Condor XL. 3/09 revised 11/12 FORM NO

Transcription

1 PARTS LIST Active Models: (LPG/48 ), (Petrol/48 ), (Diesel/48 ), (LPG/60 ), (Petrol/60 ), (Diesel/60 ), (LPG/62 ), (Petrol/62 ), (Diesel/62 ), (LPG/67 ), (Petrol/67 ), (Diesel/67 ) , (LPG X48), (Petrol X48), (Diesel X48) (LPG X60), (Petrol X60), (Diesel X60) , (LPG X62), (Petrol X62), (Diesel X62) (LPG X67), (Petrol X67), (Diesel X67) Obsolete Models: (LPG-AXP/48 ), (Petrol-AXP/48 ), (Diesel-AXP/48 ) (LPG-AXP/60 ), (Petrol-AXP/60 ), (Diesel-AXP/60 ) (LPG-AXP/62 ), (Petrol-AXP/62 ), (Diesel-AXP/62 ) (LPG-AXP/67 ), (Petrol-AXP/67 ), (Diesel-AXP/67 ) 3/09 revised 11/12

2 2 TABLE OF CONTENTS DESCRIPTION Page Chassis System Chassis System Control System Control System - Brake & Foot Pedal Assemblies Control System - Steering Assy Decal System Detergent Injection System Drive Wheel System Electrical System Electrical System - Control Board Assy Engine Assy GM 1.6L - IMPCO Engine Assy GM 1.6L - PSI Engine Assy Diesel Exhaust CATCON-Muffler Assy Fuel Tank Assy - Diesel Fuel Tank Assy - LPG Fuel Tank Assy - Petrol Hydraulic Schematic Hydraulic System Hydraulic Cylinder Assemblies Hydraulic Oil Cooler-Reservoir Hydraulic Valve Block Assy Hydraulic Motor Assemblies Hydraulic Pump Assemblies Radiator Assy Rear Wheel System Recovery System Recovery System Right Scrub System Right Scrub System Right Scrub System Right Scrub System Hydraulics Scrub System Scrub System Scrub System - Side Skirt Assemblies Side Broom System - Dual Side Broom Hydraulic Assy - Dual Side Broom System - Left Side Broom Hydraulic Assy - Left Side Broom Sub Assy - Left Side Broom Sub Assy - Right Side Broom Sub Assy - Pump

3 09-3 TABLE OF CONTENTS (cont d) DESCRIPTION Page Solution System Solution System Squeegee System Squeegee Assy Squeegee Mount Assy Vac Fan Assy Ladder Diagram With GM Engine Ladder Diagram With Diesel Engine Brush Selector Guide Cylindrical (Main Scrub Deck) Brush Selector Guide Disk (Right Scrub) Optional Kits & Accessories GM 1.6L Replacement Parts - PSI WHEN ORDERING PARTS * Use the numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 4 CHASSIS SYSTEM

5 09-3 CHASSIS SYSTEM Wsh, Flt SAE 5/ Scr, Pan Phil x Scr, Hex 5/16-18 x Scr, Hex 5/16-18 x Wsh, Flt SAE 3/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil 1/4-20 x Scr, Soc Shd.38 x 1.25 x 5/ Scr, Hex 3/8-16 x Scr, Pan Phil 5/16-18 x Nut, Hex Nyl Loc-Thin 5/ Wsh, Flt.406 x x Wsh, Flt.202 x.562 x Chassis Weldment Hood, Front Hood Assy Propane Euro (models , ) Floor Tank, Front Cover Assembly, Rear (see Chassis System - 2) Bracket, Tank Stop Plate, Pin Support Hood Strap Weldment Support, Propane Cover Hinge, Cover Trim-Seal Heavy Bumper Assy (see Chassis System - 2) Plate, Latch Mount Cover Support Assy (see Chassis System - 2) Floor Plate Weldt Floor Weldt Latch, Rh Strap, Static, Wsh, Flt SAE 1/ Scr, Hex Thd Form 1/4-20 x.62

6 6 CHASSIS SYSTEM

7 09-3 CHASSIS SYSTEM Cover Assembly, Rear (items 1-26) Latch Scr, Hex 1/4-20 X Scr, Hex 1/4-20 X Wsh, Flt SAE 5/ Wsh, Flt SAE 5/ Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc 1/ Scr, Pan Phil 1/4-20 X Scr, Hex Hd Loc 5/16-18x Nut, Hex Jam 5/ Wsh, Flt.344 X.938 X Scr, Pan Phil Loc X Hinge Weldment Hinge Weldt.-Rt Cover, Rear Grille, Rear Hinge Weldt-Lt Support, Rear Cover, Right Support, Rear Cover, Left Pin, Tapered Bracket Plate, Seal Mounting, Center Plate, Seal Mount, Side Gasket, Cover, Center Gasket, Cover, Side Heavy Bumper Assembly (items 44-51) Scr, Hex 3/8-16 X Scr, Hex 1/2-13 X Scr, Hex 1/2-13 X Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 1/2-13x Wsh, Flt.406 X 1.25 X Wsh, Flt.531x1.5x Heavy Bumper Weldment Cover Support Assembly (items 27-43) Wsh, Flt Sae 5/ Scr, Pan Phil X Wsh, Flt Sae 3/ Wsh, Flt Sae 1/ Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Scr, Pan Phil 1/4-20 X Scr, Pan Phil 5/16-18 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Cover Support Weldt Plate, Latch Mount Handle, Latch Latch, Rh Bushing.25 x.37 x Cable Assembly

8 8 CONTROL SYSTEM STAR WASHER SUPPLIED WITH HYDRO BACK MUST BE PLACED BETWEEN HYDROBACK AND BRACKET

9 09-3 CONTROL SYSTEM Scr, Hex 1/4-20 X Nut, Hex Jam 5/ Wsh, Flt SAE 5/ Scr, Pan Phil X Scr, Hex Thd To Hd 5/16-18 X Scr, Hex 5/16-18 X Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Wsh, Flt SAE SS 1/ Nut, Hex Nyl Loc-Thin 5/ Scr, Pan Phil Thd Form 1/4-20 X Nut, Hex Jam 1/ Nut, Hex Machine 1/ Brake Pedal Assy (see Control System - Brake & Foot Pedal Assemblies) Cable, Push/Pull Control Pintle Assembly (items 29-41) Seat Assembly (items 47-52) Brake Bar Weldment Cable Assy Foot Pedal Assy (see Control System - Brake & Foot Pedal Assemblies) 21 NA 1 Steering Assy (see Control System - Steering Assy) Bracket, Switch Tow Lever Assy (items 42-46) Plate, Adjuster Sensor, Proximity Clevis Assy Spring Ext Rod End Pintle Assy Hydroback Scr, Soc Set Loc X Scr, Soc Hd 5/16-18 X Wsh, Flt Std # Scr, Pan Phil X Nut, Hex Nyl Loc-Thin 1/ Plate-Sensor NOTE Lever Weldment Rotary Sensor Adapter, Shaft Bracket Guide-Encoder NOTE Rod End Tow Lever Assy Scr, Soc Set Loc 1/4-20 X Nut, Push Cap 1/ Rod, Tow Lever Collar Weldt Grommet Seat Assy Seat Slide, Seat Wsh, Flt.344 x.938 x Scr, Hex 5/16-18 X Nut, Hex Nyl Loc 5/ Plate, Seat Mount Nut, Hex Jam 5/16-18 NOTE 1: Used on machines built after serial number , for replacement on earlier machines order Encoder Guide Kit

10 10 CONTROL SYSTEM - BRAKE & FOOT PEDAL ASSEMBLIES

11 09-3 CONTROL SYSTEM - BRAKE & FOOT PEDAL ASSEMBLIES Brake Pedal Assy (items 1-22) Scr, Hex 5/16-18 X Scr, Hex 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Hex 1/4-20 X Scr, Hex 5/16-18 X Scr, Hex 1/2-13 X Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Pin, Spr.25 X Scr, Hex Thd Form 1/4-20 X Nut, Hex Jam 1/ Bushing.323 X.500 X Linkage, Brake Brake Pedal Weldt Bushing,.520 X.750 X Pedal, Parking Brake Spring, Extension Bearing, Fl 1.000x.750x Catch, Brake Lock Bushing.32x.50x Foot Pedal Assy (items 23-34) Wsh, Flt SAE 5/ Wsh, Flt SAE 1/ Scr, Hex Thd To Hd 3/8-16 X Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 5/16-18x Scr, Hex 1/4-20 X Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Jam 3/ Pivot Weldt Pedal Weldt Rod End Bearing, Flange

12 12 CONTROL SYSTEM - STEERING ASSY

13 09-3 CONTROL SYSTEM - STEERING ASSY Cover, Steering Wheel Bushing Wsh, Flt SAE 5/ Wsh, Flt SAE 1/ Scr, Hex Thd To Hd 5/16-18 x Scr, Hex 3/8-16 x Scr, Hex Hd Loc 1/4-20 x Nut, Hex Nyl Loc M Scr, Hex SS M x 25mm Nut, Hex M Scr, Hex Loc M6-1 x 16mm Wsh, Int Shprf 5/ Scr, Pan Phil Thd Form 1/4-20 x Nut, Hex Jam 5/ Wsh, Flt SS.378 x x Wsh, Flt.688 x x Lower Column Weldment Gas Spring, Locking Upper Column Weldt Shroud, Upper Column Lever Lever Rod End Weldment Bearing, Fl.500 x.375 x Shroud, Lower Column Bushing.32 x.50 x Bearing, Flange.625 x.500 x Bushing.265 x.375 x Steering Wheel

14 DECAL SYSTEM

15 09-3 DECAL SYSTEM Decal, Oil Fill Decal, Warning Fan Decal, Logo Warning, Hydraulic Decal, Warning Broom Decal, Warning Tip Over Decal, No Step Decal, Advance Mat, Step Mat, Floor Decal, Circuit Breaker Decal, Tie Down Decal, Tank Fluid Decal, Exhaust Decal, Decal EcoFlex (EcoFlex models only) Decal, Hyd. Valve Mat, Step Mat, Pedal Decal, Warning Hot Mat, Pedal Decal, LPG (LPG models only)

16 16 DETERGENT INJECTION SYSTEM

17 09-3 DETERGENT INJECTION SYSTEM Scr, Pan Phil X Nut, Hex Nyl Loc SS Scr, Hex Ss X Scr, Hex Thd Form 1/4-20 X Pump, Detergent, 12V Box Weldment, Chemical Bottle Conduit Hose Jacket Hose- 1/8 ID X 32 Lg Chem Bottle Assy (items 24-28) Pump Bracket Weldt Plate Pump Cover Plate Deflector Hose In. Chem. Resistant Clamp, P Clamp-Hose-Feedwater Ideal Tee Assembly Cap, Dry Break, 1/8 Barb, Hose, Chem Resistant, Hose, PVC Clear 2.5 Inch Fitting, Y, Barb, Tie, Cable Decal, Blank Cap, Raw Cap, 38mm Buttress Chemical Tank Insert, Dry Break NOTE: AXP models are no longer in production and have been replaced by EcoFlex models.

