURE VALVE A2: OUT TO WATER SEPARATOR A3: TO THERMAL BYPASS VALVE A4: TO STARTER BOX A5: USE WITH 3HP 182 & 184T FRAME MOTORS ONLY A6: COOLER PACK ASSEMBLY RESTS ON TOP RAILS OF CANOPY A7: MOUNTING HOLES FOR 3HP 4P 182T FRAME FAN MOTOR A8: MOUNTING HOLES FOR 5HP 4P 213T FRAME FAN MOTOR A9: MOUNTING HOLES FOR 3HP 4P 184T FRAME FAN MOTOR A10: SCREWS ATTACH FAN COOLER BOX TO SUPPORT RAILS ON TOP OF CANOPY S-Energy P16 ( R03) 43

44 1.20 Cooling and Lubrication System, Water-Cooled Standard 16/18 Series R07 S-Energy P16 ( R03) 44

45 1.20 Cooling and Lubrication System, Water-Cooled Standard 16/18 Series Key Part Number Qty Description Notes SUPT,OUTLET CONN 1-1/2NPT HOSE,HYD 1 X 22 LG HOSE,HYD 1 X 52 LG HOSE,HYD 1 X 39 LG CLR,OIL/WATER 6X36 1-5/8 SAE DRAINLOCK, 1/ CLR,AFTCLR 2 NPT AIR/1-1/2 NPT WTR PORTS ELBOW, 90 1/4T PLS X 1/4 NPT M CONN, 37 FL/MPT PLTD 1 X 1 1/ BUSHING, RED HEX PLTD 1/2 X 1/ ELBOW, PIPE 90M/F 1/4 X 1/4 BRASS NUT, SERR FLANGE M8 X NUT, SERR FLANGE M10 X SCREW, HEX SERR WASHER M10 X SCREW, TF-HEX M8 X 16 BLK ZINC NOTES: A1: WATER IN 1-1/2 NPT CONNECTION A2: WATER OUT 1-1/2 NPT CONNECTION A3: PS2 LOW WATER PRESSURE TO HOLE DRILLED IN SIDE OF STARTER BOX S-Energy P16 ( R03) 45

46 1.21 Cooling and Lubrication System, Water-Cooled with Solenoid Valve 16/18 Series R03 S-Energy P16 ( R03) 46

47 1.21 Cooling and Lubrication System, Water-Cooled with Solenoid Valve 16/18 Series Key Part Number Qty Description Notes SUPT,OUTLET CONN 1-1/2NPT HOSE,HYD 1 X 22 LG HOSE,HYD 1 X 52 L HOSE,HYD 1 X 39 LG CLR,OIL/WATER 6X36 1-5/8 SAE DRAINLOCK, 1/ CLR,AFTCLR 2 NPT AIR/1-1/2 NPT WTR PORTS ELBOW, 90 1/4T PLS X 1/4 NPT M VALVE, SOLENOID 1-1/ CONN, 37 FL/MPT PLTD 1 X 1 1/ CONN, 37 FL/MPT PLTD 1 X 1 1/ NIPPLE, PIPE PLTD 1 1/4 X BUSHING, RED HEX PLTD 1/2 X 1/ BUSHING, RED HEX PLTD 1 1/2 X 1 1/ ELBOW, PIPE 90M/F 1/4 X 1/4 BRASS NUT, SERR FLANGE M8 X NUT, SERR FLANGE M10 X SCREW, HEX SERR WASHER M10 X SCREW, TF-HEX M8 X 16 BLK ZINC NOTES: A1: WATER IN 1-1/2 NPT CONNECTION A2: WATER OUT 1-1/2 NPT CONNECTION A3: PS2 LOW WATER PRESSURE TO HOLE DRILLED INTO SIDE OF STARTER BOX S-Energy P16 ( R03) 47

48 1.22 Cooling and Lubrication System, Water-Cooled with Regulator Valve 16/18 Series R05 S-Energy P16 ( R03) 48

