Revision A January Oil-Free Rotary Screw Air Compressor IRN90-160K-OF / IRN H-OF. Parts Information. Save These Instructions

Transcription

1 Revision A January 2013 Oil-Free Rotary Screw Air Compressor IRN90-160K-OF / IRN H-OF Parts Information Save These Instructions

2 Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest Distributor. For additional supporting documentation refer to Table 1 Product Manuals. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties. The original language of this manual is English. Other languages are translations of the original instructions. Refer all communications to the nearest Ingersoll Rand Office or Distributor. Table 1: Product Manuals PUBLICATION PART / DOCUMENT NUMBER DESCRIPTION EUROPE / MIDDLE AMERICAS EAST / INDIA / AFRICA ASIA-PACIFIC PRODUCT SAFETY INFORMATION MANUAL OPERATORS MANUAL TABLE OF CONTENTS AIREND/BASE... 8 Assembly Drawing... 8 Parts List... 9 AIR PIPING A/C ALUM AFTERCOOLER Moisture Separator Installation...10 Venturi Installation...11 Parts List...11 AIR PIPING W/C AFTERCOOLER Separator Installation...13 Venturi Installation...14 Parts List...14 AIR PIPING A/C INTERCOOLER Assembly Drawing...16 Assembly Drawing...16 Assembly Drawing...17 Parts List...17 Assembly Drawing...19 Assembly Drawing...20 Assembly Drawing...21 Parts List...21 BLOWER Assembly Drawing...23 Assembly Drawing...23 Parts List Rev. A

3 COMPRESSOR INTAKE A/C Assembly Drawing...25 Parts List...25 ENCLOSURE (VSD) A/C Assembly Drawing...27 Assembly Drawing...28 Parts List...28 ENCLOSURE (VSD) (WATER COOLED) Assembly Drawing...29 Assembly Drawing...30 Parts List...30 ENCLOSURE (VSD) A/C HOT DISCHARGE HOC Assembly Drawing...31 Assembly Drawing...32 Parts List...33 Assembly Drawing...34 Assembly Drawing...35 Parts List...36 WTR CLD EXHAUST Assembly Drawing...37 Parts List...38 INTAKE BATT Assembly Drawing...39 Parts List...39 W/C INTAKE Assembly Drawing...40 Assembly Drawing...40 Assembly Drawing...41 INSTALLATION, OIL PIPING Relief Valve Assembly Drawing...43 Relief Valve Parts List...43 Oil Filter & Manifold Assembly Drawing...44 Oil Filter & Manifold Parts List...44 Oil Piping Assembly Drawing...45 Parts List Rev. A 3

4 Ball Valve & Breather Assembly Drawing...46 Parts List...46 Bearing Feed Tubes Assembly Drawing...48 Bearing Feed Tubes Parts List...48 INSTALLATION, OIL PIPING SS Relief Valve Assembly Drawing...49 Relief Valve Parts List...49 Oil Filter & Manifold Assembly Drawing...50 Oil Filter & Manifold Parts List...50 Oil Piping Assembly Drawing...51 Oil Piping Parts List...51 Ball Valve & Breather Assembly Drawing...52 Ball Valve & Breather Parts List...52 Bearing Feed Tubes Assembly Drawing...54 Bearing Feed Tubes Parts List...54 Installation, PIPING WATER COOLED TO INTERCOOLER Inlet & Oil Relief Assembly Drawing...56 Inlet & Oil Relief Parts List...56 First Stage Venturi & Piping to Intercooler Assembly Drawing...57 First Stage Venturi & Piping to Intercooler Parts List...57 Second Stage Venturi from AE to Aftercooler Assembly Drawing...58 Second Stage Venturi from AE to Aftercooler Parts List...58 Water Inlet Piping Assembly Drawing...59 Water Inlet Piping Parts List...59 Water Outlet Piping Assembly Drawing...60 Water Outlet Piping Parts List...60 Installation, STARTER BOX (VSD) Starter Box to Base Assembly Drawing...61 Starter Box to Base Parts List...61 User Interface Frame to Starter Box Assembly Drawing...62 User Interface Frame to Starter Box Parts List...62 Controller Plug Connectors...62 Transducers to Starter Box Bracket Assembly Drawing...63 Transducers to Starter Box Bracket Parts List...63 Transducer Cable Assembly Drawing...64 Transducer Cable Parts List Rev. A

5 VSD Starter Box Cooling Duct Assembly Drawing...65 VSD Starter Box Cooling Duct Parts List...65 VSD Ground Strap to Starter Box Assembly Drawing...66 VSD Ground Strap to Starter Box Parts List...66 VSD Ground Strap to Base Assembly Drawing...67 VSD Ground Strap to Base Parts List...67 Starter Box Decals Assembly Drawing...68 Starter Box Decals Parts List...68 STARTER BOX CABLE LAYOUT AT THE GLANDS...69 Parts List...69 Installation, STARTER BOX (VSD) VSD Drive Enclosure Assembly Drawing...70 VSD Drive Enclosure Parts List...70 VSD Drive Box Intake Filters & Heaters Assembly Drawing...71 VSD Drive Box Intake Filters & Heaters Parts List...71 Drive to Box Assembly Drawing...72 Drive to Box Parts List...72 Line Reactor Assembly Drawing...73 Line Reactor Parts List...73 Blower Motor Drive (Air Cooled Only) Assembly Drawing...74 Blower Motor Drive Parts List...74 Cover Plate & Gasket (Water Cooled Only) Assembly Drawing...75 Cover Plate & Gasket Parts List...75 Back Panel Assembly Drawing...76 Back Panel Assembly Parts List...76 Back Panel to Box Assembly Drawing...77 Back Panel To Box Parts List...77 Gland Wire & Communication Tool Cable Assembly Drawing...78 Gland Wire & Communication Tool Cable Parts List...78 Drive & Line Reactor Cover Assembly Drawing...79 Drive & Line Reactor Cover Parts List...80 Door, Emergency Stop Switch & Controller Assembly Drawing...80 Door, Emergency Stop Switch & Controller Parts List...81 BACKPANEL kW AC/WC VSD V 60 Hz Assembly Drawing...82 Assembly Drawing Rev. A 5

6 BACKPANEL kW AC/WC VSD V 60 Hz Parts List...84 BACKPANEL kW AC/WC VSD 400V 50 Hz Assembly Drawing...85 Assembly Drawing...86 Parts List...87 BACKPANEL kW AC/WC VSD 400V 50 Hz Assembly Drawing...88 Assembly Drawing...89 Parts List...90 BACKPANEL kW AC/WC VSD V 60 Hz Assembly Drawing...91 Assembly Drawing...92 Parts List...93 PIPING CONDENSATE Assembly Drawing...94 Parts List...94 INTERNAL WALL Assembly Drawing...95 Parts List...95 AIR COOLED W/ HOT DISCHARGE-HOC Assembly Drawing...96 Assembly Drawing...97 Parts List...97 WATER COOLED W/ HOT DISCHARGE-HOC Assembly Drawing...99 Assembly Drawing Assembly Drawing Parts List WATER PIPING WATER COOLED Assembly Drawing Parts List SERVICE KITS & TOOLS Rev. A

7 These products are designed and constructed to provide long, troublefree service. In time it may be necessary to order and install new parts to replace those that have been subjected to wear. For your convenience and future reference it is recommended that the following information be recorded. Model Number : Serial Number : Date Purchased : Ingersoll Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods were purchased. When the life of the product has expired, it is recommended that it be disassembled, degreased and parts separated as to materials so that they may be recycled. PARTS ORDERING INFORMATION RETURN GOODS POLICY DISPOSAL When ordering replacement parts, please specify the following: 1. Complete model number and serial number as it appears on the data (name) plate. 2. Part number(s) and part description as shown in this manual. 3. Quantity required. The data (name) plate is located on the product. NOTICE Continuing improvement and advancement of design may cause changes to this equipment which are not included in this manual. Manuals are periodically revised to incorporate changes. Always check the manual revision letter on the front cover for the latest issue. Sections of this manual may not apply to your product. Using other than genuine Ingersoll Rand replacement parts will invalidate the warranty. Products which have been modified without Ingersoll Rand approval, mishandled or misused will not be repaired or replaced under warranty. A printed copy of the warranty which applies to this product is provided inside the Operators Manual. For additional information contact: Rev. A 7

8 Assembly Drawing. AIREND/BASE , , 20 12, (Dwg C1) Rev. A

9 AIREND/BASE Parts List Item Part No. Description Qty ADAPTER, FEMALE 1.00 BSPP X 1.00 NPT VALVE, BALL PLUG, SOCKET 1.00 NPT AIR DEFLECTOR, MOTOR HPM AIR END, CD14D VSD BASE, NL90-160KW BRACE, SHIPPING CLAMP, HOSE WORM DRIVE STAINLESS STEEL FITTING, BARBED 1/2 HOSE-3/8NPT - SIERRA SEAL VENTS MOUNT, ISOLATION NUT, HEX STYLE 1 COARSE THD M SCREW, HEX HEAD M X 30.0 LONG SCREW, HEX HEAD M X 35.0 LONG SCREW, HEX HEAD M X 40.0 LONG SCREW, HEX HEAD M X 80.0 LONG SUPPORT, CD14VSD DRIVETRAIN TUBING,.50 INCH SYNFLEX A/R WASHER, PLAIN GRADE C, WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, SPRING LOCK, CURVED TYPE A, M MOTOR, ROTOR/STATOR 90/110 KW MOTOR, ROTOR/STATOR 132/160 KW Rev. A 9

10 Moisture Separator Installation. AIR PIPING A/C ALUM AFTERCOOLER (Dwg G2) Rev. A

11 Venturi Installation. AIR PIPING A/C ALUM AFTERCOOLER (Dwg G3) Parts List Item Part No. Description Qty AFTERCOOLER, ALUMINUM TRI-INLET ANGLE, PLENUM FRONT ALUMINUM COOLERS ANGLE, PLENUM REAR ALUMINUM COOLERS ANGLE, PLENUM TOP ANGLE, SMALL PLENUM BUSHING, REDUCER 1.50 NPT X.50 FNPT CONNECTOR,.25 FNPT X.25 TUBE CONNECTOR, 2.00 TUBE X 2.00 NPT CONNECTOR,.25 TUBE X.25 NPT ELB,.25P X.25T (PLASTIC) ELBOW, 2.00 TUBE X 2.50 SAE ZINC Rev. A 11

12 AIR PIPING A/C ALUM AFTERCOOLER Item Part No. Description Qty ELBOW,.25 TUBE X.50 NPT ELBOW, 2.00 TUBE X 2.00 NPT ELBOW, STREET 150 LB FNPT X 1.00 NPT GASKET, 2.5 INCH RING GASKET, 3 150LB HIGH TEMP. SPECIAL MATERIAL GASKET, SECOND STAGE VENTURI HIGH TEMP. SPECIAL MAT L HOSE,.25 DIA X 15.0 LONG HOSE, HYDRAULIC STR X STR -32 X LONG MANIFOLD COMPRESSOR DISCHARGE MANIFOLD, MOISTURE SEPARATOR OUT MUFFLER, BANTAM 1.0 NPT NIPPLE, STANDARD 1.00 NPT X 1.50 LONG NUT, HEX STYLE 1 COURSE THD M O-RING FOR STRAIGHT THREAD FITTING WITH 7/16-20 THD S PLATE, PLENUM TOP SCREW, CAP HEX HEAD.63 X 2.50 LONG SCREW, HEX HEAD M X 30.0 LONG SCREW, HEX HEAD M X 50.0 LONG SCREW, HEX HEAD M X LONG SCREW, SELF THREADING M6 X 16MM SENSOR, RTD -.25 NPT 288 INCH WIRE LEADS SENSOR, TEMPERATURE (THERMISTOR) SEPARATOR, MOISTURE 2 NPT SUPPORT, MOISTURE SEPARATOR SUPPORT, PIPE TUBE, 2ND STG DISCHARGE TUBE, AFTERCOOLER INLET VALVE, 2.5 CHECK VALVE, BLOWDOWN SOLENOID 1.00 NPT VALVE, SAFETY 1.00 INCH INLET X 1.25 INCH OUTLET PSIG VALVE, SAFETY 1.00 INCH INLET X 1.25 INCH OUTLET PSIG VENTURI, SECOND STAGE (MACHINING) WASHER, LOCK HELICAL SPRING WASHER, PRODUCT GRADE A M WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, SPRING LOCK, CURVED TYPE A, M Rev. A

13 Separator Installation. AIR PIPING W/C AFTERCOOLER (Dwg G2) Rev. A 13

14 Venturi Installation. AIR PIPING W/C AFTERCOOLER (Dwg G3) Parts List ITEM PART NO. DESCRIPTION QTY AFTERCOOLER, WATER COOLED COPPER TUBES AFTERCOOLER, WATER COOLED STAINLESS STEEL TUBES Rev. A

15 AIR PIPING W/C AFTERCOOLER ITEM PART NO. DESCRIPTION QTY BUSHING, REDUCER 1.25 NPT X 1.00 FNPT BUSHING, REDUCER 1.50 NPT X.50 FNPT BUSHING, REDUCER.50 NPT X.25 FNPT CONNECTOR 2 JIC 37 DEG X 2 NPT PARKER SCR COATED CONNECTOR,.25 FNPT X.25 TUBE CONNECTOR,.25 TUBE X.25 NPT DRAIN, VALVE BRASS ELB,.25P X.25T (PLASTIC) ELBOW,.25 TUBE X.50 NPT ELBOW, 2.00 TUBE X 2.00 NPT ELBOW, STREET 150 LB FNPT X 1.00 NPT FLANGE, SCREWED REDUCING 150 LB FLANGE X 2.00 NPT GASKET, 2.5 INCH RING GASKET, 3 150LB HIGH TEMP. SPECIAL MATERIAL GASKET, FLANGE LB /2.5 INCH GASKET, SECOND STAGE VENTURI HIGH TEMP. SPECIAL MAT L HOSE, HOSE, 2.0 X 21.6LG MANIFOLD COMPRESSOR DISCHARGE MANIFOLD, MOISTURE SEPARATOR OUT MUFFLER, BANTAM 1.0 NPT NIPPLE, STANDARD 1.00 NPT X 1.50 LONG NUT, HEX FINISHED.63 UNC-2B NUT, HEX STYLE 1 COURSE THD M O-RING FOR STRAIGHT THREAD FITTING WITH 7/16-20 THD S PLUG, HEX.44 SAE PLUG, SOCKET.25 NPT PLUG, SOCKET 2.00 NPT SCREW, CAP HEX HEAD.63 X 2.00 LONG SCREW, CAP HEX HEAD.63 X 2.50 LONG SCREW, CAP HEX HEAD.63 X 2.25 LONG SCREW, HEX HEAD M X 30.0 LONG SCREW, HEX HEAD M X 50.0 LONG SCREW, HEX HEAD M X LONG SENSOR, RTD -.25 NPT 288 INCH WIRE LEADS SENSOR, TEMPERATURE (THERMISTOR) SEPARATOR, MOISTURE 2 NPT SUPPORT, MOISTURE SEPARATOR TUBE, AFTERCOOLER INLET WATER COOLED, DT VENTURI U-BOLT, ROUND HEAVY DUTY 8.00 PIPE VALVE, 2.5 CHECK VALVE, BLOWDOWN SOLENOID 1.00 NPT VALVE, SAFETY 1.00 INCH INLET X 1.25 INCH OUTLET PSIG VALVE, SAFETY 1.00 INCH INLET X 1.25 INCH OUTLET PSIG VENTURI, SECOND STAGE (MACHINING) WASHER, LOCK HELICAL SPRING WASHER, PLAIN TYPE A FLAT WIDE, WASHER, PRODUCT GRADE A M WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, SPRING LOCK, CURVED TYPE A, M Rev. A 15

16 Assembly Drawing. AIR PIPING A/C INTERCOOLER (Dwg F2) Assembly Drawing. (Dwg F3) Rev. A

17 Assembly Drawing. AIR PIPING A/C INTERCOOLER (Dwg F4) Parts List ITEM PART NO. DESCRIPTION QTY #8 FLAT HEAD SLOTTED CLAMP, SAE 4-BOLT COOLER, OIL 160 KW NIRVANA ELBOW,.25 NPT X.25 TUBING ELBOW, STREET 150 LB FNPT X 1.00 NPT ELBOW, 150 LB FNPT ELEMENT, INTERSTAGE MOISTURE SEPARATOR GASKET, 4.00 INCH - INTERSTAGE MOISTURE SEPARATOR GASKET, 4.00 INCH - INTERSTAGE MOISTURE SEPARATOR GASKET, /150LB HIGH TEMP. SPECIAL MATERIAL GASKET, LB HIGH TEMP. SPECIAL MATERIAL GASKET, 6 150LB HIGH TEMP. SPECIAL MATERIAL INTERCOOLER, 160KW NIRVANA JOINT, EXPANSION 4.00 INCH Rev. A 17

18 AIR PIPING A/C INTERCOOLER ITEM PART NO. DESCRIPTION QTY MUFFLER, BANTAM 1.0 NPT NIPPLE, STANDARD 1.00 NPT X 1.50 LONG NUT, HEX NUT, HEX NUT, HEX PREVAILING TORQUE STYLE 2 NON-METALLIC INSERT M NUT, HEX STYLE 1 COARSE THD M NUT, JAM.63 ZINC O-RING, 4 SAE FLANGE VITON ID WIDTH.135 BROWN O-RING, ID.351 WIDTH PLUG, HEX.50 NPT ROD, THREADED X LONG SCREW, HEX HEAD.63 X 2.00 LONG SCREW, HEX HEAD.63 X 3.00 LONG ZINC SCREW, HEX HEAD.63 X 2.25 LONG ZINC SCREW, HEX HEAD M X 50.0 LONG SCREW, HEX HEAD M X 80.0 LONG SCREW, SOCKET HEAD SHOULDER M X 16 LG SENSOR, RTD -.25 NPT 288 INCH WIRE LEADS SENSOR, TEMPERATURE (THERMISTOR) SHELL, INTERSTAGE MOISTURE SEPARATOR (MACHINING) SPACER, RUBBER TUBE, 2ND STAGE INLET TUBE, INTERCOOLER OUT TUBE, INTERSTAGE SEPARATOR OUT TUBE, VENTURI TO INTERCOOLER VALVE, BLOWDOWN SOLENOID 1.00 NPT VALVE, SAFETY 2.00 INCH INLET X 2.50 INCH OUTLET - 50 PSIG VENTURI (MACHINING) WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, LOCK EXTRA DUTY WASHER, PLAIN GRADE C, WASHER, PLAIN WIDE TYPE B WASHER, PRODUCT GRADE A M WASHER, SPRING LOCK, CURVED TYPE A, M NIPPLE, STANDARD 2.00 NPT X 3.00 LONG Rev. A

19 Assembly Drawing. AIR PIPING W/C INTERCOOLER (Dwg F2) Rev. A 19

20 Assembly Drawing. AIR PIPING W/C INTERCOOLER (Dwg F3) Rev. A

21 AIR PIPING W/C INTERCOOLER Assembly Drawing. (Dwg F4) Parts List ITEM PART NO. DESCRIPTION QTY #8 FLAT HEAD SLOTTED ANGLE, COOLER SUPPORT WATER COOLED BRACE, OIL COOLER (WATER COOLED) BUSHING, REDUCER.50 NPT X.25 FNPT CLAMP, SAE 4-BOLT COOLER, OIL (WATER COOLED) DRAIN, VALVE BRASS ELBOW,.25 NPT X.25 TUBING ELBOW, 150 LB FNPT ELBOW, STREET 150 LB FNPT X 1.00 NPT ELEMENT, INTERSTAGE MOISTURE SEPARATOR GASKET, 4.00 INCH - INTERSTAGE MOISTURE SEPARATOR GASKET, 4.00 INCH - INTERSTAGE MOISTURE SEPARATOR GASKET, /150LB HIGH TEMP. SPECIAL MATERIAL Rev. A 21

22 AIR PIPING W/C INTERCOOLER ITEM PART NO. DESCRIPTION QTY GASKET, LB HIGH TEMP. SPECIAL MATERIAL GASKET, 6 150LB HIGH TEMP. SPECIAL MATERIAL INTERCOOLER, WATER COOLED COPPER TUBES INTERCOOLER, WATER COOLED STAINLESS STEEL TUBES JOINT, EXPANSION 4.00 INCH MUFFLER, BANTAM 1.0 NPT NIPPLE, STANDARD 1.00 NPT X 1.50 LONG NUT, HEX FINISHED.63 UNC-2B NUT, HEX FLANGE LOCK SERRATED M NUT, HEX LIGHT SELF-LOCKING.63-11UNC NUT, HEX STYLE 1 COARSE THD M NUT, HEX STYLE 1 COARSE THD M NUT, JAM.63 ZINC O-RING, 4 SAE FLANGE VITON ID WIDTH.135 BROWN O-RING, ID.351 WIDTH PLATE, MOUNTING OIL COOLER PLUG, HEX.50 NPT ROD, THREADED X LONG SCREW, HEX HEAD.63 X 2.00 LONG SCREW, HEX HEAD.63 X 3.00 LONG ZINC SCREW, HEX HEAD.63 X 2.25 LONG ZINC SCREW, HEX HEAD M X 30.0 LONG SCREW, HEX HEAD M X 35.0 LONG SCREW, HEX HEAD M X 50.0 LONG SCREW, HEX HEAD M X 80.0 LONG SCREW, HEX HEAD FLANGE M6 X 16.0 LONG SENSOR, TEMPERATURE (THERMISTOR) SHELL, INTERSTAGE MOISTURE SEPARATOR (MACHINING) SPACER, RUBBER NIPPLE, STANDARD 2.00 NPT X 3.00 LONG SUPPORT, VERTICAL COOLER WATER COOLED TUBE, INTERCLR OUT WATER COOLED TUBE, INTERSTAGE SEPARATOR OUT TUBE, SECOND STAGE INLET TUBE, VENTURI TO INTERCLR WATER COOLED U-BOLT, ROUND HEAVY DUTY 8.00 PIPE VALVE, BLOWDOWN SOLENOID 1.00 NPT VALVE, SAFETY 2.00 INCH INLET X 2.50 INCH OUTLET - 50 PSIG VENTURI (MACHINING) WASHER, LOCK HELICAL SPRING WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, LOCK EXTRA DUTY WASHER, PLAIN GRADE C, WASHER, PLAIN TYPE A FLAT WIDE, WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, SPRING LOCK, CURVED TYPE A, M Rev. A

23 Assembly Drawing. BLOWER (Dwg B2) Assembly Drawing. (Dwg B3) Rev. A 23

24 BLOWER Parts List ITEM PART NO. DESCRIPTION QTY ANGLE, SUPPORT EXHAUST PLENUM CONE, INLET BLOWER 810mm HOUSING, BLOWER MOTOR, BLOWER, 7.5KW 400V, 60HZ NUT, HEX STYLE 1 COURSE THD M PLATE, PLENUM AIR COOLED PLATE, PLENUM BOTTOM PLATE, PLENUM MOUNTING AIR COOLED PLENUM, FRONT EXHAUST WITH FOAM PLENUM, REAR EXHAUST WITH FOAM SCREW, HEX HEAD M X 30.0 LONG SCREW, HEX HEAD M X 35.0 LONG SCREW, HEX HEAD M X 45.0 LONG SCREW, HEX HEAD FLANGE M6 X 16.0 LONG SUPPORT, BLOWER SUPPORT, BLOWER SUPPORT, COOLER SUPPORT, COOLER/BLOWER SUPPORT, VERTICAL COOLER/BLOWER TAPTITE SCREW M10 X 1,5 X 30 LG WALL, PLENUM END WITH FOAM WASHER, 10.5 MM BORE 50 MM OD WASHER, PLAIN GRADE C, WASHER, SPRING LOCK, CURVED TYPE A, M WHEEL, BLOWER HL-S 836 V Rev. A

25 Assembly Drawing. COMPRESSOR INTAKE A/C (Dwg B2) Parts List ITE M PART NO. DESCRIPTION QTY ASSEMBLY, STD AIR FILTER SUPPORT, AIR FILTER NL90-160KW WASHER, PLAIN GRADE C, SCREW, HEX HEAD MI2 X 30.0 LONG WASHER, PLAIN GRADE C, WASHER, SPRING LOCK, CURVED TYPE A, M SCREW, HEX HEAD M8 X 25.0 LONG HUMP HOSE 7 X CLAMP, WORM SCREW DUCT, INTAKE FILTER END BATT, INTAKE BOX BACK 25 X 289 X BATT, INTAKE BOX BOTTOM 25 X 196 X BATT, INTAKE BOX SIDE 25 X 196 X DUCT, AIR INTAKE 180MM X 212MM X 1012MM BATT, INTAKE DUCT END 25 X 176 X Rev. A 25

26 COMPRESSOR INTAKE A/C BATT, INTAKE DUCT INSIDE 25 X X 805 W40SLOPE BATT, INTAKE DUCT TOP 25 X 174 X W40SLOPE BATT, INTAKE DUCT BOTTOM 25 X 174 X 1027 W40SLOPE BATT, INTAKE DUCT 25 X X 998 W40SLOPE SCREW, HEX HEAD FLANGE M6 X 16.0 LONG ZINC HUMP HOSE 6.0 X CLAMP, HOSE CONNECTION, INLET FIRST STAGE WA SHE R, SP R I NG LO C K, CU R V ED TY PEA, MI SCREW, HEX HEAD MI6 X 30.0 LONG ZINC GASKET, AIR INLET HIGH TEMP. SPECIAL MATERIAL Rev. A

27 Assembly Drawing. ENCLOSURE (VSD) A/C (Dwg C2) Rev. A 27

28 Assembly Drawing. ENCLOSURE (VSD) A/C (Dwg C3) Parts List ITEM PART NO. DESCRIPTION QTY BASE, N90-160KW 1 2 REF ASSEMBLY, STARTER BOX REF ASSEMBLY, FRONT RIGHT CORNER (WITH FOAM) ASSEMBLY, COMMON DOOR (WITH FOAM) ASSEMBLY, LEFT REAR CORNER (WITH FOAM) (AIR COOLED) ASSEMBLY, PACKAGE INTAKE DOOR ASSEMBLY, REAR DOOR (WITH FOAM) ASSEMBLY, RIGHT REAR CORNER (WITH FOAM) ASSEMBLY, TOP CENTER PANEL (WITH FOAM) (AIR COOLED) ASSEMBLY, TOP FRONT PANEL (WITH FOAM) ASSEMBLY, TOP LEFT END PANEL (WITH FOAM) ASSEMBLY, TOP LEFT PANEL (WITH FOAM) (A/C & WC) ASSEMBLY, TOP REAR PANEL (WITH FOAM) ASSEMBLY, TOP RIGHT END PANEL (WITH FOAM) ASSEMBLY, TOP RIGHT PANEL (WITH FOAM) (AIR COOLED) ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) BRACE, SHIPPING ENCLOSURE HINGE, DOOR PIN BOLT ON LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET PIN, HINGE SCREW, HEX HEAD M6 X 35 ZINC W/PL WASHER SCREW, HEX HEAD FLANGE M6 X 16.0 LONG SCREW, SOCKET HEAD M6 X 16.0 LONG Rev. A

29 Assembly Drawing. ENCLOSURE (VSD) (WATER COOLED) (Dwg C2) Rev. A 29

30 Assembly Drawing. ENCLOSURE (VSD) (WATER COOLED) (Dwg C3) Parts List ITEM PART NO. DESCRIPTION QTY BASE, N90-160KW 1 2 REF ASSEMBLY, STARTER BOX REF ASSEMBLY, FRONT RIGHT CORNER (WITH FOAM) ASSEMBLY, TOP RIGHT PANEL (WITH FOAM) (WATER COOLED) ASSEMBLY, PACKAGE INTAKE PANEL (WITH FOAM) (WATER COOLED) ASSEMBLY, COMMON DOOR (WITH FOAM) ASSEMBLY, LEFT REAR CORNER (WITH FOAM) ASSEMBLY, PANEL WATER I/O (WITH FOAM) ASSEMBLY, REAR DOOR (WITH FOAM) ASSEMBLY, RIGHT REAR CORNER (WITH FOAM) ASSEMBLY, TOP EXHAUST PANEL (WITH FOAM) (WATER COOLED) ASSEMBLY, TOP FRONT PANEL (WITH FOAM) ASSEMBLY, TOP LEFT END PANEL (WITH FOAM) ASSEMBLY, TOP LEFT PANEL (WITH FOAM) (WATER COOLED) ASSEMBLY, TOP REAR PANEL (WITH FOAM) ASSEMBLY, TOP RIGHT END PANEL (WITH FOAM) ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) (WATER COOLED) BRACE, SHIPPING ENCLOSURE HINGE, DOOR PIN BOLT ON LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET PIN, HINGE SCREW, HEX HEAD M6 X 35 ZINC W/PL WASHER SCREW, HEX HEAD FLANGE M6 X 16.0 LONG SCREW, SOCKET HEAD M6 X 16.0 LONG Rev. A

31 Assembly Drawing. ENCLOSURE (VSD) A/C HOT DISCHARGE HOC (Dwg B2) Rev. A 31

32 Assembly Drawing. ENCLOSURE (VSD) A/C HOT DISCHARGE HOC (Dwg B3) Rev. A

33 ENCLOSURE (VSD) A/C HOT DISCHARGE HOC Parts List ITEM PART NO. DESCRIPTION QTY HINGE, DOOR PIN BOLT ON LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET PANEL, COVER DRYER HOOK UP ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) ASSEMBLY, COMMON DOOR (WITH FOAM) ASSEMBLY, TOP RIGHT END PANEL (WITH FOAM) ASSEMBLY, REAR DOOR (WITH FOAM) ASSEMBLY, TOP LEFT END PANEL (WITH FOAM) ASSEMBLY, LEFT REAR CORNER (WITH FOAM) (AIR COOLED) ASSEMBLY, TOP CENTER PANEL (WITH FOAM) (AIR COOLED) ASSEMBLY, TOP RIGHT PANEL (WITH FOAM) (AIR COOLED) ASSEMBLY, TOP LEFT PANEL (WITH FOAM) (A/C & W/C) BRACE, SHIPPING ENCLOSURE BASE, NL90-160KW 1 15 REF ASSEMBLY, STARTER BOX REF ASSEMBLY, PACKAGE INTAKE DOOR ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) (WATER COOLED) ASSEMBLY, PANEL RIGHT END FIXED (WITH FOAM) ASSY, CORNER, RIGHT REAR W/FOAM HOT DISCHARGE - HOC ASSY, CORNER RIGHT FRONT A/C-W/C HOT DISCHARGE-HOC ASSEMBLY, TOP FRONT PANEL (WITH FOAM) ASSEMBLY, TOP REAR PANEL (WITH FOAM) SCREW, HEX HEAD FLANGE M6 X 16.0 LONG SCREW, HEX HEAD M6 X 35 ZINC W/PL WASHER PIN, HINGE SCREW, SOCKET HEAD M6 X 16.0 LONG Rev. A 33

34 Assembly Drawing. ENCLOSURE (VSD) W/C HOT DISCHARGE HOC (Dwg B2) Rev. A

35 Assembly Drawing. ENCLOSURE (VSD) W/C HOT DISCHARGE HOC (Dwg B3) Rev. A 35

36 ENCLOSURE (VSD) W/C HOT DISCHARGE HOC Parts List ITEM PART NO. DESCRIPTION QTY HINGE, DOOR PIN BOLT ON LATCH, DOOR (NEMA 4) 28mm HEAD / 24mm OFFSET PANEL, COVER DRYER HOOK UP ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) ASSEMBLY, COMMON DOOR (WITH FOAM) ASSEMBLY, TOP RIGHT END PANEL (WITH FOAM) ASSEMBLY, REAR DOOR (WITH FOAM) ASSEMBLY, TOP LEFT END PANEL (WITH FOAM) ASSEMBLY, TOP EXHAUST PANEL (WITH FOAM) (WATER COOLED) ASSEMBLY, PANEL WATER I/O (WITH FOAM) ASSEMBLY, PACKAGE INTAKE PANEL (WITH FOAM) (WATER COOLED) ASSEMBLY, LEFT REAR CORNER (WITH FOAM) ASSEMBLY, TOP LEFT PANEL (WITH FOAM) (WATER COOLED) BRACE, SHIPPING ENCLOSURE BASE, NL90-160KW 1 16 REF ASSEMBLY, STARTER BOX REF ASSEMBLY, VERTICAL SUPPORT (WITH FOAM) (WATER COOLED) ASSEMBLY, PANEL RIGHT END FIXED (WITH FOAM) ASSY, CORNER, RIGHT REAR W/FOAM HOT DISCHARGE - HOC ASSY, CORNER RIGHT FRONT A/C-W/C HOT DISCHARGE-HOC ASSEMBLY, TOP FRONT PANEL (WITH FOAM) ASSEMBLY, TOP REAR PANEL (WITH FOAM) ASSEMBLY, TOP RIGHT PANEL (WITH FOAM) (WATER COOLED) SCREW, HEX HEAD FLANGE M6 X 16.0 LONG SCREW, HEX HEAD M6 X 35 ZINC W/PL WASHER PIN, HINGE SCREW, SOCKET HEAD M6 X 16.0 LONG Rev. A

37 Assembly Drawing. WTR CLD EXHAUST (Dwg B1) Rev. A 37

38 WTR CLD EXHAUST Parts List ITEM PART NO. DESCRIPTION QTY ASSY, EXH PLENUM WALL W/C ASSEMBLY, VERTICAL EXH PLENUM WALL W/C FAN, 24 DIA, 45 DEG ANGLE 8 BLADES (60 HZ) FAN, 24 DIA, 35 DEG ANGLE 12 BLADES (50 HZ) MOTOR, FAN 0.75KW, 6-POLE, TEFC, 380/415V 50HZ NUT, HEX STYLE 1 COARSE THD M PLENUM, EXHAUST WATER COOLED SCREW, HEX HEAD M X 25.0 LONG SCREW, HEX HEAD FLANGE M6 X 16.0 LONG SIDE, PERFORATED SHROUD WATER COOLED SIDE, SOLID SHROUD WATER COOLED BRACKET ANGLE W/C EXHAUST (RIGHT) SUPPORT, FAN MOTOR WATER COOLED WASHER, LARGE M WASHER, SPRING LOCK, CURVED TYPE A, M SUPPORT, FAN MOTOR WATER COOLED Rev. A

39 Assembly Drawing. INTAKE BATT (Dwg C2) Parts List ITEM PART NO. DESCRIPTION QTY ANGLE, BOTTOM ANGLE, COVER FILTER INLET ASSEMBLY, BATT SUPPORT CHANNELS BATT, 75 X 650 X NUT,.25 TUBE NUT, HEX STYLE 1 COARSE THD M PLATE, MOUNTING BATT BOX SCREW, HEX HEAD M16 X 25.0 LONG SCREW, HEX HEAD FLANGE M6 X 16.0 LONG SENSOR, TEMPERATURE (THERMISTOR) SUPPORT, INLET BATTS TOP SUPPORT, INLET BATTS TOP SUPPORT, REAR BAFFLE SUPPORT, SUPPORT, BATT SUPPORT, SUPPORT, BATT TAPTITE SCREW M10 X 1,5 X 30 LG WASHER, LOCK HELICAL SPRING M Rev. A 39

40 Assembly Drawing. W/C INTAKE (Dwg E2) Assembly Drawing. (Dwg E3) Rev. A

41 Assembly Drawing. W/C INTAKE (Dwg E4) ITEM PART NO. DESCRIPTION QTY ASSEMBLY, STD AIR FILTER BATT, INTAKE WC 51 X 110 X BATT, INTAKE WC 51 X 110 X BATT, INTAKE WC 51 X 158 X BATT, INTAKE WC 51 X 158 X BATT, INTAKE WC 51 X 554 X BATT, INTAKE WC 51 X 608 X BOX, INLET SILENCER 30MM PROTRUSION OUTLET CHUTE, INTAKE W/C Rev. A 41

