Advenger 2800ST, 3400ST

Transcription

1 2800ST, 3400ST PARTS LIST Advance MODELS , , , , , , , , , , , , , /08 revised 3/10

2

3 08-11 TABLE OF CONTENTS DESCRIPTION PAGE Chassis System-STD / EcoFlex Chassis System-ST Control System Decal System Electrical System Onboard Charger Assembly Recovery System Scrub System-Cylindrical Scrub System-Cylindrical-Skirt Assemblies Scrub System-28 Disk Scrub System-34 Disk Scrub System-Disk- Skirt Assemblies Solution System-EcoFlex Solution System-STD Solution System-ST Squeegee System-STD / EcoFlex Squeegee System-ST Squeegee Assembly Wiring Diagram-STD / EcoFlex Wiring Diagram-ST Optional Kits and Accessories Brush Selector Guide-Disk Brush Selector Guide-Cylindrical Squeegee Blade Selector Guide WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 CHASSIS SYSTEM-STD / ECOFLEX

5 CHASSIS SYSTEM-STD / ECOFLEX Wsh, Flt SAE 1/ Scr, Soc Hd 5/16-18 X Scr, Hex 1/4-20 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Pin, Cotter Hair Scr, Hex Thd To Hd 5/16-18 X Scr, Hex Hd Loc 3/8-16x Pin, Cotter Hair.0915 X Nut, Hex Nyl Loc-Thin Scr, Hex Loc M X 35mm Scr, Hex Loc M X 20mm Scr, Hex M X 40mm Pin, Ring.50 X Scr, Hex Thd Form X Wsh, Flt.344 X.938 X Bearing Cup Bearing Cone Seal, Shaft Bushing Block, Bearing Pin-Clevis SS.375 x Wheel Ring Wsh, Flt.406 X 1.5 X Bushing Bearing Ball Trim Edge Horn/Backup Alarm (H2) Bearing, Flange Clamp, P Motor / Drive Wheel (M1) [ ] Tire With Hub [ ] Motor [ ] Carbon Brush Kit [ ] Tire [ ] Electromagnetic Brake [ ] Tire Puller Kit [ ] Drive Motor Cover Chassis, Weldment Spindle Weldt Plate, Steering Deck Linkage, Weldt Yoke, Actuator Lift Actuator Assembly (M4) 40a Scr, Hex Thd Form 1/4-20 X.38 40b Scr, Pan Phil Thd Form 1/4-20 X.50 40c Actuator, Motor 40d Spring Housing Guide 40e Compression Spring 40f Housing, Spring 40g Nut Retainer 40h Nut Retainer 40i Compression Spring Tie-Cable Scr, Hex Thd Form x Wsh, Flt SAE Ground Chain Wsh, Int Shprf Wsh, Int Shprf 3/8 [ ] = Not Shown

6 4 CHASSIS SYSTEM-ST

7 CHASSIS SYSTEM-ST Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Hex 5/16-18 X Wsh, Flt SAE 3/ Scr, Soc Hd 5/16-18 X Scr, Hex 1/4-20 X Scr, Flt Phil 5/16-18 X Pin, Cotter 1/8 X Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Thd To Hd 5/16-18 X Scr, Hex Hd Loc 3/8-16x Pin, Cotter Hair.0915 X Nut, Hex Nyl Loc-Thin Scr, Hex Loc M X 35mm Scr, Hex Loc M X 20mm Scr, Hex M X 40mm Pin, Clevis.375 X Scr, Hex Loc SS 3/8-24 X Scr, Hex Thd Form X Nut, Hex Jam 3/ Wsh, Flt.344 X.938 X Bearing Cup Bearing Cone Seal, Shaft Bushing Block, Bearing Wheel Bushing.32 x.50 x Knob Wsh, Flt.406 X 1.5 X Bushing Bearing Ball Rod End Trim Edge Horn/Backup Alarm (H2) Bearing, Flange Clamp,P Motor / Drive Wheel (M1) [ ] Tire With Hub [ ] Motor [ ] Carbon Brush Kit [ ] Tire [ ] Electromagnetic Brake [ ] Tire Puller Kit [ ] Drive Motor Cover Chassis, Weldment Spindle Weldt Plate, Steering Spring, Comp Yoke, Linkage, Weldt Connecting Rod Connecting Rod Weldt Lift Lever Weldt Tie-Cable Scr, Hex Thd Form x Wsh, Flt SAE Ground Chain Wsh, Int Shprf Wsh, Int Shprf 3/8 [ ] = Not Shown