49 1.22 Cooling and Lubrication System, Water-Cooled with Regulator Valve 16/18 Series Key Part Number Qty Description Notes SUPT,OUTLET CONN 1-1/2NPT HOSE,HYD 1 X 22 LG HOSE,HYD 1 X 38 LG HOSE,HYD 1 X 52 LG HOSE,HYD 1 X 39 LG DRAINLOCK, 1/ VALVE,WATER REGULATING 1-1/ ELBOW, 90 1/4T PLS X 1/4 NPT M CONN, 37 FL/MPT PLTD 1 X 1 1/ ELBOW, 37FL 90M 1 X 1 1/ NIPPLE, PIPE PLTD 1 1/4 X 2 1/ NIPPLE, PIPE-XS PLT 1 1/4 X CL UNION, PIPE-BRS SEAT 1 1/4 300# PLT BUSHING, RED HEX PLTD 1/2 X 1/ BUSHING, RED HEX PLTD 1 1/2 X 1 1/ ELBOW, PIPE 90M/F 1/4 X 1/4 BRASS NUT, SERR FLANGE M8 X NUT, SERR FLANGE M10 X SCREW, HEX SERR WASHER M10 X SCREW, TF-HEX M8 X 16 BLK ZINC 21 AFTERCOOLER 1 VARIOUS 22 OIL COOLER 1 VARIOUS NOTES: A1: WATER IN 1-1/2 NPT CONNECTION A2: WATER OUT 1-1/2 NPT CONNECTION A3: PS2 LOW WATER PRESSURE TO HOLE DRILLED IN SIDE OF STARTER BOX S-Energy P16 ( R03) 49

50 1.23 Cooling and Lubrication System, Water-Cooled with Regulator Valve & Solenoid 16/18 Series R04 S-Energy P16 ( R03) 50

51 1.23 Cooling and Lubrication System, Water-Cooled with Regulator Valve & Solenoid 16/18 Series Key Part Number Qty Description Notes SUPT,OUTLET CONN 1-1/2NPT HOSE,HYD 1 X 22 LG HOSE,HYD 1 X 38 LG HOSE,HYD 1 X 52 LG DRAINLOCK, 1/ VALVE,WATER REGULATING 1-1/ ELBOW, 90 1/4T PLS X 1/4 NPT M VALVE, SOLENOID 1-1/ CONN, 37 FL/MPT PLTD 1 X 1 1/ CONN, 37 FL/MPT PLTD 1 X 1 1/ ELBOW, 37FL 90M 1 X 1 1/ NIPPLE, PIPE PLTD 1 1/4 X NIPPLE, PIPE-XS PLT 1 1/4 X CL NIPPLE, PIPE-XS PLT 1 1/2 X CL UNION, PIPE-BRS SEAT 1 1/4 300# PLT BUSHING, RED HEX PLTD 1/2 X 1/ BUSHING, RED HEX PLTD 1 1/2 X 1 1/ ELBOW, RED 1 1/2 X 1 1/4 150# PLT ELBOW, PIPE 90M/F 1/4 X 1/4 BRASS NUT, SERR FLANGE M8 X NUT, SERR FLANGE M10 X SCREW, HEX SERR WASHER M10 X SCREW, TF-HEX M8 X 16 BLK ZINC 24 AFTERCOOLER 1 VARIOUS 25 OIL COOLER 1 VARIOUS NOTES: A1: WATER IN 1-1/2 NPT CONNECTION A2: WATER OUT 1-1/2 NPT CONNECTION A3: PS2 LOW WATER PRESSURE TO HOLE DRILLED IN SIDE OF STARTER BOX S-Energy P16 ( R03) 51

