PARTS LIST MANUAL REMANUFACTURED PORTABLE AIR COMPRESSOR 1600H[A][F] TIERS 1, 2 & 3 [A] AFTERCOOLED MODELS [F] FILTERED MODELS CATERPILLAR TIER 3

Transcription

1 PARTS LIST MANUAL REMANUFACTURED PORTABLE AIR COMPRESSOR 1600H[A][F] TIERS 1, 2 & 3 [A] AFTERCOOLED MODELS [F] FILTERED MODELS CATERPILLAR TIER 3 WARRANTY NOTICE Failure to follow the instructions and procedures in this manual or, misuse of this equipment will VOID its warranty! PART NUMBER: R01 KEEP FOR FUTURE REFERENCE COPYRIGHT 2013 SULLAIR The information in this manual is current as of its publication date, and applies to: From remanufacture date June 2013 through present This manual only applies to remanufactured machines.

2 The Sullair Certified Remanufacturing Program Thank you for your choice to invest in a quality remanufactured Sullair portable air compressor. Sullair Certified REMAN is a factory authorized remanufacturing program for Sullair 1600H AF portable air compressors, featuring genuine OEM parts, and product testing that meets the same high standards as new Sullair portable air compressors. Sullair Certified REMAN begins with a Sullair used air compressor core that is fully disassembled. Components are then inspected, cleaned, serviced or replaced. As the REMAN air compressor is assembled, all parts must meet the same specifications as new. The Difference Between Remanufactured and Rebuilt The Sullair REMAN Program is not a repair, refurbish, rebuild or overhaul program where parts and components are changed only when broken or unusable and may not meet the OEM performance and quality standards. Sullair remanufactured parts must meet the same tolerances and specifications as brand new genuine Sullair parts. A Sullair Certified REMAN compressor will perform like new, meeting the tough application demands you expect from a reliable Sullair portable air compressor. Your REMAN Compressor Your fully remanufactured compressor has been disassembled down to its core components, which are completely cleaned by using the best alternative cleaning methods identified for each component. All items then receive detailed inspections to establish the criteria for either the replenishment of existing parts or replacement with new genuine Sullair parts. The remanufacturing assembly process brings the compressor back together to original technical specifications. The entire remanufactured product is then tested and inspected on multiple points to the precise technical specifications expected of a Sullair air compressor.

3 How to identify your remanufactured machine: In order to properly maintain or service your remanufactured compressor, you will need to specify your particular model when contacting Sullair Service. For support services, you will need to supply two identifiers for your compressor - your Serial Number and the Bill of Materials (BOM). This information can be found on the machine s nameplate. The table below indicates which type of machine you have based on the BOM number identification. BOM Number* Tier Tier 1 w/cold wthr pkg Tier Tier 2 w/cold wthr pkg , , , , Tier 3 SAE Tier 3 SAE w/cold wthr pkg Nameplate: See Figure 1-1 for the nameplate s location on the compressor.

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5 TABLE OF CONTENTS PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION PROCEDURE FOR ORDERING PARTS RECOMMENDED SPARE PARTS FRAME ASSEMBLY WITH ELECTRIC BRAKES ENGINE & COMPRESSOR - TIER INLET VALVE INLET VALVE SUBASSEMBLY ENGINE AND COMPRESSOR - TIER ENGINE AND COMPRESSOR - TIER AIR INLET - TIER SA - TRANSDUCER MOUNTING PLATE - TIER 2 & AIR INLET - TIER 1 & SA - TRANSDUCER MOUNTING PLATE - TIER EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & COOLING SYSTEM AFTERCOOLED - TIER 2 & LOUVERS COOLING SYSTEM AFTERCOOLED - TIER DISCHARGE SYSTEM - AFTERCOOLED - TIER 2 & WATER TRAP - AFTERCOOLED FILTERED RECEIVER TANK - AFTERCOOLED - TIER 2 & FILTER CHECK ORIFICE OIL FILL DISCHARGE SYSTEM - AFTERCOOLED - TIER RECEIVER TANK - AFTERCOOLED - TIER FUEL SYSTEM WITH FUEL COOLER ELECTRICAL PARTS - TIER BATTERY QUICK-DISCONNECT ELECTRICAL & AIR PARTS ASSEMBLY - TIER INSTRUMENT PANEL - TIER 2 & CONTROLLER - DUAL PRESSURE - TIER 2 & MANIFOLD - DUAL PRESSURE - TIER 2 & CONTROL LINES - TIER 2 & ELECTRICAL PARTS - TIER ELECTRICAL & AIR PARTS ASSEMBLY - TIER CONTROLLER - DUAL PRESSURE - TIER MANIFOLD - DUAL PRESSURE - TIER CONTROL LINES - TIER ELECTRICAL PARTS - TIER CANOPY - AFTERCOOLED

6 TABLE OF CONTENTS (Continued) PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION ACOUSTICAL PANELS - AFTERCOOLED DECAL LOCATIONS, DTQ BLOCK HEATER - TIER BLOCK HEATER - TIER 1 & 2

7 Parts List 1.1 PROCEDURE FOR ORDERING PARTS. Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address, phone numbers or fax numbers below. When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor. See Figure 1-1: Serial Plate/Serial Number Location. The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair may lead to hazardous conditions over which Sullair has no control. Such conditions include, but are not limited to, bodily injury and compressor failure. Figure 1-1: Serial Plate/ Serial Number Location SULLAIR 3700 East Michigan Boulevard Michigan City, Indiana, U.S.A. Telephone: R(HAF) R00 7

8 1.2 RECOMMENDED SPARE PARTS KEY PART NO. QTY DESCRIPTION NOTES ELEMENTS ELEMENT, PRIMARY FOR AIR FILTER NO ELEMENT, SECONDARY FOR AIR FILTER NO ELEMENT, REPLACEMENT FILTER FOR SEPARATOR TANK ELEMENT, FLUID FILTER KITS KIT, THERMOSTAT REPLACEMENT KIT, INLET VALVE REPAIR KIT WITH SPRINGINGS KIT, INLET VALVE REPAIR KIT WITHOUT SPRINGINGS KIT, SHAFT SEAL REPAIR MANIFOLD REBUILD KIT - DUAL PRESSURE MANIFOLD REBUILD KIT - SINGLE PRESSURE RECIRCULATION SOLENOID REPAIR KIT RUN/START SOLENOID REPAIR KIT HI/LO SOLENOID REPAIR KIT MODULE, AIR FILTER MONITORING MODULE, AIR FILTER MONITORING KIT, MINIMUM PRESSURE CHECK VALVE REPAIR NO. MISCELLANEOUS SWITCH, REPLACEMENT HIGH TEMPERATURE SHUTDOWN 250 F CONTROL RELAY CONTROL BREAKER 50A FRAME DRAIN HOLE PLUG SENSOR, PRESSURE 225 PSIG 1-5V DC SENSOR, AMBIENT TEMPERATURE SENSOR, DISCHARGE TEMPERATURE SENSOR, ENGINE COOLANT LEVEL 1600R(HAF) R01 8

9 1.2 RECOMMENDED SPARE PARTS KEY PART NO. QTY DESCRIPTION NOTES SENSOR, FUEL LEVEL LUBRICATION LUBRICANT, AWF FLUID LUBRICANT, AWF FLUID ENGINE OIL FILTER FUEL FILTER (PRIMARY) FUEL FILTER (SECONDARY) 1600R(HAF) R01 9

