Illustrated Parts List for VMAC System V90G120

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1 Illustrated Parts List for VMAC System V90G120 Ford F250-F L Power Stroke Diesel 1 - Kit Pack List Fastener Pack, V90G120, Compressor, Assembly, AUS, P Assembly, Compressor, P AUS Assembly, Inlet Valve, Assembly, Main Bracket, Assembly, Idler Bracket, Assembly, Cooler, Assembly, Intake Hose, Assembly, Glow Plug Module, Tank, VR70 Dressed Int Oil Filter, NOTE: Drawings are not to scale. Document Changes and Revisions Rev Revision Details Revised by/date Approved by/date Implemented C ECN SAR 08 May 2012 SC 15 May May 2012 D ECN , , , SAR 19 Jun 2012 MH 11 Oct Oct 2012 E ECN SAR 06 Feb 2013 SM 08 Feb Feb 2013 F ECN AS 16 April 2013 SM/RD 23 Apr Apr 2013 G ECN JR 21 Apr 2014 MH 23 Apr May 2014 H ECN JR 14 Nov 2014 MH/DB 20 Nov Nov 2014 J ECN RR 17 Dec 2014 MP/RD 14 Jan Jan 2015 Toll Free: Fax: Page 1 of 22

2 1 - Kit Pack List Item # Part # Qty Description Item MOUNT, BRACKET FRONT WELDMENT, FILTER BOX MOUNT, BATTERY BOX MOUNT, TANK STRAP, REAR MOUNT, TANK STRAP, FRONT BELT, K HOSE, CRIMPED, ½ X HOSE, CRIMPED, ½ X HOSE, CRIMPED, ¾ X PULLEY, CRANK, FORD 6.7L VR MANUAL, OWNERS, V90G MANUAL, INSTALLATION, V90G ILLUSTRATED PARTS LIST, V90G CLAMP, MOUNTING BRACKET C, BATTERY BOX, FORD BATTERY COVER, FORD CTRL BOX, AUS HARNESS, V90G CABLE, BATTERY, POSITIVE CABLE, BATTERY, NEGATIVE KIT, WASHER BOTTLE RELOCATION VRTC, V90G FASTENER PACK, V90G ASSEMBLY, MAIN BRACKET ASSEMBLY, IDLER BRACKET ASSEMBLY, COOLER ASSEMBLY, INTAKE HOSE ASSEMBLY, GLOW PLUG MODULE OPERATION INSTR, & SYSTEM ID TANK, VR70 DRESSED INT OIL FILTER 31 A OIL, VR, 1L, HIGH PERFORMANCE 32 A OIL, VR, 4L, HIGH PERFORMANCE 33 P ASSEMBLY, COMPRESSOR WASHER BOTTLE, 4L BRACKET, CTRL MOUNT, V90G BUZZER, 12V ALARM DISPLAY BOX, AUS Page 2 of 22 Fax:

3 ASSY, LED BEACON, ELECTRICAL PACK, AUS ASSEMBLY, DISCHARGE CHECK VALVE SWITCH, HOOD, SUPERDUTY ASSEMBLY, SOLENOID AND MOUNT Fax: Page 3 of 22

4 Figure 1 - Kit Pack List Page 4 of 22 Fax:

5 2 - Fastener Pack, V90G120, Item # Part # Qty Description FASTENER PACK, WIRING LOOM LOOM, PLASTIC, 1/ TIE, NYLON MD, FASTENER PACK, AIR END BOLT, SHCS, PL, M8 X 1.25 X FASTENER PACK, COOLER BOLT,HHCS, M X 20, G10.9 PL NUT, HEX PL, M8 X WASHER, SAE, 5/ HOSE, 1-1/4 FLEX HOSE, SEC COOLANT, MODIFIED CLAMP, HOSE HS CLAMP, HOSE HS CLAMP, C.R.I., CONNECTOR, BARBED 1-1/4 PL STEEL FAST PACK, CRANK PULLEY BOLT, HCS, M X 60, GR WASHER, FLAT, M12, PLATED FASTENER PACK, MAIN BRACKET SPACER, SINGLE ALT BOLT,HHCS,PL,GR10.9, M8X1.25X 130MM BOLT,HHCS,PL,G10.9,FL M8X1.25X 40MM WASHER, SAE, 5/ TIE, NYLON MD, 7" RUBBER PAD, HOSE GUARD FAST PACK, FAN SPACER, FAN WIRE BOLT,HHCS,PL,GR10.9, M8X1.25X 170MM WASHER, SAE, 5/ SPACER, FAN, M40X2.0 RH FASTENER PACK, TEFLON HOSE TUBE, TEFLON, PTFE,1/4"OD TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, 7" Fax: Page 5 of 22