8 6 CONTROL SYSTEM

9 08-11 CONTROL SYSTEM Seat (STD/EcoFlex) Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 3/8 (qty of 8 on ST) Scr, Soc Set Loc 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/4-20x Scr, Soc Set Loc 3/8-16 X Scr, Hex Thd To Hd M X 20mm Scr, Hex Thd To Hd M X 25mm Key, Wdf.62 X Key, Wdf.75 X Ring, Ret Ext Type E 0.31 Dia Ring, Ret Ext Type E Reinf Dia Nut, Hex Nyl Loc M Scr, Soc Shd.38 X.25 X 5/16-18 (STD/EcoFlex) Scr, Pan Phil Thd Form 8-32 X Scr, Pan Phil Thd Form 1/4-20 X Bushing Bearing, Flange Bushing.32 x.50 x Knob Collar, Shaft Chain, Roller Bearing, Flange.625 X.500 X Ratchet, Steering Column Universal Joint Sprocket Spring, Compression Foot Pedal Assy Steering Wheel Lower Column Weldment Upper Column Weldment Shaft, Lower Steering Shaft, Upper Steering Knob, 5/16 Stud (STD/EcoFlex) Steering Pawl Weldment Pull Lever Seat Panel Weldment Shroud, Lower Column Boot, Steering Switch (S2) Plug-Cap (STD/EcoFlex) Clip-Conduit Tie, Cable (ST) Scr, Soc Shd.38 x.62 x 5/16-18 (ST) Seat, Low Back (ST) Foot Pedal Plate Bearing-Sleeve (ST)

10 8 DECAL SYSTEM

11 08-11 DECAL SYSTEM Decal, Caution Decal, Advance Decal, Ladder Diagram (STD / EcoFlex) Decal, Ladder Diagram (ST) Decal, 2800 ST (ST) Decal, 3400 ST (ST) Decal-Advenger (STD) Decal-Advenger EcoFlex (EcoFlex) Decal, Circuit Breaker Decal, Battery Wiring Decal (ST) Decal-Error Codes (STD / EcoFlex)

12 10 ELECTRICAL SYSTEM

13 08-11 ELECTRICAL SYSTEM Stud Boot, Battery Post Disconnect, Emergency (S4) Cable, Battery Electrical Mount Scr, Flt Phil X Scr, Pan Phil 1/4-20 X Scr, Pan Phil 8-32 X Nut, Hex W/ Shprf 1/ Nut, Hex Nyl Loc-Thin 1/ Wsh, Flt SAE SS 1/ Scr, Pan Phil 1/4-20 X Scr, Hex Thd Form X Wsh, Flt SS.260 X X Stud, 1/ Spacer, Phenolic Grommet Grommet (STD/EcoFlex) Grommet (ST) Fuse, 150 Amp (F1) Circuit Breaker, 70 Amp (CB1) Boot, Reset Button Tie, Cable Tie, Cable Circuit Breaker, 10 Amp (CB2) Speed Control (A2) Panel (STD/ EcoFlex) Panel (ST) Connector Assy Connector Assy [29] Main Harness (STD/ EcoFlex) [ ] Main Harness (ST) [30] Traction Drive Harness Contactor 24v, 100 Amp (K1) Contactor 24v (K2) Panel Prop Rod, Seat Gasket Gasket [37] Cable, Jumper Emergency Button Guard Interface Panel Assy (STD/ EcoFlex) (A1) [ ] Kit, Interface Panel (STD/ EcoFlex) [ ] Key Switch (S1) [ ] A/R Replacement Key Set Interface Panel Assy (ST) (A1) [ ] Kit, Interface Panel (ST) [ ] Key Switch (S1) [ ] A/R Replacement Key Set Plug, Cap Foam Insert [ ] = Not Shown

14 12 ONBOARD CHARGER ASSEMBLY

15 08-11 ONBOARD CHARGER ASSEMBLY # NA 1 Onboard Charger Assembly NOTE Scr, Hex 1/4-20 X Scr, Hex 1/4-20 X Scr, Hex Thd Form 1/4-20 X Grommet Clamp, P 6# Charger, On-Board 24V TSBUS Charger Cord, US Charger Mount Bracket Cable Tie # = Revised or new since last update NOTE 1: Standard on the following models: , , , , , , ,