52 1.24 Sump and Piping, 60-75HP/45-55KW 16 Series R02 S-Energy P16 ( R03) 52

53 1.24 Sump and Piping, 60-75HP/45-55KW 16 Series Key Part Number Qty Description Notes ADPT,SAE 1 7/8-12 X 1 7/ CLIP, BUCKLE FOR INS. STRAPPIN FLG,KIT 2.5 SPLIT M X W, 10 GAGE GROUND BOND 12 M JNT,EXP AIREND-SEP P ISOL,VIB 5600 REC TNK SUPT,SHIPPING FRM/TNK P16/ TNK,ASSY P16/ VLV, MIN PRESS CHK 1-7/8 SAE O-RING PORT INSUL, SEP, WRAP P16 & P INSUL, SEP, LID P16 & P CLAMP, SPEED TUBE 1/ STRAPPING 1/2 WIDE (FEET) ELBOW,TUBE-M 1/4 SWGLK 316SS NUT, HEX METRIC M8 X O-RING, VITON 2 3/4 X 1/ WASHER, SPR LOCK REG PLTD 1/ TUBING, STNLS STL 1/4 20GA FT CAPSCREW, FERRY HD PLTD 1/2-13 X 1 3/ RDC,STR THRD VITON 2 1/2 X 1 1/ SCREW, TF-HEX M8 X 16 BLK ZINC WASHER, NORD-LOCK PL M8 SP NOTES: A1: TO SEQUENCING SOLENOID VALVE A2: TO AFTERCOOLER IN A3: TO UNIT OIL RETURN PORT A4: TO UNIT DISCHARGE A5: TO GROUNDING LOCATION ON FRAME A6: TO FRAME A7: TO STANDARD SOLENOID VALVE A8: TO OIL BY-PASS VALVE S-Energy P16 ( R03) 53

54 1.24 Sump and Piping, 60-75HP/45-55KW 16 Series Key Part Number Qty Description Notes A9: T1- WET DISCHARGE TEMPERATURE A10: P1- WET RECEIVER PRESSURE A11: TO BLOWDOWN VALVE Q1: SEE ASSY DRAWING S-Energy P16 ( R03) 54

55 Notes S-Energy P16 ( R03) 55

56 1.25 Sump and Piping, 100HP/75KW 16 Series R06 S-Energy P16 ( R03) 56

57 1.25 Sump and Piping, 100HP/75KW 16 Series Key Part Number Qty Description Notes VLV,MIN PRESS 2-1/2 SAE IN/OUT ADAPTER, SAE 2-1/2-12 X 2-1/ FLG,KIT 2.5 SPLIT M X W, 10 GAGE GROUND BOND 12 M JNT,EXP AIREND-SEP P ISOL,VIB 5600 REC TNK SUPT,SHIPPING FRM/TNK P16/ TNK,ASSY P16/ CLAMP, SPEED TUBE 1/ ELBOW,TUBE-M 1/4 SWGLK 316SS NUT, HEX METRIC M8 X O-RING, VITON 2 3/4 X 1/ WASHER, SPR LOCK REG PLTD 1/ TUBING, STNLS STL 1/4 20GA FT CAPSCREW, FERRY HD PLTD 1/2-13 X 1 3/ SCREW, TF-HEX M8 X 16 BLK ZINC WASHER, NORD-LOCK PL M8 SP NOTES: A1: TO SEQUENCING SOLENOID VALVE A2: TO AC AFTERCOOLER IN A3: TO UNIT OIL RETURN PORT A4: TO UNIT DISCHARGE A5: TO GROUNDING LOCATION ON FRAME A6: TO FRAME A7: TO STANDARD SOLENOID VALVE A8: TO OIL BY-PASS VALVE A9: T1-WET DISCHARGE TEMPERATURE A10: P1-WET RECEIVER PRESSURE A11: TO BLOWDOWN HOSE A12: TO WC AFTERCOOLER IN A13: DISCARD BOLT AND WASHER FROM SPLIT FLANGE ASSY AND USE PARTS NOTED IN PARTS LIST Q1: SEE ASSY DRAWING S-Energy P16 ( R03) 57