6 x x2 3.2 x2 3.3 x x2 3.7 x4 3.8 x x x2 5.2 x2 5.4 x4 4.2 x4 5.3 x2 5.6 x x Figure 2 Fastener Packs Page 6 of 22 Fax:

7 FASTENER PACK, GLOW PLUG MODULE BOLT, HHCS, FL, M6 X 1.0 X NUT, NYLOCK, M BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM TIE, NYLON MD, 7" NUT, NYLOCK NC PL, 3/ FAST PACK, FILTER BOX RIVET 3/16",GRIP RANGE-0.251"-0.37" BOLT,HHCS, M X 30, FL PL WASHER, FLAT G5, 5/ SPACER, AIRBOX REAR BOLT,HHCS FL, LK, PL,M8 X 1.25 X SPACER, AIRBOX FRONT CABLE, EXTENSION, MAF, FORD, CLAMP, C.R.I., BOLT,HHCS FL LK PL, M8 X 1.25 X WASHER, BK UP 3/16 ALUM FASTENER PACK, BATTERY BOLT, HHCS NC G8 PL, 5/16 X BOLT, HHCS NC G8 PL, 5/16 X 3/ BOLT, HHCS G10.9, M10 X 1.5 X BOLT, HHCS G10.9, M10 X 1.5 X BOLT, HHCS, FL, M6 X 1.0 X NUT, HEX NC, 5/ NUT, M6X 1.0 ZINC PL NUT, FLANGE PL, M10 X WASHER, ALLOY PL SAE, 3/ WASHER, SAE, 5/ WASHER, FENDER, 10MM X 30MM BOLT AND SPACER, BATTERY, FORD LOOM, SPLIT PLASTIC, 1/ FASTENER PACK, WASHER BOTTLE MOUNT, WASHER BOTTLE BOLT, CARRIAGE, M10 X 1.5 X 30 PL BOLT,HHCS, M X 20, G10.9 PL NUT, NYLOCK PL, M10 X NUT, NYLOCK, M WASHER, FENDER, 10MM X 30MM HOSE, 2" X 1.5" ( ) HOSE, WASHER FILL ( ) Fax: Page 7 of 22

8 HOSE, WASHER FLUID CLAMP, HOSE HS CLAMP, HOSE HS CLAMP, C R.I., 1 1/ ADAPTER, WASHER BOTTLE ADAPTER, WASHER BOTTLE CAP CHECK VALVE, WASHER FLUID, 7/32" ID FASTENER PACK, AIR FILTER MINDER ELBOW,90,1/2 BARB NYLON HOSE, FUEL, 1/2 ID FASTENER PACK, MOUNT, VR70 TANK CLIP, TANK MOUNT BOLT, HHCS NC G8 PL, 5/16 X 1/ BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN BOLT, HHCS G10.9, M8 X 1.25 X NUT, FLANGE LOCK NC GR5, 3/ NUT, HEX PL, M8 X WASHER, SAE, 5/ FASTENER PACK, STRUT RELOCATING BRACKET, STRUT RELOCATING NUT, M8 X 1.25, 12MM HEX PL BOLT, SHCS, M8 X 1.25 X FASTENER PACK, CONTROL MOUNT SCREW, PHMS, M5 X NUT, M8 X 1.25 FL PL FASTENER PACK, HARNESS TIE, NYLON MD, 7" LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, FASTENER PACK, STRUT REPOSITION WELDMENT, HOOD STRUT MOUNT BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM BOLT,HHCS FL LK PL, M8 X 1.25 X PAD, UHMW, GUARD FASTENER PACK, IDLER BRACKET BOLT,HHCS,PL,GR10.9, M8X1.25X 200MM FASTENER PACK, INTAKE TUBE BRACE ASSY, BRACE, INTAKE TUBE BOLT, HHCS, M6 X 1.X 14 FL PL Page 8 of 22 Fax:

9 8 8.1 x3 8.2 x x x x x x x x x x x x x x x x x x x x Figure 3 Fastener Packs (cont d) Fax: Page 9 of 22

10 x x x x Figure 4 Fastener Packs (cont d) Page 10 of 22 Fax:

11 3 Compressor, Assembly, AUS, P Item # Part # Qty Description BRACKET, INLET BRACE BRACKET, INLET BRACE, FORD GUARD, CLUTCH SCREW, LONG U DRIVE, 2-3/ BOLT,HHCS, M X 25, G10.9 FL PL BOLT, SHCS, M8 X 1.25 X BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT NUT, NYLOCK NC, 1/ NUT, NYLOCK, M WASHER, FLAT SAE, 1/ WASHER, SAE, 5/ LABEL, VR70 NAME PLATE ELBOW, STEEL JIC/O-RING, 1/2 3/ PLUG, STEEL HEX SAE/O-RING PORT O-RING, VITON, 3 1/8 ID X 1/ O-RING, VITON, # 8 ORB ASSEMBLY, INLET VALVE AUS 19 P ASSEMBLY, COMPRESSOR RUBBER PAD, CLUTCH GUARD Fax: Page 11 of 22

12 x x2 x x2 11 x x Figure 5 P Compressor Assembly Page 12 of 22 Fax:

13 4 Assembly, Compressor, P Item # Part # Qty Description TEMPERATURE PROBE 2 P CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 6 Compressor Sub Components Fax: Page 13 of 22

14 5 AUS Assembly, Inlet Valve, Item # Part # Qty Description NUT, NYLOCK NC, 1/ WASHER, FLAT SAE, 1/ COVER, AIR FILTER, PLASTIC FILTER ELEMENT, PAPER ROD, THREADED, 1/4 X NUT, HEX NC PL, 1/4, GR SCREW, BUTTON HCS, X 5/8 PL PLATE, INNER FILTER O-RING, VITON, 2 9/16 ID X 3/ ELBOW, BRASS NPT-POLY, 1/8-1/ TEE, MALE BRANCH, 1/8 NPT, FORGED PLUG, STEEL HEX SAE/O-RING PORT ASSEMBLY, MUFFLER RESTRICTION 12 x Figure 7 Inlet Valve Sub Components Page 14 of 22 Fax:

15 6 - Assembly, Main Bracket, Item # Part # Qty Description BRACKET, FORD IDLER, SERP, BACK,FLANGE,90MM TENSIONER BOLT, HHCS FLHD PL M10 X 1.50 X IDLER, SERP,6 RIB,FLANGE,90MM WASHER, FENDER, 10MM X 30MM Figure 8 Main Bracket Assembly Fax: Page 15 of 22

16 7 Assembly, Idler Bracket, Item # Part # Qty Description BRACKET, IDLER, FORD BOLT, HHCS FLHD PL M10 X 1.50 X IDLER, SERP,6 RIB,FLANGE,90MM Figure 9 Idler Bracket Assembly Page 16 of 22 Fax:

17 8 Assembly, Cooler, Item # Part # Qty Description COOLER DRILLED PLATE WASHER, ALLOY PL SAE, 3/ BOLT, HHCS G10.9, M10 X 1.5 X 90 1 x4 4 x4 3 2 x2 Figure 10 Cooler Assembly Fax: Page 17 of 22

18 9 Assembly, Intake Hose, Item # Part # Qty Description HOSE, ELBOW, MODIFIED TUBE, INTAKE CLAMP, WORM, 4" - 4.5" ID CLAMP T-BOLT, SS, 4.49" " Figure 11 Intake Hose Assembly Page 18 of 22 Fax:

19 10 Assembly, Glow Plug Module, Item # Part # Qty Description WELDMENT GLOW PLUG MODULE POST, CABLE CONNECTOR, 3/8" STUD, RED BOLT, HHCS FL, M6 X 1.0 X NUT, NYLOCK, M NUT, HEX, SS, 3/ WASHER, FLAT, SS, 3/ WASHER, SPLIT LOCK, SS, 3/8 Figure 12 Glow Plug Module Assembly Fax: Page 19 of 22

20 11 Tank, VR70 Dressed Int Oil Filter, Item # Part # Qty Description BOLT, HHCS NC G5 FL LK, 3/8 X BOLT, HHCS NC G8 FL LK PL,1/4 X 1/ COVER, SIGHT GLASS SEAL, TANK REAR CAP THIMBLE, SCREEN CONNECTOR, STEEL NPT-JIC, 3/4-3/ NIPPLE, STEEL STR THRD, 3/ PLUG, STEEL, #5 ORB, HEX ELBOW, BRASS NPT-POLY, 1/8-1/ CONNECTOR, BRASS NPT-SAE, 3/8-1/ ELBOW,90, BRASS NPT-POLY, 1/8-3/ ADAPTER, BRASS, 1/8-1/8 NPT 13 A ELEMENT, SEP, COALESCING O-RING, VITON, 4 3/4 ID X 1/ SPRING, COMPRESSION, FL 1.5",OD OIL FILTER, VR SHORT ASSEMBLY, BLOWDOWN CAP VALVE, SAFETY, 3/8, 200 PSI MUFFLER, SINTERED EXHAUST, 1/8" TANK, OIL SEPARATOR 19 A SIGHT GLASS ASSEMBLY Page 20 of 22 Fax:

21 Figure 13 - VR70 Tank Fax: Page 21 of 22

22 Page 22 of 22 Fax:

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