18 18 DRIVE WHEEL SYSTEM

19 09-3 DRIVE WHEEL SYSTEM Nut, Castle 7/ Gear, Spur Plate, Wear Seal, Shaft Bearing, Cone Bearing, Cup Scr, Hex 1/2-13 x Scr, Soc Set Loc 5/16-18 x Pin, Cotter 5/32 x Nut, Hex Nyl Loc 1/ Pin, Cotter Hair Key, Sq.25 x Scr, Hex 1/2-20 x Nut, Hex Jam 3/ Wsh, Flt Harden.594 x x Scr, Pan Phil Loc x Drive Wheel Weldt Plate, Adjuster Wheel, P7 Mold-On 18 x 6 * Wheel Urethane 18 x Rack Spacer, Gear Pin Hub, Drive Wheel Stud Wheel * = Optional, Not Included

20 20 ELECTRICAL SYSTEM SEE RECOVERY SYSTEM - 2 FOR LOCATION 9 13 SEE ENGINE SYSTEM FOR LOCATION SEE HYDRAULIC RESERVOIR FOR LOCATION SEE SOLUTION SYSTEM - 2 FOR LOCATION

21 09-3 ELECTRICAL SYSTEM Clamp, 1.25 Hose Support Wsh, Flt SAE 5/ Scr, Pan Phil 6-32 x Wsh, Flt SAE 1/ Scr, Hex 5/16-18 x Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc Scr, Hex Thd Form 1/4-20 x Scr, Truss Phil-Blk x Head Light Assy, LH * A/R Bulb, Headlight Replacement Head Light Assy, RH * A/R Bulb, Headlight Replacement Control Board Box Assy NOTE Control Board Box Assy NOTE Diesel Control Board Box Assy (Diesel only) NOTE Diesel Control Board Box Assy (Diesel only) NOTE Dashboard Panel Assy TSBUS , TSBUS , NOTE Dashboard Panel Assy NOTE 2 [ ] Harness, Main [ ] Harness, Battery Cable [ ] Cable Asm, Blk 6-2 [ ] Cable Asm, Red 6-2 [ ] Cable Asm, Red 6-3 [ ] Harness, Glow Plug (Diesel only) Switch, Liquid Level Key Switch Assembly * Key, Replacement Set (for ) Fuseholder, Midi Fuse, 100A Sender, Temperature Switch, Liquid Level Horn, 12V Battery 12V Insulator, Terminal Ty-Rap (Thomas & Betts Ty-28M) (Qty of 33 on Diesel models only) Conn, 2 Way Female Switch-Seat NOTE 2 [ ] = Not Shown * = Optional, Not Included NOTE 1: AXP Models. Used on machines built before SN NOTE 2: EcoFlex Models. Used on machines built after SN

22 22 ELECTRICAL SYSTEM - CONTROL BOARD ASSY

23 09-3 ELECTRICAL SYSTEM - CONTROL BOARD ASSY Control Board Box Assy (Gasoline/LPG only) (items 1-5) / NOTE Control Board Box Assy (Gasoline/LPG only) (items 1-5) NOTE Diesel Control Board Box Assy (Diesel only) (items 1-5) NOTE Diesel Control Board Box Assy (Diesel only) (items 1-5) NOTE Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 x Control Board Relay Assy (Gasoline/LPG only) (items 6-19) Diesel Control Board Relay Assy (Diesel only) (items 6-19) Control Assembly-Main NOTE Control Assembly-Main NOTE Gasket, Control Box Wsh, Flt SAE #10 (qty of 4 on Diesel models) Scr, Pan Phil 1/4-20 x Wsh, Flt SAE 1/ Scr, Pan Phil x.62 (qty of 4 on Diesel models) Scr, Pan Phil 6-32 x Nut, Hex Nyl Loc-Thin (qty of 4 on Diesel models) Nut, Hex Nyl Loc-Thin 1/ Relay, SPST 12V 75A (qty of 2 on Diesel models) Control Board Weldt Board, Relay Circuit Breaker, 15 Amp Circuit Breaker, 20 Amp Clamp, Hose Support Circuit Breaker, 10 Amp NOTE 1: Used on machines built before SN NOTE 2: Used on machines built after SN

24 24 ENGINE ASSY GM 1.6L - IMPCO Petrol only LPG only SHIPPED WITH ENGINE PUMP ASSEMBLIES SEE HYDRAULIC SYSTEM

25 09-3 ENGINE ASSY GM 1.6L - IMPCO Propane Engine Assy GM 1.6L Petrol Engine Assy Hose, Coolant Scr, Hex 5/16-18 X Wsh, Flt SAE 5/ Wsh, Flt SAE #10 NOTE Wsh, Flt SAE 3/8 NOTE Scr, Hex 3/8-16 X.75 NOTE Scr, Hex 1/4-20 X Nut, Hex Nyl Loc 5/ Scr, Hex X.62 NOTE Nut, Hex Nyl Loc-Thin NOTE Nut, Hex Nyl Loc-Thin 1/ Scr, Hex 1/2-13 X Scr, Hex M x 50mm Scr, Hex M X 16mm Wsh, Flt.266 X.750 X.036 (Qty 5 on LPG) Scr, Hex Thd Form 1/4-20 X.50 (Qty 5 on LPG) Wsh, Flt Harden.594 x x Shield 19 NA 1 Catcon Assembly (see Exhaust Catcon - Muffler Assy) Tube Weldt Hose, Breather Hose, Air Cleaner Engine, GM 1.6L Petrol NOTE Engine, GM 1.6L LP Assembly NOTE Plate, Fuse Mount NOTE Clamp, Hose SAE # Formed Hose NOTE Clamp, Hose SAE # Radiator Hose Clamp, Hose SAE # Indicator, Service Mount, Rubber Cleaner, Air * A/R Air Filter Cartridge Safety * A/R Air Filter Cartridge Primary Band Assy Clamp, Hose Support Hose, Air Cleaner NOTE Bushing, 0.5 Dia x Nut, Hex Nyl Loc 1/4-28 * = Optional, Not Included [ ] = Not Shown ENGINE REPLACEMENT PARTS ENGINE 1.6L GM [ ] Thermostat Kit [ ] O2 Sensor (Pre-Catcon) [ ] O2 Sensor (Post-Catcon) [ ] Throttle Body, Bosch 40mm [ ] Gasket, Throttle Body [ ] Map Sensor [ ] Plug Wire Kit [ ] Spark Plug [ ] Ignition Coil [ ] Alternator 95A [ ] Starter Motor [ ] Crank Pos Sensor [ ] Coolant Sensor [ ] Water Pump [ ] Oil Filter Cartridge [ ] Oil Drain Assy (Remote) [ ] Exh Gasket Donut [ ] Timing Belt (Cam) [ ] Oil Pressure Switch [ ] PCV Valve [ ] Lower Radiator Hose, Straight [ ] Lower Radiator Hose, Elbow [ ] Cat Con [ ] Head Pipe [ ] Tail Pipe [ ] Exhaust Gasket Flange [ ] Drive Plate [ ] Engine Fan [ ] Engine-Block Long [ ] Petrol Injector NOTE 1 [ ] Petrol Fuel Pump NOTE 1 [ ] Fuel Rail NOTE 1 [ ] Petrol Fuel Filter NOTE 1 [ ] Strainer, Fuel NOTE 1 [ ] ECU Petrol NOTE 1 [ ] Wire Harness NOTE 1 [ ] Fuel Manifold NOTE 1 [ ] Mixer NOTE 2 [ ] EPR NOTE 2 [ ] Temp. Sender, EPR NOTE 2 [ ] EPR Isolator NOTE 2 [ ] ECU LP NOTE 2 [ ] Kit-Valve-Fuel Lockoff NOTE 2, NOTE 3 [ ] LP Filter Cartridge NOTE 2, NOTE 3 [ ] Cartridge-LPG Filter NOTE 2, NOTE 4 [ ] Wire Harness NOTE 2 NOTE 1: Gasoline / Petrol models only NOTE 2: LPG models only NOTE 3: Used on machines up to Serial No NOTE 4: Used on machines Serial No and above.

26 26 ENGINE ASSY GM 1.6L - PSI SHIPPED WITH ENGINE PUMP ASSEMBLIES SEE HYDRAULIC SYSTEM LPG Engine

27 09-3 ENGINE ASSY GM 1.6L - PSI Propane Engine Assy GM 1.6L Petrol Engine Assy Hose, Coolant Scr, Hex 5/16-18 X Wsh, Flt SAE 5/ Wsh, Flt SAE #10 NOTE Wsh, Flt SAE 3/8 NOTE Scr, Hex 3/8-16 X.75 NOTE Scr, Hex 1/4-20 X Nut, Hex Nyl Loc 5/ Scr, Hex X.62 NOTE Nut, Hex Nyl Loc-Thin NOTE Nut, Hex Nyl Loc-Thin 1/ Scr, Hex 1/2-13 X Scr, Hex M x 50mm Scr, Hex M X 16mm Wsh, Flt.266 X.750 X.036 (Qty 5 on LPG) Scr, Hex Thd Form 1/4-20 X.50 (Qty 5 on LPG) Wsh, Flt Harden.594 x x Shield 19 NA 1 Catcon Assembly (see Exhaust Catcon - Muffler Assy) Tube Weldt NOTE Tube Weldt NOTE Hose, Breather NOTE Hose- Breather NOTE Hose, Air Cleaner NOTE Hose, Air Cleaner NOTE Engine, GM 1.6L Petrol NOTE 1 (PSI) Engine, GM 1.6L LP Assembly NOTE 2 (PSI) Plate, Fuse Mount NOTE Clamp, Hose SAE # Formed Hose NOTE Elbow-90 Deg Reducer NOTE Clamp, Hose SAE # Radiator Hose Clamp, Hose SAE # Indicator, Service Mount, Rubber Cleaner, Air * A/R Air Filter Cartridge Safety * A/R Air Filter Cartridge Primary Band Assy Clamp, Hose Support Nut, Hex Nyl Loc 1/ Bushing, 0.5 Dia x Elbow, 45 Male 45 Flared * = Optional, Not Included [ ] = Not Shown NOTE 1: Gasoline / Petrol models only NOTE 2: LPG models only NOTE 3: See page 108 for additional engine replacement parts. ENGINE REPLACEMENT PARTS ENGINE 1.6L GM [ ] Thermostat Kit [ ] O2 Sensor (Pre Catcon) [ ] O2 Sensor (Post-Catcon) [ ] Throttle Body, Bosch 40mm [ ] Gasket, Throttle Body [ ] Map Sensor [ ] Plug Wire Kit [ ] Spark Plug [ ] Ignition Coil [ ] Alternator 95A [ ] Alternator Fan Belt [ ] Starter Motor [ ] Crank Pos Sensor [ ] Coolant Sensor [ ] Water Pump [ ] Oil Filter Cartridge [ ] Oil Drain Assy (Remote) [ ] Exh Gasket Donut [ ] Timing Belt (Cam) [ ] Oil Pressure Switch [ ] PCV Valve [ ] Lower Radiator Tube [ ] Lower Radiator Hose, Elbow [ ] Brass Elbow (Radiator Tube) [ ] Cat Con [ ] Head Pipe [ ] Exhaust Gasket Flange [ ] Drive Plate [ ] Engine Fan [ ] Fan Pulley [ ] Engine-Block Long [ ] Seal-Crankshaft [ ] Bracket-Crank-Sensor [ ] Oil Dipstick Assembly [ ] Sender-1.6L Oil Pressure [ ] Petrol Injector NOTE 1 [ ] Petrol Fuel Pump NOTE 1 [ ] Fuel Rail NOTE 1 [ ] Petrol Fuel Filter NOTE 1 [ ] ECU Petrol NOTE 1 [ ] Wire Harness NOTE 1 [ ] Fuel Manifold NOTE 1 [ ] Mixer PSI model 100 NOTE 2 [ ] EPR NOTE 2 [ ] Temp. Sender, EPR NOTE 2 [ ] EPR Fitting Kit NOTE 2 [ ] EPR Isolator NOTE 2 [ ] ECU LP NOTE 2 [ ] Kit-Valve-Fuel Lockoff NOTE 2 [ ] Cartridge-LPG Filter NOTE 2 [ ] Wire Harness, Engine NOTE 2 [ ] Elbow 90 Deg. Reducing NOTE 2 [ ] Adapter 1.6L Mixer NOTE 2