10 1.3 FRAME ASSEMBLY WITH ELECTRIC BRAKES R09 S1 1600R(HAF) R01 10

11 1.3 FRAME ASSEMBLY WITH ELECTRIC BRAKES R09 S2 1600R(HAF) R01 11

12 1.3 FRAME ASSEMBLY WITH ELECTRIC BRAKES R09 S3 1600R(HAF) R01 12

13 1.3 FRAME ASSEMBLY WITH ELECTRIC BRAKES KEY PART NO. QTY DESCRIPTION NOTES SUPPORT, FRAME SKIRT FRT 900XH SUPPORT, FRAME SKT REAR 900XH BAIL,LFT900/350 H AXLE, ELECTRIC BRAKE 77 TRCK X 62 S.C NUT, SHACKLE (DEXTER 6-7) BOLT, SHACKLE (DEXTER 7-17) CHAIN, ASSY 3/8 X 48 W/HOOK COUPLING LINK, SAFETY CHAIN CABLE, BRK 54 LG 600H TIRE, WHEEL ASSY 16.00* JACK, ASSY RECTR CHAIN, TETHER FRAME DRAIN PLUG FRAME,900XH-1900C FULL CONT DRWBR, (B) T PANEL, SKT SS FRT TRI 900XH PANEL, SKT SS TRI R 900XH PANEL, SKT CS TRI FRT 900XH PANEL, SKT CS TRI R 900XH PLUG, 2 X 1-3/16 SS/NITRILE EQUALIZER, RUNNING GEAR SWITCH, BREAKAWAY CABLE ACTUATED SUPPORT, BRACKET BATT BREAKAWAY COUPLING, CHAIN SAFETY BOLT, KEEPER (DEXTER ) NUT, KEEPER (DEXTER ) LEVER, HANDBRAKE PIN, YOKE EQUALIZER, 5 X 1-1/2 X 1/4 1600R(HAF) R01 13

14 1.3 FRAME ASSEMBLY WITH ELECTRIC BRAKES KEY PART NO. QTY DESCRIPTION NOTES YOKE, 5/16-24 THRD SPACER, LEVER ASSEMBLY ANGLE, HANGER ASSY MOUNTING CS ANGLE, HANGER ASSY MOUNTING SS ROD, THIRD 5/16-24 X 6 1/ SPACER, BREAK LEVER 250P EYE, LUNETTE 3 X 60,000# RIGID CLAMP, HOSE 9/16 ID CLAMP, HOSE 7/8 I.D NUT, HEX F PLTD 5/ NUT, HEX LOCKING 1/ NUT, HEX METRIC M6 X CAPSCREW, HEX GR5 3/8-16 X 2 1/ CAPSCREW, HEX GR5 1/2-13 X 3 1/ CAPSCREW, HEX GR5 3/4-10 X CAPSCREW, HEX GR5 3/4-10 X 2 1/ CAPSCREW, HEX GR5 1-8 X SCREW, SOC ISO 4762 M6 X 25MM SCREW, HEX SER WASHER 1/4-20 X SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, TC-HEX 1/4-20 X 1/ WASHER, SPRING LOCK REG PLTD 1/ WASHER, SPRING LOCK REG PLTD 3/ WASHER, SPRING LOCK REG PLTD WASHER, PL-B REG PLTD 1/ WASHER, PL-B REG PLATED 1/ WASHER, PL-B REG PLATED 3/ WASHER, SPRINGING LOCK-METRIC PLATED M6 1600R(HAF) R01 14

15 1.3 FRAME ASSEMBLY WITH ELECTRIC BRAKES KEY PART NO. QTY DESCRIPTION NOTES NUT, HX JAM RH PLATED 5/ GROMMET, RUBBER 7/8X5/8X1/ CAPSCREW, HEX GR5 5/16-18 X 3/4 ADH CAPSCREW, HX GR5 1/2-13 X 1/2 ADH CAPSCREW, HX GR5 1/2-13 X 1 1/2 PLT CAPSCREW, HEX GR5 5/8-11 X 3/4 ADH NOTES: A1: TORQUE BOLTS TO 483FT/LBS. A2: TORQUE BOLTS TO 201FT/LBS. A3: INCLUDED WITH REFERENCE SULLAIR FASTENER TORQUE SPEC PE R(HAF) R01 15

16 1.4 ENGINE & COMPRESSOR - TIER R01 S1 1600R(HAF) R01 16

17 1.4 ENGINE & COMPRESSOR - TIER R01 S2 1600R(HAF) R01 17

18 1.4 ENGINE & COMPRESSOR - TIER 3 KEY PART NO. QTY DESCRIPTION NOTES SUPT, ENG/COMP Q ADPT, COMPR INLET 8 INL VLV SA, 8 INLET VALVE HOSE, RAD LOWER CAT BUSHING, TAPER LOCK 4040 W/2.75 BORE COUPLING, DRIVE ACT / PANEL, HEAT SHIELD TUBE,RAD UPR 900XH HOSE,RAD DRAIN-TEE FTG FAN, DIA 10 BLD CAT T HOSE, 3/4 ENG OIL DRAIN SPCR,FAN.25 THK 1600C HOSE, 37FL 3/4-16 X LG FTG,HOSE 90DEG BLKHD ELB 1/ FTG,HOSE BLKHD TEE 1/2 37FL PNL,ACST 2.50 UNDER ENG CS PNL,ACST 2.50 UNDER ENG SS HOSE,RUB X.75 OD HOSE,RUB X.75 OD R 1 COMPR&PART,DXN255222D161E46LCB ENG,CAT C15 540HP-T3 1600R GSKT,8 AIR INLET VLV W/BOLT CIRCLE CLAMP, HOSE CLAMP, HOSE 13/16 TO 1-1/ GASKET,.06 x 10.5ID x 13.25OD CLAMP, HOSE 1/ CONNECTOR, HOSE 5/16 HOSE X 1/4 NPT VALVE,BALL 1/2 NPT 1600R(HAF) R01 18

19 1.4 ENGINE & COMPRESSOR - TIER 3 KEY PART NO. QTY DESCRIPTION NOTES WASHER, SNUBBING 1 BOLT ADAPTER, E&C SAE1 TO 20S ISOLATOR, VIBRATION 500 LB. CAPACITY SUPT, FRT ENG MNT 3408 DITA VALVE, DRAIN 1-1/8-12UNF NUT, THIN HEX 3/ WASHER,.500 HARDENED ADPT,SAE O RING 1/2FNPT X 1-1/16 SAE HOSE,RAD UPPER 2-1/2 X ADAPTER, FEMALE PIPE 1/2 X 1/ KEY, SQ CL1 5/8 X NUT, HEX LOCKING 3/ CAPSCR, HEX GR8 1/2-13 X CAPSCR, HEX GR5 1/2-13 X CAPSCR, HEX GR5 5/8-11 X 1 3/ CAPSCR, HEX GR5 3/4-10 X 1 1/ CAPSCR, HEX GR5 3/4-10 X 2 1/ CAPSCR, HEX GR5 1-8 X 5 1/ WASHER, SPR LOCK REG PLTD 1/ WASHER, SPR LOCK REG PLTD 5/ WASHER, SPR LOCK REG PLTD 3/ WASHER, PL-B REG PLTD 3/ HOSE, FUEL LINE 5/16 (FT) CONN, 37 FL/MPT PLTD 1/2 X 1/ CONN, 37 FL/MPT PLTD 3/4 X 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, PIPE-90M 1/2 X 1/ BUSHING, RED PLTD 1/2 X 1/4 1600R(HAF) R01 19