16 14 RECOVERY SYSTEM 08-11

17 08-11 RECOVERY SYSTEM Cage, Float Wsh, Flt SAE 1/4 3# Scr, Hex 1/4-20 X Scr, Pan Phil X Wsh, Flt SAE SS 1/ Scr, Pan Phil SS X Scr, Pan Phil SS X Wsh, Flt SAE SS # Scr, Pan Phil SS Plastite 1/4-10 X Scr, Pan Phil SS Type Ab X.75 (STD/ EcoFlex) 11# Wsh-Flt SS.281 x 1.25 x.05 (STD/ EcoFlex) Gasket, Vacuum Duct Gasket, Vacuum Motor Gasket, Vacuum Duct Foam, Acoustical Foam Tube Assembly (STD/ EcoFlex) Ball, Float Clamp, Plastic Clamp, Hose SAE # Tie, Cable Tank, Recovery Gasket, Vac Filter Filter Gasket, Exhaust Gasket, Vac Hinge Clamp Gasket, Recovery Lid Vac Plate, Standard Motor, Vac 24vdc (M5) [ ] Carbon Brush (set of 2) Recovery Hose Cover, Vac Motor Strainer Basket (STD/ EcoFlex) Recovery Lid Hook, Drain Hose Strap, Filter Cover Filter Box Drain Hose Cover, Debris (STD/ EcoFlex) Cover, Fltr Box W/Gskt Filter (STD/ EcoFlex) [ ] = Not Shown # = Revised or new since last update

18 16 SCRUB SYSTEM-CYLINDRICAL

19 08-11 SCRUB SYSTEM-CYLINDRICAL Leveler Knob Knob Hose, Spiral Scr, Soc Set Loc 5/16-18 X Scr,Hex Hd Loc 1/4-20x Pin, Cotter Hair Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex SS M6-1 X 16mm Scr, Hex M6-1 X 95mm Scr, Pan Phil Thd Form 1/4-20 X Nut, Hex Jam SS M Scr, Hex Thd To Hd SS M X 70mm Pin, Ring.50 X Wsh, Bowed.375x.578x Nut, Hex Jam 5/ Clamp, Hose SAE # Tee,Barb Strap Motor, 24 Vdc,.5 Hp, 1800 Rpm (M7 / M8) [ ]# Motor Brush / Spring Kit [ ]# Brush Assy [ ]# Brush Spring Belt, Auto Tension Drive End Assy 23a Scr, Soc Set Loc 1/4-20 x.50 23b Key, Sq.19 x.62 23c Bearing, Ball 23d Spindle 23e Bearing, Plate 23f Spacer 23g Sheave, Poly-V 23g Washer, Bearing Cover, Belt Idler End Assy 25a Bearing, Ball 25b Washer, Bearing 25c Idler Beraing Plate 25d Knob 25e Hub Barb, Coupler 1/2 X 3/ Wheel Harness, Brush Motor (Not Shown) Manifold, Pvc 28 Adv Hopper Weld t Blade Sheave, Poly-V Bushing Insulator, Terminal Housing Weld t Left Skirt Assy Right Skirt Assy Scr-Hex 5/16-18 x Bracket Nut-Hex Nyl Loc 5/16-18 [ ] = Not Shown # = Revised or new since last update

20 18 SCRUB SYSTEM-CYLINDRICAL-SKIRT ASSEMBLIES 08-11

21 08-11 SCRUB SYSTEM-CYLINDRICAL-SKIRT ASSEMBLIES Left Skirt Assy (1-8) Right Skirt Assy (1-6, 9, 10) Nut, Hex Nyl Loc SS M Scr, Hex SS M6-1 X 25mm Scr, Hex SS M6-1 X 16mm Scr, Hex Thd To Hd SS M6-1 X 20mm Wsh, Flt SS.260 X X Blade Kit-Gum NOTE 2 * Blade Kit-PU Cyl NOTE 2 * Blade Kit-Red Gum NOTE Skirt Bracket Weld t (Left) Retainer, Skirt (Left) Retainer, Skirt (Right) Skirt Bracket Weld t (Right) * = Optional, Not Included NOTE 1: Quantities shown for items 1-7 are for one skirt assembly. There are two skirt assemblies on the machine. NOTE 2: All deck blade kits include all blades necessary.

