AquaRide, AquaRide AXP

Size: px

Start display at page:

Download "AquaRide, AquaRide AXP"

Byron Walters
6 years ago
Views:

1 PARTS LIST Advance MODELS , (AXP ) 2/03 revised 11/08

2 Kits * A/R Kit, On-Board Charger TSBUS / TSBUS * A/R Kit, Seat Armrests * A/R Kit, Warning Beacon * A/R Kit, Right Side Broom *# A/R Kit, Scrub-N-Vac Tool Caddy (standard models only) *# A/R Kit, Scrub-N-Vac Tool (AXP models only) * A/R Kit, Seatbelt * A/R Kit, Headlight * A/R Kit, Battery Watering * A/R Kit, On-Board Charger AGM TSBUS NOTE: Replacement parts for the kits listed above can be found on each kit s associated instruction sheet. Accessories * A/R Programmer, 1311 User * A/R Programmer Cable * A/R Battery Fill Indicator * A/R Literature Pack Optional Batteries * Battery, 6V, 305A/H TSBUS * Battery, 6V, 235A/H TSBUS * Battery, 6V, 315 A/H AGM TSBUS Optional Battery Chargers * A/R Battery Charger, 36VDC, Auto, 20Amp, 120VAC/60HZ * A/R Battery Charger, 36VDC, Auto, 25Amp, 120VAC/60HZ * A/R Battery Charger, 36VDC, Auto, 36Amp, 120VAC/60HZ * A/R Battery Charger, 36VDC, 20Amp, 230VAC/50HZ * A/R Battery Charger, 36VDC, 36Amp, 230VAC/50HZ Replacement Parts Vacuum [ ] Carbon Brush set of 2 Brush Drive [ ] Brush Cap Assembly [ ] Brush Assembly [ ] Brush Cover Cap Wheel Drive [ ] Carbon Brush Cover Kit (contains 4 seal rings & 4 brush covers) [ ] Sealing Ring [ ] Bearing, Ball, Gearbox Side [ ] Bearing, Ball, Brush Side [ ] Carbon Brush Kit [ ] Drive Wheel [ ] Brake Band [ ] Brake Bar Solution [ ] Inline Strainer [ ] Maintenance Spray Nozzle #3 [ ] Restoration Spray Nozzle #7.5 [ ] = Not Shown * = Optional, Not Included # = Revised or new since last update # Battery Watering System (Standard AXP Models) Pump Manifold Assy OPTIONAL KITS AND ACCESSORIES # = Revised or new since last update

3 03-2 TABLE OF CONTENTS 1 DESCRIPTION PAGE Chassis Decal System Detergent Injection System (AXP) Drive & Brake Pedal Assemblies Drive Wheel Electrical Panel Assembly Extract / Sweep System Recovery System Solution Pump Assembly Solution Tank Assembly (standard) Solution Tank Assembly (AXP) Steering Column Assembly Wiring Diagram before SN Chart Wiring Diagram after SN Chart WHEN ORDERING PARTS * Use the numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 CHASSIS SYSTEM

5 03-2 CHASSIS SYSTEM Wsh, Flt SAE 1/ Pin, Cotter Hair Scr, Hex Nyl Loc M x 35mm Scr, Hex Nyl Loc M x 20mm Wsh, Flt.406 x 1.50 x Bushing Grommet Scr, Pan Phil Thd Form 1/4-20 x Bearing, Flange Assembly, Wheel and Bearing (each assembly includes 2 bearings) Bearing, Ball Weldment, Chassis Pin, Actuator Linkage, Arm Weldment Scr, Hex Thd To Hd 5/16-18 x Wsh, Flt.344 x.938 x Nut, Hex Jam 5/ Tie, Cable Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd 1/4-20 x Bracket, Accessory [ ] Tie, Cable [ ] Tie, Cable [ ] = Not Shown

6 4 DECAL SYSTEM

7 03-2 DECAL SYSTEM Decal, Caution 2# Decal, Logo Decal, Emergency Decal, Battery Wiring Decal, Parking Brake Decal, Ladder Diagram NOTE Decal, Ladder Diagram NOTE Decal, Circuit Breaker 8# Decal, AquaRide # Decal, AquaRide AXP 9# Decal, Logo 2 Inch Decal, Patent Number 11# Decal, CRI Bronze 12# Tie, Cable 13# Tag, CRI # = Revised or new since last update NOTE 1: Used before SN NOTE 2: Used after SN