42 W/C INTAKE ITEM PART NO. DESCRIPTION QTY CLAMP, HOSE CLAMP,HOSE CONNECTION, INLET 45 DEG FIRST STAGE COVER, INLET SILENCER ELBOW, 90 DEG. SHORT RADIUS ELBOW, INTAKE 90 DEG GASKET, AIR INLET HIGH TEMP. SPECIAL MATERIAL NUT,.25 TUBE NUT, HEX STYLE 1 COARSE THD M RETAINER, BATT RETAINER, BATT SCREW, HEX HEAD M X 30.0 LONG SCREW, HEX HEAD M X 25.0 LONG SCREW, HEX HEAD M X 30.0 LONG SCREW, HEX HEAD FLANGE M6 X 16.0 LONG SENSOR, TEMPERATURE (THERMISTOR) SUPPORT, AIR FILTER SUPPORT, INLET SILENCER WASHER, PLAIN GRADE C, WASHER, PLAIN GRADE C, WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, SPRING LOCK, CURVED TYPE A, M Rev. A

43 Relief Valve Assembly Drawing. INSTALLATION, OIL PIPING (Dwg D2) Relief Valve Parts List ITEM PART NO. DESCRIPTION QTY TUBE, OIL BY-PASS TUBE, RELIEF VALVE TO SUMP VALVE, PUMP BYPASS 35 PSIG 1.0 IN. FNPT X 1.0 IN. FNPT ELBOW, 1.00 TUBE X 1.00 BSPP ZINC CONNECTOR, 1.00 TUBE X 1.00 NPT ELBOW, 1.00 TUBE X 1.00 NPT Rev. A 43

44 Oil Filter & Manifold Assembly Drawing. INSTALLATION, OIL PIPING (Dwg D3) Oil Filter & Manifold Parts List ITEM Part No. Description Qty TUBE, PUMP TO AMOT TEE, MALE BRANCH 1.0 TUBE X 1.0 TUBE X 1 1/4 BSPP BLOCK, OIL MANIFOLD ALUMINUM SUPPORT, OIL MANIFOLD VALVE, THERMOSTATIC CONTROL SAE THD 130 DEGREE F TEE, RUN 1.00 TUBE X 1.00 TUBE X 1.31 SAE ZINC ELBOW,.13 NPT X.25 TUBING ASSEMBLY, OIL FILTER 4 SINGLE O-RING, ID.351 WIDTH SENSOR, TEMPERATURE THERMISTOR UNION, 1.31 SAE CONNECTOR, 1.00 TUBE X 1.31 SAE NUT, HEX FLANGE LOCK SERRATED M SCREW, SOCKET HEAD M10 X 80.0 LONG CAP,.50 TUBE ELBOW, TUBE X M ELBOW, TUBE X M CONNECTOR.38 TUBE X M CONNECTOR.50 TUBE X M ELBOW, SAE X DEG SWIVEL Rev. A

45 Oil Piping Assembly Drawing. INSTALLATION, OIL PIPING (Dwg D4) Parts List ITEM Part No. Description Qty TUBE, OIL COOLER INLET TUBE, OIL COOLER OUTLET HOSE, 1.0 X 46.0 LG HOSE, 1.0 X 62.0 LG CONNECTOR, 1.00 TUBE X 1.00 NPT CONNECTOR, 1.00 TUBE X 1.31 SAE ELBOW, 1.00 TUBE X 1.31 SAE ELBOW, EXTRA LONG 1.00 TUBE X 1.00 NPT Rev. A 45

46 Ball Valve & Breather Assembly Drawing. INSTALLATION, OIL PIPING (Dwg D5) Parts List ITEM Part No. Description Qty TUBE, BREATHER PLUG, 1.00 TUBE BRACKET, BREATHER TUBE CD14 NL90-160KW TUBE, 1.0 OIL FILL CD14 NL90-160KW VALVE, BALL SCREW, WASHER HEAD TAPPING.25 X.50 LONG ZINC PLATED CONNECTOR, 1.00 TUBE X 1.00 BSPP ZINC ADAPTER, FEMALE 1.00 BSPP X 1.00 NPT GASKET, BREATHER Rev. A

47 INSTALLATION, OIL PIPING ITEM Part No. Description Qty HOSE, BREATHER SCREW, HEX HEAD FLANGE M6 X 16.0 LONG ELEMENT, BREATHER ELEMENT, BREATHER COVER, BREATHER (BLACK) BODY, BREATHER CONNECTOR, 1.00 TUBE X 1.00 NPT TEE, RUN 1.00 TUBE X 1.00 FEMALE TUBE PLUG, SOCKET 1.00 NPT 1 19 W CLAMP, SUPPORT 1 INCH TUBE Rev. A 47

48 Bearing Feed Tubes Assembly Drawing. INSTALLATION, OIL PIPING (Dwg D6) Bearing Feed Tubes Parts List ITEM Part No. Description Qty TUBE, COOLING JACKET OUT BUSHING, 1.0 BSPP X.5 BSPP VALVE, CHECK 25 PSIG.50 ORFS X.50 BSPP HOSE, TEFLON / SS (ORFS) -6 X 750mm STRAIGHT BOTH END HOSE, TEFLON / SS (ORFS) -6 X 508mm STRAIGHT BOTH END HOSE, TEFLON / SS (ORFS) -8 X 375mm STRAIGHT BOTH END HOSE, TEFLON / SS (OPRS) -8 X 527mm STRAIGHT BOTH END HOSE, TEFLON / SS (ORFS) -8 X 648mm STRAIGHT BOTH END HOSE, TEFLON / SS (ORFS) -8 X 406mm STR X 90 ELB (SHORT) ELBOW, TUBE X.25 BSPP ELBOW,.50 TUBE X.50 BSPP ZINC CONNECTOR,.38 TUBE X.25 BSPP ZINC TUBE, COMPRESSOR VENT CONNECTOR, 12 MM TUBE ORFS X 1/4-19 BSPP-ED CONNECTOR, 12 MM TUBE ORFS X 3/8-19 BSPP-ED ELBOW, BSPP, SIZE 6 ORFS, 8,10MM TUBE END ELBOW, BSPP, SIZE 8 ORFS, 12MM TUBE END ELBOW, BSPP, SIZE 8 ORFS, 12MM TUBE END Rev. A

49 Relief Valve Assembly Drawing. INSTALLATION, OIL PIPING SS (Dwg B2) Relief Valve Parts List ITEM Part No. Description Qty TUBE, OIL BY-PASS TUBE, RELIEF VALVE TO SUMP VALVE, PUMP BYPASS 35 PSIG 1.0 FNPT X 1.0 FNPT ELBOW, 1.00 TUBE X 1.00 BSPP STAINLESS STEEL ELBOW, 1.00 TUBE X 1.00 NPT CONNECTOR, 1.00 TUBE X 1.00 NPT Rev. A 49

50 Oil Filter & Manifold Assembly Drawing. INSTALLATION, OIL PIPING SS (Dwg B3) Oil Filter & Manifold Parts List ITEM Part No. Description Qty MANIFOLD, OIL STAINLESS STEEL TUBE, PUMP TO AMOT STAINLESS STEEL TEE, MALE BRANCH STAINLESS STEEL 1.0 TUBE X 1.0 TUBE X 1 1/4 BSPP VALVE, THERMOSTATIC CONTROL SAE THD 130 DEGREE F ELBOW,.13 NPT X.25 TUBING CAP,.50 TUBE STAINLESS STEEL ASSEMBLY, OIL FILTER 4 SINGLE O-RING, ID.351 WIDTH SENSOR, TEMPERATURE THERMISTOR CONNECTOR, 1.00 TUBE X 1.31 SAE STAINLESS STEEL UNION, 1.31 SAE STAINLESS STEEL TEE, RUN 1.00 TUBE X 1.00 TUBE X 1.31 SAE Rev. A

51 Oil Piping Assembly Drawing. INSTALLATION, OIL PIPING SS (Dwg B4) Oil Piping Parts List ITEM Part No. Description Qty TUBE, OIL COOLER INLET TUBE, OIL COOLER OUTLET HOSE, 1.0 X 48.0 STAINLESS STEEL FITTING HOSE, 1.0 X 46.0 LG STAINLESS STEEL FITTING ELBOW, EXTRA LONG 1.00 TUBE X 1.00 NPT STAINLESS STEEL CONNECTOR, 1.00 TUBE X 1.31 SAE STAINLESS STEEL ELBOW, 1.00 TUBE X 1.31 SAE STAINLESS STEEL Rev. A 51

52 Ball Valve & Breather Assembly Drawing. INSTALLATION, OIL PIPING SS (Dwg B5) Ball Valve & Breather Parts List ITEM Part No. Description Qty TUBE, BREATHER STAINLESS STEEL PLUG,1.00 TUBE BRACKET, BREATHER TUBE CD14 NL90-160KW TUBE, 1.0 OIL FILL CD14 NL90-160KW VALVE, BALL SCREW, WASHER HEAD TAPPING.25 X.50 LONG ZINC PLATED CONNECTOR, 1.00 TUBE X 1.00 BSPP STAINLESS STEEL ADAPTER, FEMALE 1.00 BSPP X 1.00 NPT GASKET, BREATHER HOSE, BREATHER Rev. A

53 INSTALLATION, OIL PIPING SS ITEM Part No. Description Qty SCREW, HEX HEAD FLANGE M6 X 16.0 LONG ELEMENT, BREATHER ELEMENT, BREATHER COVER, BREATHER (BLACK) BODY, BREATHER TEE, RUN 1.00 TUBE X 1.00 FEMALE TUBE CONNECTOR, 1.00 TUBE X 1.00 NPT PLUG, SOCKET 1.00 NPT 1 19 W CLAMP, SUPPORT 1 INCH TUBE Rev. A 53

54 Bearing Feed Tubes Assembly Drawing. INSTALLATION, OIL PIPING SS (Dwg B6) Bearing Feed Tubes Parts List ITEM Part No. Description Qty BUSHING, 1.0 BSPP X.5 BSPP TUBE, GEAR SPITTER 2ND STAGE TUBE, FRONT BEARING FEED 1ST STAGE TUBE, REAR BEARING FEED 1ST STAGE TUBE, COOLING JACKET OUT TUBE, COOLING JACKET INLET TUBE, FRONT BEARING 2ND STAGE TUBE, REAR BEARING FEED SECOND STAGE TUBE, GEAR SPITTER 1ST STAGE VALVE, CHECK 25PSIG.50 TUBE X.50 BSPP TUBE,.50 OIL RELIEF SS CD14 NL90-160KW ELBOW,.38 TUBE X.25 BSPP STAINLESS STEEL Rev. A

55 INSTALLATION, OIL PIPING SS ITEM Part No. Description Qty CONNECTOR, MALE.375 TUBE X.25 BSPP ELBOW,.50 TUBE X.50 BSPP STAINLESS STEEL ELBOW,.50 TUBE X.38 BSPP STAINLESS STEEL TUBE, COMPRESSOR VENT STAINLESS STEEL CONNECTOR,.50 TUBE X.25 BSPP CONNECTOR,.50 TUBE X.38 BSPP ELBOW,.50 TUBE X.25 BSPP Rev. A 55

56 Installation, PIPING WATER COOLED TO INTERCOOLER Inlet & Oil Relief Assembly Drawing. (Dwg B2) Inlet & Oil Relief Parts List ITEM Part No. Description Qty BOX, INLET SILENCER 30MM PROTRUSION OUTLET CONNECTION, INLET 45 DEG FIRST STAGE ELBOW, INTAKE 90 DEG CLAMP, HOSE Rev. A

57 Installation, PIPING WATER COOLED TO INTERCOOLER First Stage Venturi & Piping to Intercooler Assembly Drawing. (Dwg B3) First Stage Venturi & Piping to Intercooler Parts List ITEM Part No. Description Qty TUBE, VENTURI TO INTERCLR WATER COOLED GASKET, 6 150LB HIGH TEMP. SPECIAL MATERIAL CLAMP, SAE 4-BOLT VENTURI (MACHINING) NUT, HEX FINISHED.63 UNC-2B WASHER, LOCK HELICAL SPRING WASHER, LOCK EXTRA DUTY SCREW, HEX HEAD.63 X 2.00 LONG WASHER, PLAIN TYPE A FLAT WIDE, U-BOLT, ROUND HEAVY DUTY 8.00 PIPE NUT, HEX STYLE 1 COURSE THD M WASHER, LOCK M SCREW, HEX HEAD M X 80.0 LONG Rev. A 57

58 Installation, PIPING WATER COOLED TO INTERCOOLER Second Stage Venturi from AE to Aftercooler Assembly Drawing. (Dwg B4) Second Stage Venturi from AE to Aftercooler Parts List ITEM Part No. Description Qty TUBE, AFTERCOOLER INLET WATER COOLED, DT VENTURI VENTURI, SECOND STAGE (MACHINING) GASKET, 3 150LB HIGH TEMP. SPECIAL MATERIAL GASKET, SECOND STAGE VENTURI HIGH TEMP. SPECIAL MAT L GASKET, FLANGE LB /2.5 INCH NUT, HEX FINISHED.63 UNC-2B WASHER, LOCK HELICAL SPRING SCREW, CAP HEX HEAD.63 X 2.25 LONG SCREW, CAP HEX HEAD.63 X 3.25 LONG SCREW, HEX HEAD M X 50.0 LONG WASHER, SPRING LOCK, CURVED TYPE A, M Rev. A

59 Installation, PIPING WATER COOLED TO INTERCOOLER Water Inlet Piping Assembly Drawing. (Dwg B5) Water Inlet Piping Parts List ITEM Part No. Description Qty TUBE, INTERCOOLER IN WATER PIPING TUBE, AFTERCOOLER IN WATER PIPING Rev. A 59

60 Installation, PIPING WATER COOLED TO INTERCOOLER Water Outlet Piping Assembly Drawing. (Dwg B6) Water Outlet Piping Parts List Item Part No. Description Qty TUBE, WATER OUT INTERCOOLER Rev. A

61 Starter Box to Base Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg C2) Starter Box to Base Parts List ITEM Part No. Description Qty. 1 SEE BOM ASSEMBLY, STARTER BOX WASHER, PLAIN GRADE C, SCREW, HEX HEAD M X 25.0 LONG WASHER, LOCK HELICAL SPRING M Rev. A 61

62 Installation, STARTER BOX (VSD) User Interface Frame to Starter Box Assembly Drawing. (Dwg C3) User Interface Frame to Starter Box Parts List ITEM Part No. Description Qty WASHER, FLAT M6, COPPER FRAME, USER INTERFACE BOLT, HEX FLANGE M6-1 X 10.0 LONG 8 Controller Plug Connectors. (Dwg C4) Rev. A