22 20 SCRUB SYSTEM-28 DISK

23 08-11 SCRUB SYSTEM-28 DISK Knob Knob Scr, Pan Phil X Scr, Hex 5/16-18 X Nut, Hex Nyl Loc 5/ Pin, Cotter Hair Scr, Hex SS 5/16-18 X Scr, Hex SS M6-1 X 12mm Scr, Hex Loc SS 5/16-18 X Nut, Hex Nyl Loc SS M Scr, Hex Thd To Hd SS M6-1 X 20mm Key, Square.25 X Nut, Hex Jam SS M Scr, Hex Thd To Hd SS M X 70mm Pin, Ring.500 X Scr, Soc Hd 5/16-18 X 1.25 Zinc Plated Scr, Pan Phil Thd Form X Wsh, Flt Harden.344x1.000x.120/ Ring-Ret Ext Type E.50 Dia Decal, No Step Hose, Spiral Tee, Barb 3/4 X 1/2 X 1/ Key, 6mm Sq Clamp,P Wheel, Roller Pin Scrub Deck, Cast Motor Gearbox Assy (M7 / M8) [ ] Gearbox [ ] Bearing (fan end) [ ] Bearing (brush end) [ ] Carbon Brush [ ] Key-6mm Square [ ] Brush Motor Cover [ ] Motor Fan Blade-Front Gum NOTE 2 * Blade-Front PU NOTE Brush Plate Assy NOTE Rod, Up Stop Shaft, Hub Mount Roller Brkt Brush Plate Assy 35a 61658a 1 Collar, Brush Driver 35b Plate, Stop 35c Spring Retainer 35d Wsh, Flt.266 X.906 X e Scr, Pan Phil Plastite X.38 35f Spring, Brush Holder 35g Brush Plate 35h Gimbal, Motor Up Stop Mount Bracket, Motor Skirt Assembly Lt Skirt, Assy Rt [ ] Tie-Cable * = Optional, Not Included [ ] = Not Shown NOTE 1: Item 31 ( ) consists of the exact same components as item 35 ( ). NOTE 2: All disk deck blade kits include all side skirt blades.

24 22 SCRUB SYSTEM-34 DISK

25 08-11 SCRUB SYSTEM-34 DISK Knob Knob Scr, Pan Phil X Scr, Hex 5/16-18 X Nut, Hex Nyl Loc 5/ Pin, Cotter Hair Scr, Hex SS 5/16-18 X Scr, Hex SS M6-1 X 12mm Rivet, Nylon Tree Push-In (.25) Scr, Hex Loc SS 5/16-18 X Nut, Hex Nyl Loc SS M Scr, Hex Thd To Hd SS M6-1 X 20mm Key, Square.25 X Nut, Hex Jam SS M Pin, Ring.500 X Scr, Soc Hd 5/16-18 X 1.25 Zinc Plated Scr, Pan Phil Thd Form X Wsh, Flt Harden.344x1.000x.120/ Ring-Ret Ext Type E.50 Dia Scr, Hex Thd To Hd M X 25mm Decal, No Step Tee, Barb 3/4 X 1/2 X 1/ Key, 6mm Sq Clamp,P Hose, Spiral Wheel, Roller Pin Scrub Deck, Cast Motor Gearbox Assy (M7 / M8) [ ] Gearbox [ ] Bearing (fan end) [ ] Bearing (brush end) [ ] Carbon Brush [ ] Key-6mm Square [ ] Brush Motor Cover [ ] Motor Fan Blade-Front Gum NOTE 2 * Blade-Front PU NOTE Brush Plate Assy NOTE Skirt Bracket, Front Rod, Up Stop Shaft, Hub Mount Roller Brkt Brush Plate Assy 37a 61658a 1 Collar, Brush Driver 37b Plate, Stop 37c Spring Retainer 37d Wsh, Flt.266 X.906 X e Scr, Pan Phil Plastite X.38 37f Spring, Brush Holder 37g Brush Plate 37h Gimbal, Motor Up Stop Mount Bracket, Motor Brush Cover Side Skirt Weldment Skirt Assembly Lt Skirt, Assy Rt [ ] Tie-Cable * = Optional, Not Included [ ] = Not Shown NOTE 1: Item 32 ( ) consists of the exact same components as item 37 ( ). NOTE 2: All disk deck blade kits include all side skirt blades.

26 24 SCRUB SYSTEM-DISK-SKIRT ASSEMBLIES 08-11

27 08-11 SCRUB SYSTEM-DISK-SKIRT ASSEMBLIES Left Skirt Assy (28 / 1-8) Left Skirt Assy (34 / 1-8) Right Skirt Assy (All Models / 1-4, 7, 8, 9, 10) Nut, Hex Nyl Loc SS M Scr, Hex Thd To Hd SS M6-1 X 20mm Scr, Hex Thd To Hd SS M6-1 X 25mm Wsh, Flt SS.33 X 1.00 X Frame, Skirt Lh 34 (34 / Left) [ ] Frame, Skirt Lh 28 (28 / Left) Retainer, Skirt (34 / Left) [ ] Retainer, Skirt (28 / Left) Blade Kit-Gum NOTE 2 * Blade Kit-PU NOTE 2 * Blade Kit-Red Gum NOTE Retainer, Skirt (All Models / Right) Frame, Skirt Rh (All Models / Right) * = Optional, Not Included [ ] = Not Shown NOTE 1: Quantities shown for items 1-4 and 7-8 are for one skirt assembly. There are two skirt assemblies on the machine. NOTE 2: All disk deck blade kits include all side skirt blades.

28 26 SOLUTION SYSTEM-ECOFLEX

29 08-11 SOLUTION SYSTEM-ECOFLEX Wsh, Flt SAE # Scr, Pan Phil X Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Scr, Pan Phil Thd Form 6-32 X Scr, Hex 5/16-18 X Nut, Hex Nyl Loc-Thin Wsh, Flt SAE SS 1/ Scr, Pan Phil SS 1/4-20 X Bushing, 1/4 Id Snub Wsh, Flt.344 X.938 X Scr, Pan Phil Loc X Decal, Chemical Ratio Cap, Raw W/ Tether Clamp, Hose SAE # Cap, Pipe Ght Nylon Hose,.75 Clear Pvc, Barb, 90 Elbow 3/4 X 1/2npt Hose, Chem Resistant Hose, Chem Resistant Pump, Chemical (M2) Hose Clip Hinge Solution Filter * A/R Solution Filter Kit Cap, Raw Cap, Dry Break, 1/8 Barb, 90 $ Insert, Dry Break Ball Valve Washer, Rubber Hose Latch, 1/4 Turn Retainer Nut, Clamp A 1 Hose-Solution Clamp, P Nipple, Hex 3/ Solenoid Valve Assy (L1) Solution Tank Panel Chemcial Bottle Cover Nipple, Reducer 3/4 Npt X 1/2 Npt Battery Box Tee, Special,3/4 X 3/16 X 1/2npt Mat Plate Hose Charger Cover Weldment Bracket Tube, Pressure Sensing Plate Chemical Bottle Assy * A/R Chemical Bottle Assy (26, 28 & 52) Gasket Gasket Barb, Adapter 3/4 X 3/4ght Scr, Hex Hd Loc 1/4-20 x Gasket * = Optional, Not Included

30 28 SOLUTION SYSTEM-STD

31 08-11 SOLUTION SYSTEM-STD Wsh, Flt SAE # Scr, Pan Phil X Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Scr, Hex 5/16-18 X Wsh, Flt.344 X.938 X Scr, Pan Phil Loc x Cap, Raw W/ Tether A 1 Hose, Solution Clamp, Hose SAE # Cap, Pipe Ght Nylon Hose,.75 Clear Pvc, Barb, 90 Elbow 3/4 X 1/2npt Hose Clip Solution Filter * A/R Solution Filter Kit Ball Valve Barb, Adaptor 3/4 X 1/2 Npt Washer, Rubber Hose Latch, 1/4 Turn Retainer Nut, Clamp Clamp, P Nipple, Hex 3/ Solenoid Valve Assy (L1) Solution Tank Nipple, Reducer 3/4 Npt X 1/2 Npt Battery Box Mat Plate Hose Charger Cover Weldment Electrical Cover Panel Tube, Pressure Sensing Plate Bracket, L Gasket Gasket Barb, Adapter 3/4 X 3/4ght Rubber Tip-Black Scr, Hex Hd Loc 1/4-20 x Gasket * = Optional, Not Included

32 30 SOLUTION SYSTEM-ST

33 08-11 SOLUTION SYSTEM-ST Wsh, Flt SAE # Scr, Pan Phil X Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Scr, Hex 5/16-18 X Nut, Hex Nyl Loc-Thin Wsh, Flt.344 X.938 X Cap, Raw W/ Tether A 1 Hose, Solution Clamp, Hose SAE # Sensor, Proximity Plug, 1/2 Hex Pipe Solution Filter * A/R Solution Filter Kit Ball Valve Barb, Adaptor 3/4 X 1/2 Npt Hose Latch, 1/4 Turn Retainer Nut, Clamp Clamp, P Nipple, Hex 3/ Solenoid Valve Assy (L1) Solution Tank Nipple, Reducer 3/4 Npt X 1/2 Npt Battery Box Mat Charger Cover Weldment Handle Cover-Top Panel NOTE Electrical Cover Panel Plate Bracket, L Gasket Gasket Clip-Conduit Scr-Hex Hd Loc 1/4-20 x Gasket Handle Cover Weldt. NOTE Grommet Scr-Pan Phil Thd Form x.50 * = Optional, Not Included NOTE 1: Handle Cover is no longer used in production. If you order you will receive Handle Panel Kit which contains items (1, 30, 39, 40 & 41).

34 32 SQUEEGEE SYSTEM-STD / ECOFLEX

35 08-11 SQUEEGEE SYSTEM-STD / ECOFLEX Pin Spacer, Squeegee Cable Spacer Nut, Hex Nyl Loc SS 1/ Nut, Hex Nyl Loc SS 5/ Scr, Hex SS 1/4-20 X Scr, Hex SS 3/8-16 X Wsh, Flt SAE SS 3/ Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc SS 3/ Pin, Cotter Hair Pin, Cot Hair.148 X Dia.62/ Ring, Ret Ext Type E 0.38 Dia Ring, Ret Ext Type E 0.50 Dia Scr, Hex Thd To Hd SS 5/16-18 X Pin, Clevis.375 X Wsh, Flt SS.33 X 1.00 X Pin, Clevis.38 X Nut, Hex Jam 3/ Nut, Hex Jam SS 5/ Bearing, Flange Bushing.32x.44x Knob Wheel Roller Spring, Extension Actuator, Motor 24v (M3) Cable Assembly Squeegee Pivot Bracket Weld t Squeegee Mount Bracket Weld t Shaft 33# Squeegee Assy (28 ) (Includes Gum Rubber Blades) # Squeegee Assy (34 ) (Includes Gum Rubber Blades) Bar Weldment Washer, Polyurethane Rod End Hose # = Revised or new since last update

36 34 SQUEEGEE SYSTEM-ST

37 08-11 SQUEEGEE SYSTEM-ST Scr, Hex 1/4-20 X Scr, Hex 1/4-20 X Wsh, Flt SAE 5/ Wsh, Flt SAE 1/ Nut, Hex Nyl Loc SS 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc SS 5/ Scr, Pan Phil 6-32 X Wsh, Flt SAE SS 1/ Scr, Hex SS 1/4-20 X Scr, Hex SS 3/8-16 X Wsh, Flt SAE SS 3/ Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc SS 3/ Pin, Cotter Hair Pin, Cot Hair.148 X Dia.62/ Ring, Ret Ext Type E 0.50 Dia Scr, Hex Thd To Hd SS 5/16-18 X Pin, Clevis.375 X Pin, Clevis.38 X Nut, Hex Jam 3/ Nut, Hex Jam SS 5/ Bearing, Flange Knob Nut Plate Bushing.32x.44x Knob Wheel Roller Spring, Extension Switch, Snap, Spst No Bushing, Cable Linkage Arm Linkage, Weldment Bracket, Cable Bracket, Cable Cable Squeegee Pivot Bracket Weld t Squeegee Mount Bracket Weld t Shaft 42# Squeegee Assembly (28 ) (Includes Gum Rubber Blades) # Squeegee Assembly (34 ) (Includes Gum Rubber Blades) Bar Weldment Washer, Polyurethane Rod End Hose Bushing # = Revised or new since last update

38 36 SQUEEGEE ASSEMBLY # Squeegee Assembly (28 ) (Includes Gum Rubber Blades) Nut, Hex Nyl Loc-Thin SS 5/ Scr, Hex SS 5/16-18 X Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Wsh, Flt SAE SS 5/ Scr, Hex Thd To Hd SS 5/16-18 X Scr, Thumb SS 5/16-18 X Nut, Hex Jam SS 5/ Button Plug Nut, Thumb Latch 12 NA 1 Squeegee Casting (28 ) NOTE Wheel, 4.00 Od Blade Kit-Squeegee-Standard (28 ) NOTE 1 * Blade Kit-Squeegee-Polyurethane (28 ) NOTE 1 * Blade Kit-Squeegee-Red Gum (28 ) NOTE Front Strap Weldment (28 ) Strap, Rear (28 ) Bushing, Nylon Nut-Wing SS 1/4-20 * = Optional, Not Included # = Revised or new since last update NOTE 1: All squeege blade kits include both front and rear squeegee blades. NOTE 2: The squeegee casting is not available for sale separately. If you need to replace your squeegee casting please order a new Squeegee Assembly part number

39 SQUEEGEE ASSEMBLY # Squeegee Assembly (34 ) (Includes Gum Rubber Blades) Nut, Hex Nyl Loc-Thin SS 5/ Scr, Hex SS 5/16-18 X Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Wsh, Flt SAE SS 5/ Scr, Hex Thd To Hd SS 5/16-18 X Scr, Thumb SS 5/16-18 X Nut, Hex Jam SS 5/ Button Plug Nut, Thumb Latch 12 NA 1 Squeegee Casting (34 ) NOTE Wheel, 4.00 Od Blade Kit-Squeegee-Standard (34 ) NOTE 1 * Blade Kit-Squeegee-Polyurethane (34 ) NOTE 1 * Blade Kit-Squeegee-Red Gum (34 ) NOTE Front Strap Weldment (34 ) Strap, Rear (34 ) NOTE Strap, Rear (34 ) NOTE Bushing, Nylon Nut-Wing SS 1/4-20 NOTE 3 * = Optional, Not Included # = Revised or new since last update NOTE 1: All squeege blade kits include both front and rear squeegee blades. NOTE 2: The squeegee casting is not available for sale separately. If you need to replace your squeegee casting please order a new Squeegee Assembly part number NOTE 3: Only used before October 30, NOTE 4: Only used after October 29, 2009.

40 38 WIRING DIAGRAM-STD / ECOFLEX

41 08-11 WIRING DIAGRAM-STD / ECOFLEX A Control PCB Assy A Controller, Speed BAT N/A Battery F Fuse, 150 Amp CB Circuit Breaker, 70 Amp CB Circuit Breaker, 10 Amp H Beacon, Warning (optional) H Horn/Backup Alarm K Contactor 24v, 100 Amp K Contactor 24v L Solenoid Valve Assy M Motor / Drive Wheel M Pump, Chemical M Actuator, Motor 24v M Lift Actuator Assembly M Motor, Vac 24vdc M Motor, Vac 24vdc (optional) M Motor, 24 Vdc,.5 Hp, 1800 Rpm (cylindrical) Motor Gearbox Assy (disk) M Motor, 24 Vdc,.5 Hp, 1800 Rpm (cylindrical) Motor Gearbox Assy (disk) R1 N/A 1 Part of S Key Switch * A/R Replacement Key Set S Switch, Seat S Disconnect, Emergency Y Brake, Electromagnetic Charger, On-Board 24v TSBUS

42 40 WIRING DIAGRAM-ST 08-11

43 08-11 WIRING DIAGRAM-ST A Control PCB Assy A Speed Control BAT N/A Battery F Fuse, 150 Amp CB Circuit Breaker, 70 Amp CB Circuit Breaker, 10 Amp H Beacon, Warning (optional) H Horn/Backup Alarm K Contactor 24v, 100 Amp K Contactor 24v L Solenoid Valve Assy M Motor / Drive Wheel M Motor, Vac 24vdc M Motor, Vac 24vdc (optional) M Motor Gearbox Assy M Motor Gearbox Assy R1 N/A 1 Part of S Key Switch * A/R Replacement Key Set S Switch, Seat S Disconnect, Emergency S Sensor-Proximity (Deck) S Switch, Squeegee Y Brake, Electromagnetic Charger, On-Board 24v TSBUS

