Illustrated Parts List for VMAC System V910006

Transcription

1 Illustrated Parts List for VMAC System V FORD 6.0L POWERSTROKE DIESEL F250-F550 SUPERDUTY WODA, W/WOAC 1. Kit Pack List Fastener Pack, Compressor Assembly, P Compressor Sub Components, P Inlet Valve Sub Components, Tank, VR150, Main Bracket Assembly, Remote Idler Assembly, Remote Idler Assembly, Tank Bracket Assembly Rear, Tank Bracket Assembly Front, Spigot Assembly, Adaptor Kit, Model Year, A Cooler Assembly, Adaptor Kit, Model Year, A Cooler Assembly, Document Changes and Revisions Revision Revised Version Details by/date Approved by/date Implemented I ECN SL 4 Mar 2008 SH 14 May May 2008 J ECN SL 24 July 2008 TG 24 Jul July 2008 K ECN SAR 14 Oct 2010 NC 14 Oct Oct 2010 L ECN SAR 22 Nov 2010 NC 22 Nov Nov 2010 M ECN SH 4 Apr2011 SM 21 Apr Apr 2011 N ECN SH 8 Jun 2011 SH 12 Sep Sep 2011 P ECN CJH 22 Apr 2016 KM/GB 12 May Jun 2016 R ECN CJH 18 Sep 2017 BOJ/RB/AWG 20 Sep Nov 2017 Fax: Page 1 of 23

2 1. Kit Pack List CLIP, TANK MOUNT BRACKET, GLOW-PLUG BRACKET, ALTERNATOR, BRACE BRACKET, BATTERY, MOUNT BRACKET BRACKET, FAN MOUNTING BRACKET, VACUUM TANK BELT, K ELBOW, SILICONE, 90 DEG, 3 1/4 ID HOSE, HEATER 3/4" X 106" ( ) TUBE, HEATER RETURN HOSE, CRIMPED, 1/2" X 53" HOSE, CRIMPED, 1/2" X 88" HOSE, CRIMPED, 1" X 50" PULLEY CRANK, FORD 6.0L, VR MANUAL, INSTALLATION, V MANUAL, OWNERS GENERIC, VR70 & ILLUSTRATED PARTS LIST CLAMP, MOUNTING BRACKET INTERFACE CABLE CONTROL BOX, VR FASTENER PACK SPIGOT ASSEMBLY ASSEMBLY, IDLER ASSEMBLY, IDLER, BRACE ASSEMBLY, TANK BRACKET REAR ASSEMBLY, TANK BRACKET FRONT SYSTEM OPERATION INSTRUCTION & ID ASSEMBLY, MAIN BRACKET ASSY, TUBE, INTERCOOLER TANK, VR150 DRESSED 32 A OIL, VR, 1L, HIGH PERFORMANCE 33 A OIL, VR, 4L, HIGH PERFORMANCE 34 P COMPRESSOR ASSEMBLY Page 2 of 23 Fax:

3 Figure 1 - Kit Pack List (not to scale) Fax: Page 3 of 23

4 2. Fastener Pack, FASTENER PACK, MAIN BRACKET BOLT, HHCS, FLHD, M10 X 1.50 X BOLT, HHCS, FLHD, M10 X 1.50 X FASTENER PACK, FAN SHROUD &GLO PLG RELAY SCREW,PAN PHILLIPS 8 X 1 SMS(18.8) FASTENER PACK, BATTERY MOUNT BOLT, HHCS G8.8,M8 X 1.25 X 20 FULL NUT, NYLOCK, M WASHER, SAE, 5/ FASTENER PACK, CRANK PULLEY BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ SPACER, FAN FASTENER PACK, INTERCOOLER TUBE BRACKET, INTERCOOLER SUPPORT BOLT, HHCS NC G8 PL, 1/4 X 3/ NUT, NYLOCK NC, 1/ WASHER, FLAT SAE, 1/ TIE, NYLON MD, TIE, NYLON MD, 14" CLAMP, 3 3/ CLAMP, MODIFIED FASTENER PACK, COOLER CLAMP, HOSE HS CONNECTOR, TEE NYLON, 3/ FASTENER PACK, REMOTE IDLER BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ FASTENER PACK, TRANSMISSION DIPSTICK BOLT, HHCS NC FL LK, 1/4 X 1 1/ NUT, HEX NC PL, 1/4, GR WASHER, SAE, 5/16 Page 4 of 23 Fax:

5 Figure 2 Fastener Packs Fax: Page 5 of 23

6 Fastener Pack, (Continued) FASTENER PACK, ICP SENSOR FITTING, BANJO, MODIFIED GROMMET, RUBBER FASTENER PACK, WATER PUMP BOLT, SHCS, M8 X 1.25 X 18, LOW PRO FASTENER PACK, COMPRESSOR SPACER SPACER BOLT,FLAT HEAD SOCKET,M10 X 1.5 X BOLT, SHCS, M8 X 1.25 X BOLT, SHCS, M8 X 1.25 X FASTENER PACK, HEATER RETURN BOLT, HHCS NC G8 PL, 1/4 X 3/ CLAMP, HOSE MH FASTENER PACK, FAN WIRING HARNESS NUT, NYLOCK, M CLAMP, HOSE, HS FASTENER PACK, F450-F550 REAR TANK BRKT SPACER SPACER SPACER BOLT, HHCS NC G8 PL, 5/16 X BOLT, HHCS NC G8 PL, 5/16 X 1 1/ WASHER, SAE, 5/ FASTENER PACK, VAC TANK HOSE, VACUUM TANK 12" ( ) HOSE, VACUUM SWITCH 8" ( ) CLAMP, 3.5 ID, ACCUSEAL FASTENER PACK HOSE TUBE, TEFLON, PTFE,1/4"OD X 3/16"ID TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, 7" Page 6 of 23 Fax:

7 Figure 3 Fastener Packs (Continued) Fax: Page 7 of 23

8 3. Compressor Assembly, P O-RING, VITON, 3 1/8 ID X 1/ ADAPTOR, INLET VALVE BOLT, SHCS, M8 X 1.25 X ELBOW, BRASS NPT-POLY, 1/8-1/ INLET VALVE INT. REG.SHORT MACHINED PIPE FTG, PLUG SKT HEAD, 1/ SENSOR, PRESSURE BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT ELBOW, BRASS STREET 45 DEG, 1/ BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT CONNECT,BRASS NPT-POLY,3/16-1/8 NPT 12 P COMPRESSOR, ALUMINUM, O-RING, VITON, 5/8 ID X 3/ CONN, STEEL, 90, #8 MJIC - #8 MORB Page 8 of 23 Fax:

9 Figure 4 Compressor Assembly 4. Compressor Sub Components, P Fax: Page 9 of 23

10 TEMPERATURE PROBE 2 P CLUTCH,REPLACEMENT,8 GROOVE,175FTLB 2.1 P CLUTCH, COMPLETE,8 GROOVE, 175FT LB FASTENER PACK, VR150 CLUTCH BOLT, HHCS NF G8 PL, 5/16 X 1 1/ WASHER, 5/16 ID X 3/4 OD SCREW,BHSC,PL,M6X1X8MM WASHER, FLAT SAE, 1/ BOLT, HHCS G10.9, M6 X 1 X 10 FL PL Figure 5 Compressor Sub Components Page 10 of 23 Fax:

11 5. Inlet Valve Sub Components, SPACER SCREW, BUTTON HEAD, X 3/ ROD, THREADED, 1/4 X 5.62" NUT, NYLOCK NC, 1/ NUT, FLANGE TORQ LOCK NC, 1/ WASHER, FLAT SAE, 1/ PLATE, INNER FILTER KIT, REGULATOR CAP, FILTER ELEMENT, FILTER, PAPER PLUG, STEEL HEX SAE/O-RING PORT O-RING, VITON, 2 3/8 ID X 3/ O-RING, VITON, 1 7/8 ID X 1/ O-RING, VITON, 2 9/16 ID X 3/32 (4X) Shown for reference only Figure 6 Inlet Valve Sub Components Fax: Page 11 of 23