8 6 DETERGENT INJECTION SYSTEM (AXP) 03-2

9 03-2 DETERGENT INJECTION SYSTEM (AXP) Detergent Injection Assembly (items 1-21) TSBUS Wsh, Flt.266 x.750 x Tie, Cable Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil SS 1/4-20 x Bushing, 1/4 ID Snub Gasket, Strip Control Assembly TSBUS / TSBUS Control Decal Tray, Detergent Weldment, Detergent Box Cover, Detergent Cover, Pump Pad, Detergent Pump, Detergent Hose, Chem Resistant Chemical Bottle Assy Indicator Assy * A/R Chem Bottle Assy (18,19,21) Cap, Raw Cap, Dry Break, 1/8 Barb, Insert, Dry Break

10 8 DRIVE & BRAKE PEDAL ASSEMBLIES 03-2

11 03-2 DRIVE & BRAKE PEDAL ASSEMBLIES Scr, Pan Phil x Nut, Hex Nyl Loc Scr, Hex M x 25mm Nut, Hex Nyl Loc M Scr, Hex M x 75mm Scr, Pan Phil Thd Form x Wsh, Flt SS.260 x x Bearing, Flange Bushing, M6 x.375 x Spacer, Spring Lever, Throttle Link Weldment Housing, Potentiometer Potentiometer, 5K (R1) Spring, Torsion 16 NA 1 Bracket, Foot Pedal NOTE 1 17 NA 1 Foot Pedal NOTE 1 18# Bracket, Brake TSBUS Lock, Brake Mat, Pedal Mat, Pedal 22# Pedal Weldment TSBUS Wire Assy Bearing, Flange Wsh, Flt SAE 1/ Scr, Pan Phil SS 1/4-20 x Bushing Scr, Hex Thd to Hd M6-1.0 x 16mm Ring, Ret Ext Type E Reinf Dia Wsh, Flt.266 x.750 x Pedal Assy 32# Brake Pedal Assy TSBUS # = Revised or new since last update NOTE: If you need to replace either of these items please order Pedal Assembly

12 10 DRIVE WHEEL ASSEMBLY

13 03-2 DRIVE WHEEL ASSEMBLY Scr, Soc Hd 5/16-18 x Nut, Hex Nyl Loc-Thin 5/ Scr, Hex Hd Loc 3/8-16 x Scr, Soc Hd M x 70mm Scr, Soc Hd M x 55mm Wsh, Flt.344 x.938 x Bearing Cup Bearing Cone Seal, Shaft Bearing, Ball Spring Nut, Hex Nyl Loc-Thin 1-14 UNF Spindle Weldment TSBUS Block, Bearing Plate, Steering Rod, Brake 17# Motor / Drive Wheel Assy (M3) TSBUS / TSBUS / TSBUS [ ]# Motor/Drive Wheel Kit TSBUS [ ] Drive Wheel Harness Kit TSBUS [ ] Brake Bar [ ]# Brake Band TSBUS [ ] Carbon Brush Cover Kit (contains 4 seal rings & 4 brush covers) [ ] Sealing Ring [ ] Bearing Ball, Gearbox Side [ ] Bearing Ball, Brush Side [ ] Carbon Brush Kit [ ] Drive Wheel Plate, Splash Guard TSBUS Plate, Tie Down TSBUS Clamp, P Scr, Pan Phil M4 x Scr, Button Soc SS x Nut, Hex Machine SS Wsh, Flt SAE # Shield, Drive Motor TSBUS Scr, Pan Phil Thd Form x.38 TSBUS Rivet, Nylon Tree Push-In (.25) TSBUS Splash Guard TSBUS [ ] = Not Shown # = Revised or new since last update