58 1.26 Sump and Piping, 60-75HP/45-55KW 18 Series R04 S-Energy P16 ( R03) 58

59 1.26 Sump and Piping, 60-75HP/45-55KW 18 Series Key Part Number Qty Description Notes ADPT,SAE 1 7/8-12 X 1 7/ FLG,KIT 2.5 SPLIT M X W, 10 GAGE GROUND BOND 12 M ISOL,VIB 5600 REC TNK SUPT,SHIPPING FRM/TNK P16/ JNT,EXP REC TNK /UNIT P TNK,ASSY P16/ VLV, MIN PRESS CHK 1-7/8 SAE O-RING PORT INSUL, SEP, WRAP P16 & P INSUL, SEP, LID P16 & P STRAP,TIE CABLE NYLON CLAMP, SPEED TUBE 1/ ELBOW,TUBE-M 1/4 SWGLK 316SS ADAPTER, FEMALE PIPE 5/8 X 1/ NUT, HEX METRIC M8 X O-RING, VITON 2 3/4 X 1/ TUBING, STNLS STL 1/4 20GA FT RDC,STR THRD VITON 2 1/2 X 1 1/ SCREW, TF-HEX M8 X 16 BLK ZINC WASHER, NORD-LOCK PL M8 SP NOTES: A1: TO SEQUENCING SOLENOID VALVE A2: TO AFTERCOOLER IN A3: TO UNIT OIL RETURN PORT A4: TO UNIT DISCHARGE A5: TO GROUNDING LOCATION ON FRAME A6: TO FRAME A7: TO STANDARD SOLENOID VALVE A8: TO OIL BY-PASS VALVE A9: T1- WET DISCHARGE TEMPERATURE A10: P1- WET RECEIVER PRESSURE A11: TO BLOWDOWN VALVE HOSE Q1: SEE ASSY DRAWING S-Energy P16 ( R03) 59

60 1.27 Sump and Piping, 100HP/75KW 18 Series R05 S-Energy P16 ( R03) 60

61 1.27 Sump and Piping, 100HP/75KW 18 Series Key Part Number Qty Description Notes VLV,MIN PRESS 2-1/2 SAE IN/OUT ADAPTER, SAE 2-1/2-12 X 2-1/ FLG,KIT 2.5 SPLIT M X W, 10 GAGE GROUND BOND 12 M ISOL,VIB 5600 REC TNK SUPT,SHIPPING FRM/TNK P16/ JNT,EXP REC TNK /UNIT P TNK,ASSY P16/ CLAMP, SPEED TUBE 1/ ELBOW,TUBE-M 1/4 SWGLK 316SS ADAPTER, FEMALE PIPE 5/8 X 1/ NUT, HEX METRIC M8 X O-RING, VITON 2 3/4 X 1/ TUBING, STNLS STL 1/4 20GA FT SCREW, TF-HEX M8 X 16 BLK ZINC WASHER, NORD-LOCK PL M8 SP NOTES: A1: TO SEQUENCING SOLENOID VALVE A2: TO AC AFTERCOOLER IN A3: TO UNIT OIL RETURN PORT A4: TO UNIT DISCHARGE A5: TO GROUNDING LOCATION ON FRAME A6: TO FRAME A7: TO STANDARD SOLENOID VALVE A8: TO OIL BY-PASS VALVE A9: T1-WET DISCHARGE TEMPERATURE A10: P1-WET RECEIVER PRESSURE A11: TO BLOWDOWN HOSE A12: TO WC AFTERCOOLER IN Q1: SEE ASSY DRAWING S-Energy P16 ( R03) 61

