MODEL NO & UP MODEL NO & UP MODEL NO & UP MODEL NO & UP

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1 MODEL NO & UP MODEL NO & UP MODEL NO & UP MODEL NO & UP SKID SPRAYER FORM NO REV. B SET-UP AND PARTS LIST Refer to the illustrated Parts List for the details of parts used in assembling the SKID SPRAYER. Note: Right and Left as used in the following instructions, refer to the operator s right and left when seated in the normal operating position. Remove the Sprayer Skid from it s shipping skid. For ease of handling, while connecting the Hoses to the Tank, disconnect the " x 5" Suction Hose and the /" x 5" Agitator Hose at their respective Quick Couplers. See FIG... Apply thread sealer and install the 90 barbed elbow into the bottom of the Tank. See FIG.. NOTE: Position the barbed elbow as shown, so that it will angle toward the muffler on the Skid Sprayer engine after the Tank is installed on the Skid Frame. FIG.. Barbed Elbow. Elbow & Quick (Suction Line) Coupler (Overflow). Spill-way. Mounting Member FIG.. Suction Hose. Agitator Hose Quick Coupler Quick Coupler TANK ASSEMBLY:. Cut the shipping straps and remove the Spray Tank and Saddle Assembly from the shipping skid.. Remove the two screws holding the Heat Shield to the Tank Saddle and discard the Heat Shield. NOTE: In the following instructions, "thread sealer" refers to Teflon thread tape.. Apply thread sealer and assemble the 90 St. elbow to the male Quick Coupler. Install the elbow into the fitting at the spill-way end of the Tank, so that it angles toward the outside of the Tank as shown in FIG.. NOTE: If the Skid Sprayer is to be installed on a Trailer, (as shown in FIG. ), install the Elbow and Quick Coupler in the Tank as shown in Detail A of FIG.. If the Skid Sprayer is to be installed on a Transport Vehicle (as shown in FIG. 5), install the Elbow and Quick Coupler as shown in Detail B of FIG.. 5. Loosen the hose clamp on the Suction Hose and use it to secure the Hose to the barbed elbow in the bottom of the Tank. The TORO Company All Rights Reserved

2 . Loosen the hose clamp on the Agitator Hose and use it to secure the Agitator Hose to the barbed elbow in the end of the Tank. (Opposite the spill-way.) 7. Place the Tank and Saddle Assembly on the Sprayer Skid. Secure it to the Skid frame with two 5/" x -/" hex hd cap screws and hex nuts through the mounting member of the Saddle Assembly.. Re-connect the Suction and Agitator Hoses at their respective Quick Couplers. Re-connect Boom Hold-ins & Clean Water Wash tank antisiphon. BOOM HOLD-IN ASSEMBLY:. Mount right Hold-In Brace assembly to the two () 5/" carriage bolts in the front Tank Band using two () 5/" flat washers and hex nuts. Tighten securely. See FIG... Attach right Boom Hold-In assembly to Hold- In Brace assembly using two () /" U-bolts and four () /" lock nuts. Attach Rubber Hold-Down to Hold-In Brace assembly. Repeat steps and for left side.. Mount Wash Tank Bracket (open end forward) to right-hand Hold-In Brace assembly using two () 5/" x " hex hd. cap screws, flat washers, and hex nuts. Place Clean Water Wash Tank into Wash Tank Bracket and secure with Rubber Hold- Down, as shown in FIG.. BOOM ASSEMBLY (TRAILER PACKAGE): If the Skid Sprayer is to be equipped with the optional Trailer Package (Model No. 5), mount the Boom as shown in FIG.. FIG.. Trailer Package. Boom Mount BOOM ASSEMBLY (TRANSPORT VEHICLE): The distance between the vehicle bed s mounting surface and the ground level (Nozzle height) will vary with each transport vehicle. a. If this distance is measured at " or less on your vehicle, install the Boom Mounts in the upright position. See FIG. 5. b. If this distance is measured at more than " on your vehicle, install the Boom Mounts in the inverted position. ENGINE and PUMP CONTROLS NOZZLE HEIGHT NOZZLE HEIGHT FIG. 5. Boom Mount. Boom Mount (Upright) (Inverted) 5 NOTE: Note the position of the angle member of the Boom Mount Assemblies, in relation to the tube member. They must be positioned as shown, for the mounting of the Cross Support Angle. See FIG.. Install the Main Frame Tube at the height that positions the nozzles 0 to 0 inches above the ground. FIG.. Clean Water Wash Tank. Rubber Hold-Down. Wash Tank Bracket. Boom Hold-In Ass'y 5. Hold-In Brace Ass'y