44 42 OPTIONAL KITS AND ACCESSORIES Kits * Kit-Battery Fill Indicator * Kit-Seat Armrests * Kit-Warning Beacon * Kit-Vacuum Wand With Caddy * Kit-Seat Belt * Kit-Dual Vac Motor * Battery Watering Kit * Kit-Hour Meter * Quiq Programmer Kit * Kit-Debris Tray * Kit-Vacuum Sound Reduction * Kit-Seat Upgrade * Kit-Solution Drain Hose * A/R Kit-28 Disk Deck * A/R Kit-34 Disk Deck * A/R Kit-28 Cylindrical Deck * A/R Kit-Battery Rollout Replacement parts for the kits listed above can be found on each kit s associated instruction sheet. 28 Squeegee Blade Kits # Blade Kit-Squeegee-Standard NOTE 1 * Blade Kit-Squeegee-Polyurethane NOTE 1 * Blade Kit-Squeegee-Red Gum NOTE 1 34 Squeegee Blade Kits Blade Kit-Squeegee-Standard NOTE 1 * Blade Kit-Squeegee-Polyurethane NOTE 1 * Blade Kit-Squeegee-Red Gum NOTE 1 Disk Deck Blade Kits # Blade Kit-Gum NOTE 2 * Blade Kit-PU NOTE 2 * Blade Kit-Red Gum NOTE 2 Cylindrical Deck Blade Kits # Blade Kit-Gum NOTE 3 * Blade Kit-PU NOTE 3 * Blade Kit-Red Gum NOTE 3 Optional Batteries * Battery, 6V, 305A/H TSBUS * Battery, 6V, 235A/H TSBUS * Battery, 6V, 315A/H AGM TSBUS * Battery, 6V, 395A/H TSBUS Optional Battery Chargers * A/R Battery Charger, 24VDC, Auto, 20Amp, 120VAC/60HZ * A/R Battery Charger, 24VDC, Auto, 25Amp, 120VAC/60HZ * A/R Battery Charger, 24VDC, Auto, 36Amp, 120VAC/60HZ * A/R Battery Charger, 24VDC, 20Amp, 230VAC/50HZ * A/R Battery Charger, 24VDC, 40Amp, 230VAC/50HZ Accessories * A/R Programmer, 1311 User * A/R Programmer Cable * A/R Literature Pack 28 Disk Scrub Brushes (See Brush Selector Guide) *# Short Trim Pad Holder *# Pad Retainer for *# ProLite *# Prolene *# Union Mix *# AgLite Grit 500 *# MidGrit 240 *# MidLite Grit 180 *# Dyna Grit 80 *# Magna Grit Disk Scrub Brushes (See Brush Selector Guide) *# Short Trim Pad Holder *# Pad Retainer for *# ProLite *# Prolene *# Union Mix *# AgLite Grit 500 *# MidGrit 240 *# MidLite Grit 180 *# Dyna Grit 80 *# Magna Grit Cylindrical Scrub Brushes (See Brush Selector Guide) *# Soft Nylon *# Hard Nylon *# Prolene *# MidLite Grit 180 *# Dyna Grit 80 *# Magna Grit 46 * = Optional, Not Included # = Revised or new since last update NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: All disk deck blade kits include all side skirt blades. NOTE 3: All cylindrical deck blade kits include all blades necessary.

45 BRUSH SELECTOR GUIDE-DISK 43 We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. Union Mix: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. AgLite Grit 500: For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. MidGrit 240: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. MidLite Grit 180: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. Dyna Grit 80: For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. Magna Grit 46: For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. Short Trim Pad Holder: Made with a structural foam block and center ring for correct pad centering. It has a shower feed design for getting solution to the floor. 28 BRUSHES Short Trim Pad Holder Pad Retainer for ProLite Prolene Union Mix AgLite Grit MidGrit MidLite Grit Dyna Grit Magna Grit BRUSHES Short Trim Pad Holder Pad Retainer for Prolite Prolene Union Mix AgLite Grit MidGrit MidLite Grit Dyna Grit Magna Grit 46 DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X Vinyl tile X X X Raised-rubber tile X X Polishing: Raised Disc Tile X Marble X Vinyl tile X

46 44 BRUSH SELECTOR GUIDE-CYLINDRICAL We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Soft Nylon: Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. Stiff Nylon: Prolene: MidLite Grit 180: Dyna Grit 80: Magna Grit 46: Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Low cost, yet effective in cleaning many common floor surfaces. Least aggressive grit brush. Used for daily cleaning of hard-finished floors. Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for heavy stripping of finish. 28 BRUSHES Soft Nylon Hard Nylon Prolene MidLite Grit Dyna Grit Magna Grit 46 CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Polypro- Stiff Soft Application Grit Grit Grit pylene Nylon Nylon Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X X Vinyl tile X X X X Raised-rubber tile X X

47 08-11 SQUEEGEE BLADE SELECTOR GUIDE Gum Rubber: Linatex : Polyurethane: Provides superior wiping action on tile, terrazzo, and polished floors. Provides longest life on finished or unfinished concrete floors. Oil resistance provides superior life in applications with oily floors. SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY) Performance Traits Gum Rubber (Natural Rubber) Linatex (Natural Rubber) Polyurethane/ Pentathane Resilience X X Tear Strength X X Abrasion Resistance X X X Wear Resistance X X Low Temp Flexibility X X High Temp Flexibility X X Ozone Resistance Chemical Resistance X Applications Oil Resistant Applications X General Purpose X X X Hot Water Applications X X Chemical Applications X Color Tan Red Translucent

48 A Nilfisk-Advance Brand st Avenue North Plymouth, MN Phone: Fax: Nilfi sk-advance, Inc.