28 28 ENGINE ASSY DIESEL SEE HYDRAULIC SYSTEM

29 09-3 ENGINE ASSY DIESEL Wsh, Flt SAE 5/ Scr, Hex 5/16-18 X Nut, Hex Nyl Loc 5/ Scr, Hex 1/2-13 X Scr, Hex M X 30mm Wsh, Nord-Lock M Scr, Hex Thd Form 1/4-20 X Wsh, Flt Harden.594 x x Muffler Assy-Diesel (see Exhaust Catcon - Muffler Assy) Radiator Assembly (see Radiator Assy) Diesel Engine Assy Heat Shield Hose, Fuel Plate, Guard Conduit, Hose Hose, Fuel 17 Intentionally Omitted Mount, Rubber Cleaner, Air * A/R Air Filter Cartridge Safety * A/R Air Filter Cartridge Primary Band Assy Tank, Diesel Assy (see Fuel Tank Assy - Diesel) Clamp, Hose SAE # Clamp, 3/4 Wire, Double Scr, Hex 5/16-18 x ENGINE REPLACEMENT PARTS ENGINE DIESEL [ ] Engine, Diesel (Ref) [ ] Alternator 105A [ ] Fuel Filter Cartridge [ ] Oil Filter Cartridge [ ] Alternator Belt [ ] Fan [ ] Fan Belt [ ] Thermostat [ ] Thermostat Gasket [ ] Starter Motor [ ] Oil Pressure Switch [ ] Temp Switch [ ] Throttle/Shut Down Assembly [ ] Governor Controller [ ] Speed Sensor [ ] Upper Radiator Hose [ ] Drain Hose Assy [ ] Fuel Pump, Electronic [ ] Strainer, Fuel [ ] Drive Plate [ ] Air Intake Hose [ ] Lower Radiator Hose [ ] Exhaust Gasket [ ] Anti-Freeze, 50/50 (2.0 Gal) [ ] Oil, 10W30 CF (5.5 Qt.) [ ] Hub Engine [ ] Pump Housing Assy [ ] Drive Plate [ ] Kit Hardware Engine Hub [ ] = Not Shown Clamp, Hose SAE # Clamp, Hose SAE # Clamp, Hose SAE # Indicator, Service * = Optional, Not Included

30 30 EXHAUST CATCON - MUFFLER ASSY 09-3 Diesel Petrol & LPG

31 09-3 EXHAUST CATCON - MUFFLER ASSY Catcon Assembly (Petrol & LPG models only-impco engines only) (items 1-12, 14) 1 Catcon Assembly (Petrol & LPG models only-psi engines only) (items 1-12, 14) 1 Muffler Assembly-Diesel (Diesel models only) (items 1-3, 5-15, 19) Nut, Hex Flange Loc 1/ Wsh, Flt SAE 5/ Scr, Hex 5/16-18 x Scr, Hex M x 35mm Class10.9 (Petrol & LPG only) Scr, Hex 3/8-24 x Clamp, Hose SAE # LP/Petrol Tailpipe Weldt Bracket, Muffler Bracket, Muffler Sleeve, Insulation Lock, Screw (qty of 2 on Diesel models) Stud Mount, Silicone Gasket, Exhaust NOTE Plug, 1/8 NPT Catalytic Converter (Petrol & LPG) (IMPCO engines only) NOTE Catalytic Converter (Petrol & LPG) (PSI engines only) NOTE Muffler (Diesel only) O2 Sensor (Post-Catcon) (IMPCO engines only) NOTE O2 Sensor (Post-Catcon) (PSI engines only) NOTE Exhaust Gasket Donut NOTE Head Pipe NOTE Exhaust Tube Weldment (Diesel only) Exhaust Gasket NOTE 1 NOTE 1: Shipped with the engine.

32 32 FUEL TANK ASSY - DIESEL

33 09-3 FUEL TANK ASSY - DIESEL Tank, Diesel Assembly (items 1-17) SAE X 5/16 Quick Connect Fitting Sender, Fuel Level Wsh, Flt SAE # Scr, Pan Phil x Scr, Pan Phil x Scr, Pan Phil Thd Form 1/4-20 x Decal, Diesel Fuel Decal, Low Sulfur Diesel Strainer, Fuel Bushing,.20 x.31 x Boot, Rubber Fuel Tank Weldment Hose Assembly Cover Plate Weldment Gasket, Cover Fuel Cap Clamp Fuel Hose Assy Clamp, Hose SAE # Scr, Hex 1/4-20 x Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 3/8-16 x Tank Mount Weldment Wsh, Flt SAE # Scr, Hex x Nut, Hex Nyl Loc-Thin Clamp, 1.25 Hose Support Wsh, Flt.266 x.750 x Scr, Hex Thd Form 1/4-20 x Conduit, Hose Fuel Pump, Electronic NOTE 1 NOTE 1: Shipped with the engine.

34 34 FUEL TANK ASSY - LPG 09-3

35 09-3 FUEL TANK ASSY - LPG LP Tank Bracket Assembly (items 1-16) Scr, Pan Phil 8-32 x Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd Loc 3/8-16 x Scr, HHM 1/2-13 x 2.50 GR5 ZN Nut, Hex Jam 1/ Scr, Hex Thd Form 1/4-20 x Wsh, Flt.266 x.750 x Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form 1/4-20 x LP Tank Bracket Weldt Bar LP Filter Assembly (items 17-31) Magnet Clamp, Hose Support Toggle Cable Clamp Coupler, Female Switch, N.C. Pressure Fitting, Bulkhead Elbow, 45 Male 45 Flared Adapter, Male Vent 1/4 NPT Tee Wsh, Flt SAE 7/ Nut, Hex Jam 7/ LP Hose Assy Conduit Elbow, 90 Street LP Hose Assy Adapter, SAE 45 Deg Dust Boot L.P. Tank, 33 Lbs.

36 36 FUEL TANK ASSY - PETROL

37 09-3 FUEL TANK ASSY - PETROL Tank, Petrol Assembly (items 1-22) SAE X 5/16 Quick Connect Fitting Sender, Fuel Level Scr, Hex 1/4-20 x Wsh, Flt SAE # Scr, Pan Phil x Scr, Pan Phil x Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 3/8-16 x Decal, Unleaded Fuel Clamp, P Strainer, Fuel Bushing,.20 x.31 x Boot, Rubber Fuel Tank Weldment Cover Plate Weldment Gasket, Cover Fuel Hose Assy Fuel Hose Assy Fuel Hose Assy Fuel Hose Assy Fuel Cap Clamp, Hose Support Wsh, Flt SAE # Scr, Hex x Nut, Hex Nyl Loc-Thin Wsh, Flt.266 x.750 x Scr, Hex 1/4-20 x Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 3/8-16 x Tank Mount Weldment Fuel Hose Assembly Manifold, Fuel NOTE Fuel Filter NOTE Fuel Pump NOTE Wire Asm, Pigtail NOTE 1: Shipped with the engine.

38 38 HYDRAULIC SCHEMATIC 09-3

39 THIS PAGE IS INTENTIONALLY BLANK

40 40 HYDRAULIC SYSTEM B 19 A P1 P2 P3 T1 E F A B C D CH T L R P T A

41 09-3 HYDRAULIC SYSTEM Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Nut, Hex Nyl Loc 3/ Hose Assy Hose Assy Wsh Flt SAE 3/ Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy 50 NA 1 Fan Motor Assembly (see Hydraulic Motor Assemblies) 51 NA 1 Reservoir Assy (see Hydraulic Oil Cooler - Reservoir) 52 NA 1 Steering Pump Assy (see Hydraulic Motor Assemblies) 53 NA 1 Squeegee Cylinder Assy (see Hydraulic Cylinder Assemblies) 54 NA 2 Hydraulic Motor Assy (see Hydraulic Motor Assemblies) 55 NA 1 Drive Motor Assy (see Hydraulic Motor Assemblies) 56 NA 1 Pump Assembly, Low Speed (see Hydraulic Pump Assemblies) 57 NA 1 Valve Block Assy (see Hydraulic Valve Block Assy) 58 NA 1 Cylinder Assembly, Steer (see Hydraulic Cylinder Assemblies) 59 NA 1 Scrub Lift Cyl. Assy (see Hydraulic Cylinder Assemblies) 60 NA 1 Oil Cooler Assy (see Hydraulic Oil Cooler - Reservoir) 61 Intentionally Omitted 62 NA 1 Pump Assembly (see Hydraulic Pump Assemblies) Union Cross End Cap, Flare Tube Locknut, Bulkhead 66# Locknut, Bulkhead Sleeve, Nylon Clamp, P Elbow, 90 Bulkhead Union Nipple, Test Tee, Bulkhead Run Wsh, Int Shprf 3/4 # = Revised or new since last update

42 42 HYDRAULIC CYLINDER ASSEMBLIES

43 09-3 HYDRAULIC CYLINDER ASSEMBLIES A NA 1 Squeegee Cylinder Assy (items 1-2) Cylinder, Hydraulic 1.5 x 5 * Seal Kit for Elbow, 90 O-Ring B NA 1 Cylinder Assembly, Steer (items 3-4, 9) Cylinder, Hydraulic 2 x 6 * Seal Kit for Connector, O-Ring Elbow, 90 O-Ring C NA 1 Scrub Lift Cyl. Assy (items 5-8) Cylinder, Hydraulic 1.50 x 5.00 * Seal Kit for End Cap, Flare Tube Tee, Run W/Nut Tee, Branch O-Ring * = Optional, Not Included

44 44 HYDRAULIC OIL COOLER - RESERVOIR 09-3

45 09-3 HYDRAULIC OIL COOLER - RESERVOIR 45 NA 1 Reservoir Assembly (items 1-12, 22) Plug, Hex Soc O-Ring Cap, Filler Wsh, Flt SAE 1/ Wsh, Flt.266 X.906 X Scr, Hex Thd Form 1/4-20 X Scr, Hex Thd Form 1/4-20 X Reservoir Weldment Connector, O-Ring Connector, O-Ring Elbow, 90 O-Ring Elbow, 45 O-Ring W/Nut Connector, O-Ring Elbow, 90 O-Ring Oil Cooler Assembly (items 13-21) Filter, Oil * A/R Replacement Filter Cooler, Oil Fitting, Long Straight Fitting, Swivel Str Connector, O-Ring Elbow, 90 W/Nut Tee, Run W/Nut Reducer, O-Ring Elbow, 45 W/Nut * = Optional, Not Included

46 46 HYDRAULIC VALVE BLOCK ASSY 09-3

47 09-3 HYDRAULIC VALVE BLOCK ASSY Elbow, 45 O-Ring W/Nut Scr, Hex Hd Loc 5/16-18 x Valve Block, Hydraulic * A/R Valve Cartridge S2/S3 * A/R Valve Cartridge S6 * A/R Valve Cartridge S1, S4 * A/R Proportioning Cartridge S7 * A/R Proportioning Relieving Cartridge S5 * A/R Relief Cartridge 2 * A/R Relief Cartridge 7 * A/R Coil S1, S2, S3, S4, S6 * A/R Coil S5, S7 * A/R Seal Kit S2/S3 * A/R Seal Kit S6, S7, Relief 2 * A/R Seal Kit S1, S4 * A/R Seal Kit S5 * A/R Seal Kit Relief Connector, O-Ring Connector, O-Ring Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring * = Optional, Not Included

48 48 HYDRAULIC MOTOR ASSEMBLIES

49 09-3 HYDRAULIC MOTOR ASSEMBLIES A NA 1 Fan Motor Assembly (items 1-3) Motor, Hydraulic.129 Cir * Seal Kit for Connector, O-Ring Elbow, 90 O-Ring B NA 1 Steering Pump Assembly (items 4-6, 13) Steering Pump * Seal Kit for Connector, O-Ring Connector, O-Ring Elbow, 45 O-Ring W/Nut C NA 1 Drive Motor Assembly (items 7-8) Motor, Traction Drive * Seal Kit for Connector, O-Ring D Hydraulic Motor Assembly (items 9-12) Motor, Main Broom * Seal Kit for * Viton Seal Kit for Connector, O-Ring Connector, O-Ring Elbow, 90 O-Ring * = Optional, Not Included

50 50 HYDRAULIC PUMP ASSEMBLIES 09-3

51 09-3 HYDRAULIC PUMP ASSEMBLIES 51 NA 1 Pump Assembly (items 1-6) Scr, Hex Hd Loc 3/8-16 x Wsh, Flt.453 x x Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring Pump, Piston * A/R Seal Kit for * A/R Relief Valve for NA 1 Pump Assembly Low Speed (items 7-18) Coupling, #6 Test Port Coupling, #8 Test Port O-Ring Wsh, Flt SAE 3/ Scr, Hex Hd Loc 3/8-16 x Pump, Dual Low Speed * A/R Seal Kit for * A/R Relief Cartridge for Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 W/Nut Tee, Run W/Nut Tee, Branch O-Ring Connector, O-Ring * = Optional, Not Included

52 52 RADIATOR ASSY

53 09-3 RADIATOR ASSY Bushing Wire Rope, 10 Inch Bushing Scr, Hex 1/4-20 x Scr, Hex 1/4-20 x Wsh, Flt SAE 5/ Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex 1/4-20 x Scr, Hex 5/16-18 x Scr, Hex 3/8-16 x Scr, Hex 3/8-16 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/4-20 x Intentionally Omitted Scr, Hex Hd Loc 1/4-20 x Wsh, Flt.266 x.906 x Nut, Push Cap 1/ Fan Shroud Weldment Gasket, Radiator Prop Rod Weldt Oil Cooler Mnt Weldt Latch, Oil Cooler-Rt Latch, Oil Cooler-Lt Bracket, Hood Prop Bracket, Oil Filter Bushing Radiator * Cap, Radiator Hose Trim-Seal, Raw Gasket Clamp, Hose SAE # Over-Flow Bottle, 1.0 L Scr, Hex Thd Form 1/4-20 x Plate, Shield * = Optional, Not Included

54 54 REAR WHEEL SYSTEM [BEFORE JUNE 2012] Scr, Hex Hd Loc 1/2-13 x Scr, Hex Hd Loc 3/8-16 x Spindle, Finished Wheel Assy * A/R Tire, Press On * A/R Hub Kit * A/R Bearing, Ball Spindle Spacer Wsh, Flt.406 x 1.5 x Brake Assembly * A/R Brake Shoe * A/R Replacement Lever * = Optional, Not Included

55 09-3 REAR WHEEL SYSTEM [AFTER MAY 2012] Wsh-Flt Sae 1/ Scr, Hex Loc 1/2-20 X 1.50 Grade Assembly-Spindle-Brake [ ] Brake Shoe Kit Wheel-Mold-On 16.2 X 4 [ ] Bearing-Wheel (for ) [ ] Ring-Snap (for ) Pin, Cotter X 14 Slotted Nut Washer, Spacer Grease Cap

56 56 RECOVERY SYSTEM

57 09-3 RECOVERY SYSTEM Scr, Hex 1/4-20 x Scr, Hex 1/4-20 x Wsh, Flt SAE 5/ Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil 5/16-18 x Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd Loc 5/16-18 x Wsh, Flt.266 x.906 x Scr, Pan Phil Thd Form 1/4-20 x NA 1 Cover Assembly, Recovery Tank (see Recovery System - 2) Prop, Rec. Tank Cover Bracket, Prop Tube Weldment Hinge Support Weldment Bracket, Panel Mounting Plate, Tube Support Gasket Recovery Tank Assembly(see Recovery System - 2) Hose Assy, Cuffed Vac Fan Assy(see Vac Fan Assy) Panel Weldt Foam, Sound Hose Assy, Cuffed Tube Weldment Hose Assembly, Squeegee Hose, Vac, 3.00 x x Clamp, Hose SAE # Bushing Clamp, P Scr, Hex Hd Loc 1/4-20 x.50

58 58 RECOVERY SYSTEM B 5 A

59 09-3 RECOVERY SYSTEM A Recovery Tank Assembly (items 1-12) Scr, Pan Phil SS x Scr, Pan Phil 5/16-18 x Scr, Hex Hd Loc 5/16-18 x Wsh, Flt.344 x.938 x Tank, Recovery Front Pivot Weldment Rear Pivot Weldment Tether Mount Weldment Clamp, Plastic Pin, Slam Lock Clamp, Hose SAE # Drain Hose * Drain Hose Extension (121 (307cm)) B NA 1 Cover Assembly, Recovery Tank (items 13-24) Strain Relief Scr, Pan Phil Ss 5/16-18 x Scr, Pan Phil Loc 1/4-20 x Cover, Recovery Tank Screen, Recovery Tank Tube Weldment Pin, Filter Gasket Gasket Cover Button Plug Switch Shield * = Optional, Not Included

60 60 RIGHT SCRUB SYSTEM

61 09-3 RIGHT SCRUB SYSTEM Bumper Pin Scr, Hex 3/8-16 X Scr, Hex 1/2-13 X Wsh, Flt SAE 1/ Scr, Hex 1/2-13 X Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd Loc 1/2-13x Scr, Hex Hd Loc 1/2-13x Ring, Ret Ext Type E 0.75 Dia Wsh, Flt Harden.516 x.938 x Scr, Hex Thd Form 1/4-20 x Wsh, Flt Harden.594 x x Wsh, Flt.406 x 1.25 x Wsh, Flt.531 x 1.5 x.075 [ ] Harness, Side Scrub 18 NA 1 Right Scrub Assy (See Right Scrub System - 2) Bumper Weldment Mat, Step [ ] NA 1 Right Scrub Hyd Assy (see Right Scrub System Hydraulics) Weight Cover, Right Scrub Bearing,.719 x.625 x Bushing Bushing [ ] = Not Shown

62 62 RIGHT SCRUB SYSTEM

63 09-3 RIGHT SCRUB SYSTEM NA 1 Right Scrub Assembly Scr, Hex 1/4-20 X Scr, Hex 1/2-13 X Scr, Hex 1/2-13 X Scr, Hex 1/4-20 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex 5/16-18 X Scr, Hex Hd Loc 1/2-13 x Scr, Hex Hd Loc 3/8-16 x Wsh, Flt Harden.516 x.938 x Nut, Hex Jam 5/ Wsh, Flt.406 x.750 x Nut Plate Spacer Brush Arm Assy (items 31-39) Brush Assembly (See Right Scrub System - 3) Skirt Assembly (items 40-45) Rt Scrub Skirt Assy (items 46-52) Bracket, Spring Stop Weldment Handle, Locking Bearing, Sleeve.625 x.750 x Bushing Bushing.50 x.62 x Spring, Extension Bushing Nut, Hex Nyl Loc-Thin 5/ Scr, Hex 5/16-18 x Ring, Ret Ext Type E 0.62 Dia Nut, Hex Jam 5/ Bearing, Flange Arm Weldt-Lower Arm Weldt-Upper Pivot, Side Brush Pivot Weldment Nut, Hex Nyl Loc-Thin SS 1/ Scr, Hex SS 1/4-20 X Strap, Skirt Blade Kit, Rt Scrub- Red Gum NOTE 1 * Blade Kit, Rt Scrub- Gum (pure gum rubber) NOTE 1 * Blade Kit, Rt Scrub- PU (polyurethane) NOTE Tab Bracket, Skirt Scr, Hex Hd Loc 3/8-16 x Skirt Mount Weldt Blade Kit, Rt Scrub- Red Gum NOTE 1 * Blade Kit, Rt Scrub- Gum (pure gum rubber) NOTE 1 * Blade Kit, Rt Scrub- PU (polyurethane) NOTE Strap, Skirt Bracket, Skirt Thumb Nut Skirt Retainer Assy * = Optional, Not Included NOTE 1: Blade kits include 2 blades, one of each of the blades needed for the right scrub assembly.