3 IMPORTANT! FAILURE TO TIGHTEN THE WEDGE SCREWS AT 50 FT. LBS. COULD RESULT IN THE BOOM FRAME FALLING OFF THE SPRAYER! 09 FIG.. Boom Support Assy.. Wedge Screw. Cross Support Angle. Apply a heavy coating of grease to the tubes of the two Boom Mount Assemblies and insert them into the Vehicle Frame as shown in FIG... Position the Cross Support Angle and attach it to the Boom Mount Assemblies with two /" x -/" hex hd cap screws, and lock nuts. NOTE: Steps and apply to the assembly of the Standard Boom only. If the optional "Boom Pivot Kit" is to be installed, see the instructions furnished with that kit. The Cross Support to be used with that kit is different than the Support used on the Standard Boom.. Position the Spacer Tubes between the Boom Mount uprights and the lugs on the Main Frame Tube. Use two /" x " hex hd cap screws and lock nuts to secure the Main Frame Tube to the uprights. See FIG. 7.. Use a torque wrench to tighten the long (/" x ") wedge screws which join the Wedges to the tubes. Tighten to 50 ft. lbs. FIG. 7. Cross Support Angle 9. Threaded Turret Body. Boom Mount Assy. 0. Double Barb Turret Body. Spacer Tube, " lg.. Single Barb Turret Body. Spacer Tube, -/" lg.. Jumper Hose 5. Main Frame Tube. Strut Assembly. Center Boom Angle. Adjustable Clevis 7. Center Boom Pipe 5. Nozzle Body Bracket. Boom Clamp. 90 /" Hose Barb 5. Position the two Center Boom Angles on the Main Frame Tube as shown in FIG. 7 and secure them to the Frame Tube with square U -bolts, flat washers, and lock nuts.. Center and attach the Center Boom Pipe to the Center Boom Angles with two clamps, /" x " hex hd cap screws, flat washers and lock nuts. 7. Loosely attach the Double Barb Turret Assembly in the approximate center of the Center Boom Pipe. For the most uniform spray coverage, position all Assemblies as shown in FIG. 7. Tighten clamp screw to secure the Nozzle to the Boom Pipe.. Loosely attach a Single Barb Turret Assembly to the left end of the Center Boom Pipes. Loosely attach the threaded Turret Assembly to right end of Center Boom Pipe. Place two hose clamps on the two /" x 9" Jumper Hoses and connect the Turret Assemblies to the Double Barb Turret. Tighten all fasteners securely. Install 90 /" Hose Barb on threaded end of right Turret Assembly.