14 12 ELECTRICAL PANEL ASSEMBLY 03-2

15 03-2 ELECTRICAL PANEL ASSEMBLY Scr, Pan Phil x Scr, Pan Phil SS 1/4-20 x Scr, Pan Phil 1/4-20 x Nut, Hex W/SHPRF 1/ Stud Wsh, Flt SAE 1/ Circuit Breaker, 10 Amp (Control Circuit / F3) Contactor (Brush Drive / K1) Gasket Fuse, 150 Amp (F1) Horn / Backup Alarm (H1) Boot, Reset Button Boot, Reset Button Standoff, Insulated 15# Cover, Electrical TSBUS Controller (A1) TSBUS Electrical Panel Circuit Breaker, 45 Amp (Wheel Drive / F2) 19# DELETED Contactor (Vacuum System / K2) Scr, Pan Phil Thd Form 8-32 x Cover, Fan TSBUS Gasket TSBUS Fan Assy TSBUS Board Holder TSBUS Scr, Pan Phil Plastite 8-15 x 1.50 TSBUS Scr, Pan Phil Plastite 8-15 x 1.75 TSBUS # Weldment, Harness Guide (AXP models only) # = Revised or new since last update

16 14 EXTRACT / SWEEP SYSTEM

17 03-2 EXTRACT / SWEEP SYSTEM Scr,Hex Hd 1/4-20 x Wsh, Flt SAE 5/ Wsh, Flt SAE 3/ Scr, Soc Set Loc 5/16-18 x Nut, Hex W/ Shprf 1/ Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc SS 1/ Wsh, Flt SAE SS 1/ Scr,Hex Hd Loc 1/4-20 x Ring, Ret Ext Type E 0.50 Dia Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M6 x Scr, Hex Hd SS M6-1.0 x 16mm Scr, Hex M x 40mm Scr, Hex M6-1.0 x 95mm Pin, Cotter Hair Scr, Hex Thd Form 1/4-20 x Stud Nut, Wing Loc 1/ Scr, Pan Phil Thd Form 1/4-20 x Nut, Hex Jam 5/ Bearing, Flange Bearing, Flange Bushing Wheel, Rubber Actuator, Motor (M1) [ ] Replacement Plastic Nut Knob Blade Motor, 36Vdc,.75 HP (M7 & M8) [ ] Bearing [ ] Brush Cap Assy [ ] Carbon Brush Assy [ ] Brush Cover Cap [ ] Harness, Brush Motor Idler, Belt Sheave, Poly-V Guard, Right Belt Guard, Left Belt Belt, Poly V 180J Belt, Poly V 190J Compression Spring Bushing Housing, Spring Compression Spring Nut Retainer Nut Retainer Bearing, Flange Standoff, Insulated Pin, Ring.50 x Insulator, Terminal Pin, Cotter Hair.0915 x Scr, Hex Hd Ss 1/2-13 x Scr, Pan Phil Thd Form 1/4-20 x Threaded Stud, Stainless Body, Nozzle Clip, Panel Link Arm Pivot Weldment Deck Weld t, Sweep/Ext Skirt, Extractor Deck Gas Spring Pin, Hitch Cotterless Hopper Weld t, Extractor Shoe Weldment Strap Link Arm, Offset Shoe Support Weld t Nozzle Bracket Weldment Strap Idler End Assy (#77-81) Leg Leveler 5/ Drive End Assy (#82-89) Wheel Nozzle, Spray # Brush, Soft Nylon Nozzle, Spray # Body, Nozzle QJJA Bearing, Ball Knob Idler Bearing Plate Hub Washer, Bearing Scr, Soc Set Loc 1/4-20 x Key, Sq..19 x Bearing, Ball Spacer Sheave, Poly-V Bearing Plate 88# Spindle Washer, Bearing [ ] = Not Shown # = Revised or new since last update

