Illustrated Parts List for VMAC System V900084

Transcription

1 Illustrated Parts List for VMAC System V DODGE 5.9L CUMMINS HD 1 - Kit Pack List Fastener Pack, Compressor Assembly, P Compressor Sub Components, P Inlet Valve Sub Components, Main Bracket Assembly, Tank Bracket Assembly, VR70 Tank, Cooler Assembly, NOTE: Drawings are not to scale. Document Changes and Revisions Version Revision Details Revised by/date Approved by/date Implemented - New Format YBD/30SEP05 SM05OCT05 07OCT2005 A Fastener pack 1 & 7 YBD/16FEB06 SC/20FEB06 24FEB06 B ECN# IB 22 May 06 SM 23 May May 06 C ECN Coal. Spring IB 31 Oct 06 SM 01 Nov Nov 06 D ECN fastener chg. IB 05 Jan 2006 BC 08 Jan Jan 2007 E ECN IB 22 Apr 2007 SH 23 Apr Apr 2007 F ECN IB 12 Oct 2007 MH 19 Nov Nov 2007 G ECN SL 31 JAN 2008 TG 5 Feb Feb 2008 H ECN SL 07 JULY 2008 SH 8 Jul Jul 2008 Fax: Page 1 of 14

2 1 - Kit Pack List BRACKET BRACKET, FAN SHROUD SUPPORT BRACKET, CONTROL BOX BELT, , HOSE, HEATER, 5/8 X 52"( ) HOSE, CRIMPED, 1/2" X 33" HOSE, CRIMPED, 1/2" X 65" HOSE, CRIMPED, 3/4" X 55" CRANK PULLEY, DODGE MANUAL, OWNERS GENERIC, VR70 & MANUAL, INSTALLATION ILLUSTRATED PARTS LIST CLAMP, MOUNTING BRACKET C, VR CONTROL BOX, 132.0" TEMP INTERFACE CABLE THROTTLE, DODGE 5.9L DIESEL, FAN FASTENER PACK ASSEMBLY, MAIN BRACKET ASSEMBLY, COOLER ASSEMBLY, TANK BRACKET SYSTEM OPERATION INSTRUCTION AND ID TEMPLATE, FAN SHROUD CUTTING TANK, VR70 DRESSED INT OIL FILTER 25 A OIL, VR, 1L, HIGH PERFORMANCE 26 A OIL, VR, 4L, HIGH PERFORMANCE 27 P COMPRESSOR ASSEMBLY Page 2 of 14 Fax:

3 Figure 1 - Kit Pack List Fax: Page 3 of 14

4 2 - Fastener Pack, FASTENER PACK, MAIN BRACKET BOLT, HHCS G10.9, M10 X 1.5 X BOLT, HHCS G10.9, M8 X 1.25 X BOLT, SHCS, M8 X 1.25 X 30, G BOLT, SHCS, M8 X 1.25 X WASHER, ALLOY PL SAE, 3/ WASHER, SAE, 5/ FASTENER PACK, COMPRESSOR BOLT, SHCS, M8 X 1.25 X WASHER, INT SERR LOCK, 5/ FAST PACK, CONTROL BOX SCREW, PHILLIPS PH, 8-32 X 3/ NUT, WASHER, FLAT, 3/ FASTENER PACK, AIR BOX GROMMET, DIAPHRAGM, RUBBER, FASTENER PACK, FAN SPACER SCREW, BUTTON HEAD, CS 5/16 X 5/ SPACER, FAN FASTENER PACK, SHROUD SUPPORT BOLT, HHCS G10.9, M8 X 1.25 X BOLT, SHCS, M6 X 1.0 X 14, G WASHER, FLAT SAE, 1/ FASTENER PACK, FAN WIRING HARNESS BOLT, SHCS, M6 X 1.0 X WASHER, FLAT SAE, 1/ FAST PACK, TEFLON HOSE (V900084/94) TUBE, TEFLON, PTFE,1/4"OD X 3/16"ID TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, 7" FASTENER PACK, COOLER CLAMP, HOSE HS CONNECTOR, BRASS NPT-HOSE, 1/2-5/8 Page 4 of 14 Fax:

5 Figure 2 Fastener Packs Fax: Page 5 of 14

6 3 - Compressor Assembly, P STUD, M8 X 1.25 X BOLT, HHCS G10.9, M8X1.25X25 FULL BOLT, SHCS, M8 X 1.25 X 55, G BOLT, SHCS, M8 X 1.25 X 50, GR NUT, W/DBL SER WASHER, M8 X WASHER, SAE, 5/ WASHER SENSOR, PRESSURE PIPE FTG, PLUG SKT HEAD, 1/ PIPE FTG, PLUG SKT HEAD, 1/ ELBOW, STEEL JIC/O-RING, 1/2 3/ TEE, EXTRUDED, 1/ ELBOW, BRASS NPT-POLY, 1/8-1/4" CONNECTOR, BRASS NPT-POLY, 1/8-3/16" ELBOW, BRASS, EXTR'D 90 STREET, 1/ NIPPLE, BRASS CLOSE, 1/ O-RING, VITON, 3 1/8 ID X 1/ O-RING, VITON, 11/16 ID X 3/ ASSEMBLY, INLET CONTROL VALVE 20 P COMPRESSOR, VR70 Page 6 of 14 Fax:

7 3 2X 4 2X X 1 2X Figure 3 Compressor Assembly Fax: Page 7 of 14

8 4 - Compressor Sub Components, P TEMPERATURE PROBE 2 P CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 4 Compressor Sub Components Page 8 of 14 Fax:

9 5 - Inlet Valve Sub Components, REGULATOR VALVE PLUG O-RING, VITON, 2 3/8 ID X 3/ O-RING, VITON, 1 7/8 ID X 3/16 5 A FILTER KIT ASSEMBLY SCREW, BUTTON HEAD, X 3/ ROD, THREADED, 1/4 X NUT, NYLOCK NC, 1/ NUT, HEX NC PL, 1/4, GR WASHER, FLAT SAE, 1/ PLATE, INNER FILTER ELEMENT, FILTER, PAPER COVER, AIR FILTER, PLASTIC O-RING, VITON, 2 9/16 ID X 3/32 (4X) Shown for reference only Shown for reference only 3 1 Figure 5 Inlet Valve Sub Components Fax: Page 9 of 14

10 6 - Main Bracket Assembly, BRACKET, DODGE 5.9L IDLER, SERP 7 RIB BACK IDLER, 6 RIB SPACER, IDLER - BOLT BOLT, HHCS NC G8 FL, 1/2 X 1 1/ BOLT, HHCS G10.9, M12 X 1.75 X WASHER, FLAT SAE, 1/ TENSIONER, MODIFIED ( ) Figure 6 Main Bracket Assembly Page 10 of 14 Fax:

11 7 - Tank Bracket Assembly, STRAP, BACKING MOUNT, TANK STRAP BOLT, HHCS NC G8 PL, 5/16 X NUT, HEX NC, 5/ NUT, NYLOCK NC PL, 5/ WASHER, SAE, 5/ WASHER, 5/16 ID X 3/4 OD STRAP, CABLE Note: Two assemblies per kit 2 2X X 6 2X 5 2X 3 Figure 7 Tank Bracket Assembly Fax: Page 11 of 14

12 8 - VR70 Tank, BOLT, HHCS NC G5 FL LK, 3/8 X BOLT, HHCS NC G8 FL LK PL,1/4 X 1/ COVER, SIGHT GLASS SEAL, TANK REAR CAP THIMBLE, SCREEN CONNECTOR, STEEL NPT-JIC, 3/4-3/ NIPPLE, STEEL STR THRD, 3/ PLUG, STEEL, #5 ORB, HEX ELBOW, BRASS NPT-POLY, 1/8-1/ CONNECTOR, BRASS NPT-SAE, 3/8-1/ ELBOW,90, BRASS NPT-POLY, 1/8-3/ ADAPTER, BRASS, 1/8-1/8 NPT 13 A ELEMENT, SEP, COALESCING O-RING, VITON, 4 3/4 ID X 1/ SPRING, COMPRESSION, FL 1.5",OD OIL FILTER, VR SHORT ASSEMBLY, BLOWDOWN CAP VALVE, SAFETY, 3/8, 200 PSI MUFFLER, SINTERED EXHAUST, 1/8" TANK, OIL SEPARATOR 19 A SIGHT GLASS ASSEMBLY Page 12 of 14 Fax:

13 Figure 8 - VR70 Tank Fax: Page 13 of 14

14 9 - Cooler Assembly, SPACER, IDLER - BOLT NUT, HEX NC, 5/ WASHER, 5/16 ID X 3/4 OD HOSE, RAD (LARGE) ( ) HOSE, MODIFIED CLAMP, HOSE HS STRAP, TANK COOLER, ELBOW, BRASS, NPT-HOSE, 1/2-5/ COOLER, V X 9 5 2X X 2 7 2X Figure 9 - Cooler Assembly Page 14 of 14 Fax: