Exterra. 12/06 revised 1/09 FORM NO

Transcription

1 PARTS LIST Advance Models: (3 cyl LPG), (3 cyl Petrol) , (4 cyl LPG), (4 cyl Petrol), (4 cyl Diesel) (4 cyl LPG / cab), (4 cyl Petrol / cab), (4 cyl Diesel / cab) 12/06 revised 1/09

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3 06-12 TABLE OF CONTENTS DESCRIPTION PAGE Chassis System Chassis Assembly Brake Pedal Assembly Circuit Breaker Panel Assembly Control System Decal System Drive Wheel System Dust Control System Dust Control System Electrical System Engine (Kubota) LPG/Petrol System Engine (Kubota) LPG/Petrol System Engine (GM) LPG/Petrol System Engine (GM) LPG/Petrol System Engine (Kubota) Diesel System Engine (Kubota) Diesel System Engine LPG Tank & Filter Assembly (non cab models) Engine (Kubota) Petrol/Diesel Fuel Tank Assembly (non cab models) Engine (GM) Petrol Fuel Tank Assembly (non cab models) Engine Rear Cover Assembly Forward / Reverse Control Assembly Front Wheel System Gauge Panel Assembly Hopper System-1 thru Hydraulic Schematic - 3 cylinder models...56 Hydraulic Schematic - 4 cylinder models...57 Hydraulic System - 3 cylinder models Hydraulic System - 4 cylinder models Hydraulic System - Mounting Hydraulic Cylinder Assemblies Hydraulic Manifold Assembly Hydraulic Motor Assemblies Hydraulic Oil Filter/Reservoir Hydraulic Pump Assembly Lift Broom Assembly Main Broom Assembly Main Broom Assembly Radiator Assembly Seat Assembly Side Broom System Wiring Diagram Wiring Diagram Wiring Diagram Optional Kits and Accessories...92 Broom Selector Guide...93 Left Hand Side Broom Option Tilt Steering Option WHEN ORDERING PARTS * Use the numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 CHASSIS SYSTEM

5 06-12 CHASSIS SYSTEM Item Ref. No. Qty Description Lock Washer, 3/8 Int./Ext. Tooth Flat Washer, 1.00 x.39 x /8-16 X 1.0 Carriage Bolt Nut, Hex, Stop, 3/ Static Strap Plug, Cap Bushing.26 x.37 x Scr, Hex 1/4-20 x Scr, Hex 5/16-18 x Wsh, Flt Std 3/ Nut, Wing 1/ Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Scr, Hex SS 1/4-20 x Scr, Hex Thd To Hd 3/8-16 x Rivet, Nylon Tree Push-In (.25) Wsh, Flt.266 x.906 x Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Thd Form 1/4-20 x Grommet Clamp, P Cover, Center Assy (grey) (items 53-58) Cover, Center Assy (green / Advance model ) (items 53-58) Chassis Assy Strap Cover, Rubber Flap Foam, LH Strap Strap Flap, Broom Rear Exhaust Air Guide Seal, Broom Chamber Gasket Cap, Vinyl Trim, Edge Trim, Edge Trim, Edge Trim, Edge Trim, Edge Trim, Edge Foam, RH Slide Weldment Flap LH Main Broom Clamp Weldment Flap, Dust Flap, Dust Gasket Gasket Gasket Seal, Door Hinge Flap, Dust Strap Wsh, Flt SAE # Scr, Pan Phil Plastite 8-16 x Scr, Pan Phil Thd Form 8-32 x Latch, Hopper Cover Intermediate Cover Assy (grey) Intermediate Cover Assy (green / Advance model ) Plate, Cover (grey) Plate, Cover (green / Advance model ) Scr, Flt Soc 1/4-20 x Rivet Nylon Tree Push In.187

6 4 CHASSIS ASSEMBLY

7 06-12 CHASSIS ASSEMBLY Item Ref. No. Qty Description Chassis Assembly Scr, Hex 1/2-13 x Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 3/8-16 x Scr, Hex 1/2-13 x Bushing.37 x.50 x Chassis Weldment Rear Bumper Weldment Bracket, Cover Lanyard

8 6 BRAKE PEDAL ASSEMBLY

9 06-12 BRAKE PEDAL ASSEMBLY Item Ref. No. Qty Description Brake Pedal Assembly Bushing Yoke, Clevis Nut, Hex Flange Loc 1/ Scr, Hex 1/4-20 x Wsh, Flt SAE 3/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 3/8-16 x Scr, Hex Hd Loc 1/4-20 x Nut, Hex Machine 1/ Brake Connecting Rod Weldment Brake Pedal Mat, Pedal Parking Brake Lever Spring, Extension Plate Rod Pin, Spr.25 x Scr, Hex Thd Form x Scr, Hex Thd Form 1/4-20 x Spring, Extension Tab, Brake Rod Locking

10 8 CIRCUIT BREAKER PANEL ASSEMBLY 06-12

11 06-12 CIRCUIT BREAKER PANEL ASSEMBLY Item Ref. No. Qty Description Panel Assembly, Diesel (items 1-11) Panel Assembly, LPG / Petrol (items 1-11) Panel Assembly, LPG / Petrol (items 1-11 / Advance model ) Boot, Reset Button Relay, SPDT (qty 5 on Diesel) Scr, Pan Phil x Nut, Hex Nyl Loc-Thin Plug, Cap Circuit Breaker, 15 Amp Circuit Breaker, 20 Amp Circuit Breaker, 70 Amp Gasket, RS Strip Circuit Breaker, 10 Amp Panel, Circuit Breakers (grey) Panel, Circuit Breakers (green / Advance model )

12 10 CONTROL SYSTEM 06-12

13 06-12 CONTROL SYSTEM Item Ref. No. Qty Description Scr, Hex 5/16-18 x Scr, Pan Phil x Scr, Hex 5/16-18 x Nut, Hex Nyl Loc 5/ Scr, Pan Phil Plastite 8-16 x Wsh, Flt.344 x.938 x Scr, Hex 5/16-18 x Pedal Brake Assy See Brake Pedal Assembly Fwd / Rev 4 Cyl Control Assy See Forward/Reverse Control Assembly # Fwd / Rev 3 Cyl Control Assy See Forward/Reverse Control Assembly Seat Assy (grey / non cab models) See Seat Assembly Seat Assy (green / Advance model ) See Seat Assembly 11# Steering Assembly (items 17-21) Console (grey) Console (green / Advance model ) Lift Broom Assy (grey) See Lift Broom Assembly Lift Broom Assy (green / Advance model ) See Lift Broom Assembly Plate, Non-Tilt Steering Gauge Panel Assy LPG Model See Gauge Panel Assembly Gauge Panel Assy Petrol Model See Gauge Panel Assembly Gauge Panel Assy Diesel Model See Gauge Panel Assembly Gauge Panel Assy (used on Advance model ) Panel Assy, LPG / Petrol (grey) See Circuit Breaker Panel Assembly Panel Assy, LPG / Petrol (green / Advance model ) See Circuit Breaker Panel Assembly Panel Assy, Diesel See Circuit Breaker Panel Assembly Cover, Steering Wheel Steering Wheel Hose, Heat Shield Scr, Flt Soc M8 x 1.25 x 20mm Wsh, Flt.688 x x Cover, Blank Switch Scr, Hex 1/4-20 x Nut, Hex Nyl Loc-Thin 1/4-20 # = Revised or new since last update

14 12 DECAL SYSTEM

15 06-12 DECAL SYSTEM Item Ref. No. Qty Description Decal, Tie Down Decal, Warning Broom Decal, Warning Tip Over Decal, Warning Hopper Decal, Hands Clear Decal, Caution 7# Decal, Exterra Decal, Circuit Breaker Decal, Main Broom 10# Decal, Advance 11 Intentionally Omitted Decal (Advance model ) # = Revised or new since last update

16 14 DRIVE WHEEL SYSTEM 06-12

17 06-12 DRIVE WHEEL SYSTEM 15 Item Ref. No. Qty Description Fitting, Lube 1/ Nut, Nylok Thin 1 1/ Bearing Cup Bearing Cone Washer, 1 1/ Stud - Wheel Wheel Assy Wsh, Flt SAE 1/ Scr, Hex 1/2-13 x Scr, Hex 1/2-13 x Pin, Cotter 5/32 x Nut, Hex Nyl Loc 1/ Hub, Drive Wheel Pin, Drive Yoke Pivot Drive Yoke Weldment

18 16 DUST CONTROL SYSTEM

19 06-12 DUST CONTROL SYSTEM Item Ref. No. Qty Description Panel Filter Shaker Assembly (1-15) Filter, Panel ** Filter, Panel Water Resistant Nut, Thumb Nut, Hex Whiz W/Flange Loc 5/ Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Scr, Soc Shd.31 x.25 x 1/ Scr, Hex Thd Form 1/4-20 x Rod, Threaded Filter Shaker Assembly (items 16-35) Weldment, Seal Plate Plate, Dust Gasket, 1/2 x 1/ Door Filter Chamber Weldment Clamp Filter Seal Weldment Plate, Filter Shaker Scr, Soc Set Loc x Wsh, Flt SAE 1/ Scr, Hex 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/8-16 NOTE Scr, Hex 3/8-16 x 2.00 Grade 8 NOTE Scr, Carriage SS 1/4-20 x Nut, Hex Jam 3/8-16 NOTE Tie, Cable Motor, 12VDC NOTE Clamp, Muffler 3 NOTE Eccentric NOTE Bracket LH, Filter Shaker Bracket RH, Filter Shaker Plate Shaker Motor Mtg Shaker Weldment Wsh, Flt SAE 3/8 NOTE Bearing, Flange NOTE 1 ** = Optional NOTE 1: As of SN this hardware has been changed from 1/2-13 to 3/8-16. When replacing any one 1/2 hardware component (items 22, 23 or 25) you will need to order a quantity of 2 of the following items (22, 23, 25, 34 & 35). NOTE 2: As of SN Shaker Motor has been replaced in production by Shaker Motor is obsolete and no longer available. If you order Shaker Motor , U-Bolt or Eccentric you will receive Shaker Motor Kit

20 18 DUST CONTROL SYSTEM

21 06-12 DUST CONTROL SYSTEM-2 19 Item Ref. No. Qty Description Vacuum Fan Assembly (1-9) Scr, Hex 5/16-18 x Wsh, Flt SAE 3/ Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc 5/ Wsh, Flt SS.378 x x Spacer,.315 ID x.50 OD x.25 Lg Impeller Seal, Vac Fan Plate Weldment, Vac Motor

22 20 ELECTRICAL SYSTEM

23 06-12 ELECTRICAL SYSTEM Item Ref. No. Qty Description * Conn, 2 Way Female * Boot, Rubber * Insulator, Terminal Scr, Hex 1/4-20 x Wsh, Flt.266 x.906 x Scr, Pan Phil Thd Form x Scr, Hex Thd Form 1/4-20 x Starter Battery Hold Down Sensor, Proximity J Type Hold Down Clip, Conduit Horn, 12V Tie, Cable (location is dependant upon model) Battery 12V Mount, Sensor * Harness, Main * Wire Asm, Yel/Blk * Cable, Pos. Battery * Cable, Neg. Battery Clip, Conduit 21# DELETED * Harness, Diesel Relay (diesel models only) * Wire Asm, Grn/Red 10-1 (diesel models only) * Cable, Asm, Blk 6-1 * = Not Shown # = Revised or new since last update

24 22 ENGINE (KUBOTA) LPG/PETROL SYSTEM

25 06-12 ENGINE (KUBOTA) LPG/PETROL SYSTEM Item Ref. No. Qty Description Mount, Rubber Wsh, Flt SAE 1/ Scr, Hex 1/2-13 x Scr, Hex 3/8-16 x Scr, Hex 1/4-20 x Scr, Hex 1/2-13 x Scr, Hex 1/2-13 x Scr, Hex 5/16-18 x Bracket, Alternator 3 Cyl Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 1/ Intentionally Omitted Scr, Hex x Nut, Hex Nyl Loc-Thin 3/ Scr, Hex 1/2-13 x Scr, Hex M x 25mm Scr, Hex M6-1 x 12mm 18 1 Scr, Hex M x 12mm Scr, Hex M x 16mm Scr, Hex Thd To Hd M x 20mm Scr, Hex M x 50mm NOTE Scr, Hex M x 35mm Nut, Hex Nyl Loc M Scr, Hex M X 30mm Nut, Self-Clinching M6-1 (qty of 4 on Petrol) Nut, Self-Clinching M NOTE Wsh, Flt.392 x 1.00 x Clamp, Hose SAE # Sheave Alternator, 105 Amp Nipple, 1/4NPT x.88/1.12 NOTE Clamp, Hose SAE #6 (qty of 2 on Petrol) Fan Clamp, Hose SAE # Hose, Air Intake 36 Intentionally Omitted 37 Intentionally Omitted Bracket, Air Cleaner Mounting Band, Air Cleaner Hose, Air Intake Bracket, Coil Mounting Washer, Isolator Head Bracket, Rear Engine Mount Bracket, Vaporizer Mount Washer, Isolator Tail 46 Intentionally Omitted 47 1 Banjo Body 48 1 Banjo Bolt Remote Oil Drain Outlet Oil Drain Plug Item Ref. No. Qty Description Kubota DF972 Engine (LPG) Kubota WG972 Engine (Petrol) Bell Housing Air Cleaner * Air Filter Cartridge, Safety * Air Filter Cartridge, Primary Regulator NOTE Solenoid Controller Spark Controller Actuator Spacer, Coil Bracket Harness, Kubota 972 (Not Shown) Hose, Coolant to Regulator NOTE Hose, Regulator to Engine NOTE Hose, Regulator to Mixer NOTE Hose, Remote Oil Drain LP Lockoff NOTE 1 65 Intentionally Omitted 66 Intentionally Omitted Banjo Barb Seal Indicator, Air Switch, Pressure Bracket, Muffler Hanger Harness, Oil Pressure Switch (Not Shown) Bracket, Engine Mount Belt, Vee Cable, Choke Switch, Temp Clamp, Hose SAE #4 NOTE 1 ENGINE REPLACEMENT PARTS * Thermostat Kit * Throttle Actuator * Wire Harness * Plug Wire/Coil Kit * Spark Plug * Alternator 105A * Starter Motor * Switch, Temp * Water Pump Assy * Oil Filter Cartridge * Exh Gasket Donut * Oil Pressure Switch * Muffler * Pump Drive 13T * Belt, Vee * Fuel Pump, Electronic * Engine Operator Manual * Spark Plug Wire Kit Cyl #1 * Spark Plug Wire Kit Cyl #2 * Spark Plug Wire Kit Cyl #3 * Plug Wire / Coil Kit NOTE 1: LPG models only. NOTE 2: Petrol models only.

26 24 ENGINE (KUBOTA) LPG/PETROL SYSTEM

27 06-12 ENGINE (KUBOTA) LPG/PETROL SYSTEM Item Ref. No. Qty Description Muffler Wsh, Flt SAE 5/ Scr, Hex 5/16-18 x Wsh, Flt SAE 1/ Scr, Hex Hd Loc 5/16-18 x Nut, Hex Nyl Loc M Scr, Hex Thd Form 1/4-20 x Clamp, Hose SAE # Clamp, Muffler Clamp, Hose Band Clamp, Muffler Hose, Coolant Overflow Hose, Upper Radiator Hose, Lower Radiator Bracket, Recovery Bottle Shield, Exhaust Heat Overflow Bottle Exhaust Assembly Hose, Coolant Overflow Tail Pipe 21 1 Radiator Assy (See Radiator Assembly) Bracket, Radiator Support Clamp, Muffler Scr, Hex M6-1 x 12mm Bracket, Upper Radiator Iso Mount Isolator, Engine Nut, Hex Nyl Loc 5/16-18

28 26 ENGINE (GM) LPG/PETROL SYSTEM

29 06-12 ENGINE (GM) LPG/PETROL SYSTEM Item Ref. No. Qty Description Cap, Flare Tube End Scr, Hex 1/4-20 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Hex 1/4-20 X Wsh, Flt SAE 1/ Scr, Hex 3/8-16 X Scr, Soc Hd 3/8-16 X Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/2-13 x Scr, Hex Thd To Hd M6-1 x 16mm Nut, Hex Nyl Loc 1/ Nut, Hex M (qty of 1 on Petrol models) Alternator Bracket Weldment Bracket, Fuse Box Clamp, Hose SAE #10 (qty of 2 on Petrol models) Clamp, Hose SAE # Tube Weldment Fuel Lockoff Valve NOTE Elbow, 90 Street NOTE Fan Sheave, Fan Belt, Fan Fan Spacer Assy Clamp, Hose SAE # Indicator, Service Plug, Hex Pipe Cleaner, Air * Air Filter Cartridge, Safety * Air Filter Cartridge, Primary Band Assy Hose, Hydraulic Hose, Intake Bracket, Engine Mount 35 Intentionally Omitted Hose, Intake NOTE Hose, Intake NOTE Isolator Engine, GM 1.6L LP Assy NOTE Engine, GM 1.6L Petrol Assy NOTE Alternator - 72 Amp Hose, Connector Hose, LP NOTE Hose, LP NOTE Hose, LP NOTE Hose, Heater Fitting, LP Quick Connect NOTE Bracket, EPR Mount NOTE Bracket, Air Cleaner NOTE Nipple, 1/4NPT X 1.5 NOTE Connector, Male, Metric Mount, Rubber Scr, Hex 1/2-13 x Nut, Hex Nyl Loc 1/ Wsh, Flt Harden.594 x.375 x Intentionally Omitted Hose, Petrol NOTE 2 * Wire Harness, LP Engine NOTE 1 * Wire Harness, Petrol Engine NOTE 2 * Harness, Gasoline Sensor NOTE 2 NOTE 1: Used on LPG models only. NOTE 2: Used on Gasoline/Petrol models only. ENGINE REPLACEMENT PARTS Thermostat Kit Sensor, 02 Pre Cat Sensor, 02 Post Cat Throttle Body, Bosch 40mm Gasket, Throttle Body Map Sensor Plug Wire Kit Spark Plug Ignition Coil Alternator 70A Starter Motor Crank Pos Sensor Coolant Sensor Water Pump Oil Filter Cartridge Exh Gasket Donut Timing Belt (Cam) Oil Pressure Switch PCV Valve Cat Con Pump Drive 13t Manifold, Exhaust W/GSKT Sprocket, Crank Sprocket, Camshaft Tensioner, Timing Belt Gasket, Oil Pan Seal, Camshaft Camshaft Arm, Valve Rocker Hose, PVC Elbow Tube, PVC Coolant Bypass Cover, Timing Belt Outer Cover, Timing Belt Inner T Cover, Timing Belt Inner B Nut, Intake Manifold A/R Plug, Injector Plug, Map Sensor # Arm-Alternator Adjustment # Bracket-Alternator Pivot # Flywheel # Pulley-Crank # Manifold-Intake # Dipstick-Oil # Cover-Flywheel Housing # Block-Engine Long # A/R Adjuster-Hyd Valve Lash Petrol Only Wire Harness Petrol Injector Petrol Fuel Pump Fuel Rail Petrol Fuel Filter ECU Petrol LPG Only Wire Harness Mixer EPR ECU LPG LPG Lockoff and Filter LPG Filter Cartridge * = Not Shown # = Revised or new since last update

30 28 ENGINE (GM) LPG/PETROL SYSTEM

31 06-12 ENGINE (GM) LPG/PETROL SYSTEM Item Ref. No. Qty Description Clamp, 1.25 Hose Support Hose, Lower Radiator Mount, Rubber Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex 3/8-24 X Scr, Hex 1/2-13 X Scr, Hex 3/8-16 X Scr, Hex 5/16-18 X Scr, Hex Thd Form 1/4-20 X Nut, Hex Nyl Loc 3/ Scr, Hex M X 16mm Nut, Hex Nyl Loc M Scr, Hex Loc M X 20mm Wsh, Nord-Lock M Wsh, Nord-Lock M Scr, Hex M X 35mm Class Wsh, Flt Harden.594 x x Catalytic Converter Bottle, Overflow Gasket, Exhaust Clamp, Hose SAE # Barb, Adapter 5/8 X 3/8 NPT Weldt Tube, Lower Radiator Clamp, P Bracket, Radiator Hose, Radiator Overflow Heat Shield Strap, Muffler Bracket, Engine Radiator Mount Tube, Exhaust Tube, Exhaust Hose, Lower Radiator Hose, Upper Radiator Washer, Isolator Head Washer, Isolator Tail Isolator 38 1 Radiator Assy (See Radiator Assembly) Clamp, Hose SAE #4 40 Intentionally Omitted Scr, Hex 1/2-13 x 1.75

32 30 ENGINE (KUBOTA) DIESEL SYSTEM

33 06-12 ENGINE (KUBOTA) DIESEL SYSTEM Item Ref. No. Qty Description Mount, Rubber Wsh, Flt SAE 1/ Scr, Hex 3/8-16 X Scr, Hex 1/4-20 X Scr, Hex 1/2-13 X Scr, Hex 1/2-13 X Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 3/ Scr, Hex 1/2-13 X # Scr, Hex M X 25mm Scr, Hex M6-1 X 12mm Nut, Self-Clinching M Alternator, 105 Amp Clamp, Hose SAE # Fan Clamp, Hose SAE # Band, Air Cleaner Washer, Isolator Head Washer, Isolator Tail Remote Oil Drain Outlet Oil Drain Plug Air Cleaner * Air Filter Cartridge, Safety * Air Filter Cartridge, Primary Hose, Remote Oil Drain Bracket, Engine Mount, Diesel Bracket, Fuel Pump Bracket, Air Cleaner Seal Indicator, Air Bracket, Muffler Hanger Switch, Temp Engine Oil Drain Valve Engine, 4 Cyl Diesel Belt, Vee Governor Controller Hose, Air Intake Bell Housing Hose, Air Intake Bracket, Alternator Diesel * Harness, Kubota Diesel Switch, Pressure ENGINE REPLACEMENT PARTS * Glow Plug Timer * Alternator 105A * Fuel Filter Cartridge * Oil Filter Cartridge * Belt, Vee * Thermostat Assembly * Thermostat Gasket * Starter Motor * Oil Pressure Switch * Switch, Temp * Throttle/Shut Down Assembly * Fuel Pump Assembly * Fuel Filter * Engine Operator Manual * = Not Shown # = Revised or new since last update

34 32 ENGINE (KUBOTA) DIESEL SYSTEM

35 06-12 ENGINE (KUBOTA) DIESEL SYSTEM Item Ref. No. Qty Description Muffler Wsh, Flt SAE 5/ Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 5/ Scr, Hex Hd Loc 5/16-18 x Scr, Hex Thd Form 1/4-20 x Clamp, Hose SAE # Clamp, Hose Band Clamp, Muffler Hose, Coolant Overflow Isolator, Engine Bracket, Recovery Bottle Overflow Bottle Hose, Coolant Overflow Tail Pipe 17 1 Radiator Assy (See Radiator Assembly) Hose, Upper Radiator Hose, Lower Radiator Tube, Coolant Hose, Lower Radiator Clamp, Muffler Exhaust Assembly Bracket, Radiator Support Bracket, Radiator Iso Support Shield, Exhaust Heat Clamp, Muffler Nut, Hex Jam 5/ # Wsh, Flt SAE 3/8 NOTE 1 30# Lk Wash Helical Spr Zn NOTE 1 31# Exhaust Pipe Bracket NOTE 1 32# Screw Hhc M10 X 1.25 X 30mm NOTE 1 # = Revised or new since last update NOTE 1: All machines after serial number

36 34 ENGINE LPG TANK & FILTER ASSEMBLY(NON CAB MODELS)

37 06-12 ENGINE LPG TANK & FILTER ASSEMBLY(NON CAB MODELS) Item Ref. No. Qty Description LP Filter Assembly (items 1-13) Coupler, Female Switch, N.C. Pressure Fitting, Bulkhead Elbow, Male Vent 1/4 NPT Tee Wsh, Flt SAE 7/ Nut, Hex Jam 7/ Hose Assy Hose Assy Adapter, SAE 45 Deg Conduit Dust Boot LP Tank Assy (items 14-21) LP Tank, 33lb Scr, Hex Thd Form 1/4-20 x Wsh, Flt SAE 1/4 17 Intentionally Omitted Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Thd To Hd 1/2-13 x Gasket, LP Tank Mtg Support, LP Tank

38 36 ENGINE (KUBOTA) PETROL/DIESEL FUEL TANK ASSY(NON CAB MODELS)

39 06-12 ENGINE (KUBOTA) PETROL/DIESEL FUEL TANK ASSY(NON CAB MODELS) Item Ref. No. Qty Description # Tank, Petrol Assembly (items 1-20) NOTE Tank Diesel Assembly (items 1, 3-20) NOTE SAE x 5/16 Quick Connect Fitting (qty of 2 on diesel models) Plug, Hex Soc O-Ring NOTE Sender, Fuel Level Fuel Cap Wsh, Flt SAE # Scr, Pan Phil x Gasket, Cover Cover Plate Weldt 9# Scr, Pan Phil x Hose Assy Nut, Hex Nyl Loc Scr, Hex x Scr, Pan Phil Thd Form 1/4-20 x Decal. Unleaded Fuel NOTE Decal, Diesel Fuel NOTE Clamp, P Clamp (qty of 2 on diesel models) Strainer, Fuel Bushing,.20 x.31 x Boot, Rubber Fuel Tank Weldt Clamp, Hose SAE #4 NOTE Nut, Hex Nyl Loc 1/ Wsh, Flt SAE 1/ Scr, Hex Thd To Hd 1/4-20 x Scr, Hex 1/4-20 x Conduit Hose, Fuel Line Hose Assembly NOTE Conduit NOTE 2 30# Decal, Low Sulfur Diesel NOTE 2 * = Not Shown # = Revised or new since last update NOTE 1: Only used on Petrol/Gasoline models. NOTE 2: Only used on Diesel models.

40 38 ENGINE (GM) PETROL FUEL TANK ASSY(NON CAB MODELS)

41 06-12 ENGINE (GM) PETROL FUEL TANK ASSY(NON CAB MODELS) Item Ref. No. Qty Description Tank, Petrol Assembly (items 1-27) SAE x 5/16 Quick Connect Fitting Sender, Fuel Level Fuel Cap Scr, Hex 1/4-20 x Wsh, Flt SAE # Scr, Pan Phil x Fuel Hose Assy Fuel Hose Assy Scr, Pan Phil x Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc Scr, Hex x Scr, Hex Hd Loc 3/8-16 x Decal, Unleaded Fuel Clamp, P Fuel Hose Assy 17 Intentionally Omitted 18# Clamp, P 19# DELETED Strainer, Fuel Bushing,.20 x.31 x Boot, Rubber Fuel Tank Weldment 24 Intentionally Omitted Cover Plate Weldment Gasket, Cover Fuel Hose Assy Nut, Hex Nyl Loc 1/ Wsh, Flt SAE 1/ Scr, Hex Thd To Hd 1/4-20 X Scr, Hex 1/4-20 X Fuel Hose Assy Fuel Pump Assy Fuel Filter, Pressure Manifold, Fuel Jumper, Fuel Pump # = Revised or new since last update

42 40 ENGINE REAR COVER ASSEMBLY

43 06-12 ENGINE REAR COVER ASSEMBLY Item Ref. No. Qty Description Cover, Rear Assy (grey) (items 1-16) Cover, Rear Assy (green / Advance model ) (items 1-19) Scr Pan Phil SS Type B 1/4-14 x Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 1/4-20 x Wsh, Flt.266 x.906 x Scr, Pan Phil SS Type AB x Bushing.25 x.37 x Cable Assembly Foam Insulation Shroud, Radiator (grey) Shroud, Radiator (green / Advance model ) Bracket, Engine Cover Bracket, Engine Cover Engine Cover Assy (grey) Engine Cover Assy (green / Advance model ) Bracket, Engine Cover Clamp Bracket, Eng. Hood Shrink Tube.75 x 2.5

44 42 FORWARD / REVERSE CONTROL ASSEMBLY

45 06-12 FORWARD / REVERSE CONTROL ASSEMBLY Item Ref. No. Qty Description FWD / REV 4 Cyl Control Assembly (A, B, D-J) FWD / REV 3 Cyl Control Assembly (A, C-G) A Foot Pedal Assembly (items 1-17) NOTE Pin, Cot Hair.042 x Bushing Rod End Scr, Hex 1/4-20 x.88 5 Intentionally Omitted Scr, Hex Thd to Hd 3/8-16 x Wsh, Flt SAE 1/ Nut, Hex Machine 3/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/4-20 x Nut, Hex Nyl Loc-Thin 1/ Pin, Clevis.25 x Pedal Weldment Bearing, Fl.500 x.375 x Plate, Foot Throttle Foot Pedal Mat, Pedal B Pump Control Assembly (items 18-41, 63) NOTE Bushing Rod End Hydroback Rod End Scr, Hex 1/4-20 x Wsh, Flt SAE 5/ Scr, Soc Hd 1/4-20 x Wsh, Flt Std # Wsh, Flt SAE 1/ Scr, Soc Set Loc 1/4-20 x Scr, Hex Hd Loc 1/4-20 x Scr, Pan Phil x Key, Wdf.75 x Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Machine 1/ Wsh, Fender.281 x 1.50 x Rotary Sensor Plate, Mount Cam, Nylon RTN Bracket Lever Weldment Lever Plate, Cam Adapter, Shaft Nut, Hex Machine Item Ref. No. Qty Description C Pump Control Assembly (items 42-62) NOTE Bushing Rod End Rod End Scr, Hex 1/4-20 x Wsh, Flt SAE # Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex 5/16-18 x Nut, Hex Nyl Loc 5/ Scr, Hex Hd Loc 1/4-20 x Scr, Pan Phil x Scr, Hex Hd Loc 3/8-16 x Nut, Hex Nyl Loc-Thin 1/ Wsh, Fender.281 x 1.50 x Rotary Sensor Plate, Mount Plate, Cam Cam, Nylon Control Arm Lever Throttle Control Bracket Nut, Hex Machine D Rod End NOTE 1 E Cable, Push-Pull Control NOTE 1 F Cable, Push-Pull Control NOTE 1 G Nut, Hex Machine NOTE 1 H Bushing NOTE 1 I Scr, Hex Hd Loc 1/4-20 x.50 NOTE 1 J Bracket, Speed Limit Cable NOTE 1 NOTE 1: Used on all models NOTE 2: Used on 4 cylinder models NOTE 3: Used on 3 cylinder models.

46 44 FRONT WHEEL SYSTEM 06-12

47 06-12 FRONT WHEEL SYSTEM Item Ref. No. Qty Description Bearing Cone Note Pin, Cotter Note Bearing Cup Note Bearing Cone Note Washer, Spacer Note x 14 Slotted Nut Note Grease Cap Note Hub And Drum - Machined Note Spacer Stud - Wheel Note Wheel Assembly Note Axle / Shaft Assembly Note AR Replacement Shoe (usage 2 per brake assy) AR Replacement Spring (usage 2 per brake assy) Scr, Hex 1/2-20 x Front Wheel Assembly (items 1-8, 10-12) Note 1: These quantities reflect one Front Wheel Assembly only, there are two Front Wheel Assemblies on the machine.

48 46 GAUGE PANEL ASSEMBLY 06-12

49 06-12 GAUGE PANEL ASSEMBLY Item Ref. No. Qty Description Gauge Panel Assy - Diesel Model (items 1-13) Gauge Panel Assy - LPG Model (items 1-8, 10-13) Gauge Panel Assy - Petrol Model (items 1-13) Gauge Panel Assy (used on Advance model ) Gasket Hourmeter Switch, Starter (LPG and petrol models) * A/R Key (for ) Switch, Starter (diesel models) * A/R Key (for ) Switch, Starter (used on Advance model ) A/R Replacement Key (used on Advance model ) Wsh, Flt SAE # Nut, Hex Nyl Loc Nut, Hex Nyl Loc-Thin Scr, Pan Phil Thd Form-Blk 6-32 x Scr, Truss Phil-Blk x Gauge, Fuel Level (not used on LPG models) Panel Assy (LPG and petrol models) Panel Assy (diesel models) Control Box Cover Plate Petrol Gauge (used on petrol and diesel models) Cover Plate LPG Gauge Gasket, Cover Plate *# Assembly-Wire * = Not Shown # = Revised or new since last update

50 48 HOPPER SYSTEM

51 06-12 HOPPER SYSTEM Item Ref. No. Qty Description Strain Relief Wsh, Flt SAE 5/ Scr, Hex 5/16-18 x Nut, Hex Nyl Loc SS 1/ Nut, Hex Nyl Loc SS 5/ Scr, Hex Hd Loc 5/16-18 x Scr, Carriage SS 1/4-20 x Scr, Carriage SS 5/16-18 x Wsh, Flt.344 x.938 x Wsh, Beveled 1/ Hopper Screen, Vac Fan Skid Plate, Hopper Clamp, Hopper Flap Head Light Assembly * A/R Bulb, Light (for ) Seal, Door Hinge Flap, Hopper Clip, Panel Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 5/ Clip, Conduit Clamp Door Seal Seal, Hopper Skid Plate * = Not Shown

52 50 HOPPER SYSTEM

53 06-12 HOPPER SYSTEM Item Ref. No. Qty Description Scr, Hex 5/8-11 x Scr, Hex 3/8-16 x Nut, Hex Nyl Loc SS 1/ Scr, Hex 3/8-16 x Scr, Hex 3/8-16 x Nut, Hex Nyl Loc 3/ Scr, Hex Ss 1/4-20 x Pin, Cot Hair SS.148 x Dia.62/ Scr, Carriage SS 1/4-20 x Pin, Clevis.750 x Wsh, Flt.266 x.906 x Wsh, Flt SS.378 x x Wsh, Flt.392 x 1.00 x Bracket, Side Broom Arm Pivot, Hopper Door Seal, Hopper Door Bottom Clamp, Hopper Door Bottom Clamp, Hopper Door Side Seal, Hopper Door Side Seal, Hopper Door Bottom Hopper Door, Weldment P-Clamp Scr, Hex Hd Loc 1/4-20 x.38

54 52 HOPPER SYSTEM

55 06-12 HOPPER SYSTEM Item Ref. No. Qty Description Scr, Flt Soc 1/4-20 x Scr, Hex 3/8-16 x Scr, Pan Phil SS Type B 1/4-14 x Wsh, Flt SAE 3/8 5 Intentionally Omitted Scr, Hex 3/8-16 x Intentionally Omitted Scr, Hex Thd Form 1/4-20 x Strap, Front Tire Rear Flap Scr, Hex 3/8-16 x Flap Hopper Side Nut, Hex Nyl Loc 3/ Scr, Pan Phil 6-32 x Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 3/8-16 x Ring, Ret Ext 1.00 Shaft Foam Hopper Side Ring, Ret Ext Shaft Scr, Hex Thd Form 1/4-20 x Nut, Push Cap 3/ Wsh, Flt.406 x 1.25 x Wsh, Flt.392 x 1.00 x Pin Hinge Weldt Arm, Hopper Lift Weldment Seal, Air Exhaust Rod, Cover Pin Hopper Hinge Wldt Bumper, Hopper Lift Stop Hopper, Rh Stop Hopper, Lh Prop Rod Pin, Cylinder Bearing, Sleeve x x Bearing, Sleeve x x Clip, 3/8

56 54 HOPPER SYSTEM

57 06-12 HOPPER SYSTEM Item Ref. No. Qty Description Wsh, Flt SAE 1/ Scr, Pan Phil SS 8-32 x Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd Loc 1/4-20 x Scr, Pan Phil Plastite 8-16 x Scr, Pan Phil SS Type AB x Cover, Hopper (grey) Cover, Hopper (green / Advance model ) Plate, Hopper Prop Rod Bracket, Hopper Cover, LH Latch, Hopper Cover Seal, Hopper Cover Bearing, FL 1 ID x 1-1/4 OD x 1/2 L

58 56 HYDRAULIC SCHEMATIC - 3 CYLINDER MODELS RPM SIDE BROOM LIFT 1.00 x 1.18 x.50 DUAL SIDE BROOM OPTION SIDE BROOM LIFT 1.00 x 1.18 x PSI 25 PSI SIDE BROOM 6.10 CIR 6.10 CIR SIDE BROOM SIDE BROOM LIFT 1.00 x 1.18 x.50 E F 3:1 D J1 25 PSI R HOPPER DUMP 1.5 x 3.75 x CIR SIDE BROOM MAIN BROOM 2.45 CIR T A T1 B C D E F G H.086 4:1 S1 STEERING 1.75x8.5x.75 L STEERING 4.88 CIR 1100 PSI P 2.0 GPM S7 S3 1:2 2.9 GPM 5.7 GPM S GPM S PSI S5.037 S9.078 P T N M 1.33 CIR.031 TOW B VALVE P 2900 A.031 DRIVE PSI CIR GPM 2900 PSI.88 CIR T 65 PSI 50 PSI HOPPER LIFT 2.5 x x 1.25 S8 J1 J K L.161 CIR DUST CONTROL

59 HYDRAULIC SCHEMATIC - 4 CYLINDER MODELS RPM STEERING 1.75x8.5x.75 R L B 2.48 CIR A 100 PSI SIDE BROOM LIFT 1.00x1.18x.50 DUAL SIDE BROOM OPTION SIDE BROOM LIFT 1.00x1.18x PSI 25 PSI SIDE BROOM 6.10 CIR 6.10 CIR SIDE BROOM E F D 3:1 J1 T STEERING 4.88 CIR 1100 PSI P 15 GPM T 50 PSI 1500 PSI 3000 PSI 3000 PSI TOW VALVE 1.02 CIR B 22.8 CIR A DRIVE 1.02 CIR AC OPTION SIDE BROOM LIFT 1.00x1.18x PSI 6.1 CIR SIDE BROOM HOPPER DUMP 1.5x3.75x PSI MAIN BROOM 2.45 CIR A T1 B C D E F G H.086 4:1 S1 2.0 GPM S7 S3 1:2 2.9 GPM 5.7 GPM S GPM S PSI S5.037 S9.078 P N M HOPPER LIFT 2.5x15.125x1.25 S8 J1 J K L.161 CIR DUST CONTROL

60 58 HYDRAULIC SYSTEM - 3 CYLINDER MODELS

61 06-12 HYDRAULIC SYSTEM - 3 CYLINDER MODELS Item Ref. No. Qty Description Steering Control Unit Seal Kit for Main Broom Motor Assembly See Hydraulic Motor Assemblies Reservoir Assembly See Hydraulic Reservoir Assembly Filter Assembly See Hydraulic Oil Cooler/Filter Assembly Drive Motor Assembly See Hydraulic Motor Assemblies Side Broom Motor Assembly See Hydraulic Motor Assemblies Side Broom Cylinder Assembly, Right See Hydraulic Cylinder Assemblies Dust Control Motor Assembly See Hydraulic Motor Assemblies 9 Intentionally Omitted Manifold Assembly See Hydraulic Valve Block Assembly Steering Cylinder Assembly See Hydraulic Cylinder Assemblies Hopper Door Cylinder Assembly See Hydraulic Cylinder Assemblies Hopper Lift Cylinder Assembly See Hydraulic Cylinder Assemblies Pump Assembly See Hydraulic Pump Assembly Hose Hyd, #4, SAE37, 2 x 7/16-20 Str,69.50 Lg (Hose ID# 15) Hose Hyd, #10 SAE37, 2 x 7/8-14, 90 x str x 53 Lg (Hose ID# 16) Elbow, 90 O-Ring Hose Hyd, #4 SAE37 2x 9/16-18, 90 x str x 29 Lg (Hose ID# 18) Hose Hyd, #20 SAE37, 1x 1-5/ x 41 Lg (Hose ID# 19) Hose Hyd, #10 SAE37, 2 x 7/8-14 Str x str x 32 Lg (Hose ID# 20) Hose Hyd, #10 SAE37, 2 x 7/8-14 Str x str x 72 Lg (Hose ID# 21) 22 Intentionally Omitted Hose Hyd, #10 SAE37 2 x str,1-1/ /8-14 x 76 Lg (Hose ID# 23) Hose Hyd, #4 SAE37, 2 x 7/16-20 Str x 37 Lg (Hose ID# 24) Hose Hyd, #4 SAE37, Str 7/16-20 x 9/16-18 x 63 Lg (Hose ID# 25) Hose Hyd, #4 SAE37 2 x str, 7/16-20 x 9/16-18 x 52 Lg (Hose ID# 26) Hose Hyd, #4 2 x str, 7/16-20 x 9/16-18 x 43 Lg (Hose ID# 27) Hose Hyd, #4 SAE37, 2 x str, x 7/16-20 x Lg (Hose ID# 28) Hose Hyd, #4 SAE37 7/16-20, Str x str x Lg (Hose ID# 29) Hose Hyd, #4 SAE37, 2 x str, 9/16-18 x 7/16-20 x Lg (Hose ID# 30) Hose Hyd, #8 SAE37, 7/ x 3/4-16 Str x 48 Lg (Hose ID# 31) Sleeve, Nylon (Not Shown) Hose Hyd, #8 SAE37 3/4-16, 90 x Str x 67 Lg (Hose ID# 33) Hose Hyd, #8 SAE37, 3/4-16, 90 x Str x 69 Lg (Hose ID# 34) Hose Hyd, #4 SAE37, 2 x Str, 9/16-18 x 7/16-20 x Lg (Hose ID# 35) Hose Hyd, #4, SAE37, 2 x Str 9/16-18 x Lg (Hose ID# 36) Hose Hyd, #4, SAE37, 2 x Str, 9/16-18 x Lg (Hose ID# 37) Hose Hyd, #4, SAE37, 2 x Str x Lg (Hose ID# 38) Hose Hyd, #4, SAE37, 2 x Str 7/16-20 x Lg (Hose ID# 39) Hose Hyd, #4, SAE37, 90 x Str, 9/16-18 x Lg (Hose ID# 40) Hose Hyd, #4, SAE37, 2 x str, 9/16-18 x Lg (Hose ID# 41) Hose Hyd #4, SAE37, 7/ x 9/16-18 Str, 59 Lg (Hose ID# 11) 43 A/R Oil, Multi-Vis SAE 10w-30 (11 gallons) Not Shown Decal, Oil Fill Sleeve, Nylon (Not Shown) Sleeve, 24 In. Nylon Not Shown