4 9. Attach the two Strut Assemblies to the two adjustable clevises found on each side of the Main Frame tube with two () /" x " clevis pins and two () /" x " cotter pins. See FIG. 7. IMPORTANT: DO NOT OVER-TIGHTEN THE NUTS IN STEPS 0 &. THE CLAMPING ACTION COULD CRUSH THE BOOM PIPE.. Attach the left Boom Support Assembly to the Pivot Assembly, using a 5/" x -/" screw and hex nut. Secure the two plates of the Boom Support Assembly to the Extension Boom Pipe, using two /" U-bolts, four flat washers, and four lock nuts. See FIG. 9.. Repeat steps 0 and on the opposite side to assemble the right Boom Support Assembly.. Adjust the Booms to a level position by adjusting the jam nuts on the adjustable clevis assemblies (see FIG. 7) to the desired position, then tighten the jam nuts against the Main Frame plate.. Attach the three Double Barb and one Single Barb Turret Assemblies on each Extension Boom Pipe. Nozzles are to be level and spaced on 0 inch centers. Connect the Turret Assemblies with the /" x 9" Jumper Hoses. Secure with hose clamps( FIG. 9). NOTE: The two jumper hoses provided with this kit, which are ", should be cut to 9" for this setup. FIG.. Extension Boom Pipe. Boom Support Assy.. Pivot Assy.. Height Adjustment 0. Insert the plugged end of an Extension Boom Pipe into the Pivot Assembly and secure with four () /" x -/" cap screws and lock nuts. See FIG.. Repeat on the opposite side to assemble the other Extension Boom. 5. Install the plastic Boom Caps over the ends of the Boom Pipes. CONTROL VALVE/SOLENOID ASSEMBLY: FIG. 9. Boom Support Assembly 5. Single Barb Turret Body. Extension Boom Pipe. Jumper Hose / x 9". U-bolt 7. Boom Cap. Double Barb Turret Body FIG.0. Control Valve. Solenoid Mtg. Brkt.. Pressure Gauge Tube 7. Control Valve Brkt.. Solenoid Valve Assy.. Supply Hose. /" Close Nipple 9. Cross Support Angle 5. Throttling Valve 0. Boom Feeder Hose. Return Line. Apply thread sealer and assemble all components of the Valve and Solenoid Assemblies, including the Supply and Overflow Hoses, as shown in FIG. 0.

5 . On the Solenoid Assembly, connect the black wire on left solenoid, brown on middle solenoid, blue on right solenoid and a white jumper on all three solenoids.. Slide head of M x mm hex hd. screw to the top of the mounting groove in each Solenoid Valve. Assemble Solenoid Valve Assembly to the Solenoid Mounting Bracket using three () M x mm screws just installed. Secure Solenoids with three () M hex nuts and lockwashers. See FIG. 0.. Install Solenoid Valve and Bracket Assembly to the Cross Support. Secure with two () flange cap screws and Hex Flange Nuts. 5. Install Control Valve Bracket to Cross Support. Secure with two () flange cap screws and Hex Flange Nuts. (Do not tighten). See FIG. 0.. Place Straight Hose Barb through circular opening in Control Valve Bracket and screw into the inlet port of the Control Valve. Tighten Control Valve Bracket fasteners securely. 7. Connect the Overflow Hose to the Quick Coupler in the spill-way end of the Tank. Note: If the Boom Frame is installed at the Tank end of the Sprayer Skid, the 00" long Overflow Hose will have to be cut to the length required to connect it to the Quick Coupler in the spill-way end of the Tank. Measure very carefully, being sure to allow plenty of Hose for the Quick Coupler connection. If the Boom Frame is installed at the Pump end of the Sprayer Skid, the Overflow Hose will need to be the full 00" length to reach Quick Coupler in the spill-way end of the Tank.. Connect the Supply Hose to the male Quick Coupler at the Centrifugal Pump. 9. Connect the Boom Feeder Hoses to the barbs in the Solenoid valve with hose clamps. 0. Place a hose clamp on the Center Boom Feeder Hose and attach it to the 90 hose Barb at the end of the Center Boom Pipe.. Place a hose clamp on the right and left Boom Feeder Hoses and attach them to the Double Barb Turrets on the right and left Extension Boom Pipes. FILL THE TANK WITH CLEAN WATER AND CHECK FOR ANY LEAKS. CONTROLS:. Attach the two Magnets to the bottom of the Sprayer Control Box s Mounting Bracket with two /" x 5/" hex hd. cap screws, lock washers and hex nuts. The Magnets used to mount the Sprayer and the optional Sprayer Accessory Control Boxes must be attached to a metal surface. If such a surface is not available, a metal mounting bracket will have to be fabricated. The optionalsprayer Accessory Control Box is used only when the Foam Marker and/or the Electric Boom Lift Kits are added to the Skid Sprayer. Both of these accessories have their own Set-Up Instructions, which are included with the unit.. Determine the most convenient location for mounting the Sprayer Control Box, as that will effect the point where the red and black wires of the Wiring Harness will be connected to the power source. If necessary, the red and black battery wires can be pulled from the split conduit to bring them closer to your Battery. Measure very carefully, being sure to allow plenty of wire for the connections, and cut off any excess wire.. Crimp the ring terminals to the stripped ends of the red and black wires. Connect the red wire to the Battery s positive (+) post. Connect the black wire to the negative (-) post.. Connect the plugs on the ft. Extension Cable to the cables from the Control Box and the Control Valve. Route the Cables along the Skid Frame and secure with the plastic Sta-Straps provided. 5. Assemble the /" male fitting to the reducer bushing in the end of the Solenoid Valve and connect the Gauge Tube. PUMP SYSTEM: WARNING l OPERATING THE SKID SPRAYER WITHOUT SAFETY SHIELDS IN PLACE CAN CAUSE PERSONAL INJURY. l DO NOT OPERATE SKID SPRAYER WITHOUT SAFETY SHIELDS IN PLACE! 5