18 16 RECOVERY SYSTEM 03-2

19 03-2 RECOVERY SYSTEM Scr, Pan Phil x Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil 1/4-20 x Scr, Hex Hd SS 1/4-20 x Nut, Hex Nyl Loc-Thin SS 1/ Wsh, Flt SAE SS 1/ Scr, Pan Phil SS x Scr, Pan Phil SS 1/4-20 x Wsh, Flt SS.260 x x Scr, Flt Phil SS 1/4-20 x Scr, Pan Phil Plastite x Cage, Float Gasket Ball, Float Clamp, Plastic Gasket, Vacuum Duct Clamp, Hose SAE # Hose, Vac Barb, 90 Elbow 1/2 x 3/8 NPT before SN Nut, Acorn SS 1/4-20 High Crown Nut, Conduit Lock 1 1/4-12 NPS Scr, Flt Phil SS 1/4-20 x Scr, Flt Phil SS 1/4-20 x Scr, Pan Phil SS 1/4-20 x Clamp, Plastic Hose, PVC Clear 7.00 before SN Gasket Muffler, Top Panel Muffler, Bottom Panel Gasket Pin, Cover Pivot Washer, Flat Cover, Exhaust NOTE Foam, Sound Cover, Vac Motor Lid, Recovery Tank Mount Bracket Harness, Vac (Not Shown) Bladder Gasket, Hose Gasket Screen, Filter Filter Plate, Separator (2 MTR) Tank, Recovery O-Ring Wire Rope, 9 inch Strap Strap Strap Elbow Assembly Lid, Vac Filter Assy Mount, Vibration Drainhose TSBUS * Drain Hose Cap Kit * Drain Hose Extension Spacer, Foam NOTE Gasket Spring Vac Hose Assy Hose, Vac 61# Motor, Vac 36VDC (M5 & M6) [ ] Carbon Brush Set Adapter Hose, Vac Hose, Vac Hose, Vac Y-Tube, Weldment Gasket (after SN ) Scr, Pan Phil Plastite x.75 (after SN ) Adaptor, Hose (after SN ) Vac Hose (after SN ) Coupler (after SN ) Vacuum Hose Assy. (after SN ) Clamp, P (after SN ) Foam, Sound NOTE Foam, Acoustical Tie, Cable 77# Wsh-Flt SAE 10 [ ] = Not Shown * = Optional, Not Included # = Revised or new since last update NOTE 1: replaces previous parts & after April NOTE 2: replaces previous part after April NOTE 3: replaces previous part after April 2004.

20 18 SOLUTION PUMP ASSEMBLY 03-2 AXP Models Only

21 03-2 SOLUTION PUMP ASSEMBLY Scr, Pan Phil 8-32 x Hose Solution Feed Hose 4# Hose, Spiral.50 ID x (Qty of 2 on AXP models) Scr, Pan Phil SS x Scr, Pan Phil x.88 7# Clamp, Hose SAE #6 (Qty of 12 on AXP models) Tee, Barb Tee, Barb Wsh, Flt SS # Cap, Pipe GHT Nylon Washer, Rubber Hose, Spiral Barb, 90 Elbow 1/2 x 1/2 NPT Tee, Barb 3/8 x 3/8 NPT (standard models only) # Barb, 90 Elbow 3/8 x 3/8NPT (AXP models only) Barb, Adapter 1/2 x 3/4GHT Barb, 90 Elbow 19/64 x 1/4NPT Barb, 90 Elbow 1/2 x 3/8NPT Hose, Spiral Valve, Ball Barb, Adapter3/8 x 1/4NPT Pump 36VDC (M4) TSBUS Valve, Solenoid 36V 24# Hose, Spiral.50 ID x 7.00 (Qty of 3 on AXP models) Strainer Tee,.5MPT x.5 Hose x.5 Hose Bracket, Valve Bracket, Solenoid Mount Wsh, Flt SAE # Hose, Spiral.375 x 63 (standard models only) 31 Intentionally Omitted Hose, Spiral # Clamp, Hose SAE #4 (Qty of 10 on AXP models) 35# Tee Assembly (AXP models only) Reducer, Barb Tee, Barb Hose, Chem Resistant, Barb, Adapter 3/8 x 1/4NPT (standard models only) Adapter, Bulk Hd 1/4 (standard models only) Nipple 1/4 to 1/8NPT (standard models only) Plug (standard models only) # = Revised or new since last update

22 20 SOLUTION TANK ASSEMBLY (STANDARD)