62 60 HYDRAULIC SYSTEM - 4 CYLINDER MODELS

63 06-12 HYDRAULIC SYSTEM - 4 CYLINDER MODELS Item Ref. No. Qty Description 1# Steering Control Unit Seal Kit for Reservoir Assembly See Hydraulic Reservoir Assembly Drive Motor Assembly See Hydraulic Motor Assemblies Side Broom Motor Assembly See Hydraulic Motor Assemblies Side Broom Cylinder Assy, Right See Hydraulic Cylinder Assemblies Main Broom Motor Assembly See Hydraulic Motor Assemblies Dust Control Motor Assembly See Hydraulic Motor Assemblies 8 Intentionally Omitted Manifold Assembly See Hydraulic Valve Block Assembly Steering Cylinder Assembly See Hydraulic Cylinder Assemblies Hopper Door Cylinder Assembly See Hydraulic Cylinder Assemblies Hopper Lift Cylinder Assembly See Hydraulic Cylinder Assemblies Pump Assembly See Hydraulic Pump Assembly Filter Assembly Hose, Hydraulic (Hose ID# 15) Hose, Hydraulic (Hose ID# 16) Hose, Hydraulic (Hose ID# 17) Hose, Hydraulic (Hose ID# 18) Hose, Hydraulic (Hose ID# 19) Hose, Hydraulic (Hose ID# 20) Hose Hyd, #10 SAE37,2x7/8-14 Str x str x 72 Lg (Hose ID# 21) Elbow, 90 O-Ring 23 Intentionally Omitted 24# Hose Hyd, #4 SAE37, 2 x 7/16-20 Str x 37 Lg (Hose ID# 24) 25# Hose Hyd, #4 SAE37, Str 7/16-20 x 9/16-18 x 63 Lg (Hose ID# 25) 26# Hose Hyd, #4 SAE37 2 x str, 7/16-20 x 9/16-18 x 52 Lg (Hose ID# 26) 27# Hose Hyd, #4 2 x str, 7/16-20 x 9/16-18 x 43 Lg (Hose ID# 27) Hose Hyd, #4 SAE37,2 x str, x 7/16-20 x Lg (Hose ID# 28) Hose Hyd, #4 SAE37 7/16-20, Str x str x Lg (Hose ID# 29) Hose Hyd, #4 SAE37,2 x str, 9/16-18 x 7/16-20 x Lg (Hose ID# 30) Hose Hyd, #8 SAE37, 7/ x 3/4-16 Str x 48 Lg (Hose ID# Hose, Hydraulic (Hose ID# 11) Hose Hyd, #8 SAE37 3/4-16, 90 x Str x 67 Lg (Hose ID# 33) Hose Hyd, #8 SAE37, 3/4-16, 90 x Str x 69 Lg (Hose ID# 34) Hose Hyd, #4 SAE37,2 x Str, 9/16-18 x 7/16-20 x Lg (Hose ID# 35) Hose Hyd, #4, SAE37, 2 x Str 9/16-18 x Lg (Hose ID# 36) Hose Hyd, #4, SAE37,2 x Str, 9/16-18 x Lg (Hose ID# 37) Hose Hyd, #4, SAE37, 2 x Str x Lg (Hose ID# 38) Hose Hyd, #4, SAE37, 2 x Str 7/16-20 x Lg (Hose ID# 39) Hose Hyd, #4, SAE37, 90 x Str, 9/16-18 x Lg (Hose ID# 40) Hose Hyd, #4, SAE37, 2 x str, 9/16-18 x Lg (Hose ID# 41) 42 A/R Oil, Multi-Vis SAE 10w-30 (11 gallons) Not Shown 43 Intentionally Omitted Sleeve, Nylon Not Shown Sleeve, 24 In. Nylon Not Shown P-Clamp Not Shown Decal, Oil Fill # = Revised or new since last update

64 62 HYDRAULIC SYSTEM - MOUNTING

65 06-12 HYDRAULIC SYSTEM - MOUNTING Item Ref. No. Qty Description Scr, Hex 1/4-20 x Wsh, Flt SAE 5/ Scr, Hex 1/4-20 x 1.25 (qty of 8 if equipped with left side broom) Scr, Hex 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Scr, Hex 5/16-18 x Nut, Hex Nyl Loc-Thin 5/ Scr, Hex Hd Loc 5/16-18 x Wsh, Flt.266 x.906 x Clamp, P Scr, Soc Hd 1/4-20 x Hose Clamp, Hydraulic Hose Clamp, Hydraulic (qty of 2 if equipped with left side broom) Bracket, Hose Clamp Wsh, Flt SAE 1/4 (qty of 8 if equipped with left side broom) Clamp, 1.25 Hose Support Scr, Hex 1/4-20 x 1.00

66 64 HYDRAULIC CYLINDER ASSEMBLIES

67 06-12 HYDRAULIC CYLINDER ASSEMBLIES Item Ref. No. Qty Description A Side Broom Cylinder Assy, Right (items 1-3) Cylinder, Side Broom, Right Elbow, 90 O-Ring Connector, O-Ring B Steering Cylinder Assembly (items 4-5) Steering Cylinder Elbow, 90 O-Ring C Hopper Door Cylinder Assembly (items 6-8) Cylinder, Hopper Door Connector, O-Ring Elbow, 90 O-Ring D Hopper Lift Cylinder Assembly (items 9-11) Cylinder Hyd, Hopper Lift 10 Intentionally deleted Elbow, 90 O-Ring

68 66 HYDRAULIC MANIFOLD ASSEMBLY

69 06-12 HYDRAULIC MANIFOLD ASSEMBLY Item Ref. No. Qty Description Manifold Assembly (items 1-10) Elbow, 45 W/Nut Scr, Hex Hd Loc 5/16-18 x Hydraulic Manifold A/R Cartridge for S1, S2 (S4 is part of litter vac option) A/R Cartridge for S3, S A/R Cartridge for S5, S9 # DELETED A/R Cartridge for S A/R Cartridge for Flow Control, 2.0 GPM A/R Cartridge for Flow Divider # Seal Kit for A/R Cartridge for Relief A/R Cartridge for Piloted 3/2 Directional Valve A/R Cartridge for Check Valve A/R Cartridge for PO Check Valve A/R Orifice, A/R Orifice, A/R Solenoid Coil with Connector For S1-S7, S A/R Solenoid Coil with Connector For S A/R Seal Kit for S1, S2, S4, S5, S6, S9, Relief, Check Valve A/R Seal Kit for S3, S A/R Seal Kit for Po Check Valve A/R Cavity Plug A/R Check Valve A/R Relief Valve Connector, O-Ring Connector, O-Ring Connector, O-Ring Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring Tee, Run O-Ring Elbow, 90 O-Ring # = Revised or new since last update

70 68 HYDRAULIC MOTOR ASSEMBLIES 06-12

71 06-12 HYDRAULIC MOTOR ASSEMBLIES Item Ref. No. Qty Description A# Drive Motor Assembly (items 1-2) (used on 3 cyl models) Drive Motor Assembly (items 1-2) (used on 4 cyl models) 1# Motor, Traction Drive (used on 3 cyl models) # Seal Kit (for ) (used on 3 cyl models) Motor, Traction Drive (used on 4 cyl models) Seal Kit (for ) Connector, O-Ring B Side Broom Motor Assembly (items 3-4) Side Broom Motor Seal Kit (for ) Elbow, 90 O-Ring C Dust Control Motor Assembly (items 5-7) Hydraulic Motor Vac Fan Connector, O-Ring Elbow, 90 O-Ring D Main Broom Motor Assembly (items 8-9) Main Broom Motor Shaft Seal Kit (for ) Connector, O-Ring # = Revised or new since last update

72 70 HYDRAULIC OIL FILTER / RESERVOIR

73 06-12 HYDRAULIC OIL FILTER / RESERVOIR Item Ref. No. Qty Description A Reservoir Assembly (items 1-12) NOTE Reservoir Assembly (items 1-7, 9, 11, 12, 23) NOTE Plug, Hex Soc O-Ring NOTE Cap, Filler 3 Intentionally omitted Scr, Hex Thd Form 1/4-20 X Plug, O-Ring 20 NOTE 4 6 Intentionally omitted Reservoir Weldment Check Valve, 65 PSI NOTE Elbow, 90 O-Ring Elbow, 90 O-Ring NOTE Elbow, 90 O-Ring Elbow Barbed Hyd Fitting Plug, Hex Soc O-Ring NOTE 2 B Filter Assembly (items 13-18) NOTE Filter Assembly (items 13-18, 21, 22) NOTE Tee, Run O-Ring Head, Oil Filter Oil Filter Cartridge Elbow, 90 O-Ring Reducer Nut Nut, Tube End 1-1/ Scr, Hex Hd Loc 5/16-18 x.50 NOTE Connector, O-Ring NOTE Elbow, 90 O-Ring NOTE 1: Only used on 3 cylinder models. NOTE 2: Only used on 4 cylinder models. NOTE 3: Machines manufactured after May 2008 have a quantity of 1 of NOTE 4: is only used on machines manufactured before June 2008.

74 72 HYDRAULIC PUMP ASSEMBLY

75 06-12 HYDRAULIC PUMP ASSEMBLY Item Ref. No. Qty Description # Pump Assembly (items 1-12) (only used on 3 cyl models) Coupling, #8 Test Port Scr, Hex 1/2-13 X Wsh, Flt SAE 1/ Connector, O-Ring Pump With Return Assy (items 13-23) Connector, O-Ring Elbow, 90 W/Nut Tee, Run W/Nut Connector, O-Ring Connector, O-Ring Elbow, 90 O-Ring Reducer Nut Scr, Hex 3/8-16 x Wsh, Flt SAE # Wsh, Flt SAE 3/ Scr, Hex Hd Loc x Pin, Dwl Std.19 x Spacer Adapter Shaft Pump, Hydrostatic and Gear Assy (includes items 13, 15, 22 & 23) Pump, Hydrostatic (includes items labeled A ) Seal Kit for Pump, Gear # = Revised or new since last update NOTE: Items 1-23 are only used on 3 cylinder models Pump Assembly (items 24-35) (used on 4 cyl models) Coupling, #8 Test Port Tee, Run O-Ring Wsh, Flt SAE 1/ Scr, Hex 1/2-13 X Hydrostatic/Aux Pump Assy (items 36-39) Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring Elbow, 45 O-Ring W/Nut Elbow, 90 W/Nut Connector, O-Ring Reducer Nut Pump, Piston Scr, Hex 3/8-16 x Wsh, Flt SAE 3/ Pump, Gear

76 74 LIFT BROOM ASSEMBLY

77 06-12 LIFT BROOM ASSEMBLY Item Ref. No. Qty Description Pin, Cot Hair.042 x Wsh, Flt SAE 1/ Scr, Pan Phil x Wsh, Flt SAE 3/ Scr, Hex 3/8-16 x Pin, Cotter 1/8 x Scr, Hex Hd Loc 3/8-16 x 1.75 Grade Pin, Clevis.25 x Scr, Pan Phil Thd Form x Nut, Hex Jam 3/ Plate, Indicator Stop Plate Weldment Knob, Broom Knob, Adjust Sensor, Proximity Block, Broom Arm Pivot Broom Arm Pivot Assembly (items 2, 5, 6, 10, 13, 16, 19, 21-24) Bushing, 0.5 Dia x Cable, Broom Lift Assy Broom Lift Weldment (grey) Broom Lift Weldment (green / Advance model ) Handle, Broom Lift Bearing, Pivot Scr, Hex Loc 1/2-20 x 1.50 Grade Spacer, Steel

78 76 MAIN BROOM ASSEMBLY

79 06-12 MAIN BROOM ASSEMBLY Item Ref. No. Qty Description Shoulder Bolt Bearing Retaining Ring Hub Scr, Hex 1/2-13 x Wsh, Flt Sae 1/ Scr, Hex 3/8-16 x Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/4-20 x Scr, Soc Hd 1/2-13 x Scr, Carriage 1/4-20 x Wsh, Fender.281 x 1.50 x Bearing Broom Hanger Weldment Scr, Hex 5/16-18 x Left Broom Door Assy (see Main Broom System-2) Right Broom Door Assy (see Main Broom System-2) Hub Main Broom, Proex-Wire (standard) Bracket, Broom Weldment Strap, Front Tire Rear Flap Split Lock Washer 3/ Scr, Hex Hd 3/4-10 X Thrust Washer.812 Id X 2.00 OD Flap, Front Tire Trail Nut, Hex Nyl Loc-Thin SS 5/16-18

80 78 MAIN BROOM ASSEMBLY

81 06-12 MAIN BROOM ASSEMBLY Item Ref. No. Qty Description Right Broom Door Assembly (items 1-11) Gasket Gasket Wsh, Flt SAE 1/ Scr, Hex Hd Loc 1/4-20 x Nut, Hex Nyl Loc 1/ Flap, Door Scr, Carriage 1/4-20 x Scr, Hex Hd Loc 5/16-18 x Latch, RH Strap, Door Flap Door, Broom RT Weldment Left Broom Door Assembly (items 13-19) Gasket Nut, Hex Nyl Loc 1/ Scr, Carriage 1/4-20 x Knob, 5/ Strap, Door Flap Door, Broom LT Weldment Flap, Door 20 Deleted intentionally 21 Deleted intentionally Wsh, Flt.344 x.938 x.125

82 80 RADIATOR ASSEMBLY

83 06-12 RADIATOR ASSEMBLY Item Ref. No. Qty Description 1 Radiator Assembly (items 1-24) (used on GM engine models) 1 Radiator Assembly (items 1-24) (used on Kubota engine models) U Clip-Screw-Captivated Fastener-Qtr. Turn Scr, Hex 1/4-20 x Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Washer-Screw-Captivated Scr, Hex Hd Loc 1/4-20 x Plug, Pipe Radiator * Radiator Cap (std) * Radiator Cap (small) Gasket Bushing.25 x.37 x Gasket Shroud, Radiator (used on GM engine models, ) Shroud, Radiator (used on Kubota engine models, ) Gasket, Radiator Shroud, Cooler Weldment Cable Assy Trim-Seal Trim-Seal Bracket Bracket Gasket, Radiator Gasket, Radiator Oil Cooler Assembly (items 25-29) Cooler, Oil Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 1/4-20 x Wsh, Flt.266 x.906 x.060

84 82 SEAT ASSEMBLY

85 06-12 SEAT ASSEMBLY Item Ref. No. Qty Description Slide, Seat Seat Scr Pan Phil SS Type B 1/4-14 x Scr, Hex 1/4-20 x Wsh, Flt.406 x x Scr, Hex 1/4-20 x Wsh, Flt SAE 1/ Scr, Hex 3/8-16 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd Loc 1/4-20 x Latch, RH Bushing Bushing Seat Support (grey) Seat Support (green / Advance model ) Bracket Bracket Seat Latch Mtg Seat Pivot Weldt Cable Assembly Nut, Hex Nyl Loc-Thin Scr, Hex Thd Form x Scr, Hex Thd Form x Handle Latch Box, Waterproof (Advance model ) Wsh,.266 x.906 x.060 (Advance model ) Scr, Hex Tek 1/4-14 x.75 (Advance model ) Decal, Warning (Advance model ) Shrink Tube.75 x Arm Rest

86 84 SIDE BROOM SYSTEM

87 06-12 SIDE BROOM SYSTEM Item Ref. No. Qty Description Scr, Hex Hd Loc 1/4-20 x Scr, Hex 3/8-16 x Cotter, Hair Pin Wsh, Flt SAE 3/ Nut, Hex Machine 3/ Pin, Cotter 1/8 x Scr, Hex 3/8-16 x Nut, Hex Nyl Loc 3/ Pin, Clevis.50 x Pin, Clevis.25 x Pin, Clevis.50 x Scr, Soc Hd But 3/8-16 x Wsh, Flt.266 x.906 x Wsh, Flt SS.378 x x Washer, Fibre Spacer,.520 x.625 x Knob Washer, Rubber Mount, Side Broom Motor Linkage, Side Broom Weldment Bracket RH Bracket Weldment 23 Intentionally Omitted Side Broom - Polypropylene Bracket, Side Broom Pivot Bracket, Side Broom Mount Side Broom Linkage Side Broom Cylinder Bellows Spring, Side Broom Pin, T-Lock Bushing,.377 x.49 x Bushing

88 86 WIRING DIAGRAM RED RED CB9 K8 87a RED 1 2 RED/VIO CIRCUIT BREAKER, 20 A. RELAY, HVAC HVAC OPTION RED 2 CB1 CIRCUIT BREAKER, 70 AMP 1 RED/GRN 2 CB3 CIRCUIT BREAKER, 15 AMP S1 BAT GRN/BLK GRN/BLU 1 ST IGN ORN/GRN K4 87a RELAY, NEUTRAL (CLOSED IN NEUTRAL) CB5 1 2 PINK SWITCH, IGN. CIRCUIT BREAKER, 10 AMP ACC PINK VIO/GRA RED BLU/PINK PINK TAN/BRN PINK BT RED + - BLK BATTERY, 12 Vdc B F X1 S30 SWITCH, FAN X1 A A X1 H H B X1 F L M H C K9 87a BLU/PINK PINK PURPLE VIO/GRA YEL RED ORN RED/WHT RELAY, CONDENSOR FAN B 2 BLU STARTER B+ WHT STARTER COMMAND A3 GM ENGINE SYSTEM (REFERENCE: E-CONTROLS, INC. DRAWING NO. E AND E ) IGN. SW INPUT ALT. EXCITE E1 S35 SW SPST HEATER TEMP. CONTROL 1 + M8 M I WHT BLK/WHT MOTOR, CONDENSER FAN - BLK PINK/YEL BLK/RED GRN/YEL GRA/BLU BLK/GRN GRN/WHT GRN/RED WHT/GRN TAN PINK/YEL BLK/RED GRN/YEL GRA/BLU BLK M6/M9 YEL RED M - BLK ORN 1 BLOWER MOTOR FOR MOTOR, BLOWER MOTOR M10 PRESSURIZED AND HEATED CAB, YEL 2 BLOWER MOTORS FOR A/C RED M - BLK ORN K9 G RELAY, CONDENSOR FAN MOTOR, BLOWER MOTOR BLK S33 S34 K10 87a t o 1 2 GRN 1 2 GRN/WHT FUEL PUMP OUTPUT GROUND MIL OUTPUT (SWITCHED GROUND) THROTTLE INPUT (12V FOR HIGH) COOLANT TEMPERATURE OUTPUT THERMOSTAT K F SWITCH, PRESSURE X1 D D X1 C C X1 G G X2 K X2 F X3 A B C D A B C D BLK/GRN GRN/WHT GRN/RED WHT/GRN TAN + M3 M - FUEL PUMP GRN/YEL GRA/BLU I BLU/BRN RELAY, COMPRESSOR CHECK ENGINE LIGHT OUTPUT TO CONTROL BOX ASSEMBLY CONNECT TO CONTROL BOX ASSEMBLY A5 SENSOR, GASOLINE (GM ENGINE) L BLK VALVE, COMPRESSOR CB4 GRN/BLU 1 2 VIO CIRCUIT BREAKER, 20 AMP TO CONTROL BOX ASSEMBLY VIO P h 3 VIO HOURMETER BLK YEL/BLK P2 1 NOTE: P3 AND R3 ARE NOT USED ON L.P. MODEL R3 VIO I S GRA/BLK 1 2 SENDER, FUEL 3 GAUGE, FUEL LP12 BLK VIO 1 2 BLK RED CB6 1 2 CIRCUIT BREAKER, 20 AMP BLU/BLK K3 87a RELAY, SHAKER BLU/GRN LIGHT, STROBE (OPTIONAL) WHT M2 MOTOR, SHAKER 1 M 2 BLK RED VIO VIO K1 87a RELAY, HORN WHT/YEL K5 H1 1 2 HORN BLK BLK VIO K8 RELAY, SIGNAL LIGHTS (OPTIONAL) BLK RED CB2 1 2 VIO GRA/RED K2 87a YEL/BLK RELAY, HVAC (OPTIONAL) YEL/BLK LP1 1 2 BLK RED CIRCUIT BREAKER, 20 AMP CB7 1 2 ORN CIRCUIT BREAKER, 20 A. (OPTIONAL) RELAY, LIGHTS K5 87a GRN/YEL RELAY, SIGNAL LIGHTS (OPTIONAL) GRN/YEL GRN/YEL E13 X L FLASHER (OPTIONAL) 1 S22 2 GRA SWITCH, BRAKE YEL YEL S SWITCH, HAZARD (OPTIONAL) S VIO/YEL GRN YEL/BLK VIO/YEL VIO/YEL YEL/BLK GRA LP2 HEAD LIGHT, RIGHT 1 2 HEAD LIGHT, LEFT LP3 BLK WHT (OPTIONAL) LAMP, RIGHT FRONT LP4 BLK WHT (OPTIONAL) LAMP, RIGHT REAR SIGNAL LP5 BLK WHT RED (OPTIONAL) LAMP, RIGHT REAR TAIL/BRAKE BLK BLK BLK BLK M5 GRN/YEL + M - MOTOR ASM, WIPER (CAB OPTION) (INCLUDES 2 SPEED SWITCH) M7 2 + M - GRN/YEL 1 MOTOR, DEFROSTER FAN (CAB OPTION) BLK YEL 1 VIO/YEL 2 3 GRN BLK 7 SWITCH, TURN SIGNAL (OPTIONAL) GRN GRN YEL/BLK GRA YEL/BLK LP6 BLK WHT (OPTIONAL) LAMP, LEFT FRONT SIGNAL LP7 BLK WHT (OPTIONAL) LAMP, LEFT REAR SIGNAL LP8 BLK WHT RED (OPTIONAL) LAMP, LEFT REAR TAIL/BRAKE LP9 1 2 (OPTIONAL) CURB LAMP BLK BLK BLK BLK GRN/YEL LP LAMP, DOME (CAB OPTION) BLK YEL/BLK LP (OPTIONAL) LAMP, REAR WORK BLK RED F1 1 2 FUSE, 1A. RED S24 LP (OPTIONAL) SW SPST TROUBLE LAMP BLK BLK CB8 M4 K6 87a RED 1 2 BLU GRA/ORN + M - BLK CIRCUIT BREAKER, 10 A. RELAY, MISTING PUMP RED (OPTIONAL) MISTING PUMP (OPTIONAL) (OPTIONAL) 75 DIAGRAM, FALCON WIRING BLK

89 06-12 WIRING DIAGRAM Item Ref. No. Qty Description A Controller A Manifold, Fuel (GM Engine only) BT Battery, 12Vdc CB Circuit Breaker, 70 Amp, Main CB Circuit Breaker, 20 Amp, Headlights CB Circuit Breaker, 15 Amp, Starter CB Circuit Breaker, 20 Amp, Accessories CB Circuit Breaker, 10 Amp, Ignition CB Circuit Breaker, 20 Amp, Shaker CB Circuit Breaker, 20 Amp (signal lights option) CB Circuit Breaker, 10 Amp (misting pump option) CB9 N/A 1 Circuit Breaker, 40 Amp (for cab option) E Heat Temp. Control E Flasher (optional) F1 N/A 1 Fuse, 1 Amp H Horn K Relay, Horn K Relay, Lights K Relay, Shaker K Relay, Neutral K Relay, Signal Lights (optional) K Relay, Misting Pump (optional) K Relay, HVAC (HVAC option) K Relay, Condenser Fan (HVAC option) K Relay, Compressor (HVAC option) Item Ref. No. Qty Description P Hourmeter P Gauge, Fuel (not used on LPG models) P Gauge, Combination (optional- LPG) Gauge, Combination (optional- Petrol and Diesel) R1 N/A 1 Sender, Oil Pressure (optional) R Sender, Fuel (not used on LPG models) S Switch, Ignition Switch, Ignition (used on Advance model ) S Switch, Brake S24 N/A 1 Switch (part of LP10) S Switch, Hazard (optional) S Switch, Turn Signal (optional) S30 1 Switch, Fan S Thermostat S Switch, Pressure S Switch SPST * = Not Shown ** = Optional NOTE 1: Reference; = Ladder Diagram & = Wiring Diagram. NOTE 2: Part number is dependant on engine, see ENGINE REPLACEMENT PARTS of appropriate engine. L Valve, Compressor (HVAC option) LP Head Light, Right LP Head Light, Left LP Lamp, Right Front (optional) LP Lamp, Right Rear Signal (optional) LP Lamp, Right Rear Tail/Brake (optional) LP Lamp, Left Front Signal (optional) LP Lamp, Left Rear Signal (optional) LP Lamp, Left Rear Tail/Brake (optional) LP Lamp, Curb (optional) LP Lamp, Trouble (optional) LP Lamp, Rear Work (optional) LP Light, Strobe (optional) LP Lamp, Dome (cab option) M Motor, Shaker M3 1 Pump, Fuel NOTE 2 M Pump, Misting (optional) M Motor, Assy Wiper (cab option) M Motor, Blower Motor (heater) M Motor, Defroster Fan (cab option) M Motor, Condenser Fan M Motor, Blower Motor (A/C) M Motor, Blower Motor (A/C)

90 88 WIRING DIAGRAM VIO BLK VIO J1-11 (ACC INPUT) J2-6 GRN/RED GRN/RED GLOW PLUG SIGNAL (DIESEL ENGINE ONLY) VIO VIO VIO S26 VIO 2 3 BLK/ORN SWITCH, MISTING PUMP VIO VIO VIO VIO L1 1 2 BLU/WHT VALVE S1, HOPPER CLOSE/OPEN L2 1 2 GRN/GRA VALVE S2, MAIN BROOM L3 1 2 BRN/BLK VALVE S3, SIDE BROOM K6 BLU/ORN BRN/BLK RELAY, MISTING PUMP (OPTIONAL) L4 1 2 BRN/YEL VALVE S4, DUST CONTROL K10 RED/GRA RELAY, COMPRESSOR L5 (OPTIONAL) 1 2 RED/GRA VALVE S5, HOPPER UP/DOWN L6 1 2 BLU/GRA J1-1 J1-2 J1-3 J1-4 J1-5 J1-6 (IGN. INPUT) J2-11 J1-18 J1-17 J2-1 J2-2 J2-3 J2-10 J2-9 PINK GRA/WHT GRA/BLU BRN/WHT ORN/GRA YEL/GRA YEL/VIO RED/BLK GRA/BLU (CLOSES WITH HIGH HOPPER TEMPERATURE) (CLOSED WHEN HOPPER IS DOWN) K4 RELAY, NEUTRAL S6 2 t 3 BLK DEG. F SWITCH, HOPPER TEMP. (OPTIONAL) PINK TROTTLE OUTPUT TO ENGINE SYSTEM (+ 12 V FOR HIGH SPEED) 2 R2 1 3 DRIVE PEDAL SENSOR, 5K OHM S4 1 2 BLK SWITCH, HOPPER INTERLOCK FROM IGNITION CIRCUIT VIO VALVE S6, HOPPER UP/BYPASS L7 1 2 BLK/WHT J1-7 (MIL INPUT) J2-5 GRN/YEL CHECK ENGINE OUTPUT FROM ENGINE SYSTEM VIO VALVE S7, HOPPER OPEN L8 1 2 BRN J1-8 J2-8 WHT/GRA CLOSES WHEN FILTER IS PLUGGED) S5 1 2 BLK VIO VIO VIO VALVE S8, DUST CONTROL BYPASS L9 1 2 H2 VALVE S9, HOPPER LOWER 1 2 BACK UP ALARM (OPTIONAL) K1 RELAY, HORN YEL/GRN GRN/BRN VIO/BRN J1-9 J1-15 J1-19 A2 CONTROL BOX ASSEMBLY J2-4 J2-12 GRA/YEL ORN/BLK (CLOSES WHEN TANK IS EMPTY) (OPEN WHEN BROOM IS DOWN) SWITCH, DUST CONTROL FILTER (OPTIONAL) S3 1 2 BLK SWITCH, LOW LP PRESSURE S2 1 2 BLK SWITCH, MAIN BROOM VIO K2 RELAY, LIGHTS YEL/WHT J1-16 J1-10 J1-20 BLK BLK VIO K3 YEL/RED J1-14 J2-14 BLK RELAY, SHAKER TPS1 TOUCH PAD SWITCHES 1 2 ENGINE SPEED TPS2 1 2 HORN TPS3 1 2 LIGHTS TPS4 1 2 SHAKER TPS5 1 2 DUST CONTROL TPS6 1 2 SIDE BROOMS TPS7 1 2 HOPPER DOOR OPEN TPS8 1 2 HOPPER UP TPS9 1 2 HOPPER DOWN TPS10 J3-4 J3-2 J3-3 J3-11 J3-10 J3-9 J3-5 J3-6 J3-8 J4-8 J4-10 J4-6 J4-5 J4-3 J4-2 J4-9 J4-4 J4-7 COMMON ANODE D1 LED, SERVICE INDICATOR D2 LED, DUST CONTROL FILTER D3 LED, GLOW PLUG D4 LED, SERVICE ENG. (MIL) D5 LED, LOW FUEL D6 LED, HOPPER TEMP. D7 LED, DUST CONTROL D8 LED, HOPPER NOT DOWN TOUCH PAD DISPLAY 1 2 HOPPER DOOR CLOSE J3-7 COMMON GROUND J3-1

91 06-12 WIRING DIAGRAM Item Ref. No. Qty Description A Control Box Assembly H Back Up Alarm (optional) K Relay, Horn K Relay, Lights K Relay, Shaker K Relay, Neutral K Relay, Misting Pump (optional) L1 N/A 1 Valve S1, Hopper Close/Open L2 N/A 1 Valve S2, Main Broom L3 N/A 1 Valve S3, Side Broom L4 N/A 1 Valve S4, Dust Control L5 N/A 1 Valve S5, Hopper Up/Down L6 N/A 1 Valve S6, Hopper Up/Bypass L7 N/A 1 Valve S7, Hopper Open L8 N/A 1 Valve S8, Dust Control Bypass L9 N/A 1 Valve S9, Hopper Lower R Drive Pedal Sensor, 5K Ohm S Switch, Main Broom S Switch, Low LP Pressure S Switch, Hopper Interlock S Switch, Dust Control Filter (optional) S Switch, Hopper Temp. (optional) S26 N/A 1 Switch, Misting Pump (optional) TPS1 N/A 1 Touch Pad Switch, Engine Speed NOTE 1 TPS2 N/A 1 Touch Pad Switch, Horn NOTE 1 TPS3 N/A 1 Touch Pad Switch, Lights NOTE 1 TPS4 N/A 1 Touch Pad Switch, Shaker NOTE 1 TPS5 N/A 1 Touch Pad Switch, Dust Control NOTE 1 TPS6 N/A 1 Touch Pad Switch, Side Brooms NOTE 1 TPS7 N/A 1 Touch Pad Switch, Hopper Door Open NOTE 1 TPS8 N/A 1 Touch Pad Switch, Hopper Up NOTE 1 TPS9 N/A 1 Touch Pad Switch, Hopper Down NOTE 1 TPS10 N/A 1 Touch Pad Switch, Hopper Door Close NOTE 1 NOTE 1: Part of Touch Pad for petrol and LPG or for diesel. NOTE 2: Reference; = Ladder Diagram & = Wiring Diagram.