64 64 RIGHT SCRUB SYSTEM

65 09-3 RIGHT SCRUB SYSTEM Brush Assembly (items 1-30) Plate, Stop Thermoid Disk Scr, Hex 1/2-13 X Nut, Hex Nyl Loc-Thin 1/ Wsh, Flt SAE SS 5/ Scr, Hex Loc SS 1/4-20 X Scr, Hex Loc SS M8-1 X 30mm Nut, Hex Nyl Loc SS M Scr, Hex SS M X 30mm Scr, Pan Phil Thd Form X Scr, Pan Phil Thd Form X Wsh, Flt SS.260 X X Nut, Hex Jam 3/ Scr, Hex Thd Form 1/4-20 X Solenoid Valve Assy Rod Elbow, Barbed.500 X Orifice Plug Hose, PVC.250 X.375 X Motor Bracket Weldt Clamp, Hose SAE # Hose, PVC Clear Tee, Barb Hub, Drive Brush Lock, Left Brush Holder Bushing Hose, PVC Clear 2.5 Inch Hose, PVC Clear Rod End

66 66 RIGHT SCRUB SYSTEM HYDRAULICS BULKHEAD 42 MAIN SCRUB CYLINDER (BOTTOM PORT) MAIN SCRUB MOTOR (TOP PORT) RESERVOIR MAIN SCRUB CYLINDER (TOP PORT) 58 21

67 09-3 RIGHT SCRUB SYSTEM HYDRAULICS NA 1 Right Scrub Hd Assy (items 1-24, 42, 47-49, 52, 53, 57, 58) Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 1/4-20 x Wsh, Flt.266 X.906 x NA 1 Hydraulic Motor Assy (items 7-8) Motor, Hydraulic 11.3 CIR * A/R Seal Kit * A/R Viton Seal Kit Elbow, 90 O-Ring 9 NA 1 Solenoid Valve Assy (items 10-11) Valve, Solenoid * A/R Replacement Cartridge * A/R Replacement Coil * A/R Seal Kit Elbow, 90 O-Ring 12 NA 1 Opt Scrub Cyl Assy (items 13-15) Cylinder, Hydraulic * A/R Seal Kit Connector, O-Ring Elbow, 90 O-Ring 16 NA 1 Valve Assembly, Solenoid (17-19) Tee, Run O-Ring Solenoid Valve, Motor * A/R Cartridge * A/R Replacement Coil * A/R Replacement Check Valve * A/R Seal Kit * A/R Seal Kit Elbow, 90 O-Ring Cylinder Assembly, Steer (items 21-22, 58) Cylinder, Hydraulic 2 x 5 * A/R Replacement Seal Kit Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 W/Nut Clamp, 3/4 Wire, Double Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy * = Optional, Not Included

68 68 SCRUB SYSTEM

69 09-3 SCRUB SYSTEM Spring Bumper, 1.43 Dia Scr, Hex 5/16-18 x Scr, Hex 1/4-20 x Scr, Hex 1/4-20 x Wsh, Flt Sae 5/ Scr, Hex 1/2-13 x Scr, Hex 1/2-13 x Wsh, Flt SAE 3/ Scr, Hex 3/8-16 x Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc SS 1/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc 5/ Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd Loc 5/16-18 x Scr, Hex 1/2-13 x Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd SS UNF 5/8-18 x Scr, Flt Phil SS 1/4-20 x Pin, Cotter Hair.0915 x Pin, Spr.25 x Pin, Cotter Hair Clevis Pin Pin, Clevis.50 x Wsh, Flt.516 x.938 x Nut, Hex Jam 1/ Wsh, Flt Harden.516 x.938 x Nut, Hex Jam 5/ Nut, Hex Jam 1/ Brush Housing Weldt Bearing, Flange Hopper Skid Idler Assembly Hinge, Top Arm, Brush HSG Tray Hanger Assy (items 65-76) Latch Weldt-Rt Latch Weldt-Lt Diverter Weldt Bracket, Brush HSG Hinge, Left Right Skirt Assy (see Scrub System - Side Skirt Assemblies) Left Skirt Assy (see Scrub System - Side Skirt Assemblies) Screen Weldment Skid Bushing.515 x.625 x Shield, Trough Plate Blade, Mud Shield Strap Bearing, Fl.500 x.375 x Bearing, Fl.625 x.500 x Arm Parallel 7.5in Bushing Bearing, Flange.625 x.500 x Knob Hub-Broom Driver Broom Driver Locking Plate Scr, Hex 1/2-13 X Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/2-13 x Wsh, Flt Harden.516 x.938 x Bearing, Flange Tray Hanger Weldt Tray Hanger Weldt Lever Bearing, Sleeve.625 X.750 X Bushing Bushing.50 x.62 x Bushing Clamp-Hose Support

70 70 SCRUB SYSTEM

71 09-3 SCRUB SYSTEM Spring Bumper, 1.43 Dia Scr, Hex 5/16-18 x Scr, Hex 1/4-20 x Scr, Hex 1/4-20 x Wsh, Flt Sae 5/ Scr, Hex 1/2-13 x Scr, Hex 1/2-13 x Wsh, Flt SAE 3/ Scr, Hex 3/8-16 x Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc SS 1/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc 5/ Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd Loc 5/16-18 x Scr, Hex 1/2-13 x Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd SS UNF 5/8-18 x Scr, Flt Phil SS 1/4-20 x Pin, Cotter Hair.0915 x Pin, Spr.25 x Pin, Cotter Hair Clevis Pin Pin, Clevis.50 x Wsh, Flt.516 x.938 x Nut, Hex Jam 1/ Wsh, Flt Harden.516 x.938 x Nut, Hex Jam 5/ Nut, Hex Jam 1/ Brush Housing Weldt Bearing, Flange Hopper Skid Idler Assembly Hinge, Top Arm, Brush HSG Tray Hanger Assy Latch Weldt-Rt Latch Weldt-Lt Diverter Weldt Bracket, Brush HSG Hinge, Left Right Skirt Assy (see Scrub System - Side Skirt Assemblies) Left Skirt Assy (see Scrub System - Side Skirt Assemblies) Screen Weldment Skid Bushing.515 x.625 x Shield, Trough Plate Blade, Mud Shield Strap Bearing, Fl.500 x.375 x Bearing, Fl.625 x.500 x Arm Parallel 7.5in Bushing Bearing, Flange.625 x.500 x Knob Hub-Broom Driver Broom Driver Locking Plate Clamp-Hose Support Washer,.625 X.281 X.063

72 72 SCRUB SYSTEM - SIDE SKIRT ASSEMBLIES 09-3

73 09-3 SCRUB SYSTEM - SIDE SKIRT ASSEMBLIES Right Skirt Assy (items 1-22) Scr, Hex 1/2-13 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/2-13x Scr Panphil SS Type A 1/4-10 X Wsh, Flt Harden.516 x.938 X Wsh, Flt SS.260 X X Nut, Hex Jam 3/ Right Skirt Weldt Cover, Right Skirt Skirt Retainer Assy Strap, Skirt-Rt Strap, Skirt-Rt Slide Right Hinge Weldt Skirt Arm Assy-Rt (items 23-37) Blade Kit, Main Scrub- Red Gum NOTE 1 * Blade Kit, Main Scrub- Gum Rubber NOTE 1 * Blade Kit, Main Scrub- Polyurethane NOTE Bearing,.719 X.625 X Bushing Bushing Thumb Nut Wsh, Flt SAE 3/ Scr, Hex Hd Loc 3/8-16 x Scr, Hex Hd Loc 3/8-16 x Scr, Hex Hd Loc 1/2-13 x Scr, Pan Phil Thd Form 1/4-20 x Wsh, Flt Harden.516 x.938 x Prop Weldt Bushing,.385 x.500 x Hinge Weldt Upper Rt Arm Weldt Bracket, Skirt Rt Lower Arm Weldt Bearing, Fl x.750 x Bearing,.719 x.625 x Bushing Left Skirt Assy (items 38-59) Scr, Hex 1/2-13 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/2-13x Scr Pan Phil SS Type A 1/4-10 X Wsh, Flt Harden.516 X.938 X Wsh, Flt SS.260 X X Nut, Hex Jam 3/ Left Skirt Weldt Cover, Left Skirt Strap, Skirt-Lt Strap, Skirt-Lt Skirt Retainer Assy Slide Left Hinge Weldt Skirt Arm Assy-Lt (items 61-75) Blade Kit, Main Scrub- Red Gum NOTE 1 * Blade Kit, Main Scrub- Gum Rubber NOTE 1 * Blade Kit, Main Scrub- Polyurethane NOTE Bearing,.719 X.625 X Bushing Bushing Thumb Nut Wsh, Flt SAE 3/ Scr, Hex Hd Loc 3/8-16 x Scr, Hex Hd Loc 3/8-16 x Scr, Hex Hd Loc 1/2-13 x Scr, Pan Phil Thd Form 1/4-20 x Wsh, Flt Harden.516 x.938 x Prop Weldt Bushing,.385 x.500 x Hinge Weldt Bracket Skirt-Lt Upper Lt Arm Weldt Lower Arm Weldt Bearing, Fl x.750 x Bearing,.719 x.625 x Bushing Idler Assembly (items 76-90) Bushing Pin, Spr.25 X Scr, Hex 1/4-20 X Scr, Hex Hd Loc 5/16-18 x Scr, Hex Thd Form 1/4-20 X Brush Idler Weldt Lever Weldment Hinge Latch Blade Kit, Main Scrub- Red Gum NOTE 1 * Blade Kit, Main Scrub- Gum Rubber NOTE Strap, Inner Blade Bearing, Ball Washer, Step Seal Bearing Hub-Idler * = Optional, Not Included NOTE 1 = Side Skirt Blade Kits include 4 side skirt blades (2 for each side skirt) plus 2 splash shield blades (1 for each end of the scrub deck).

74 74 SIDE BROOM SYSTEM - DUAL 09-3

75 09-3 SIDE BROOM SYSTEM - DUAL Scr, Hex 1/4-20 x Scr, Hex 3/8-16 x Wsh, Flt SAE 5/16 4 Intentionally Omitted Wsh, Flt SAE 3/ Scr, Hex 3/8-16 x Intentionally Omitted Scr, Hex 5/16-18 x Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 5/ Intentionally Omitted Nut, Hex Nyl Loc-Thin 3/ Pin, Cotter Hair Scr, Pan Phil SS Type AB x Nut, Hex Jam 3/ Nut, Hex Jam 1/ Side Broom Assy-Left (see Side Broom Sub Assy - Left) Side Broom Lift Weldt Lever Side Broom Assy-Right (see Side Broom Sub Assy - Right) [ ] Harness, Side Scrub [ ] NA 1 Dual Side Broom Hyd Assy (see Side Broom Hydraulic Assy - Dual) Bearing, Pillow Block Nozzle Assy (See Side Broom Sub Assy - Pump) 25 NA 1 Pump Assembly (See Side Broom Sub Assy - Pump) Hose, Polyester Braid,.25 ID X 5.00 LG Actuator, Motor Hose, Polyester Braid.25 Id X 25.0 LG Pin, Clevis.312 X Tee, 1/4 Id Hose, Barb Clamp, Hose SAE # Clamp [ ] = Not Shown

76 76 SIDE BROOM HYDRAULIC ASSY - DUAL BULKHEAD 43 MAIN SCRUB MOTOR (TOP PORT) 6 7 8

77 09-3 SIDE BROOM HYDRAULIC ASSY - DUAL NA 1 Dual Side Broom Hyd Assy (items 1-14, 43, 44, 53, 54 & 57) Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/4-20 x Wsh, Flt.266 x.906 x NA 2 Hydraulic Motor Assy (items 7-8) Elbow, 45 STR. Thd Motor, Hydraulic 17.9 CIR * A/R Seal Kit * A/R Viton Seal Kit 9 NA 1 Valve Assembly, Solenoid (10-12) Tee, Run O-Ring Solenoid Valve, Motor * A/R Cartridge * A/R Replacement Coil * A/R Replacement Check Valve * A/R Seal Kit * A/R Seal Kit Elbow, 90 O-Ring Elbow, 90 W/Nut Clamp, 3/4 Wire, Double Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy * = Optional, Not Included