23 03-2 SOLUTION TANK ASSEMBLY (STANDARD) Wsh, Flt SAE 5/ Wsh, Flt SAE # Scr, Pan Phil SS x Scr, Hex Hd 5/16-18 x Scr, Pan Phil x Scr, Pan Phil 1/4-20 x Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil 1/4-20 x Scr, Pan Phil x Scr, Pan Phil 1/4-20 x Scr, Pan Phil 5/16-18 x Nut, Hex Nyl Loc-Thin 1/ Scr, Pan Phil 1/4-20 x Switch (S2) NOTE Scr, Hex M x 16mm Ring, Ret Ext Type E Reinf..25 Dia Nut, Hex Nyl Loc M Wsh, Flt.266 x.906 x Wsh, Flt.344 x.938 x Boot, Battery Post Hinge NOTE Hinge NOTE Bushing,.27 x.37 x Clamp, P Tie, Cable Spacer, Phenolic Spacer, Phenolic Seat NOTE Solution Tank TSBUS Cover, Solution Tank, Assy NOTE Gasket Control Panel Assembly (before TSBUS ) Control Panel Assembly (after TSBUS ) [ ] Switch, Key [ ] Key, Spare Clamp, Cable Cover, Actuator Closed TSBUS Bar, Charge Disconnect Tank Mount Bracket Weld t, Seat Mount NOTE 4, NOTE Weld t, Seat Mount NOTE Prop Rod [39] Harness, Main (before TSBUS ) Harness, Main (after TSBUS ) Charge Connector Assy 41# Hinge Bracket (used before SN ) Panel, Battery Box Spacer Charge Connector Assy Clamp, P Cable, Battery Cable, Battery Scr, Truss Phil-Blk x Barb, Adapter 1/2 x 3/8 NPT (before SN ) Scr, Pan Phil Plastite 6-18 x.50 NOTE Latch Assy NOTE Kit, Battery Connector (includes items 46-47, 53-54) NOTE Tie, Cable Boot, Battery Post Cover Solution Tank Bracket, Hinge TSBUS Latch, Plastic TSBUS Bushing.26 x.37 x.28 TSBUS Scr, Pan Phil x.75 NOTE 3 TSBUS Clamp, Cable Scr, Pan Phil x 2.00 *# Battery Spacer [ ] = Not Shown # = Revised or new since last update NOTE 1: Battery Connector Kit ( ) is included with machine. NOTE 2: For AquaRide SE machines (between SN & ). NOTE 3: Some machines use a Screw, Pan Phil Plastite x 1.00 in this location, if there is not a tank insert. NOTE 4: Seat Weldt was modified as of serial # to accommodate Onboard Charger Kit NOTE 5: Used on machines before TSBUS NOTE 6: Used on machines after TSBUS NOTE 7: Seat is obsolete and replaced by in production. Order Seat kit to replace in the field.

24 22 SOLUTION TANK ASSEMBLY (AXP) 03-2

25 03-2 SOLUTION TANK ASSEMBLY (AXP) Boot, Battery Post Bushing.26 x.37 x Bushing,.27 x.37 x Wsh, Flt SAE 5/ Wsh, Flt SAE # Scr, Hex 5/16-18 x Scr, Pan Phil x Scr, Pan Phil 1/4-20 x Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil x Scr, Pan Phil x Scr, Pan Phil x Scr, Flt Phil 1/4-20 x Scr, Pan Phil 1/4-20 x Scr, Pan Phil 5/16-18 x Nut, Hex Nyl Loc-Thin 1/ Scr, Pan Phil SS x Scr, Pan Phil 1/4-20 x Scr, Hex M x 16mm Switch (S2) NOTE Ring, Ret Ext Type E Reinf Dia Nut, Hex Nyl Loc M Wsh, Flt.266 x.906 x Wsh, Flt.344 x.938 x Scr, Truss Phil-Blk x Spacer, Phenolic Spacer, Phenolic Seat NOTE Cover, Solution Tank Gasket Control Panel Assy. Extractor (before TSBUS ) Control Panel Assembly (after TSBUS ) [ ] Switch, Key [ ] Key, Spare Clamp, Cable Tank Mount Bracket Prop Rod Charge Connector Assy Bar, Disconnect Clamp, Cable Latch, Plastic Bracket, Hinge Tank, Solution Aquaride Brkt, Seat Hose, Chem Resistant Weld t, Seat Mount Cover, Actuator Assembly, Detergent Injection (see Detergent Injection System) TSBUS Hose, PVC 1/4 x 3/ Hinge Harness, Chemical System Spacer Charge Connector Assy Clamp, P Clamp, P Tie, Cable 55# Kit, Battery Connector (items 56-59) Cable, Battery Cable, Battery Tie, Cable Boot, Battery Post *# Spacer, Battery [ ] Harness, Main (before TSBUS ) [ ] Harness, Main (after TSBUS ) [ ] = Not Shown # = Revised or new since last update NOTE 1: Seat is obsolete and replaced by in production. Order Seat kit to replace in the field.

26 24 STEERING COLUMN ASSEMBLY

27 03-2 STEERING COLUMN ASSEMBLY Wsh, Flt SAE 5/ Scr, Soc Set Loc 3/8-16 x Wsh, Flt SAE 3/ Knob Scr, Soc Set Loc 5/16-18 x Scr, Hex Hd 1/4-20 x.75 NOTE Shroud, Upper Column Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Soc Set Loc 1/4-20 x Scr, Hex Thd To Hd M x 20mm NOTE Scr, Hex Thd To Hd M x 25mm Key, WDF.75 x Ring, Ret Ext Type E Reinf.25 Dia NOTE Wsh, Flt.88 x.25 x Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M NOTE Scr, Pan Phil Thd Form 1/4-20 x Wsh, Flt SAE 1/ Spring, Extension NOTE Bearing, Flange NOTE Bushing.32 x.50 x Collar, Shaft Chain, Roller Shroud, Lower Column Shaft, Upper Steering Universal Joint Sprocket Steering Wheel Wheel Adapter Cup Cap Scr, Hex M x 12mm NOTE Lower Column Weldment TSBUS Column, Steering NOTE Rod, Steering lock NOTE Bearing, Nyliner (qty of 1 after Sept. 2004) TSBUS NOTE Shaft, Lower Steering Plug, Cap Bearing, Flange (After Sept. 2004) TSBUS (qty of 3 after serial number ) Rod NOTE Steering Pawl Weldment NOTE Column, Upper NOTE Lower Column Weldment NOTE Spring, Extension.075 NOTE Ratchet, Steering Column NOTE Scr, Hex 1/4-20 x 1.00 NOTE Nut, Hex Nyl Loc-Thin 1/4-20 NOTE Scr, Hex Hd Loc 1/4-20 x.50 NOTE Nut, Hex Jam SS 1/4-20 NOTE Ring, Ret Ext Type E 0.31 Dia NOTE Bearing, Flange.625 x.500 x.250 NOTE Scr, Hex SS M x 25mm NOTE 2 NOTE 1: Used on machines built before serial number NOTE 2: Used on machines built after serial number

28 2 26 WIRING DIAGRAM before SN RED 1AWG F1 BT1 1 2 RED + - FUSE, 150 Amp BATTERY, 36 Vdc RED RED F AWG CIRCUIT BREAKER, 45 AMP F3 16 AWG S1 1 2 BRN/YEL 1 2 BRN CIRCUIT BREAKER, 10 AMP SW M1 SPST KEY SCRUB DECK LIFT ACTUATOR Amps = 3 + M - HORN-BACKUP ALARM H1 22 AWG 1 2 ORN/RED J4-1 Amps =.1 GRN/ J AWG WHT/BRN J2-8 HORN + HORN - ACC BRN/YEL J2-7 B+ 2 J2-6 B+ 1 MAINT. SOL. J2-3 L1 WHT/BRN 1 2 VIO/ VALVE, MAINT. SOLENOID Amps =.19 L2 WHT/BRN 1 2 WHT/ORN COIL, RESTORE SOLENOID Amps =.19 K2 WHT/BRN GRA/ CONTACTOR, VACUUM Amps =.33 K1 WHT/BRN WHT/RED BRN KEY SW. RESTORE SOL. VACUUM BRUSH J2-4 J2-2 J2-10 J2-1 SPEED LIMIT J4-2 WHT/RED BRN/WHT RED/WHT J3-1 THERMISTOR ORN/ J3-4 INTERFACE E1 CONTROL BOARD I--VAC I--BRUSH J4-6 J4-12 BRN/RED YEL/VIO STATUS J4-5 SEAT SW. J4-11 FOR./REV. J4-10 J4-4 REV. SPEED LIMIT POT. LO POT. HI B- 4 B- 3 B- 2 B- 1 J3-6 J3-5 J2-5 J4-8 BRN/ S2 1 2 SW, SEAT J2-9 J4-9 J4-3 YEL VIO RED/ BLU/ 1 ORN ORN ORN/BLU 3 R1 POT. 5K OHM F4 1 2 FUSE, 1 Amp 18 AWG 18 AWG VIO GRA YEL 16 AWG ORN PIN 16 -REV. ALARM PIN 6 -- BRAKE PIN9 -- STATUS PIN5 -- KSI PIN18 --SPEED LIMIT PIN 3 -- POT. HI PIN 4 --POT. WIPER PIN 13 --POT. LO A1 SPEED CONTROLLER B+ PIN 7 -- SLOW/FAST BRN/WHT B- M2 M1 RED/GRN YEL/ M3 M MO T O R WHE E L DR IVE Amps = 23 CONTACTOR, BRUSH Amps =.33 WHT/BRN NOTE: PRESSURE SWITCH IS PART OF PUMP ASSEMBLY 1 S3 2 M4 + M - PUMP, ACCESSORY Amps = 3 RED WHT/BRN NOTE: SWITCH IS PART OF LAMP ASSEMBLY WHT/BRN WHT/BRN K2 1 2 CONTACT N.O. M1 0 M FAN 230mA OPTIONAL S4 H LAMP, HEAD Amps = 1.67 H3 1 2 LAMP, FLASHING Amps =.3 8AWG WHT WHT 1 2 M5 M MOTOR, VAC Amps = BRN/RED YEL/VIO M6 M MOTOR, VAC Amps = 18 RED K1 1 2 CONTACT N.O. 8AWG BLU M7 MOTOR, BRUSH Amps = 22 + M - BLU MOTOR, BRUSH Amps = 22 M8 - M + BLU F5 1 2 FUSE, 5 AMP RED S5 16 AWG 2 1 SW, SIDE BROOM OPTIONAL M9 RED + M - MOTOR, SIDE BROOM Amps = 8.8