20 1.4 ENGINE & COMPRESSOR - TIER 3 KEY PART NO. QTY DESCRIPTION NOTES CAPSCR, FERRY HD PLTD 1/2-13 X 1 3/ CAPSCR, FERRY HD PLTD 7/8-9 X CONN, STR X JIC 1 1/16 X 3/ STUD, THRD 3/4-10 X 3 PLT EXPLODED VIEW NOTES: A1 ENGINE OIL DRAIN-TO BALL VALVE AT FRAME. A2 TO RECEIVER TANK SCAVENGE LINE. A3 USE EXISTING BOLTS ON ENGINE TO MOUNT HEATSHIELD. A4 INSTALL TAPER LOCK PER MANUFACTURER S INSTRUCTIONS PROVIDED WITH PART. A5 MAKE SURE THREADS ARE CLEAN AND FREE OF OIL APPLY LOCTITE 242 SULLAIR P/N TO THREADS OF BOLTS-TORQUE TO 77 FT-LBS. A6 MAKE SURE THREADS ARE CLEAN AND FREE OF OIL APPLY LOCTITE 242 SULLAIR P/N TO THREADS OF BOLTS-TORQUE TO 54 FT-LBS. A7 TO FUEL TANK. A8 OR APPROVED ALTERNATIVE. COMPRESSOR SIZE SPECIFIC PARTS MACHINE SIZE ENGINE UNIT FAN 1600H R SAE R(HAF) R01 20

21 Notes 1600R(HAF) R01 21

22 1.5 INLET VALVE R R(HAF) R01 22

23 1.5 INLET VALVE KEY PART NO. QTY DESCRIPTION NOTES HOUSING, BODY 8 INLET VALVE COVER, ASSEMBLY 8 INLET VALVE PLATE, FLOW CONTROL 8 INLET VALVE COVER, INTER 8 INLET VALVE PISTON, 8 INLET VALVE SPRINGING, COMP. 144 LBS INTER SHAFT, 8 INLET VALVE SPRINGING, COMP. 109 LBS OUTER SPRINGING, COMP LBS CAPSCREW, HX GR5 1/4-20 X 3/ WASHER, SPRINGLOCK REG PLTD 1/ O-RING, VITON 4 5/8 x 1/ O-RING, VITON 1 x 1/ SCREW, FERRY HD, 3/8-16 x 1 3/4 LG PLUG, PIPE 1/4 3000# STL PLT ORIFICE,.093 x.125m x.125f NOTES: 1. SEAL WITH SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE. 2. TORQUE GRADE 5 BOLTS PER SULLAIR SPEC (A00-P-8) CONDITION B. BOLT SIZE TORQUE 1/ FT-LBS. 3/ FT-LBS. 1/ FT-LBS. 5/ FT-LBS. 3/ FT LBS. 3. APPLY ANTI-SEIZE. 4. LOCK WITH SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE. 1600R(HAF) R01 23

24 1.6 INLET VALVE SUBASSEMBLY R R(HAF) R01 24

25 1.6 INLET VALVE SUBASSEMBLY KEY PART NO. QTY DESCRIPTION NOTES SA, 8 INLET VALVE HOSE, MP 5/16 X 12 LG 37 DEG ST ORF, FNPT X.25 MNPT VLV, BLWDN N.C. 8:1 RATIO HOSE, ASSY 7/16-20 X 15 LG CLP, HOSE 9/16 MED DUTY/GALV PLUG, OIL FILLER 8 VLV 5/16 37 FL VALVE, INLINE CHECK(1/4 NPT)DC ORIFICE, M X.50M NUT, CAP 37F X WASHER,.500 HARDENED SCREW, HEX SER WASHER 1/2-13 X 3/ ELBOW, 37FL 45M 5/16 X 1/ ELBOW, 37FL 45M 1/2 X 1/ CONN, 37 FL/MPT PLTD 1/4 X 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, 37FL 90M 1/2 X 1/ TEE, 37FL M BR 1/4 X 1/ TEE, 37FL M RN 1/4 X 1/ NIPPLE, PIPE-XS PLT 1/2 X ELBOW, PIPE 90 DEG 300# PLT 1/ TEE, PIPE PLTD 1/ NIPPLE, PIPE-HX PLTD 1/4 X 1/ BUSHING, RED HEX PLTD 1/2 X 1/4 EXPLODED VIEW NOTES A1: BLOWDOWN VALVE FLOW DIRECTION A2: CHECK VALVE FLOW DIRECTION Q1: SEE ASSY DRAWING R(HAF) R01 25

26 1.7 ENGINE AND COMPRESSOR - TIER R01S1 1600R(HAF) R01 26

27 1.7 ENGINE AND COMPRESSOR - TIER R01S2 1600R(HAF) R01 27

28 1.7 ENGINE AND COMPRESSOR - TIER 1 KEY PART NO. QTY DESCRIPTION NOTES SUPT, ENG/COMP Q ADPT, COMPR INLET 8 INL VLV SA, 8 INLET VALVE HOSE, RAD LOWER CAT BUSHING, TAPER LOCK 4040 W/2.75 BORE COUPLING, DRIVE ACT / PANEL, HEAT SHIELD TUBE,RAD UPR 900XH HOSE,RAD DRAIN-TEE FTG FAN, DIA 10 BLD CAT T HOSE, 3/4 ENG OIL DRAIN SPCR,FAN.25 THK 1600C HOSE, 37FL 3/4-16 X LG FTG,HOSE 90DEG BLKHD ELB 1/ FTG,HOSE BLKHD TEE 1/2 37FL PNL,ACST 2.50 UNDER ENG CS PNL,ACST 2.50 UNDER ENG SS HOSE,RUB X.75 OD HOSE,RUB X.75 OD R 1 COMPR&PART,DXN255222D161E46LCB ENG,CAT T1 REMANUFACTURED GSKT,8 AIR INLET VLV W/BOLT CIRCLE CLAMP, HOSE CLAMP, HOSE 13/16 TO 1-1/ DRAINCOCK, 1/ GASKET,.06 x 10.5ID x 13.25OD CLAMP, HOSE 1/ CONNECTOR, HOSE 5/16 HOSE X 1/4 NPT 1600R(HAF) R01 28

29 1.7 ENGINE AND COMPRESSOR - TIER 1 KEY PART NO. QTY DESCRIPTION NOTES VALVE,BALL 1/2 NPT WASHER, SNUBBING 1 BOLT ADAPTER, E&C SAE1 TO 20S ISOLATOR, VIBRATION 500 LB. CAPACITY SUPT, FRT ENG MNT 3408 DITA VALVE, DRAIN 1-1/8-12UNF NUT, THIN HEX 3/ WASHER,.500 HARDENED ADPT,SAE O RING 1/2FNPT X 1-1/16 SAE HOSE,RAD UPPER 2-1/2 X KEY, SQ CL1 5/8 X NUT, HEX LOCKING 3/ CAPSCR, HEX GR8 1/2-13 X CAPSCR, HEX GR5 1/2-13 X CAPSCR, HEX GR5 5/8-11 X 1 3/ CAPSCR, HEX GR5 3/4-10 X 1 1/ CAPSCR, HEX GR5 3/4-10 X 2 1/ CAPSCR, HEX GR5 1-8 X 5 1/ WASHER, SPR LOCK REG PLTD 1/ WASHER, SPR LOCK REG PLTD 5/ WASHER, SPR LOCK REG PLTD 3/ WASHER, PL-B REG PLTD 3/ HOSE, FUEL LINE 5/16 (FT) CONN, 37 FL/MPT PLTD 1/2 X 1/ CONN, 37 FL/MPT PLTD 3/4 X 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, PIPE-90M 1/2 X 1/ BUSHING, RED PLTD 1/2 X 1/4 1600R(HAF) R01 29