78 78 SIDE BROOM SYSTEM - LEFT 09-3

79 09-3 SIDE BROOM SYSTEM - LEFT Scr, Hex 1/4-20 x Scr, Hex 3/8-16 x Wsh, Flt SAE 5/ Scr, Hex 5/16-18 x Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Pin, Cotter Hair Scr, Pan Phil SS Type AB x Nut, Hex Jam 3/ Nut, Hex Jam 1/ Side Broom Assy-Left (see Side Broom Sub Assy - Left) Side Broom Lift Weldt [ ] Harness, Side Scrub [ ] NA 1 Left Side Broom Hyd Assy (see Side Broom Hydraulic Assy - Left) Bearing, Pillow Block Nozzle Assy (See Side Broom Sub Assy - Pump) 18 NA 1 Pump Assembly (see Side Broom Sub Assy - Pump) Barbed Elbow Actuator, Motor Hose, Polyester Braid.25 ID x 25.0 LG Pin, Clevis.312 x Clamp, Hose SAE #4 [ ] = Not Shown

80 80 SIDE BROOM HYDRAULIC ASSY - LEFT 09-3

81 09-3 SIDE BROOM HYDRAULIC ASSY - LEFT 81 NA 1 Left Side Broom Hyd Assy (items 1-4, 43, 44) 1 NA 1 Hydraulic Motor Assy (items 2-3) Elbow, 45 STR. Thd Motor, Hydraulic 17.9 CIR * A/R Seal Kit * A/R Viton Seal Kit Connector, O-Ring Hose Assy Hose Assy * = Optional, Not Included

82 82 SIDE BROOM SUB ASSY - LEFT

83 09-3 SIDE BROOM SUB ASSY - LEFT Side Broom Assembly-Left (items 1-10) Scr, Hex 1/2-13 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Pin, Spr.31 X Broom, Side Left SB Bracket Weldt Left Hub Assy Left Thumb Nut Weldt Arm Assembly-Left (items 11-39) Chain Assembly Spring, Comp Scr, Hex 5/16-18 X Scr, Hex 1/4-20 X Wsh, Flt SAE 1/ Scr, Hex 1/2-13 X Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd Loc 1/2-13 x Scr, Hex Hd Loc 1/2-13 x Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Nut, Hex Jam 5/ Nut, Hex Jam 1/ Hinge Weldment Pivot Block Arm, Side Broom-Upper Bearing.750 x.625 x Bearing, Sleeve.625 x.750 x Bracket, Left Side Broom Arm, Side Broom, Lower Bushing Bushing.50 x.62 x Bushing Spring Ext.

84 84 SIDE BROOM SUB ASSY - RIGHT

85 09-3 SIDE BROOM SUB ASSY - RIGHT Side Broom Assembly-Right (items 1-10) Scr, Hex 1/2-13 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Pin, Spr.31 X Broom, Side Motor Bracket Weldt Right Side Broom Hub Assy Right Thumb Nut Weldt Arm Assembly-Right (items 41-68) Chain Assembly Spring, Comp Scr, Hex Hd Loc 1/2-13 x Scr, Hex 5/16-18 x Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Scr, Hex Hd Loc 5/16-18 x Scr, Hex 1/2-13 x Scr, Hex Hd Loc 1/2-13 x Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 1/ Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Nut, Hex Jam 5/ Nut, Hex Jam 1/ Hinge Weldment Pivot Block Arm, Side Broom-Upper Bearing.750 x.625 x Bearing, Sleeve.625 x.750 x Arm, Side Broom, Lower Bracket, Side Broom Bushing Bushing.50 x.62 x Bushing Spring Ext.

86 86 SIDE BROOM SUB ASSY - PUMP 09-3

87 09-3 SIDE BROOM SUB ASSY - PUMP 87 1 NA 1 Pump Assembly (items 2-13) Wsh, Flt SAE # Scr, Pan Phil X Nut, Hex Nyl Loc Hose, Polyester Braid.25 ID X Bracket, Pump Mnt Tee, Barb Hose, PVC Clear 2.5 Inch Pump, 24VDC Elbow, Barb 1/4 X 3/8 NPT Clamp, Hose SAE # Barb, 90 Elbow 1/2 X 3/8 NPT Clamp, Hose Nozzle Assy (items 15-20) Spray Nozzle Bracket Cap, Nozzle Adapter, Nozzle Strainer, Check Valve Adaptor Nozzle Nozzle, Spray (.033)

88 88 SOLUTION SYSTEM

89 09-3 SOLUTION SYSTEM Bushing.250 x.375 x Filter Gasket Door Latch Bushing Scr, Hex 1/4-20 X Wsh, Flt SAE # Scr, Pan Phil 1/4-20 X Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc SS 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc Washer, Rubber Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin 1/ Wsh, Flt Std SS 1/ Scr, Hex Hd Loc 5/16-18 x Scr, Flt Phil SS 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Wsh, Flt.344 X.938 X U-Bolt X R Tank, Solution Cover Cover, Chemical Injection Hinge Support, Door Bracket, Battery Upper Bracket, Battery Lower Latch Pin Weldment Plate, Latch Mount Latch Pin Seal, Solution Tank Hose, Spiral,.50 X Pump Assy, 12vdc - 60 PSI Hose,.75 X Clamp, Hose SAE # Clamp, Hose SAE # Cap, Pipe GHT Nylon Barb Hose, Spiral.75 E Solenoid Valve Assy Plate, Latch Cover, Solution Tank Barb, Coupler 1/2 X 3/ Wire Rope, 12 Inch Barbed Elbow Hose, Spiral.75 X Hose, PVC Clear 2.5 Inch Hose, PVC Clear Valve, T Shutoff Latch, RH Barb, Adapter 3/4 X 3/4GHT Barb, Adapter 3/4 X 3/4NPT Clamp, Hose Scr-Pan Phil x Clamp-P

90 90 SOLUTION SYSTEM

91 09-3 SOLUTION SYSTEM Bushing.250 x.375 x Filter Gasket Door Latch Bushing Scr, Hex 1/4-20 X Wsh, Flt SAE # Scr, Pan Phil 1/4-20 X Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc SS 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc Washer, Rubber Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin 1/ Wsh, Flt Std SS 1/ Scr, Hex Hd Loc 5/16-18 x Scr, Flt Phil SS 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Wsh, Flt.344 X.938 X U-Bolt X R Tank, Solution Cover Cover, Chemical Injection Hinge Support, Door Bracket, Battery Upper Bracket, Battery Lower Latch Pin Weldment Plate, Latch Mount Latch Pin Seal, Solution Tank Hose, Spiral,.50 X Pump Assy, 12vdc - 60 PSI Hose,.75 X Clamp, Hose SAE # Clamp, Hose SAE # Cap, Pipe GHT Nylon Barb Hose, Spiral.75 E Solenoid Valve Assy Plate, Latch Cover, Solution Tank Barb, Coupler 1/2 X 3/ Wire Rope, 12 Inch Barbed Elbow Hose, Spiral.75 X Hose, PVC Clear 2.5 Inch Hose, PVC Clear Valve, T Shutoff Latch, RH Barb, Adapter 3/4 X 3/4GHT Barb, Adapter 3/4 X 3/4NPT Clamp, Hose Scr-Pan Phil x Clamp-P

92 92 SQUEEGEE SYSTEM 09-3

93 09-3 SQUEEGEE SYSTEM Scr, Hex 1/2-13 x Wsh, Flt SAE 1/ Scr, Hex 1/2-13 x Wsh, Flt SAE 3/ Wsh, Flt SAE 3/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc 3/ Scr, Hex Hd Loc 3/8-16 x Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Scr, Hex Thd Form x Squeegee Assembly (see Squeegee Assy) Squeegee Mount Assy (see Squeegee Mount Assy) Squeegee Lift Weldt Adjuster Assy (items 24-30) Bearing.750 x.625 x Plate, Guide Arm Parallel 7.5in Bushing Bushing Bearing, Sleeve Bushing Spring, Compression Nut, Hex Nyl Loc M Wsh, Flt SS.875 x x Lock, Adjuster Pivot Weldment Knob Assembly Bar, Squeegee Adj

94 94 SQUEEGEE ASSY 09-3

95 09-3 SQUEEGEE ASSY Squeegee Assy (items 1-22) Wheel 3.00 X Bushing Wsh, Flt SS 8mm Adapter, Squeegee Gasket, Inlet Wsh, Flt SAE 5/ Wsh, Flt SAE 1/ Nut, Wing 5/ Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Scr, Pan Phil SS 1/4-20 X Scr- Hex Ss M X 50mm Strap, Rear H NOTE Nut, Wing SS 1/ Squeegee Weldment NOTE Left Plate Weldt Right Plate Weldt Kit, Red Gum Rubber Squeegee Blade H (standard) * Kit, Gum rubber Squeegee Blade H * Kit, Polyurethane Squeegee Blade Crank Assy Latch Assembly Strap, Front H NOTE Strap, Rear H NOTE 1 * = Optional, Not Included NOTE 1: Items 13, 21 & 22 can be ordered as Strap Kit H NOTE 2: The squeegee weldment is not available for sale separately. If you need to replace your squeegee weldment please order the complete Squeegee Assy

96 96 SQUEEGEE MOUNT ASSY 09-3

97 09-3 SQUEEGEE MOUNT ASSY Squeegee Mount Assy (items 1-14) Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc SS M Scr, Hex Thd To Hd SS 5/16-18 x Scr, Hex SS M x 60mm Nut, Wing SS 5/ Nut, Hex Jam 5/ Squeegee Mount Weldt Bracket Caster Wheel Knob, 5/16-18 Nyloc Castor Bracket Weldment Bushing

98 98 VAC FAN ASSY 09-3

99 09-3 VAC FAN ASSY Vacuum Fan Assy (items 1-21) Wsh, Flt Sae 5/ Scr, Hex 5/16-18 X Scr, Pan Phil 5/16-18 X Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc Nut, Hex Nyl Loc-Thin 5/ Scr, Pan Phil 5/16-18 X Scr, Hex 6-32 X Scroll Weldt Vac Fan Cover Weldt Foam, Sound Reduction Seal Foam, Sound Reduction Foam, Sound Plate, Motor Mount Isolator, Vibration Impeller Spacer,.375 X 1.00 X Washer, Snubbing Clip, Conduit