6 Install the Drive Belt on the Engine and Centrifugal Pump Pulleys as shown in FIG.. NOTE: For the sake of clarity, the safety shields have been removed in this illustration. NEVER operate the Sprayer with the Belt Cover or the Belt Shield removed! INSTALLING THE SKID SPRAYER ON A TRANSPORT VEHICLE: Make sure that the weight of the Skid Sprayer and any optional equipment that may be added is within the weight capacity of your transport vehicle. See the chart below for the weights of this unit and it s optional equipment. Skid Sprayer (Full Tank)...,97 lbs. Foam Marker... 0 lbs. Electric Boom... lbs. Manual Hose Reel lbs. Hi PSI Pump Kit... 9 lbs.. Position the Skid Sprayer with its Tank as far forward toward the operator s position as possible.. Make sure the weight load is centered from side to side within the vehicle bed.. Remove one of the bolts which hold the three square tube spacers to the Skid.. Using the bolt hole as a template, center punch the vehicle bed and replace the bolt. Repeat the procedure at all six hole locations. FIG. 0. Centrifugal Pump. Drive Belt (High Volume). Engine Pulley. Idler Pulley 5. Drill six over-size holes in the vehicle bed and secure the Skid to the vehicle bed with /" NC bolts of a length determined by the material thickness of the vehicle bed.

7 7

8 FIG.. Sprayer Skid. Transport. Spacer Tube Vehicle Bed SKID FRAME Belt Guard ASM Belt Shield Hex Washer Hd Self-Tap Screw, / NC x 5/" Manual Storage Tube Storage Tube Bracket HHCS, / NC x " Flat Washer, / HHCS, / NC x -/" Square Key, / x -/" Engine Pulley Hex Nut, / NC Special Washer Special Washer Flange Bearing (f/w Engine Frame ASM Cotter Pin, / x -/" Idler Arm ASM Carriage Bolt, / NC x -/" Idler Pulley Spring Spacer - Front Engine Frame ASM Chain ASM Spacer - Rear Decal - Instruction Decal - Application Decal - Personal Injury

9 9 0 READ YOUR OPERATOR S MANUAL FOR OPERATING AND SAFETY INSTRUCTIONS. TO GET A REPLACEMENT MANUAL, SEND MODEL AND SERIAL NUMBERS TO : THE TORO CO., LYNDALE AVE. S., MPLS., MN CAUTION TO AVOID PERSONAL INJURY KEEP ALL SHIELDS IN PLACE. DISENGAGE AND SHUT OFF ENGINE BEFORE SERVICING OR UNCLOGGING MACHINE KEEP HANDS, FEET AND CLOTHING AWAY FROM POWER-DRIVEN PARTS. 9

10 CAUTION 0 THE TWO SPRINGS (REF. #) ARE UNDER APPROX. 50 LBS OF PRESSURE. BE VERY CAUTIOUS WHEN REMOVING THE SPRING PINS (REF. #) FOR REMOVAL OF THE SPRINGS. IMPORTANT! THE TWO BOLTS (REF. #) MUST BE TORQUED TO 50' LBS. 0