30 1.7 ENGINE AND COMPRESSOR - TIER 1 KEY PART NO. QTY DESCRIPTION NOTES CAPSCR, FERRY HD PLTD 1/2-13 X 1 3/ CAPSCR, FERRY HD PLTD 7/8-9 X BUSHING, RED HEX PLTD 1/2 X 1/ STUD, THRD 3/4-10 X 3 PLT EXPLODED VIEW NOTES: A1 ENGINE OIL DRAIN-TO BALL VALVE AT FRAME. A2 TO RECEIVER TANK SCAVENGE LINE. A3 USE EXISTING BOLTS ON ENGINE TO MOUNT HEAT SHIELD. A4 INSTALL TAPER LOCK PER MANUFACTURER S INSTRUCTIONS PROVIDED WITH PART. A5 MAKE SURE THREADS ARE CLEAN AND FREE OF OIL APPLY LOCTITE 242 SULLAIR P/N TO THREADS OF BOLTS-TORQUE TO 77 FT-LBS. A6 MAKE SURE THREADS ARE CLEAN AND FREE OF OIL APPLY LOCTITE 242 SULLAIR P/N TO THREADS OF BOLTS-TORQUE TO 54 FT-LBS. A7 TO FUEL TANK. A8 OR APPROVED ALTERNATIVE. 1600R(HAF) R01 30

31 Notes 1600R(HAF) R01 31

32 1.8 ENGINE AND COMPRESSOR - TIER R00 S1 1600R(HAF) R01 32

33 1.8 ENGINE AND COMPRESSOR - TIER R00 S2 1600R(HAF) R01 33

34 1.8 ENGINE AND COMPRESSOR - TIER 2 KEY PART NO. QTY DESCRIPTION NOTES SUPT, ENG/COMP Q ADPT, COMPR INLET 8 INL VLV SA, 8 INLET VALVE HOSE, RAD LOWER CAT BUSHING, TAPER LOCK 4040 W/2.75 BORE COUPLING, DRIVE ACT / PANEL, HEAT SHIELD TUBE,RAD UPR 900XH HOSE,RAD DRAIN-TEE FTG FAN, DIA 10 BLD CAT T HOSE, 3/4 ENG OIL DRAIN SPCR,FAN.25 THK 1600C HOSE, 37FL 3/4-16 X LG FTG,HOSE 90DEG BLKHD ELB 1/ FTG,HOSE BLKHD TEE 1/2 37FL PNL,ACST 2.50 UNDER ENG CS PNL,ACST 2.50 UNDER ENG SS HOSE,RUB X.75 OD HOSE,RUB X.75 OD R 1 COMPR&PART,DXN255222D161E46LCB HOSE,RUB X.75 OD ENG,CAT T2 REMANUFACTURED 1600R GSKT,8 AIR INLET VLV W/BOLT CIRCLE CLAMP, HOSE CLAMP, HOSE 13/16 TO 1-1/ DRAINCOCK, 1/ GASKET,.06 x 10.5ID x 13.25OD CLAMP, HOSE 1/2 1600R(HAF) R01 34

35 1.8 ENGINE AND COMPRESSOR - TIER 2 KEY PART NO. QTY DESCRIPTION NOTES CONNECTOR, HOSE 5/16 HOSE X 1/4 NPT VALVE,BALL 1/2 NPT WASHER, SNUBBING 1 BOLT ADAPTER, E&C SAE1 TO 20S ISOLATOR, VIBRATION 500 LB. CAPACITY SUPT, FRT ENG MNT 3408 DITA VALVE, DRAIN 1-1/8-12UNF NUT, THIN HEX 3/ WASHER,.500 HARDENED ADPT,SAE O RING 1/2FNPT X 1-1/16 SAE HOSE,RAD UPPER 2-1/2 X KEY, SQ CL1 5/8 X NUT, HEX LOCKING 3/ CAPSCR, HEX GR8 1/2-13 X CAPSCR, HEX GR5 1/2-13 X CAPSCR, HEX GR5 5/8-11 X 1 3/ CAPSCR, HEX GR5 3/4-10 X 1 1/ CAPSCR, HEX GR5 3/4-10 X 2 1/ CAPSCR, HEX GR5 1-8 X 5 1/ WASHER, SPR LOCK REG PLTD 1/ WASHER, SPR LOCK REG PLTD 5/ WASHER, SPR LOCK REG PLTD 3/ WASHER, PL-B REG PLTD 3/ HOSE, FUEL LINE 5/16 (FT) CONN, 37 FL/MPT PLTD 1/2 X 1/ CONN, 37 FL/MPT PLTD 3/4 X 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, PIPE-90M 1/2 X 1/2 1600R(HAF) R01 35

36 1.8 ENGINE AND COMPRESSOR - TIER 2 KEY PART NO. QTY DESCRIPTION NOTES BUSHING, RED PLTD 1/2 X 1/ CAPSCR, FERRY HD PLTD 1/2-13 X 1 3/ CAPSCR, FERRY HD PLTD 7/8-9 X BUSHING, RED HEX PLTD 1/2 X 1/ STUD, THRD 3/4-10 X 3 PLT EXPLODED VIEW NOTES: A1 ENGINE OIL DRAIN-TO BALL VALVE AT FRAME. A2 TO RECEIVER TANK SCAVENGE LINE. A3 USE EXISTING BOLTS ON ENGINE TO MOUNT HEATSHIELD. A4 INSTALL TAPER LOCK PER MANUFACTURER S INSTRUCTIONS PROVIDED WITH PART. A5 MAKE SURE THREADS ARE CLEAN AND FREE OF OIL APPLY LOCTITE 242 SULLAIR P/N TO THREADS OF BOLTS-TORQUE TO 77 FT-LBS. A6 MAKE SURE THREADS ARE CLEAN AND FREE OF OIL APPLY LOCTITE 242 SULLAIR P/N TO THREADS OF BOLTS-TORQUE TO 54 FT-LBS. A7 TO FUEL TANK. A8 OR APPROVED ALTERNATIVE. 1600R(HAF) R01 36

37 Notes 1600R(HAF) R01 37

38 1.9 AIR INLET - TIER R R(HAF) R01 38

39 1.9 AIR INLET - TIER 3 KEY PART NO. QTY DESCRIPTION NOTES SEAL, DOOR EXTRUDED SPONGE (FT) FILTER, AIR 18 DIA 1600 CFM BAFFLE, AIR INLET 18 FILTER FILTER, AIR 18 DIA 6 OUTLET 1600 CFM TUBE, NYLON.25 OD X.04W BLACK (FT) CLAMP, T-BOLT SS BAND 4.50 ID ELBOW, CHRG AIR CLR 4 ID X 45 DEG HOSE, HUMP CHRG AIR 4 ID X 6 LG WEATHERSTRIP, GASKET TRIM-LOC (FT) TUBE, ALUM STL 4 OD 90 BEADED IND, SWITCH FLR ELEM CMACS RIGHT IND, SWITCH FLR ELEM CMACS LEFT TUBE, ALUM STL 4 BEADED SS II SA, XDCR MOUNT PLATE 1600C LP TUBE, ALUM AIR INLET 6 OD X 5 LG ELBOW, RUBBER 6 ID X 45 DEG ELBOW, RUBBER 6 ID X 90 DEG CLAMP, T-BOLT SS BAND 6.50 ID ELBOW, AIR INLET 90 RUBBER CLAMP, HOSE ELBOW, RUBBER 8 X 45 DEGREES DUCT, AIR INLET 8 X CLAMP, HOSE 6-9/16 TO 6-1/ WEATHERSTRIP, 3/16 X 3/8 FT ELBOW, 90D 1/4 TUBE X 1/8 FNPT TUBE, ALUM AIR INLET 6 OD X 11 1/2 LG SCREW, HEX SER WASHER 5/16-18 X 3/ NUT, RETAINER J 5/ NOTES: A1: TO CHARGE AIR COOLER. A2: FROM CHARGE AIR COOLER. 1600R(HAF) R01 39