100 100 LADDER DIAGRAM WITH GM ENGINE CB4 ORN 2 1 RED/VIO CIRCUIT BREAKER, 20A. CB5 GRN/BRN 2 1 RED/VIO CIRCUIT BREAKER, 10A. CB2 BLU 2 1 RED/VIO CIRCUIT BREAKER, 20 A. CB3 VIO 2 1 RED/VIO CIRCUIT BREAKER, 15 A. (ACTUATOR) CB1 2 1 RED/VIO CIRCUIT BREAKER, 20 A. (LIGHTS) GRA/RED GRA/RED VIO BLU BLU GRN/BRN ORN M5 D BLU + M - YEL/ PUMP, MIST (OPTIONAL) M8 BLU M - BLU/RED PUMP, WAND (OPTIONAL) M4 GRN/BRN + M - GRN/BLU PUMP, SOLUTION M6 GRN/BRN + M - GRA/ORN PUMP, EXT. SCRUB (OPTIONAL) L1 GRN/BRN 1 2 BRN/YEL VAC FAN S1 L2 GRN/BRN 1 2 RED/GRA SQUEEGEE DOWN S2 L3 GRN/BRN 1 2 BRN/GRN SQUEEGEE UP S3 J3-1 J3-9 J3-16 (VACC3) J3-14 (VACC2) J3-15 J2-23 (VACC5) J2-12 (VACC4) J3-18 J3-23 J3-2 J2-35 J2-8 J2-5 J2-6 (VACC1) DRIVER BOX J1-30 J1-25 J2-29 J2-13 J1-22 J1-34 J1-3 (CAN+) J1-2 (CAN-) START_KEYPOS START_INHIBIT IGNITION INHIBIT COOLANT TEMPERATURE OUTPUT MIL OUTPUT (SWITCHED GROUND) THROTTLE INPUT (12V FOR 2200 RPM) START COMAND IGN. SW INPUT ALT. EXCITE ENGINE SYSTEM RED (REFERENCE: E-CONTROLS, STARTER B+ INC. DRAWING NO AND ) X2 J1-1 GRA C C BRN/WHT RUN SIGNAL (GROUND) J2-30 J2-1 J1-12 J1-24 J2-11 J3-17 RED/VIO VIO/BRN BLU/GRN WHT/ORN RELAY, GLOWPLUGS ORN/GRN IGNITION_KEYPOS VIO/BRN WHT/BRN YEL/WHT BLU/ WHT/YEL 87 TWISTED PAIR RED K1 ORN/GRN RELAY, POWER K4 K1 ORN/GRN J7-6 J7-3 J7-7 ORN/GRN RED VIO/GRA RELAY PCB H3 1 2 ORN/GRN (OPTIONAL) BACK UP ALARM H4 1 2 HORN 30 RELAY, POWER B B1 CIRCUIT BREAKER, 15 A. CB6 ORN/ /YEL K2 K3 VIO/BLU GRN/YEL GRA/ORN GRA/BLU VIO/GRA S1 SWITCH, IGN. ORN/GRN J7-8 J7-1 RUN RELAY J7-2 START RELAY J7-5 J7-4 ORN/GRN RED IGNITION_KEYPOS ORN/GRN B+ VIO/GRA ENGINE START BLU/PINK ENGINE RUN PINK GROUND F1 1 2 FUSE, 100 A. RED BLU/PINK PINK PINK RED X2 F X1 G X2 J X2 K X1 F X1 A X1 B F G J K F A B BT VDC VIO/BLU GRN/YEL GRA/ORN BLU/PINK PINK PURPLE ORN/GRN GRA/BLU TWISTED PAIR THROTTLE INPUT (12V FOR 2400 RPM) PINK LP7 1 2 BEACON J6-1 (B+) J6-2 (B-) DASHBOARD PANEL J6-3 (CAN+) J6-4 (CAN-) FUEL PUMP (+) FUEL PUMP (-) GROUND PINK/YEL /RED /GRN GRN/WHT B GRN/RED WHT/GRND A C D C X1 D X1 C X78 A B C D PINK/YEL /RED /GRN 1 GRN/WHT 2 GRN/RED 3 WHT/GRN 4 M2 + M - FUEL PUMP A2 SENSOR, GASOLINE (GM ENGINE) ORN L YEL/GRN J2-22 ORN VALVE, MAIN SOLUTION L BLU/YEL J2-10 BRN LP1 1 2 HEAD LIGHT, RIGHT ORN VALVE, RIGHT SOLUTION L4 1 2 ORN/BLU SCUB BRUSH S4 J2-7 J3-8 J2-34 J2-33 J2-32 J2-31 BRN YEL/RED ORN/BRN GRN YEL BRN BRN YEL/RED RED LP2 1 2 HEAD LIGHT, LEFT LP3 WHT L7 ORN 1 2 ORN/RED SCRUB PRESSURE PROPORTIONAL UP (S7) L5 ORN 1 2 WHT/VIO SCRUB PRESSURE PROPORTIONAL DOWN (S5) L6 ORN 1 2 YEL/BLU SCRUB CYLINDER LOCK (S6) L9 ORN 1 2 GRN/VIO SIDE SCRUB LIFT (S9) L8 ORN 1 2 /WHT SIDE SWEEP/SCRUB (S8) J2-24 J2-26 J2-4 J2-3 J2-2 J3-5 J3-4 J3-7 J1-10 J1-31 J1-11 J1-7 M7 WHT/RED M WHT ACTUATOR, SIDE BROOM BLU/BRN RED GRA/VIO BRN/WHT ORN/GRA 2 R1 YEL/GRA 1 3 DRIVE PEDAL SENSOR, 5K OHM M7 ACTUATOR MOTOR WIRING: (-) WHITE & (+) RED = CW (EXTEND) (+) WHITE & (-) BLACK = CCW( RETRACT) WHITE = COMMON GRA/ (CLOSES WHEN TANK IS EMPTY) S5 1 2 BRN ORN/BRN GRN YEL R3 1 2 R2 SENDER, FUEL SWITCH, LOW LP PRESSURE RED LP4 LP5 1 2 LP6 1 2 LAMP, RIGHT REAR S/T/T WHT LAMP, LEFT REAR S/T/T LAMP, RIGHT FRONT TURN LAMP,LEFT FRONT TURN NOTE: R3 IS USED ON PETRO AND DIESEL ONLY NOTE: S5 IS USED ON LPG ONLY J1-19 GRN/ORN 1 2 M10 + M - RED/BLU PUMP, CHEMICAL 1 RED/WHT M11 + M - /RED J3-21 J3-22 J3-19 J1-27 J1-21 J1-32 GRA/YEL VIO/YEL RED/YEL (OPENS WHEN TANK IS FULL) (CLOSES WHEN TANK IS EMPTY) 2 2 SENDER, HYDRAULIC OIL TEMP S2 1 SWITCH, RECOVERY FULL S3 1 SWITCH, SOLUTION EMPTY (CLOSES WHEN FILTER IS PLUGGED) S4 1 2 SWITCH, HYDRAULIC FILTER PUMP, CHEMICAL 2 /YEL J3-20 J1-20 VIO/WHT (CLOSES WHEN BRAKE PEDAL RELEASED) S6 1 2 SWITCH, BRAKE J1-33 BRN/BLU (CLOSES WHEN TANK IS EMPTY) WHT S7 SWITCH, EXTENDED SCRUB S29 J1-16 RED/ 1 2 CHEMICAL PUMP REAR VIEW J1-18 J2-17 J2-18 J3-11 J3-12 J3-13 J1-5 S SWITCH, SEAT SWITCH, PUSH BUTTON, HORN CONDOR XL W/GM ENGINE SYSTEM NOTES UNLESS OTHERWISE SPECIFIED 1. ALL DIMENSIONS IN INCHES. 2. DO NOT SCALE DRAWING. 3. ALL DIMENSIONS APPLY AFTER PLATING AND HEAT TREATING BUT BEFORE PAINTING. 4. REMOVE ALL BURRS AND SHARP EDGES.

101 09-3 LADDER DIAGRAM WITH GM ENGINE NA 1 Engine System NA 1 Driver Box Dashboard Panel NOTE Dashboard Panel NOTE Relay PCB A Gasoline Sensor, Assy BT Battery 12V CB Circuit Breaker, 20 Amp (lights) CB Circuit Breaker, 20 Amp CB Circuit Breaker, 15 Amp (actuator) CB Circuit Breaker, 20 Amp CB Circuit Breaker, 10 Amp CB Circuit Breaker, 15 Amp F Fuse, 100 Amp H Back-Up Alarm (optional) H Horn K Relay, Power K2 NA 1 Relay, Run K3 NA 1 Relay, Start K Relay, Glow Plugs L1 NA 1 Vacuum Fan Valve, S1 L2 NA 1 Squeegee Down Valve, S2 L3 NA 1 Squeegee Up Valve, S3 L4 NA 1 Scrub Brush Valve, S4 L5 NA 1 Scrub Pressure Proportional Down Valve, S5 L6 NA 1 Scrub Cylinder Lock Valve, S6 L7 NA 1 Scrub Pressure Proportional Up Valve, S7 L8 NA 1 Side Sweep/Scrub Valve, S8 L9 NA 1 Side Scrub Lift Valve, S9 L Main Solution Valve L Right Solution Valve LP Headlight, Right * A/R Bulb, Headlight Replacement LP Headlight, Left * A/R Bulb, Headlight Replacement LP Lamp, Right Rear S/T/T LP Lamp, Left Rear S/T/T LP Lamp, Right Front Turn LP Lamp, Left Front Turn LP Beacon * A/R Bulb, Replacement (for manufactured by Speaker or ECCO) * A/R Bulb, Replacement (for manufactured by Superior Signals Inc.) M Fuel Pump (Gasoline/Petrol) M Pump, Solution M Pump, Mist (optional) M Pump, Ext. Scrub (optional) M Actuator, Side Broom M Pump, Wand (optional) M Pump, Chemical 1 M Pump, Chemical 2 R Drive Pedal Sensor, 5K Ohm R Sender, Hydraulic Oil Temp R Sender, Fuel (Petrol and Diesel models only) S Switch, Ignition * Replacement Key S Switch, Recovery Full S Switch, Solution Empty S4 NA 1 Switch, Hydraulic Filter S Switch, Low LP Pressure (LPG only) S Switch, Brake S Switch, Extended Scrub S Switch, Push Button, Horn S Switch, Seat NOTE 2 * = Not Shown NOTE 1: AXP Models. Used on machines built before SN See TSBUS & TSBUS NOTE 2: EcoFlex Models. Used on machines built after SN