62 1.28 Sump Tank Assembly 16/18 Series R12 S-Energy P16 ( R03) 62

63 1.28 Sump Tank Assembly 16/18 Series Key Part Number Qty Description Notes ELBOW, 90 SAE X ORFS VLV, RLF 200# PLUG,SIGHT GLASS 1 5/16 SAE VLV, 1/2 BLDWN 1.8:1 250 PSIG ELB, 90 DEG 3/4 SAE X 3/8 NPTF ADPT,SAE 7/16 X 7/ FILTER, ASSEMBLY SCREEN FILTER ORF,PLUG BRASS 1/8 NPT X 1/ SIGHTGLASS, ORF BLOCK SAE VLV,BALL MINI M X F 3/8 VITON ELB,SAE 1/4 (7/16-20) M X F DECAL,CONTINUITY CHECK WS ELEM,SEP ROUND 5.5D X 14.3LNG TNK,SEP P16/P PLUG, O-RING BOSS SAE 1 1/ STRAINER, V-TYPE 300PSIX1/ ELBOW, 90DEG M SWVL 1/4T X 1/4 NPT FITTING, COMPRESS ADJ O-RING, VITON 11 1/2 X 3/ CONN, 37 FL/MPT PLTD 1/2 X 1/ ELBOW, PIPE-90M 1/2 X 1/ CONN, TUBE-M 1/4 X 1/4 SS ELBOW, PIPE-90M 1/4 X 1/4 BRASS NOTES: A1. APPLY LOCTITE 567 PST PIPE SEALANT TO ALL NPT CONNECTIONS. A2. APPLY 3M WAY SPRAY LUBRICANT TO ALL O-RING CONNECTIONS. A3. TANK ASSEMBLY VENDOR MUST USE SUPPLIERS LISTED ON SULLAIR COMPONENT DRAWINGS. NO SUBSTITUTIONS ALLOWABLE WITHOUT SULLAIR ENGINEERING APPROVAL A4. VENDOR TO REMOVE NUT AND FERREL BEFORE TIGHTENING FITTING TO TANK IN ORDER TO ELIMINATE COMPRESSION OF FITTING A5. TORQUE BOLTS PER PE 008 A6. DETAIL A SHOWS CORRECT WAY VENDOR IS TO INSTALL FITTING. IMPROPER INSTALLATION MAKES TIGHTENING OF FITTING IMPOSSIBLE. A7. ALL FITTINGS SHOULD BE ORIENTED HORIZONTALLY OR VERTICALLY AS SHOWN. A8. CHECK ELECTRICAL CONTINUITY BETWEEN THE LID AND SEPARATOR ELEMENT PER PE 010, SECTION 1 S-Energy P16 ( R03) 63

64 1.29 Moisture Drain, Standard 16/18 Series R00 S-Energy P16 ( R03) 64

65 1.29 Moisture Drain, Standard 16/18 Series Key Part Number Qty Description Notes BUSHING, RED BRS 1/2 X 1/ GRIP,CD N X 1/ ADPT,1/2M BSPP-1/2F NPT BRASS VLV,DR COMBO 24 VDC ELBOW, 90DEG M SWVL 1/4T X 1/4 NPT CONNECTOR, MALE1/4TUBE X 1/ HOSE, NYLON 1/4(FT) ELBOW, PIPE-90M 1/4 X 1/4 BRASS NOTES: A1: TO AIR OUT BRACKET A2: FROM WATER SEPARATOR A3: TO BOTTOM OF STARTER BOX S-Energy P16 ( R03) 65

66 1.30 Moisture Drain, SCD 16/18 Series R03 S-Energy P16 ( R03) 66

67 1.30 Moisture Drain, SCD 16/18 Series Key Part Number Qty Description Notes TUBE,NYL.25 OD X 040W BLK(FT) GRIP,CD N X 1/ TUBE, NYLON.375 OD X.050W BLACK (FT) DRN,SCD V NPT VALVE,BALL 1/8M X 1/8F 1/4 TURN VLV,BALL/STNR 1/2F X 1/2M ADPT,1/2M BSPP-1/2F NPT PLATED STEEL ELBOW,90DEG M SWVL 1/4T X 1/8NPT ELBOW, 90DEG M SWVL 1/4T X 1/4 NPT ELBOW, 90DEG M SWVL 3/8 T X3/ CONNECTOR, MALE 3/8TUBE X 1/ NUT, HEX METRIC M8 X CAPSCREW, HEX 8.8 M8 X 20MM ELBOW, PIPE-90M 1/2 X 1/ NIPPLE, PIPE PLTD 1/8 X TEE, FEMALE PIPE BRASS 1/ WASHER, NORD-LOCK PL M8 SP 18 VARIOUS 1 SUPPORT NOTES: A1: FROM WATER SEPARATOR A2: TO SIDE OF STARTER BOX A3: TO SIDE OF 2 COUPLING ON AIR-OUT BRACKET A4: PACKAGE DISCHARGE PRESSURE P2 A5: TO 1/4 COUPLING ON AIR-OUT BRACKET S-Energy P16 ( R03) 67