40 1.10 SA - TRANSDUCER MOUNTING PLATE - TIER 2 & R R(HAF) R01 40

41 1.10 SA - TRANSDUCER MOUNTING PLATE - TIER 2 & 3 KEY PART NO. QTY DESCRIPTION NOTES SENSOR, PRESS 225PSIG 1-5VDC BAFFLE, AIR INLET 18 FILTER PLT, TRANSDUCER MT 18 FILTER HARN, WIRING XDRC 1600C WEATHERSTRIP, RIBBED 3/16 X 3/8 (FT) NUT, HEX UNFIN # SCREW, HEX SER WASHER 1/4-20 X 1/ WASHER, SPRING LOCK # WASHER, PL-B REG PLTD # BULKHEAD, PIPE 1/8 NPT SCREW,PAN PHIL #6-32 X 3/4 NOTES: A1 P1 (DRY SIDE PRESSURE) A2 P2 (CONTROL) A3 P3 (WET SIDE PRESSURE) Module Description SA, REC 1600C SA, H20 LP Sub-Assembly 1600C LP M, Disch 1600C LP AF R(HAF) R01 41

42 1.11 AIR INLET - TIER 1 & R00 S1 1600R(HAF) R01 42

43 1.11 AIR INLET - TIER 1 & R00 S2 1600R(HAF) R01 43

44 1.11 AIR INLET - TIER 1 & 2 KEY PART NO. QTY DESCRIPTION NOTES SEAL, DOOR EXTRUDED SPONGE (FT) FILTER, AIR 18 DIA 1600 CFM BAF, AIR INLET 18 FILTER FILTER, AIR 18 DIA 6 OUTLET 1600 CFM TUBE, NYLON.25 OD X.04W BLACK (FT) CLAMP, T-BOLT SS BAND 4.50 ID ELBOW, CHRG AIR CLR 4 ID X 45 DEG HOSE, HUMP CHRG AIR 4 ID X 6 LG WEATHERSTRIP, GASKET TRIM-LOC (FT) TUBE, ALUM STL 4 OD 90 BEADED IND,SWT FLR ELEM CMACS RIGHT IND,SWT FLR ELEM CMACS LEFT SA,XDCR ANLG CTRL 1600C TUBE,AL INLET 4 OD 90 BEAD ELBOW, RUBBER 6 ID X 45 DEG ELBOW, RUBBER 6 ID X 90 DEG CLAMP, T-BOLT SS BAND 6.50 ID ELBOW, AIR INLET 90 RUBBER CLAMP, HOSE TUBE,ALUM AIR INLET 6 OD X TUBE, ALUM AIR INLET 6 OD X 8 LG ELBOW, RUBBER 8 X 45 DEGREES DUCT, AIR INLET 8 X CLAMP, HOSE 6-9/16 TO 6-1/ WEATHERSTRIP, 3/16 X 3/8 FT ELBOW, 90D 1/4 TUBE X 1/8 FNPT TUBE, ALUM AIR INLET 6 OD X 22 LG SCREW, HEX SER WASHER 5/16-18 X 3/ NUT, RETAINER J 5/ NOTES: A1: TO CHARGE AIR COOLER A2: FROM CHARGE AIR COOLER 1600R(HAF) R01 44

45 Notes 1600R(HAF) R01 45

46 1.12 SA - TRANSDUCER MOUNTING PLATE - TIER R R(HAF) R01 46

47 1.12 SA - TRANSDUCER MOUNTING PLATE - TIER 1 KEY PART NO. QTY DESCRIPTION NOTES PLUG,HOLE 5/8 BLACK NYLON BAF, AIR INLET 18 FILTER PLT, TRANSDUCER MT 18 FILTER HARN,WIRING XDRC 1600C XDCR,PRES 250 PSIG 1-5VDC NX WEATHERSTRIP, RIBBED 3/16 X 3/8 (FT) NUT, HEX UNFIN # SCREW, HEX SER WASHER 1/4-20 X 1/ WASHER, SPR LOCK # WASHER, PL-B REG PLTD # BULKHEAD, PIPE 1/8 NPT SCREW,PAN PHIL #6-32 X 3/4 NOTES: A1 = P2 (CONTROL) 1600R(HAF) R01 47

48 1.13 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER R R(HAF) R01 48

49 1.13 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 3 KEY PART NO. QTY DESCRIPTION NOTES BAFFLE, MUFFLER MOUNTING RAIN-CAP, EXHAUST 5.75 TO 6.35 DIA PIPE SIL, EXHAUST 22 5 IN 6 OUT MOUNT, MUFFLER 1200H AC TUBE, EXHAUST W/FLARE & SSTL FLEX 1600 INTERIM SUPPORT, MUFFLER 1600C AF CLAMP, SEAL NUT, HEX PLTD 5/ NUT, HEX PLTD 1/ CAPSCREW, HEX GR8 5/16-18 X 3/ CAPSCREW, HEX GR5 1/2-13 X 1 1/ WASHER, NORD-LOCK PL 5/16 SP WASHER, NORD-LOCK PL 1/2 SP EXPLODED NOTES A1: CLAMP PROVIDED WITH ENGINE REFERENCE SULLAIR P/N A2: REFERENCE SULLAIR P/N , SUPPORT,FILTER/WATER TRAP 1600C FROM SULLAIR P/N , DWG, ASSY FILTER/WATER TRAP 1600C 1600R(HAF) R01 49

50 1.14 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & R R(HAF) R01 50

51 1.14 EXHAUST SYSTEM AFTERCOOLED & FILTERED - TIER 1 & 2 KEY PART NO. QTY DESCRIPTION NOTES BAFFLE, MUFFLER MOUNTING RAIN-CAP, EXHAUST 5.75 TO 6.35 DIA PIPE TUBE, EXH W/HALF MARMAN CAT 3406E SIL, EXHAUST 22 5 IN 6 OUT MOUNT,MUFFLER 1200H-1600H TIER II CLAMP, EXHAUST CAT C15 T SUPT,MUFFLER 1600C AF CLAMP, SEAL NUT, HEX PLTD 5/ NUT, HEX PLTD 1/ CAPSCR, HEX GR8 5/16-18 X 3/ CAPSCR, HEX GR5 1/2-13 X 1 1/ WASHER, NORD-LOCK PL 5/16 SP WASHER, NORD-LOCK PL 1/2 SP EXPLODED NOTES A1: TO ENGINE EXHAUST PORT: A2: REFERENCE SULLAIR P/N: , SUPT,FILTER/WATER TRAP 1600C 1600R(HAF) R01 51

52 1.15 COOLING SYSTEM AFTERCOOLED - TIER 2 & R07 S1 1600R(HAF) R01 52

53 1.15 COOLING SYSTEM AFTERCOOLED - TIER 2 & R07 S2 1600R(HAF) R01 53

54 1.15 COOLING SYSTEM AFTERCOOLED - TIER 2 & 3 KEY PART NO. QTY DESCRIPTION NOTES HOSE, MED PRESS 2 X X HOSE, MED PRESS 2 X X HOSE, MED PRESS 2 X X HOSE, MED PRESS 2 X X BAFFLE, CANOPY SS 1200 ACF BAFFLE, CANOPY CS 1200 ACF PLT, HOSE BAFFLE HALF 2-1/ HOSE, MP 2.50 X 129 LG CHANNEL, EXT RUB U 3/32 (FT) VENTURI, SPECIAL FLG, KIT SAE SPLT 2 - VITON CNTNR, RAD FLUID RECOVERY 5QT SUPPORT, BRACKET OIL FILTER FILTER, OIL ASSY PARKER SUPPORT, CLR OIL/AIR 1600H COOLER, AIR CAT 3406E TIER II COOLER, OIL CA 3406 TIER II 1600H SUPPORT, HOSE AFTCLR BAFFLE, RADIATOR CS 900XH AC BAFFLE, RADIATOR SS 900XH AC TRIM, CLIP-ON GRIP DUQ SENSOR, TEMP RTD 3/4 O-RING INSUL,O-CELL FOAM 2.00 THICK RAD, W/FRT DRN 900XH PIPE,2-1/2 SCH80 CLR SYS 1600C PLT, CVR STANDARD AIR 1600C GD, FAN 1600C CS GD, FAN 1600C SS GD, BELT/ALTERNATOR, 1600C CS GD, BELT 1600C SS ACOUSTIC PANEL, O-CELL FOAM 2.00 TNI 1600R(HAF) R01 54

55 1.15 COOLING SYSTEM AFTERCOOLED - TIER 2 & 3 KEY PART NO. QTY DESCRIPTION NOTES HOSE, MP 200PSI 2 X38 0X90DEG CLAMP, HOSE 3/ HOSE, MED PRESS.25 X 30 LG GROMMET, RUBBER 1-3/4 HOLE ELBOW, 90DEG 2 SPLIT FLANGE VALVE, OIL STOP 2 SAE CODE WEATHERSTRIP, 1 THICK X 1 WIDE (FT) NUT, HEX PLTD 1/ NUT, HEX F PLTD 5/ NUT, HEX LOCKING 5/ NUT, HEX LOCKING 3/ CAPSCREW, HEX GR5 5/16-18 X CAPSCREW, HEX GR5 3/8-16 X CAPSCREW, HEX GR5 3/8-16 X 1 1/ CAPSCREW, HEX GR5 1/2-13 X 1 1/ CAPSCREW, HEX GR5 3/4-10 X 1 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, HEX SER WASHER 3/8-16 X SCREW, SELF-DRILL 1/4 X 3/ SCREW, SELF-DRILL 5/16 X WASHER, SPRING LOCK REG PLTD 5/ WASHER, SPRING LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 1/ WASHER, PL-B REG PLTD 5/ WASHER, PL-B REG PLTD 3/ WASHER, PL-B REG PLTD 3/ HOSE, FUEL LINE 3/8 (FT) CLAMP, CONDUIT 2-1/ CONN, 37 FL/MPT PLTD 1/4 X 1/ CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/ ELBOW, 37FL 90M 1/4 X 1/4 1600R(HAF) R01 55

56 1.15 COOLING SYSTEM AFTERCOOLED - TIER 2 & 3 KEY PART NO. QTY DESCRIPTION NOTES NIPPLE, PIPE-XS PLT 2 1/2 X NIPPLE, PIPE-XS PLT 2 1/2 X NIPPLE, PIPE-XS PLT 2 1/2 X PLUG, PIPE 1/4 3000# STL PLT ELBOW, PIPE 90 DEG 300# PLT 2 1/ BUSHING, RED PLTD 3/8 X 1/ BUSHING, RED PLTD 2 1/2 X 1/ CAPSCREW, FERRY HD PLTD 5/16-18 X TEE, PIPE PLTD 2 1/ ADAPTOR, MALE PIPE 1/2 X 3/ TABLE 1 CLR,AIR AC 1200CFM 150PSIG EXPLODED VIEW NOTES A1: P/N: USED ON 1300H ONLY. A2: P/N S: & MOUNTED TO LIFTING BAIL. A3: P/N: MOUNTED TO FRAME. A4: SEE SHEET 2 FOR PLACEMENT OF P/N: A5: DETAIL OF VENTURI MOUNTING. A6: ONE OF TWO 1 DOWELS WELDED TO FRAME. A7: MOUNTING PLATE WELDED TO BOTTOM OF COOLER A8: SECTION VIEW SHOWING LOCATION OF COOLER & FRAME MOUNT. A9: DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME. A10: AFTER-COOLED DISCHARGE A11: TO PRESSURE PICK UP FOR OIL STOP VALVE. A12: ENGINE COOLANT SENSOR A13: SUB-ASSEMBLY USED ON LOUVERED BILLS ONLY. A14: P/N NOT TO BE USED ON 1300H AFTER-COOLER COOLER, AFTER 1600C(H) R(HAF) R01 56

57 Notes 1600R(HAF) R01 57

58 1.16 Louvers R R(HAF) R01 58

59 1.16 Louvers KEY PART NO. QTY DESCRIPTION NOTES ELBOW, 90 3/8 TUBE X 1/4 NPT M TUBE, NYL 3/8 O.D. X.063W ORF, FNPT X.25MNPT CLP, HOSE 3/8 OD CONN, 3/8 TUBE X 1/4NPT SUPPORT, ANGLE FRAMED AMB TEMP SENDOR SOL, VALVE 24V NC 2WAY HEATER, COLD WEATHER 1600C SUPPORT, BRACKET 1600C LOUVERS CLAMP, HOSE 7/8 I.D TEE, TUBE-M BR 3/8 X 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ WASHER, PL-B REG PLTD 1/ NIPPLE, PIPE-XS PLT 1/4 X 1 1/ TEE, PIPE PLTD 1/ GROMMET, RUBBER 7/16X11/16X16GA EXPLODED VIEW NOTES: A1: DAMPER IN OPENED POSITION A2: CONNECT TO WIRE HARNESS PLUG LABELED LOUVER SOLENOID A3: TO SOLENOID VALVE 1600R(HAF) R01 59

60 1.17 COOLING SYSTEM AFTERCOOLED - TIER R00 S1 1600R(HAF) R01 60

61 1.17 COOLING SYSTEM AFTERCOOLED - TIER R00 S2 1600R(HAF) R01 61

62 1.17 COOLING SYSTEM AFTERCOOLED - TIER 1 KEY PART NO. QTY DESCRIPTION NOTES HOSE, MED PRESS 2 X X HOSE, MED PRESS 2 X X HOSE, MED PRESS 2 X X HOSE, MED PRESS 2 X X CLR, AIR AC 1200CFM 150PSIG BAFFLE, CANOPY SS 1200 ACF BAFFLE, CANOPY CS 1200 ACF PLT, HOSE BAFFLE HALF 2-1/ HOSE, MP 2.50 X 129 LG CHANNEL, EXT RUB U 3/32 (FT) VENTURI, SPECIAL FLG, KIT SAE SPLT 2 - VITON CNTNR, RAD FLUID RECOVERY 5QT SUPT, BRACKET OIL FILTER FILTER, OIL ASSY PARKER SUPT, CLR OIL/AIR 1600H COOLER, AIR CAT 3406E TIER II COOLER, OIL CA 3406 TIER II 1600H SUPT, HOSE AFTCLR BAFFLE, RADIATOR CS 900XH AC BAFFLE, RADIATOR SS 900XH AC TRIM,CLIP-ON GRIP DUQ SNSR,TEMP RTD 3/4 O-RING INSUL,O-CELL FOAM 2.00 THICK RAD, W/FRT DRN 900XH PIPE,2-1/2 SCH80 CLR SYS 1600C PLT,CVR STANDARD AIR 1600C GD, FAN 1600C CS 1600R(HAF) R01 62

63 1.17 COOLING SYSTEM AFTERCOOLED - TIER 1 KEY PART NO. QTY DESCRIPTION NOTES GD, FAN 1600C SS GD, BELT/ALTERNATOR, 1600C CS GD, BELT 1600C SS ACST PNL, O-CELL FOAM 2.00 TNI SA,LOUVERS CANOPY 1600C HARN,LOUVERS 1600C ANLG CNTRLS CLAMP, HOSE 3/ HOSE, MED PRESS.25 X 30 LG GROMMET, RUBBER 1-3/4 HOLE ELBOW, 90DEG 2 SPLIT FLANGE VALVE, OIL STOP 2 SAE CODE WEATHERSTRIP, 1 THICK X 1 WIDE (FT) NUT, HEX PLTD 1/ NUT, HEX F PLTD 5/ NUT, HEX LOCKING 5/ NUT, HEX LOCKING 3/ CAPSCR, HEX GR5 5/16-18 X CAPSCR, HEX GR5 3/8-16 X CAPSCR, HEX GR5 3/8-16 X 1 1/ CAPSCR, HEX GR5 1/2-13 X 1 1/ CAPSCR, HEX GR5 3/4-10 X 1 1/ SCREW, HEX SER WASHER 5/16-18 X 3/ SCREW, HEX SER WASHER 3/8-16 X SCREW, SELF-DRILL 1/4 X 3/ SCREW, SELF-DRILL 5/16 X WASHER, SPR LOCK REG PLTD 5/ WASHER, SPR LOCK REG PLTD 1/ WASHER, PL-B REG PLTD 1/4 1600R(HAF) R01 63

64 1.17 COOLING SYSTEM AFTERCOOLED - TIER 1 KEY PART NO. QTY DESCRIPTION NOTES WASHER, PL-B REG PLTD 5/ WASHER, PL-B REG PLTD 3/ WASHER, PL-B REG PLTD 3/ HOSE, FUEL LINE 3/8 (FT) CLAMP, CONDUIT 2-1/ CONN, 37 FL/MPT PLTD 1/4 X 1/ CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/ ELBOW, 37FL 90M 1/4 X 1/ NIPPLE, PIPE-XS PLT 2 1/2 X NIPPLE, PIPE-XS PLT 2 1/2 X NIPPLE, PIPE-XS PLT 2 1/2 X PLUG, PIPE 1/4 3000# STL PLT ELBOW, PIPE 90 DEG 300# PLT 2 1/ BUSHING, RED PLTD 3/8 X 1/ BUSHING, RED PLTD 2 1/2 X 1/ CAPSCR, FERRY HD PLTD 5/16-18 X TEE, PIPE PLTD 2 1/ ADPT, MALE PIPE 1/2 X 3/4-16 EXPLODED VIEW NOTES A1: P/N S: & MOUNTED TO LIFTING BAIL. A2: P/N: MOUNTED TO FRAME. A3: SEE SHEET 2 FOR PLACEMENT OF P/N: A4: DETAIL OF VENTURI MOUNTING. A5: ONE OF TWO 1 DOWELS WELDED TO FRAME. A6: MOUNTING PLATE WELDED TO BOTTOM OF COOLER A7: SECTION VIEW SHOWING LOCATION OF COOLER & FRAME MOUNT. A8: DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME. 1600R(HAF) R01 64

65 1.17 COOLING SYSTEM AFTERCOOLED - TIER 1 KEY PART NO. QTY DESCRIPTION NOTES A9: AFTER-COOLED DISCHARGE A10: TO PRESSURE PICK UP FOR OIL STOP VALVE. A11: ENGINE COOLANT SENSOR A12: ATTACH TO AND MAIN HARNESS 1600R(HAF) R01 65

66 1.18 DISCHARGE SYSTEM - AFTERCOOLED - TIER 2 & R R(HAF) R01 66

67 1.18 DISCHARGE SYSTEM - AFTERCOOLED - TIER 2 & 3 KEY PART NO. QTY DESCRIPTION NOTES ANL, DISCHARGE PIPE SUPPORT FLANGE, SPLIT 4 SAE J HOSE, ASSY 4 DISCHARGE PIPE, DISCH. SERVICE 3 (23.5) SNSR, TEMP THERMISTOR BRASS SA,REC 1600C LP-AC CMPS HOSE, 3/4 NPT X 3/4 FSN37 57 LG SA,H2O TRAP AF 1600C LP VALVE,BALL 1/2 NPT MOUNT, VIBRATION (50 DUROMETER) MOUNT, VIBRATION ISOLATOR 185Q GSKT, ASA FLG 150# GASKET, DISCH PIPE 1250/ VALVE, SERVICE 3 BALL WASHER,.625 HARDENED NUT, HEX LOCKING 5/ CAPSCR, HEX GR8 5/8-11 X 3 1/ CAPSCR, HEX GR5 5/8-11 X 1 3/ CAPSCR, HEX GR5 5/8-11 X 3 1/ WASHER, SPR LOCK REG PLTD 1/ WASHER, SPR LOCK REG PLTD 5/ WASHER, PL-B REG PLTD 1/ WASHER, PL-B REG PLTD 5/ CONN, 37 FL/MPT PLTD 3/4 X 1/ ELBOW, PIPE-90M 1/2 X 1/ U-BOLT, 1/2 X 3 PIPE PLTD 1600R(HAF) R01 67

68 1.18 DISCHARGE SYSTEM - AFTERCOOLED - TIER 2 & 3 KEY PART NO. QTY DESCRIPTION NOTES EXPLODED VIEW NOTES: A1 TO SCAVENGE LINE-TO AIR END A2 TO P3 AT COMPASS CONTROLLER (WET) A3 TO AFTERCOOLER INLET A4 TO AIR PRESSURE CONTROL SUPPLY LINE-TO COMPASS CONTROLLER A5 TO P1 AT COMPASS CONTROLLER (DRY) A6 RTT (RECEIVER TANK TEMPERATURE)TO COMPASS CONTROLLER A7 TO GREEN HOSE ON HOSE BUNDLE B1 FURNISHED WITH U-BOLT MODULE DESCRIPTION SA, REC 1600C SA, H20 LP SUB-ASSEMBLY 1600C LP M, Disch 16 00C LP AF R(HAF) R01 68

69 Notes 1600R(HAF) R01 69

70 1.19 WATER TRAP - AFTERCOOLED FILTERED R01S1 1600R(HAF) R01 70

71 1.19 WATER TRAP - AFTERCOOLED FILTERED R06 s2 1600R(HAF) R01 71

72 1.19 WATER TRAP - AFTERCOOLED FILTERED KEY PART NO. QTY DESCRIPTION NOTES ADAPTER,1/2NPT FEM X 1/2BSP MALE INSERT, NYLON TUBING 1/4 OD ANGLE, DISCHARGE PIPE SUPPORT SUPPORT, H20 TRAP 1200 ACF HOSE, MP 2.50 X 42 LG HOSE, MP 5/16 X 54 LG 37$s JIC CONN, 5/16 TUBE X 1/4 NPT TUBE, 5/16 OD X.040 WALL FLG, 3 SAE J518 CODE SUPPORT, FILTER MOUNT 1200 AC ORF, FNPT X.25 MNPT VLV, BLWDN N.C. 8:1 RATIO SCF-1315N 3 NPT W/AUTO DRAINS SCH-1315N 3 NPT W/AUTO DRAINS KIT,SC HEAD CLAMP SEP, WTR TRAP FLOAT 600PSIG SUPPORT, WATER TRAP 600PSI SEP, WTR SCWS-1700N 3 L/AD PIPE,3 FLR INLET H PIPE ASSY, DISCH C SUPPORT, FILTER/WATER TRAP ASY 1600C HOSE, 3/4 NPT X 3/4 FSN37 57 LG ADPT, TUBE 3 ASSY W/4-BOLT FLNG SHIM, FLR ASY BRACKET 1600C SWITCH, DIFF PRESS 750B/1600C AF HARN, WRG 1600C FILTERED TUBE,1/4 OD SS 1600C AF FLTRS TUBE,1/4 OD SS 1600C AF FLTRS 1600R(HAF) R01 72

73 1.19 WATER TRAP - AFTERCOOLED FILTERED KEY PART NO. QTY DESCRIPTION NOTES SPCR, AF 1600C 1.25OD X 1.00LG SUPPORT, BRACKET 1600C PRESS DIFF SW HOSE, MOISTURE TRAP TO TEE 1/2 ID X 20 OAL HOSE, POPPET VALVE TO TEE1/2 ID X 13 OAL HOSE, TEE TO DRAIN 1/2 ID X 22 OAL HOSE, TEE TO TEE 1/2 ID X 40 OAL VALVE, INLINE CHECK(1/4 NPT)DC VALVE, SERVICE 3 BALL ELBOW, TUBE 90 DEG M 1/4 X 1/ NUT, HEX F PLTD 3/ CAPSCREW, HEX GR5 5/8-11 X 3 1/ CAPSCREW, HEX GR5 3/4-10 X 1 1/ SCREW, HEX SER WASHER 1/4-20 X 1/ SCREW, HEX SER WASHER 3/8-16 X 3/ SCREW, HEX SER WASHER 3/8-16 X 1 1/ WASHER, SPRING LOCK REG PLTD 5/ WASHER, PL-B REG PLTD 3/ CONN, 37 FL/MPT PLTD 5/16 X 1/ CONN, 37 FL/MPT PLTD 1/2 X 1/ CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/ ELBOW, 37FL 90M 5/16 X 1/ ELBOW, PIPE 90M/F 1/2 X 1/ NIPPLE, PIPE-XS PLT 1/4 X CL NIPPLE, PIPE-XS PLT 3/4 X CL NIPPLE, PIPE-XS PLT 3 X NIPPLE, PIPE-XS PLT 3 X PLUG, PIPE 3/8 3000# STL PLT ELBOW, PIPE 90 DEG 300# PLT 1/4 1600R(HAF) R01 73

74 1.19 WATER TRAP - AFTERCOOLED FILTERED KEY PART NO. QTY DESCRIPTION NOTES ELBOW, PIPE 90 DEG 300# PLT 3/ ELBOW, PIPE 90 DEG 300# PLT BUSHING, RED PLTD 1/2 X 1/ BUSHING, RED PLTD 1 X 1/ BUSHING, RED PLTD 1 X 3/ BUSHING, RED PLTD 3 X 2 1/ U-BOLT, 1/2 X 3 PIPE PLTD TEE, PIPE PLTD 1/ TEE, PIPE PLTD 1/ NIPPLE, PIPE-HX PLTD 1/4 X 1/ BUSHING, RED HEX PLTD 1/2 X 1/ ELBOW, PIPE 45 DEG 300# PLT TEE, 37FL UNION 1/ UNION, PIPE-BRS SEAT 3 GAL 300# CONN, TUBE-M 1/4 X 1/4 SS EXPLODED VIEW NOTES: A1: TO AFTERCOOLER OUTLET A2: THIS END TO COMPASS AUX CONNECTION A3: 1 CONNECTION TO EACH PRESSURE SENSOR BEFORE & AFTER FILTERS A4: SCREWS INCLUDED WITH KIT 1600R(HAF) R01 74

75 Notes 1600R(HAF) R01 75

76 1.20 RECEIVER TANK - AFTERCOOLED - TIER 2 & R R(HAF) R01 76

77 1.20 RECEIVER TANK - AFTERCOOLED - TIER 2 & 3 KEY PART NO. QTY DESCRIPTION NOTES VALVE, RELIEF 1-1/ SA, RECEIVER OIL FILL CONN,TUBE OIL RETURN 5/16X1/ PIPE, DISCH REC TANK 1300H SW,HTM 250 DEG F - 3/4-16 SAE ADPT,MALE PIPE 1/2 X 3/ SA,LOW-PRESS FLTR/CHECK/ORF STRAINER, Y-LINE 3/ VALVE, MIN PRESSURE CHK TUBE, OIL RETURN 1200/1600 CFM VALVE, ASM-THRM/BYP 2 (170DEG) ELEMENT, OIL SEP 1200/1600 CFM O-RING, VITON 2 1/4 X 1/ CAPSCR, HEX GR5 1/2-13 X 2 1/ WASHER, SPR LOCK REG PLTD 1/ CONN, 37 FL/MPT PLTD 1/2 X 3/ CONN, 37 FL/MPT PLTD 3/4 X 3/ CONN, 37 FL/MPT PLTD 2 1/2 X 2 1/ NIPPLE, PIPE-XS PLT 3/4 X NIPPLE, PIPE-XS PLT 3/4 X NIPPLE, PIPE-XS PLT 1 1/2 X CL NIPPLE, PIPE-XS PLT 2 1/2 X CL NIPPLE, PIPE-XS PLT 3 X CL NIPPLE, PIPE-XS PLT 3 X PLUG, PIPE 1/4 3000# STL PLT PLUG, PIPE 1/2 3000# STL PLT BUSHING, RED PLTD 1/4 X 1/ BUSHING, RED PLTD 3/4 X 1/2 1600R(HAF) R01 77

78 1.20 RECEIVER TANK - AFTERCOOLED - TIER 2 & 3 KEY PART NO. QTY DESCRIPTION NOTES BUSHING, RED PLTD 3 X 2 1/ TEE, PIPE PLTD 3/ TEE, PIPE PLTD ELBOW, PIPE 45 DEG 300# PLT 2 1/2 33 TABLE 1 TANK, OIL SEPARATOR 28 O.D. A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 TO DISCHARGE PIPE TO SCAVENGE LINE-TO AIR END TO P3 AT COMPASS CONTROLLER (WET) TO AFTERCOOLER INLET TO AIR PRESSURE CONTROL LINE-TO COMPASS CONTROLLER TO P1 AT COMPASS CONTROLLER (DRY) TO AIR END DISCHARGE HOSE RTT (RECEIVER TANK TEMPERATURE)TO COMPASS CONTROLLER TO AIR CONTROL MANIFOLD BLOCK EXPLODED VIEW NOTES: RELIEF VALVE OUTLET TO BE ROTATED TOWARDS CANOPY WALL AS SHOWN COMPRESSOR MODEL 1300HA(F)- 1600HA(F) 1300HA(F)- 1600HA(F)(CE) ITEM 34 RECEIVER TANK CHART 1600R(HAF) R01 78

79 Notes 1600R(HAF) R01 79

80 1.21 FILTER CHECK ORIFICE R R(HAF) R01 80

81 1.21 FILTER CHECK ORIFICE KEY PART NO. QTY DESCRIPTION NOTES ELBOW, TUBE 90 DEG M 5/16 X 1/ VALVE, INLINE CHECK(1/4 NPT)DC NIPPLE, PIPE-HX PLTD 1/4 X 1/ CONN, 37FL SW F 1/4 X 1/ CONN, STR X JIC 7/16 X 7/ FILTER, ASSEMBLY SCREEN FILTER SIGHTGLASS, ORF BLOCK SAE ORF, PLUG BRASS 1/8 NPT x 3/ ELBOW, 37FL 90M 1/4 X 1/4 1600R(HAF) R01 81