29 03-2 WIRING DIAGRAM before SN A Controller TSBUS BT1 N/A Battery E Control Panel Assembly F Fuse, 150 Amp F Circuit Breaker, 45 Amp (Wheel Drive) F Circuit Breaker, 10 Amp (Control Circuit) F4 N/A 1 Fuse, 1 Amp F5 1 Circuit Breaker, 10 Amp (Side Broom / optional) H Horn / Backup Alarm H Headlight (optional) H Strobe Light (optional) K Contactor, Brush Motor K Contactor, Vac Motor L Solenoid Valve, (Maintenance) L Solenoid Valve, (Restoration) M Lift Actuator, Brush [ ] Plastic Nut M Motor, Drive Wheel TSBUS / TSBUS M Motor, Pump TSBUS M5# Motor, Vac 36VDC [ ] Carbon Brush Set M6# Motor, Vac 36VDC [ ] Carbon Brush Set M Motor, 36VDC,.75HP [ ] Bearing [ ] Brush Cap Assy [ ] Carbon Brush Assy [ ] Brush Cover Cap M Motor, 36VDC,.75HP [ ] Bearing [ ] Brush Cap Assy [ ] Carbon Brush Assy [ ] Brush Cover Cap M9 1 Motor, Side Broom (optional) M Motor, Fan TSBUS R Potentiometer, 5K S Switch, Key [ ] Key, Spare S Switch, Seat S3 N/A 1 Switch, Pump (part of M4) S4 N/A 1 Switch, Headlight (part of H2) S5 1 Switch, Side Broom (optional) [ ] = Not Shown # = Revised or new since last update