68 1.31 Moisture Drain, Integral Dryer 16/18 Series R00 S-Energy P16 ( R03) 68

69 1.31 Moisture Drain, Integral Dryer 16/18 Series Key Part Number Qty Description Notes BSHG, RED BRS 1/2 X 1/ LOCKNUT, N4 CONDUIT SEALING GRIP,CD N X 1/ ADPT,1/2M BSPP-1/2F NPT PLATED STEEL VLV,DR COMBO 24 VDC VALVE, CHECK 1/ ELBOW, 90DEG M SWVL 1/4T X 1/4 NPT HOSE, NYLON 1/4(FT) NIPPLE, PIPE PLTD 1/4 X BUSHING, RED HEX PLTD 1/2 X 1/ TEE, MALE PIPE BRASS 1/4 NOTES: A1: FROM WATER SEPARATOR A2: TO BOTTOM OF STARTER BOX A3: FROM REFRIGERANT EVAPORATOR CONDENSATE HOSE A4: TO AIR OUT BRACKET S-Energy P16 ( R03) 69

70 1.32 Pneumatic Control 16 Series Nylon R02 S-Energy P16 ( R03) 70

71 1.32 Pneumatic Control 16 Series Nylon Key Part Number Qty Description Notes BSHG, RED BRS 1/4 X 1/ LOCKNUT, N4 CONDUIT SEALING TBG, NYLON 3/8 OD RED VLV,SOL 3WNO 1/4 250# 24VDC TBG,NYLON 1/4 -OD RED TBG,NYLON 1/4 -OD BLUE TBG,NYLON 1/4 -OD YELLOW VLV,INL 4 P16 LOW PILOT PRES VLV, CHECK 3/8 NPTF ORF,.140 3/8 FNPT X 3/8 MNPT FLTR,PNEUMATIC 1/8 NPT 5MICR HOSE, MED PRESS 0.50 X VALVE, PRESSURE REGULATOR ELBOW, 90 1/4T PLS X 1/4 NPT M TEE, M BR SWIV 1/4 TUBE X 1/4 NPT ELBOW, 90DEG M SWVL 1/4T X 1/4 NPT ELBOW, 90DEG M SWVL 3/8 T X3/ CONNECTOR, MALE1/4TUBE X 1/ CONN, FEM TUBE 1/4 X 1/4 NPTF VALVE, SHUTTLE 1/4 NPT (DBL CHK) NIPPLE, CHASE COND 1/ PLUG, PIPE 1/8 3000# STL PLT TEE, MALE PIPE BRASS 1/ TEE, MALE PIPE BRASS 3/ CONN, 37 FL 1/2 X 3/8 NPT NIPPLE, PIPE-HX BRASS 1/4 X 1/4 NOTES: A1: PORT 1 A2: PORT 2 A3: PORT 3 A4: TO FITTING UNDER BLOWDOWN VALVE MOUNTED ON TANK ASSY S-Energy P16 ( R03) 71

72 1.32 Pneumatic Control 16 Series Nylon Key Part Number Qty Description Notes A5: TO BOTTOM CONNECTION ON INLET VALVE A6: TO STRAINER MOUNTED ON TANK ASSY. A7: TO TOP CONNECTION PORT ON INLET VALVE A8: TO MIDDLE CONNECTION PORT ON INLET VALVE A9: TO BLOWDOWN VALVE MOUNTED ON TANK ASSY. A10: FLOW DIRECTION A11: TO MINIMUM PRESSURE VALVE A12: SYMBOL ON CHECK VALVE SHOULD BE SHOWN IN THIS DIRECTION A13: SOLENOID 1 A14: SOLENOID 4 S-Energy P16 ( R03) 72