63 Installation, STARTER BOX (VSD) Transducers to Starter Box Bracket Assembly Drawing. (Dwg C5) Transducers to Starter Box Bracket Parts List ITEM Part No. Description Qty BULKHEAD, FEMALE UNION TRANSDUCER, PRESSURE 225 PSI. 5VDC TRANSDUCER, VACUUM SG, 0-15PSIG TRANSDUCER, PRESSURE 100 PSI, 5 VDC Rev. A 63

64 Transducer Cable Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg C6) Transducer Cable Parts List ITEM Part No. Description Qty CABLE, TRANSDUCER INTELLISYS SG Rev. A

65 Installation, STARTER BOX (VSD) VSD Starter Box Cooling Duct Assembly Drawing. (Dwg C7) VSD Starter Box Cooling Duct Parts List ITEM Part No. Description Qty DUCT, VSD INTAKE SCOOP, VSD INTAKE SCREW, HEX HEAD FLANGE M6 X 16.0 LONG Rev. A 65

66 Installation, STARTER BOX (VSD) VSD Ground Strap to Starter Box Assembly Drawing. (Dwg C8) VSD Ground Strap to Starter Box Parts List ITEM Part No. Description Qty STRAP, EARTH GROUND WASHER, PLAIN GRADE C, NUT, HEX STYLE 1 COARSE THD M WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, PRODUCT GRADE A M SCREW, HEX HEAD M X 16.0 LONG WASHER, SPRING LOCK, CURVED TYPE A, M Rev. A

67 Installation, STARTER BOX (VSD) VSD Ground Strap to Base Assembly Drawing. (Dwg C9) VSD Ground Strap to Base Parts List ITEM Part No. Description Qty STRAP, EARTH 900mm LONG SCREW, HEX HEAD M X 20.0 LONG WASHER, SPRING LOCK, CURVED TYPE A, M Rev. A 67

68 Starter Box Decals Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg C10) Starter Box Decals Parts List ITEM Part No. Description Qty SCHEMATIC, ELECTRICAL WAIRING Rev. A

69 Installation, STARTER BOX (VSD) STARTER BOX CABLE LAYOUT AT THE GLANDS. (Dwg C11) Parts List CABLE 9SV 6SV 5SV 3SV 6OPT 5OPT 4APT 3APT 2APT 1AVPT 1ATT 2ATT 3ATT 4ATT 5OTT 7ATT FM DESCRIPTION VALVE, PKG DISCHARGE CONDESATE DRAIN/SOLENOID VALVE, INTERSTAGE CONDESATE DRAIN/SOLENOID VALVE, INTERSTAGE BLOWDOWN SOLENOID VALVE, PKG DISCHARGE BLOWDOWN SOLENOID TRANSDUCER, OIL FILTER OUT PRESSURE TRANSDUCER, OIL FILTER IN PRESSURE TRANSDUCER, PKG DISCHARGE PRESSURE TRANSDUCER, HP DISCHARGE PRESSURE TRANSDUCER, INTERSTAGE PRESSURE TRANSDUCER, LP INLET VACUUM SENSOR, LP INLET TEMPERATURE SENSOR, LP DISCHARGE TEMPERATURE SENSOR, HP INLET TEMPERATURE SENSOR, HP DISCHARGE TEMPERATURE SENSOR, BEARING OIL TEMPERATURE SENSOR, PKG DISCHARGE TEMPERATURE FAN MOTOR Rev. A 69

70 VSD Drive Enclosure Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg A2) VSD Drive Enclosure Parts List ITEM Part No. Description Qty HINGE, PIN HALF GASKET, POWER-IN PLATE STARTER BOX PLATE, STARTER BOX POWER ENCLOSURE, STARTER BOX (VSD) NUT, HEX STYLE 1 COARSE THD M WASHER, SPRING LOCK, CURVED TYPE A, M SCREW, SOCKET HEAD M6 X 16.0 LONG Rev. A

71 Installation, STARTER BOX (VSD) VSD Drive Box Intake Filters & Heaters Assembly Drawing. (Dwg A3) VSD Drive Box Intake Filters & Heaters Parts List ITEM Part No. Description Qty HEATER, 125 WATTS GUARD, HEATER FILTER, DRIVE BOX INTAKE (PFA 60,000) NUT, HEX STYLE 1 COARSE THD M WASHER, SPRING LOCK, CURVED TYPE A, M Rev. A 71

72 Drive to Box Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg A4) Drive to Box Parts List ITEM Part No. Description Qty. 1 SEE LIST DRIVE, HPM NUT, HEX STYLE 1 COARSE THD M WASHER, SPRING LOCK, CURVED TYPE A, M8 10 ALTERNATE PARTS LIST ITEM PART NO. DESCRIPTION DRIVE, HPM, 90KW VAC DRIVE, HPM, 110KW VAC DRIVE, HPM, 132KW VAC DRIVE, HPM, 160KW VAC Rev. A

73 Line Reactor Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg A5) Line Reactor Parts List ITEM Part No. Description Qty. 1 SEE LIST REACTOR, LINE 1 2 SEE LIST PLATE, LINE REACTOR MOUNTING NUT, HEX STYLE 1 COARSE THD M NUT, HEX STYLE 1 COARSE THD M WASHER, SPRING LOCK, CURVED TYPE A, M WASHER, SPRING LOCK, CURVED TYPE A, M12 4 ALTERNATE PARTS LIST ITEM PART NO. DESCRIPTION REACTOR, LINE (KLR360CCB) REACTOR, LINE (KLR250CCB) REACTOR, LINE (RWK KS) REACTOR, LINE (RWK KS) PLATE, LINE REACTOR MOUNTING (KLR360CCB) PLATE, LINE REACTOR MOUNTING (KLR250CCB) PLATE, LINE REACTOR MOUNTING (RWK KS) PLATE, LINE REACTOR MOUNTING (RWK KS) Rev. A 73

74 Installation, STARTER BOX (VSD) Blower Motor Drive (Air Cooled Only) Assembly Drawing. (Dwg A6) Blower Motor Drive Parts List ITEM Part No. Description Qty DRIVE, CHASSIS MOUNT POWERFLEX GASKET, COVER PLATE STARTER BOX NUT, HEX STYLE 1 COARSE THD M Rev. A

75 Installation, STARTER BOX (VSD) Cover Plate & Gasket (Water Cooled Only) Assembly Drawing. (Dwg A7) Cover Plate & Gasket Parts List ITEM Part No. Description Qty GASKET, COVER PLATE STARTER BOX PLATE, COVER STARTER BOX NUT, HEX STYLE 1 COARSE THD M Rev. A 75

76 Back Panel Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg A8) Back Panel Assembly Parts List ALTERNATE PARTS LIST ITEM PART NO. DESCRIPTION ASSEMBLY, BACKPANEL kW AC/WC VSD V 60 Hz ASSEMBLY, BACKPANEL kW AC/WC VSD 400V 50 Hz ASSEMBLY, BACKPANEL kW AC/WC VSD 400V 50 Hz ASSEMBLY, BACKPANEL kW AC/WC VSD V 60 Hz Rev. A

77 Back Panel to Box Assembly Drawing. Installation, STARTER BOX (VSD) (Dwg A9) Back Panel To Box Parts List ITEM Part No. Description Qty LUG, GROUND NUT, HEX STYLE 1 COARSE THD M WASHER, SPRING LOCK, CURVED TYPE A, M Rev. A 77