12 6. Tank, VR150, TANK, WELDMENT, VR COALESCER SPRING PLATE SPRING, COMPRESSION, OD X ELEMENT, SEP, COALESCING O-RING, VITON, 7 ID X 1/ SEAL, TANK REAR CAP CAP, BLOWDOWN VR BLOWDOWN CAP, VR MUFFLER, SINTERED EXHAUST, 1/8" VALVE, SAFETY, 3/8, 200 PSI ELBOW,90, BRASS NPT-POLY, 1/8-3/ ELBOW, BRASS NPT-POLY, 1/8-1/ WASHER, SPLIT LOCK, 3/ BOLT, HHCS NC G8 PL, 3/8 X 1 1/ SPRING, COMPRESSION, FL 1.5",OD THIMBLE, SCREEN PLUG, STEEL, #5 ORB, HEX (VITON-O) NIPPLE, STEEL STR THRD, 3/ OIL FILTER, VR SHORT CONN, STRAIGHT, #8 MORB X #8 MJIC CONNECTOR, STEEL, #16 ORB - #16 JIC BOLT, HHCS G10.9, M6 X 1 X 10 FL PL COVER, SIGHT GLASS 21 A PYREX WINDOW KIT Page 12 of 23 Fax:

13 Figure 7 VR150 Tank Fax: Page 13 of 23

14 7. Main Bracket Assembly, BRACKET, MAIN BRACKET, IDLER MOUNT IDLER, SERP 8 RIB BACK STEEL IDLER, PULLEY 8 RIB, SPACER, IDLER - BOLT BOLT, HHCS NC G8 FL, 1/2 X 1 1/ BOLT, HHCS G10.9, M10 X 1.5 X BOLT,HHCS G10.9,M8X1.25X25 FULL,PLT TENSIONER 1 2X 2X X Figure 8 Main Bracket Assembly Page 14 of 23 Fax:

15 8. Remote Idler Assembly, IDLER, PULLEY 8 RIB, SPACER, IDLER STUB, IDLER BOLT, HHCS G10.9, M10 X 1.5 X Figure 9 Remote Idler Assembly 9. Remote Idler Assembly, POST, IDLER ASSEMBLY IDLER, PULLEY 8 RIB, SPACER, IDLER BOLT, HHCS G10.9, M10 X 1.5 X Figure 10 Remote Idler Assembly Fax: Page 15 of 23

16 10. Tank Bracket Assembly Rear, BRACKET, TANK MOUNT CLIP BRACKET, TANK MOUNT BRACKET, TANK, REAR SPACER BOLT, HHCS NC G8 PL, 5/16 X 1/ NUT, HEX NC, 5/ WASHER, SAE, 5/ WASHER, 5/16 ID X 3/4 OD STRAP, TANK CABLE, 17.5" X X 5 4X 7 Figure 11 Tank Bracket Assembly Rear Page 16 of 23 Fax:

17 11. Tank Bracket Assembly Front, BRACKET, TANK MOUNT CLIP BRACKET, TANK MOUNT BRACKET, TANK, FRONT SPACER BOLT, HHCS NC G8 PL, 5/16 X 1/ NUT, HEX NC, 5/ WASHER, SAE, 5/ WASHER, 5/16 ID X 3/4 OD STRAP, TANK CABLE, 17.5" X 1 4X 5 4X 7 Figure 12 Tank Bracket Assembly Front Fax: Page 17 of 23

18 12. Spigot Assembly, PLATE, DRILLED RING, RETAINING, EXT ADAPTOR, HOSE Figure 13 Spigot Assembly 13. Adaptor Kit, Model Year, A DDC, FORD THROTTLE CONTROL ASSEMBLY, COOLER Not to scale See Assembly Figure 14 Adaptor Kit, Model Year Page 18 of 23 Fax:

19 14. Cooler Assembly, BRACKET, COOLER BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ BOLT, HHCS G10.9, M10 X 1.5 X NUT, PL, M10 X HOSE, RAD, MODIFIED CLAMP, HOSE HS CONNECTOR, BRASS HOSE BARB, 3/4-3/ COOLER X 6X 9 2X X 5 2X Figure 15 Cooler Assembly Fax: Page 19 of 23

20 15. Adaptor Kit, Model Year, A THROTTLE CONTROL ASSEMBLY, COOLER 2 See Assembly 1 Figure 16 Adaptor Kit, Model Year Page 20 of 23 Fax:

21 16. Cooler Assembly, BRACKET, COOLER SPACER, BOLT, HHCS G10.9, M10 X 1.5 X NUT, PL M10 X WASHER, ALLOY PL SAE, 3/ BOLT, HHCS G10.9, M10 X 1.5 X HOSE, MODIFIED ( ) CLAMP, HOSE HS CONNECTOR, BRASS HOSE BARB, 3/4-3/ COOLER 9 6 2X 6X X 1 2X 3 2X X 4 2X Figure 17 Cooler Assembly Fax: Page 21 of 23

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