102 NOTES UNLESS OTHERWISE SPECIFIED EDGES. DWG. NO. AGREES TO RETURN IT UPON REQU SHEET 102 LADDER DIAGRAM WITH DIESEL ENGINE CB4 ORN 2 1 RED/VIO CIRCUIT BREAKER, 20A. CB5 GRN/BRN 2 1 RED/VIO CIRCUIT BREAKER, 10A. CB2 BLU 2 1 RED/VIO CIRCUIT BREAKER, 20 A. CB3 VIO 2 1 RED/VIO CIRCUIT BREAKER, 15 A. (ACTUATOR) CB1 2 1 RED/VIO CIRCUIT BREAKER, 20 A. (LIGHTS) GRA/RED GRA/RED VIO BLU BLU GRN/BRN ORN M5 D BLU + M - YEL/ PUMP, MIST (OPTIONAL) M8 BLU M - BLU/RED PUMP, WAND (OPTIONAL) M4 GRN/BRN + M - GRN/BLU PUMP, SOLUTION M6 GRN/BRN + M - GRA/ORN PUMP, EXT. SCRUB (OPTIONAL) L1 GRN/BRN 1 2 BRN/YEL VAC FAN S1 L2 GRN/BRN 1 2 RED/GRA SQUEEGEE DOWN S2 L3 GRN/BRN 1 2 BRN/GRN SQUEEGEE UP S3 J1-25 J1-30 J2-29 J1-1 J3-1 (VACC1) J3-9 J2-30 J3-16 (VACC3) J3-14 (VACC2) J3-15 J2-23 (VACC5) J2-12 (VACC4) J3-18 J2-1 J3-23 J2-13 J1-12 J3-2 J1-24 J1-22 J1-34 J2-35 DRIVER BOX J2-8 J2-11 J2-5 J3-17 J1-3 (CAN+) J1-2 (CAN-) J2-6 RED/VIO VIO/BRN BLU/GRN WHT/ORN RELAY, GLOWPLUGS ORN/GRN IGNITION_KEYPOS VIO/BRN WHT/BRN YEL/WHT BLU/ WHT/YEL 87 TWISTED PAIR START_KEYPOS START_INHIBIT IGNITION INHIBIT H3 RED K1 ORN/GRN RELAY, POWER K4 K1 1 2 ORN/GRN J7-6 J7-3 J7-7 ORN/GRN (OPTIONAL) BACK UP ALARM H4 HORN 30 RELAY, POWER ORN/GRN RED VIO/GRA 1 2 B B1 CIRCUIT BREAKER, 15 A. CB6 RELAY PCB ORN/ /YEL K2 K3 VIO/GRA S1 SWITCH, IGN. ORN/GRN J7-8 J7-1 RUN RELAY J7-2 START RELAY J7-5 J7-4 ORN/GRN RED GRN/YEL VIO/BLU GRA/ORN GRA GRA/BLU IGNITION_KEYPOS ORN/GRN B+ VIO/GRA ENGINE START BLU/PINK ENGINE RUN PINK GROUND F1 1 2 FUSE, 100 A. RED RED BLU/PINK PINK PINK X1 G X2 F X2 J X2 C X2 K X1 F X1 B X1 A RED X113 G GRN/YEL X140 J X140 C X140 K X113 F X113 B X113 A BT VDC ORN/GRN TWISTED PAIR GRA GRA/BRN VIO BLU/PINK PINK RED RED ENGINE RUN SIGNAL C S28 (SHOWN IN LOW PRESSURE STATE) PINK NO NC BLU/PINK SWITCH, OIL PRESSURE GRA/BRN RED/YEL LP7 1 2 BEACON RELAY, GLOW PLUG K M3 J6-1 (B+) J6-2 (B-) DASHBOARD PANEL J6-3 (CAN+) J6-4 (CAN-) S9 t o 1 2 GRA/BRN STARTER PINK GRN/RED SWITCH, COOLANT TEMP. X113 D + RED X1 D RED RED S F L P 1 2 B E1 D2 VIO DIODE D3 GRA DIODE GRA PINK/YEL 1 E2 E3 2 2 GLOW PLUGS S I/F L P RED VIO GRA + 1 A5 M B (+) E4 G2 ALTERNATOR APECS 3000 GOVERNOR SPEED SELECT 1 (2400 RPM) SPEED SELECT 2 (2200 RPM) M - FUEL PUMP /RED THIS DRAWING AND THE DESIGN RE PLYMOUTH, MINNESOTA AND IT HAS DUCED NOR COPIED NOR USED FOR B (-) ACTUATOR (+) ACTUATOR (-) MAGNETIC PICKUP (+) X1 C MAGNETIC PICKUP (-) SERVICE TOOL (Tx) SERVICE TOOL (Rx) X113 C WHT 2 OF 2 WHT/ BLU GRN YEL ORN RE ORN L YEL/GRN J2-22 ORN VALVE, MAIN SOLUTION L BLU/YEL J2-10 BRN LP1 1 2 HEAD LIGHT, RIGHT ORN VALVE, RIGHT SOLUTION L4 1 2 ORN/BLU SCUB BRUSH S4 J2-7 J3-8 J2-34 J2-33 J2-32 J2-31 BRN YEL/RED ORN/BRN GRN YEL BRN BRN YEL/RED LP2 1 2 HEAD LIGHT, LEFT LP3 WHT RED L7 ORN 1 2 ORN/RED SCRUB PRESSURE PROPORTIONAL UP (S7) L5 ORN 1 2 WHT/VIO SCRUB PRESSURE PROPORTIONAL DOWN (S5) L6 ORN 1 2 YEL/BLU SCRUB CYLINDER LOCK (S6) L9 ORN 1 2 GRN/VIO SIDE SCRUB LIFT (S9) L8 ORN 1 2 /WHT SIDE SWEEP/SCRUB (S8) J2-24 J2-26 J2-4 J2-3 J2-2 J3-5 J3-4 J3-7 J1-10 J1-31 J1-11 J1-7 M7 WHT/RED M WHT ACTUATOR, SIDE BROOM BLU/BRN RED GRA/VIO BRN/WHT ORN/GRA 2 R1 YEL/GRA 1 3 DRIVE PEDAL SENSOR, 5K OHM M7 ACTUATOR MOTOR WIRING: (-) WHITE & (+) RED = CW (EXTEND) (+) WHITE & (-) BLACK = CCW( RETRACT) WHITE = COMMON GRA/ BRN ORN/BRN GRN YEL R3 1 2 (CLOSES WHEN TANK S5 SENDER, FUEL IS EMPTY) 1 2 SWITCH, LOW LP PRESSURE R2 LAMP, RIGHT REAR S/T/T LP4 WHT RED LAMP, LEFT REAR S/T/T LP5 1 2 LAMP, RIGHT FRONT TURN LP6 1 2 LAMP,LEFT FRONT TURN NOTE: R3 IS USED ON PETRO AND DIESEL ONLY NOTE: S5 IS USED ON LPG ONLY J1-19 GRN/ORN 1 2 M10 + M - RED/BLU PUMP, CHEMICAL 1 RED/WHT M11 + M - /RED J3-21 J3-22 J3-19 J1-27 J1-21 J1-32 GRA/YEL VIO/YEL RED/YEL SENDER, HYDRAULIC OIL TEMP (OPENS WHEN TANK IS FULL) S2 2 1 SWITCH, RECOVERY FULL (CLOSES WHEN TANK IS EMPTY) S3 2 1 SWITCH, SOLUTION EMPTY (CLOSES WHEN FILTER IS PLUGGED) S4 1 2 SWITCH, HYDRAULIC FILTER PUMP, CHEMICAL 2 /YEL J3-20 J1-20 VIO/WHT (CLOSES WHEN BRAKE PEDAL RELEASED) S6 1 2 SWITCH, BRAKE J1-33 BRN/BLU (CLOSES WHEN TANK IS EMPTY) S7 WHT SWITCH, EXTENDED SCRUB S29 J1-16 RED/ 1 2 CHEMICAL PUMP REAR VIEW J1-18 J2-17 J2-18 J3-11 J3-12 J3-13 J1-5 S SWITCH, SEAT SWITCH, PUSH BUTTON, HORN CONDOR XL W/KUBOTA DIESEL ENGINE SYSTEM 1. ALL DIMENSIONS IN INCHES. 2. DO NOT SCALE DRAWING. 3. ALL DIMENSIONS APPLY AFTER PLATING AND HEAT TREATING, BUT BEFORE PAINTING. 4. REMOVE ALL BURRS AND SHARP DRAWN CHECKED PROJ ENG APPROVED APPROVED BILL OF MATERIAL PMO WGL TITLE DI

103 09-3 LADDER DIAGRAM WITH DIESEL ENGINE NA 1 Driver Box Dashboard Panel NOTE Dashboard Panel NOTE APECS 3000 Governor Relay PCB BT Battery 12V CB Circuit Breaker, 20 Amp (lights) CB Circuit Breaker, 20 Amp CB Circuit Breaker, 15 Amp (actuator) CB Circuit Breaker, 20 Amp CB Circuit Breaker, 10 Amp CB Circuit Breaker, 15 Amp D2 NA 1 Diode D3 NA 1 Diode E1 NA 1 Glow Plug E2 NA 1 Glow Plug E3 NA 1 Glow Plug E4 NA 1 Glow Plug F Fuse, 100 Amp G Alternator H Back-Up Alarm (optional) H Horn K Relay, Power K2 NA 1 Relay, Run K3 NA 1 Relay, Start K Relay, Glow Plugs L1 NA 1 Vacuum Fan Valve, S1 L2 NA 1 Squeegee Down Valve, S2 L3 NA 1 Squeegee Up Valve, S3 L4 NA 1 Scrub Brush Valve, S4 L5 NA 1 Scrub Pressure Proportional Down Valve, S5 L6 NA 1 Scrub Cylinder Lock Valve, S6 L7 NA 1 Scrub Pressure Proportional Up Valve, S7 L8 NA 1 Side Sweep/Scrub Valve, S8 L9 NA 1 Side Scrub Lift Valve, S9 L Main Solution Valve L Right Solution Valve LP Headlight, Right * A/R Bulb, Headlight Replacement LP Headlight, Left * A/R Bulb, Headlight Replacement LP Lamp, Right Rear S/T/T LP Lamp, Left Rear S/T/T LP Lamp, Right Front Turn LP Lamp, Left Front Turn LP Beacon * A/R Bulb, Replacement (for manufactured by Speaker or ECCO) * A/R Bulb, Replacement (for manufactured by Superior Signals Inc.) M Starter M Pump, Solution M Pump, Mist (optional) M Pump, Ext. Scrub (optional) M Actuator, Side Broom M Pump, Wand (optional) M Pump, Chemical 1 M Pump, Chemical 2 M Fuel Pump R Drive Pedal Sensor, 5K Ohm R Sender, Hydraulic Oil Temp R Sender, Fuel S Switch, Ignition * Replacement Key S Switch, Recovery Full S Switch, Solution Empty S4 NA 1 Switch, Hydraulic Filter S Switch, Brake S Switch, Extended Scrub S Switch, Coolant Temp. S Switch, Oil Pressure S Switch, Push Button, Horn S Switch, Seat NOTE 2 * = Not Shown NOTE 1: AXP Models. Used on machines built before SN See TSBUS & TSBUS NOTE 2: EcoFlex Models. Used on machines built after SN

104 104 BRUSH SELECTOR GUIDE-CYLINDRICAL (MAIN SCRUB DECK) We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-finished floors. Polypropylene Brush: Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces. 48 BRUSH LENGTH Polypropylene Grit Grit CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Polypro- Application Grit Grit pylene Stripping: Concrete X Terrazzo X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X Terrazzo X X Ceramic/Quarry tile X X Marble X Vinyl tile X X Raised-rubber tile X SIDE BROOMS LEFT & RIGHT FRONT Side Broom: PN Polypropylene (STD) The side broom function is to sweep the dirt and debris away from the curb, wall, pallet, etc. into the path of the scrub deck. PN Soft (Optional) Diameter...20 (50.8 cm)