11 BOOM FRAME Tube Wedge ASM Lock Nut, / NC Cross Support Angle HHCS, / NC x -/" Spacer Tube, -/" Lg. Boom Mount ASM Boom Mount ASM HHCS, / NC X " Center Boom Angle Flat Washer, 5/ Hex Nut, 5/ NC HHCS, / NC x " Flat Washer, / Center Boom Pipe Clamp ASM Lock Nut, / NC Main Frame Tube - Welded ASM Spacer Tube, " Long Boom Support ASM - LH Boom Support ASM - RH HHCS, 5/ NC x -/" Support Bracket ASM * * 5* * * * Flat Washer, " S. A. E. Compression Spring Breakaway Pivot ASM Spring Pin, / x " Flat Washer, 5/ S. A. E. Carriage Bolt, 5/ NC x / Lock Nut, / NC Extension Boom Pipe ASM HHCS, / NC x -." Hinge ASM Grease Fitting Cotter Pin, / x " Clevis Pin, / x " Strut ASM Clevis Pin, / x -/" U-Bolt, 5/ NC HHCS, / NC x " Hex Nut, 5/ NC Adjustable Clevis ASM U-Bolt, / NC Flat Washer, / *Denotes parts that are available in an assembled unit. Order #0 Breakaway ASM.

12 9 CENTRIFUGAL PUMP (970) Volute O-Ring Cap Screw, 5/ x / SS Lock Washer, 5/ SS Flat Washer, 5/ SS Shaft Seal Optional Heavy-Duty Seal Impeller Square Key, / x / SS Frame Shaft, SS Lock Ring Bearing Lock Ring Repair Kit AR

13 99 PUMP SYSTEM Male Quick Barb, " MPT Dust Cap Tee, " NPT Hex Plug, " MPT Close Nipple, " NPT 90 St. Elbow, " NPT Ball valve, " NPT Red. Bushing, " MPT X /" FPT Square Key, / x -/" Male Quick Adapter, /" MPT Dust Cap Drive Belt Pump Pulley Hex Nut, /" NC HHCS /" NC x -/" Lock Washer, /" Centrifugal Pump Red. Bushing, -/" MPT X " FPT Hose Barb, " MPT x " HB Suction Jumper Hose, " I.D. x " Hex Nut, 5/" NC Lock Washer, 5/" Strainer Bracket ASM Flat Washer, 5/" SAE Cap Screw, 5/ x " Suction Strainer Strainer Bowl (f/w 70) Strainer Screen (f/w 70) Strainer Gasket (f/w 70) Red. Nipple, -/" MPT x " MPT 90 Elbow, " NPT Hose Clamp

14 CAUTION TO AVOID ELECTRIC SHOCK AND PERSONAL INJURY TO BYSTANDERS INSPECT AREA OVERHEAD FOR WIRES BFORE RAISING BOOMS. KEEP BYSTANDERS AWAY WHILE RAISING AND LOWERING BOOMS WARNING CHEMICALS CAN BE HAZARDOUS TO REDUCE THE RISK OF ENVIRONMENTAL DAMAGE AND PERSONAL INJURY SELECT THE CORRECT CHEMICAL FOR THE APPLICATION. HANDLE AND APPLY CHEMICALS AS INSTRUCTED BY THE CHEMICL MANUFACTURER S LABELS. ALWAYS WEAR PROTECTIVE CLOTHING AND MASK. 50

15 TANK Hold-In Brace ASM Hex Nut, 5/ NC Flat Washer, 5/ Mounting Band (Front) U-Bolt, / NC Rubber Hold Down Strap Boom Hold-In ASM - LH Carriage Bolt, 5/ NC x / Lock Nut, / NC Boom Hold-In ASM, RH Mounting Band (Rear) Tank Fitting ASM, " Protective Cap Lock Washer, 5/ Tank Lid (f/w Tank ASM) Vent Cap Breather Gasket (f/w Tank ASM) Filler Basker - " (f/w Tank ASM) Tank ASM - 0 Gals. Stand Up ASM Knife Valve Fly Nut, " NPT Sealing Washer Bulk Head, " NPT Tank Fitting, /" NPT (f/w Tank ASM) Tank Fitting, -/" NPT (f/w Tank ASM) * Tank Fitting, " NPT - f/w Tank ASM 90 St Elbow, " NPT Male Quick Adapter, " MPT Dust Cap Agitator Hose, / I.D. x 5" Agitator Tube ASM Elbow - Agitator Tube (Barbed) Reducer Bushing, /" MPT x /" FPT Female Quick Coupler, /" HB Hose Clamp Heat Shield Backing Strap Hex Nut, / NC HHCS, 5/ NC x /" Hose Barb, " MPT x " HB Ball Valve, " MPT Female Quick Coupler, " MPT Hose Clamp Suction Hose, " I.D. x 5" 90 Elbow, -/ MPT x " HB Hex Nut, / HC Lock Washer, / Med HHCS, / NC x -/ Tank Saddle ASM Decal - "Electric Shock" Decal - "CAUTION - Chemicals" Decal - "TORO" * These parts will not be used in Skid Sprayer set-up. 5