92 90 WIRING DIAGRAM KUBOTA 972 ENGINE SYSTEM BT RED + - BLK BATTERY, 12 Vdc RED A1 RED 2 CB1 CIRCUIT BREAKER, 70 AMP 1 RED/GRN 2 CB3 CIRCUIT BREAKER, 15 AMP 1 S1 BAT GRN/BLK WHT/GRN ST ACC IGN ORN/GRN K4 87a RELAY, NEUTRAL (CLOSED IN NEUTRAL) CB5 1 2 PINK SWITCH, IGN. CIRCUIT BREAKER, 10 AMP PINK TO CONTROL BOX ASSEMBLY BLU/PINK PINK PINK X1 F F X1 B B X1 A A RED BLU/PINK PINK BLU/PINK M1 F2 1 2 FUSE, 40 A. H STARTER PINK S27 NO C RED/YEL NC D1 SWITCH, OIL PRESSURE 112 C RED/YEL D X111 + POWER TO FUEL PUMP +BAT +AUX -BAT LPG SOL. VALVE RED RED 1 2 Y1 B S F L P CARBURETOR RED WHT BLK 1 RED 2 BLK PULL HOLD THROTTLE CONTROL MODULE G1 IGNITER ASM. THROTTLE INPUT (12V FOR HIGH) GRA/BLU S I/F L P ALTERNATOR GRA/BLU BLK GRA/BLU CONNECT TO CONTROL BOX ASSEMBLY GRN/YEL GRN/YEL BLK VIO/BLU VIO/BLU KUBOTA DIESEL ENGINE SYSTEM BT RED + - BLK BATTERY, 12 Vdc RED L9 1 2 LPG LOCK-OFF GASOLINE SOL. VALVE BLK X2 K K X1 G G C X111 X2 F F S8 t o 1 2 SWITCH, COOLANT TEMP. RED 2 CB1 CIRCUIT BREAKER, 70 AMP 1 RED/GRN 2 CB3 CIRCUIT BREAKER, 15 AMP 1 30 WHT/GRN GRN/BLK AC 17 S7 SWITCH, IGN. 19 GRN/RED 50 ORN/GRN K4 87a BLU/PINK RELAY, NEUTRAL GLOW (CLOSED IN NEUTRAL) PLUGS GRN/RED E1 E2 E3 GRN/RED CB5 1 2 PINK CIRCUIT BREAKER, 10 AMP 1 PINK GRN/RED 1 PINK PINK 1 TO CONTROL BOX ASSEMBLY GRN/YEL 1 E4 X1 F F X1 B B X1 A A RED BLU/PINK RED M2 RED STARTER PINK CONNECT TO CONTROL BOX ASSEMBLY + GRA/BLU RED RED B S F L P GRA/BLU S I/F L P X2 K K ALTERNATOR A4 D2 VIO S28 X140 C NO GRA/BRN C DIODE NC RED/YEL D3 GRA SWITCH, OIL PRESSURE DIODE GRA/BRN X113 X113 D POWER TO FUEL PUMP C BLK R7 X2 VIO/BLU VIO/BLU F F VIO/BLU 1 2 TO GAUGE SENDER, TEMPERATURE GRN/YEL X1 S8 t o G G GRN/YEL 1 2 SWITCH, COOLANT TEMP. K7 WHT/GRN BLK G1 VIO RED B (+) VIO SPEED SELECT 1 GRA SPEED SELECT 2 APECS 3000 GOVERNOR B (-) BLK WHT ACTUATOR (+) ACTUATOR (-) WHT/BLK MAGNETIC PICKUP (+) BLU MAGNETIC PICKUP (-) GRN SERVICE TOOL (Tx) YEL SERVICE TOOL (Rx) ORN BLK CB4 RED 1 2 WHT/VIO CIRCUIT BREAKER, 20 A. K7 87a RELAY, ACC (DIESEL ONLY) VIO COIL, RELAY

93 06-12 WIRING DIAGRAM Item Ref. No. Qty Description Kubota 972 Engine System A Throttle Control Module BT Battery, 12 Vdc CB Circuit Breaker, 70 Amp CB Circuit Breaker, 15 Amp CB Circuit Breaker, 10 Amp D1 N/A 1 Diode F2 N/A 1 Fuse, 30 Amp (Bussman ATC-40) G Alternator K Relay, Neutral L LPG Lock-Off M Starter S Switch, Ignition S Switch, Oil Pressure S Switch, Coolant Temp. Y1 N/A 1 Carburetor Item Ref. No. Qty Description Kubota Diesel Engine System A ACPECS 3000 Governor BT Battery, 12 Vdc CB Circuit Breaker, 70 Amp CB Circuit Breaker, 15 Amp CB Circuit Breaker, 20 Amp CB Circuit Breaker, 10 Amp D2 N/A 1 Diode D3 N/A 1 Diode E1 N/A 1 Glow Plug E2 N/A 1 Glow Plug E3 N/A 1 Glow Plug E4 N/A 1 Glow Plug G Alternator K Relay, Neutral K Relay, Acc (Diesel only) M Starter R Sender, Temperature S Switch, Ignition S Switch, Coolant Temp. S28 1 Switch, Oil Pressure NOTE 1: Reference; = Ladder Diagram & = Wiring Diagram.

94 92 OPTIONAL KITS & ACCESSORIES Item Ref. No. Qty Description Options ** Left Side Broom Option **# Tilt Steering Option ** Cab Heater & Pressurizer Option NOTE 3 ** Cab A/C & Heater Option NOTE 3 Cab Model Accessories ** Rear Bumper Kit - Cab NOTE 1 ** Broom Guard / Rear Bumper Kit - Cab NOTE 1 ** Fire Extinguisher Kit Cab ** Mirror Option Accessories ** Arm Rest Option (R/H Only) ** Litter Vac Kit NOTE 1 ** Fire Extinguisher Kit NOTE 1 ** Hopper Temp Sensor Kit NOTE 1 ** Plugged Filter Switch Kit NOTE 1 ** Raised Air Intake Kit W/O OHG NOTE 1 ** Raised Air Intake Kit W/ OHG NOTE 1 ** Foam Filled Tire Kit ** Backup Alarm Kit NOTE 1 ** Brake / Signal Light Kit NOTE 1 ** Work Light Kit NOTE 1 ** Amber Strobe W/O OHG Kit NOTE 1 ** Amber Strobe W/ OHG Kit NOTE 1 ** OHG Kit (Over Head Guard) NOTE 1 **# Canopy Kit (for OHG Kit ) NOTE 1 ** Suspension Seat Kit NOTE 1 ** Seat Belt Kit NOTE 1 ** Gauge 3 in 1 (LPG Option) ** Gauge 4 in 1 (Petrol & Diesel Option) **# Kubota Diesel Gauge Kit NOTE 1 **# Cyl GM Petrol Gauge Kit NOTE 1 **# Cyl GM LPG Gauge Kit NOTE 1 ** Side Broom Misting Kit NOTE 1 ** Right Side Broom Guard Kit NOTE 1 ** Left Side Broom Guard Kit NOTE 1 ** Rear Bumper Kit NOTE 1 ** Broom Guard / Rear Bumper Kit NOTE 2 ** Filter, Panel Dry ** Filter, Panel Water Resistant ** Floor Mat Kit ** Hopper Bottom Plate Kit ** Engine Service Kit (GM) ** Diagnostics Cable (GM) ** Engine Diagnostics Adapter (GM) ** Kit, LP Test (No Cables) (GM) **# Cyl Kubota LPG Gauge Kit NOTE 1 **# Cyl Kubota Petro Gauge Kit NOTE 1 ** A/R Exterra Literature Pack ** A/R Exterra (cab) Literature Pack ** = Optional, Not Included # = Revised or new since last update NOTE 1: Replacement parts for the kits listed above can be found on each kit s associated instruction sheet. NOTE 2: Consists of , & NOTE 3: Factory installed kit only for cab models.

95 06-12 BROOM SELECTOR GUIDE 93 8 Double Row Length...50 (127.6 cm) Diameter...14 (35.56 cm) Main Broom: Proex & Wire (STD.) (8 Double Rows) Proex & Wire (optional) (Chevron) Proex & Wire (optional) (12 D-Rows) This broom has a more aggressive cleaning action, used to pick up heavier debris Nylon (optional) (8 D-Rows) General purpose broom that can be used for all types of light soil. High wear material so uneven surfaces do not cause excessive wear. Nylon has a high heat deflection temperature, is chemical resistant and will absorb water in wet conditions. Truly a general purpose broom Proex (optional) (12 Double Rows) Proex (optional) (8 Double Rows) Synthetic fiber made of polypropylene designed to pick up paper, gravel, sand and other lighter less bulky litter Polypropylene/Wire (optional) (12 D-Rows) Polypropylene (optional) (8 D-Rows) 12 Double Row Length...50 (127.6 cm) Diameter...14 (35.56 cm) Side Broom: Polypropylene 30 (STD.) The side broom function is to sweep the dirt and debris away from the curb, wall, pallet, etc. into the path of the main broom Nylon 30 (optional) Wire 30 (optional) Polypropylene 41 (optional) Nylon 41 (optional) (30 ) Diameter...22 (58 cm) (41 ) Diameter...26 (66 cm)