30 WIRING DIAGRAM after SN & ALL AXP RED F1 1 2 FUSE, 150 A. RED BT1 + - BATTERY, 36 Vdc RED RED H1 F3 1 2 BRN/ CIRCUIT BREAKER, 45 AMP F2 16 AWG S1 S2 F4 1 2 BRN/YEL 1 2 BRN 1 2 ORN 1 2 CIRCUIT BREAKER, 10 AMP SW, SPST KEY M1 BRUSH LIFT ACTUATOR SW, SEAT FUSE, 1 A. ORN + M - WHT/BRN J2-8 ACC BRN/YEL J2-7 B ORN/RED HORN + J4-1 HORN BACKUP ALARM GRN/ HORN - J4-7 J2-6 B+ 1 J2-2 VACUUM J2-1 BRUSH J2-3 MAINT. SOL. J2-4 RESTORE SOL. K4 WHT/BRN GRA/ CONTACTOR, VACUUM K5 WHT/BRN WHT/RED CONTACTOR, BRUSH L1 WHT/BRN 1 2 VIO/ VALVE, SOLENOID L2 WHT/BRN 1 2 WHT/ORN VALVE, SOLENOID WHT/BRN VIO/ WHT/ORN BRN J2-10 KEY SW. MODE J4-2 BRN/WHT RED/WHT J3-1 ORN/ J3-4 THERMISTOR INTERFACE E1 CONTROL BOARD VIO/ I--VAC I--BRUSH J4-6 J4-12 J1-10 J3-3 BRN/RED YEL/VIO WHT/BRN WHT/BRN J3-2 STATUS J4-5 J4-11 J4-10 J4-4 SEAT SW. REV. FOR./REV. SPEED LIMIT J2-9 J1-7 J1-2 WHT/ORN J1-5 WHT/BRN E2 J1-3 CHEMICAL WHT/BRN J1-8 J1-9 SYSTEM RED/WHT J1-4 J1-6 M12 + M - BLU/GRA J1-1 PUMP, CHEMICAL OPTION POT. LO J4-9 POT. HI J4-3 B- 4 B- 3 B- 2 B- 1 J3-6 J3-5 J2-5 J4-8 BLU/YEL /WHT YEL VIO 1 3 R1 POT. 5K OHM S6 1 2 ORN/BLU RED/ BLU/ 2 D1 ZENER TVS ZENER TVS S3 D2 M M - S4 PUMP, ACCESSORY H LAMP, HEAD H3 1 2 LAMP, FLASHING VIO GRA YEL NOTE: WHEN CHEMICAL INJECTION IS NOT USED, BLU/YEL CONNECTS TO WHT/BRN AND /WHT CONNECTS TO. M11 + M - PUMP, SOLUTION ORN PIN 16 REV. ALARM PIN 6-BRAKE PIN 9-STATUS PIN 5-KSI PIN SPEED LIMIT PIN 3 -- POT. HI PIN 4 -- POT. WIPER PIN POT. LO A1 SPEED CONTROLLER BRN/RED BRN/WHT B+ PIN 8 -- MODE B- RED/GRN M2 M3 YEL/ M1 + M - MOTOR, WHEEL DRIVE WHT/BRN M13 + M - MOTOR, FAN 1 2 WHT M5 M RED K2 1 2 CONTACT N.O. WHT MOTOR, VAC M6 M 1 2 RED MOTOR, VAC M7 K1 1 2 BLU + M - CONTACT N.O. MOTOR, BRUSH BLU M8 - M + YEL/VIO MOTOR, BRUSH BLU F5 1 2 FUSE, 5 A. RED S5 2 1 SW, SIDE BROOM OPTIONAL RED M9 + M - MOTOR, SIDE BROOM REFERENCE: WIRING DIAGRAM REV. A

31 03-2 WIRING DIAGRAM after SN & ALL AXP 29 A Controller BT1 N/A Battery E Control Panel Assembly (before TSBUS ) Control Panel Assembly (after TSBUS ) E Control Assembly (Detergent Injection only) TSBUS F Fuse, 150 Amp F Circuit Breaker, 10 Amp (Control Circuit) F Circuit Breaker, 45 Amp (Wheel Drive) F4 N/A 1 Fuse, 1 Amp F5 1 Circuit Breaker, 10 Amp (Side Broom / optional) H Horn / Backup Alarm H Headlight (optional) H Strobe Light (optional) K Contactor, Brush Motor K Contactor, Vac Motor L Solenoid Valve, (Maintenance) L Solenoid Valve, (Restoration) M Lift Actuator, Brush [ ] Plastic Nut M Motor, Drive Wheel M Pump, Accessory (optional) TSBUS M5# Motor, Vac 36VDC [ ] Carbon Brush Set M6# Motor, Vac 36VDC [ ] Carbon Brush Set M Motor, 36VDC,.75HP [ ] Bearing [ ] Brush Cap Assy [ ] Carbon Brush Assy [ ] Brush Cover Cap M Motor, 36VDC,.75HP [ ] Bearing [ ] Brush Cap Assy [ ] Carbon Brush Assy [ ] Brush Cover Cap M Motor, Side Broom (optional) M Pump, Solution TSBUS M Pump, Detergent (Detergent Injection only) M Motor, Fan R Potentiometer, 5K S Switch, Key [ ] Key, Spare S Switch, Seat S3 N/A 1 Switch, Pump (part of M4) S4 N/A 1 Switch, Headlight (part of H2) S5 1 Switch, Side Broom (optional) [ ] = Not Shown # = Revised or new since last update

Adhancer BR 800S TRIO EDS

Adhancer BR 800S TRIO EDS PARTS LIST Advance Models: 56316025 (R28-C), 56316026 (R32-C) Nilfisk Models: 56316038 (BR 800S TRIO EDS ) 7/06 revised 3/08 08-3 Common Kits **# 56314753 1 Kit, On-Board Charger