16 CONTROL VALVE Ref Ref Control Valve Bracket Solenoid Valve Bracket 7 Throttling Valve Bypass Solenoid Valve Assembly Single Solenoid AR Hose Barb, 90 /" x /" HB Hose Clamp Hose Bypass, " x 00" -0 Hex Nut, M Lock Washer 0-0 Hex Flange Nut -5 HHCS -70 HHCS, M x mm 9 Close Nipple, /" 9 Connector Hose, /" x -/" 5 70 Hose Barb, /" MPT x " H.B. 90 St. Elbow, /" NPT 7 9 Tee, /" NPT 0 Reducer Bushing, /" x /" 9 9 Control Valve 0 Hose Barb, /" MPT x /" H.B. 57 Hose Barb, /" MPT x /" H.B. 9-0 Supply Hose, " x 0" Hose Clamp 00 Quick Adapter

17 TURRET BODIES & BOOM HOSES Ref Ref * 95-9 Turret Body - Double Barb 7 (Incl. # s -) * 95-9 Turret Body - Single Barb (Incl. # s - & 5) * 95-9 Turret Body - Barb x / NPT (Incl. # s - & 0) 99-0 Screw 99-0 Upper Clamp O-Ring Split-Eyelet Body E-Clip Turret O-Ring Plug O-Ring O-Ring Duat Seal 99-0 Seal 00 Diaphragm End Cap Assembly Double Hose Barb Single Hose Barb Nozzle Dust Cap (Incl. # 7) Seat Gasket 95-9 Nozzle Cap, 90 (Incl. # 7) TTJ0 Turbo TurfJet (Std.) 95-9 TTJ Turbo TurfJet (Optional) 95-9 TTJ Turbo TurfJet (Optional) 95-9 TTJ5 Turbo TurfJet (Optional) 95-9 TTJ Turbo TurfJet (Optional) TTJ Turbo TurfJet (Optional) 95-9 TTJ5 Turbo TurfJet (Optional) Hose Barb x /" NPT Elbow, / FPT x / H.B Turret Body Clamp Hose Clamp, / Hose 0 Boom Hose, /" x 50" Jumper Hose, / x 9" 99-0 Pivot Pin, 0 S.S. Denotes parts in Seal Kit #

18 SPRAYER CONTROL AWG Female Terminal - AWG Female Terminal Insulated Female Terminal Solenoid Valve ASM Single Solenoid A/R Seal Kit A/R Control Valve Male Fitting Tubing 7" Cable ASM (Solnd. Hook-Up) Union Fitting Ring Terminal, / " Extension Cable ASM 9" Cable ASM (Enclos. Hook-Up) Master Switch Boom Switch Pressure Gauge (PS) Fuse Holder 5 - AMP Fuse Pressure Adjust Switch Console Hex Nut, / NC Mounting Bracket Knob Magnet Lock Washer, / HHCS, / NC x 5/" Female Gauge Fitting

19 SOLENOID VALVE (99-05) Coil ASM - Nylon Encapsulated Spring - SS Armature - SS Retaining Ring - Steel, Plated Upper Diaphragm Housing (blk) Diaphragm - Viton Seat Washer Retainer - SS Seat Washer - Viton Spacer - SS Body - Polypropylene (black) Stem - SS Lower Diaphragm Piston - SS Lower Diaphragm Housing (blk) Bottom Plate, Steel (blk) Screw - SS Lock Washer - Type -B, SS Indicates parts included in Viton Seal Kit. Order

20 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 0

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