73 Notes S-Energy P16 ( R03) 73

74 1.33 Pneumatic Control 16 Series, Stainless Steel R05 S-Energy P16 ( R03) 74

75 1.33 Pneumatic Control 16 Series, Stainless Steel Key Part Number Qty Description Notes BSHG, RED BRS 1/4 X 1/ LOCKNUT, N4 CONDUIT SEALING VLV,SOL 3WNO 1/4 250# 24VDC VLV, CHECK 3/8 NPTF ORF,.140 3/8 FNPT X 3/8 MNPT FLTR, PNEUMATIC 1/8 NPT 5MICR NIPPLE, HX TBE 316S CAJON 1/ HOSE, MED PRESS 0.50 X VALVE, PRESSURE REGULATOR ELBOW, 90 1/4T PLS X 1/4 NPT M CONN, TUBE-M 1/4 SWGLK 316S CONN, TUBE-M 3/8 SWGLK 316S ELBOW, TUBE-M 1/4 SWGLK 316SS ELBOW, TUBE-M 3/8 SWGLOCK SS ELBOW, TUBE-F 1/4 SWGLOK SS TEE, TUBE-M BRANCH 1/4 SWG SS TAPE,HEAT SELF-LIM 120V/5W-FT VALVE, SHUTTLE 1/4 (DBL CHK) TUBING, STNLS STL 1/4 20GA FT TUBING, STNLS STL 3/8 20GA FT NIPPLE, CHASE COND 1/ PLUG, PIPE 1/8 3000# STL PLT TEE, MALE PIPE STAINLESS 1/ TEE, MALE PIPE STAINLESS 3/ CONN, 37 FL 1/2 X 3/8 NPT NOTES: A1: PORT 1 A2: PORT 2 A3: PORT 3 A4: SOLENOID 4 A5: TO BOTTOM CONNECTION ON INLET VALVE S-Energy P16 ( R03) 75

76 1.33 Pneumatic Control 16 Series, Stainless Steel Key Part Number Qty Description Notes A6: STRAINER MOUNTED ON TANK ASSY. A7: TO TOP CONNECTION PORT ON INLET VALVE A8: TO MIDDLE CONNECTION PORT ON INLET VALVE A9: BLOWDOWN VALVE MOUNTED ON TANK ASSY. A10: FLOW DIRECTION A11: TO MINIMUM PRESSURE VALVE A12: SYMBOL ON CHECK VALVE SHOULD BE SHOWN IN THIS DIRECTION A13: SOLENOID 1 A14: REMOVE STANDARD FITTING WHICH COMES MOUNTED ON TANK ASSY. REPLACE WITH STAINLESS STEEL FITTING A15: HEAT TRACE FOR COLD WEATHER OPTIONS ONLY S-Energy P16 ( R03) 76

77 Notes S-Energy P16 ( R03) 77

78 1.34 Pneumatic Control 18 Series, Nylon with Spiral Valve R03 S-Energy P16 ( R03) 78

79 1.34 Pneumatic Control 18 Series, Nylon with Spiral Valve Key Part Number Qty Description Notes BSHG, RED BRS 1/4 X 1/ LOCKNUT, N4 CONDUIT SEALING ORIFICE, CAP.031 X 1/4 NPT TBG, NYLON 3/8 OD RED VLV,SOL 3WNO 1/4 250# 24VDC TBG,NYLON 1/4 -OD RED TBG,NYLON 1/4 -OD BLUE TBG,NYLON 1/4 -OD YELLOW VLV, CHECK 3/8 NPTF ORF,.140 3/8 FNPT X 3/8 MNPT FLTR, PNEUMATIC 1/8 NPT 5MICR HOSE, MED PRESS 0.50 X VALVE, PRESSURE REGULATOR ELBOW, 90 1/4T PLS X 1/4 NPT M COUPLING, BRASS 1/4X1/4 NPT TEE, M BR SWIV 1/4 TUBE X 1/4 NPT ELBOW, 90DEG M SWVL 1/4T X 1/4 NPT ELBOW, 90DEG M SWVL 3/8 T X3/ CONNECTOR, MALE1/4TUBE X 1/ CONN, FEM TUBE 1/4 X 1/4 NPTF VALVE, PRESSURE REG 100PSI VALVE, SHUTTLE 1/4 NPT (DBL CHK) ADAPTER, FEMALE PIPE 1/2 X 3/ NIPPLE, CHASE COND 1/ ELBOW, 37FL 90F 1/2 X 3/ PLUG, PIPE 1/8 3000# STL PLT TEE, MALE PIPE BRASS 1/ TEE, MALE PIPE BRASS 3/8 NOTES: A1: PORT 1 A2: PORT 2 S-Energy P16 ( R03) 79

80 1.34 Pneumatic Control 18 Series, Nylon with Spiral Valve Key Part Number Qty Description Notes A3: PORT 3 A4: TO FITTING UNDER BLOWDOWN VALVE MOUNTED ON TANK ASSY. A5: TO BOTTOM INLET CONNECTION A6: TO STRAINER MOUNTED ON TANK ASSY. A7: TO TOP INLET CONNECTION A8: TO CONNECTION PORT TOP OF UNIT A9: TO BLOWDOWN VALVE MOUNTED ON TANK ASSY. A10: FLOW DIRECTION A11: TO MINIMUM PRESSURE VALVE A12: SYMBOL ON CHECK VALVE SHOULD BE SHOWN IN THIS DIRECTION A13: SOLENOID 1 A14: SOLENOID 4 A15: TO SPIRAL VALVE A16: TO P3 SPIRAL VALVE TRANSDUCER S-Energy P16 ( R03) 80

81 Notes S-Energy P16 ( R03) 81

82 1.35 Pneumatic Control 18 Series, Nylon without Spiral Valve R02 S-Energy P16 ( R03) 82

83 1.35 Pneumatic Control 18 Series, Nylon without Spiral Valve Key Part Number Qty Description Notes BSHG, RED BRS 1/4 X 1/ LOCKNUT, N4 CONDUIT SEALING TBG, NYLON 3/8 OD RED VLV,SOL 3WNO 1/4 250# 24VDC TBG,NYLON 1/4 -OD RED TBG,NYLON 1/4 -OD BLUE TBG,NYLON 1/4 -OD YELLOW VLV, CHECK 3/8 NPTF ORF,.140 3/8 FNPT X 3/8 MNPT FLTR,PNEUMATIC 1/8 NPT 5MICR HOSE, MED PRESS 0.50 X VALVE, PRESSURE REGULATOR ELBOW, 90 1/4T PLS X 1/4 NPT M TEE, M BR SWIV 1/4 TUBE X 1/4 NPT ELBOW, 90DEG M SWVL 1/4T X 1/4 NPT ELBOW, 90DEG M SWVL 3/8 T X3/ CONNECTOR, MALE1/4TUBE X 1/ CONN, FEM TUBE 1/4 X 1/4 NPTF VALVE, SHUTTLE 1/4 (DBL CHK) ADAPTER, FEMALE PIPE 1/2 X 3/ NIPPLE, CHASE COND 1/ PLUG, PIPE 1/8 3000# STL PLT TEE, MALE PIPE BRASS 1/ TEE, MALE PIPE BRASS 3/ CONN, 37 FL 1/2 X 3/8 NPT NIPPLE, PIPE-HX BRASS 1/4 X 1/4 NOTES: A1: PORT 1 A2: PORT 2 A3: PORT 3 A4: TO FITTING UNDER BLOWDOWN VALVE MOUNTED ON TANK ASSY. S-Energy P16 ( R03) 83

84 1.35 Pneumatic Control 18 Series, Nylon without Spiral Valve Key Part Number Qty Description Notes A5: TO BOTTOM INLET CONNECTION A6: TO STRAINER MOUNTED ON TANK ASSY. A7: TO TOP INLET CONNECTION A8: TO CONNECTION PORT TOP OF UNIT A9: TO BLOWDOWN VALVE MOUNTED ON TANK ASSY. A10: FLOW DIRECTION A11: TO MINIMUM PRESSURE VALVE A12: SYMBOL ON CHECK VALVE SHOULD BE SHOWN IN THIS DIRECTION A13: SOLENOID 1 A14: SOLENOID 4 S-Energy P16 ( R03) 84