ES4000. PARTS LIST Advance MODELS , /11 FORM NO

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August Harrison
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1 PARTS LIST Advance MODELS , /11

3 03-11 TABLE OF CONTENTS 1 DESCRIPTION PAGE Chassis System Chassis System Decal System Deck System Shoe Linkage Assy Solenoid Valve Assy...11 Electrical System Electrical System-with Suppression Onboard Charger Assy Control System Recovery System Solution System Ladder Diagram Ladder Diagram Optional Kits and Accessories WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. If the Ref. No. column is blank; look under the Kit column to identify which kit contains the part in question, then use the kit callout, for example K1, to fi nd the Ref. No. for that kit. Kit Item Ref. No. Qty Description K Washer Flat 3/16 Zinc Plat K1 2 2 Screw-BHS-Brass-10-32x3/8-MS K1 3 3 Washer EPDM 7/32 X 1/ Chain-Cover Caster Swivel 4 Gray Non MA K1 6 2 Nut, Hex Nyl Loc K1 7 3 Scr- Hex SS 1/4-20 X.75 K Scr, Hex Hd Loc 1/4-20 x.50 K1 9 3 Wsh, Flt SS.260 X X Solution Tank Hinge Plate K Kit-Hardware Solution Tank * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 CHASSIS SYSTEM FRONT ALUMINUM CASTING (NOT AVAILABLE) GEAR BOX (NOT AVAILABLE) BRACKET (NOT AVAILABLE) 98 98i 98c 98a 98f 98b 98h 98e 98d 98g SEE NOTE 2

5 03-11 CHASSIS SYSTEM-1 3 Kit Item Ref. No. Qty Description Bearing, Flange K1 2 2 Wsh-Flt Sae 1/2 K4 3 1 Wsh, Flt Sae #10 K4 4 3 Scr, Soc Hd 5/16-18 X 0.75 K1 5 2 Wsh, Flt Std 3/8 K4 6 2 Wsh, Flt Sae 3/8 K4 7 1 Scr-Pan Phil 1/4-20 X.62 K4 8 1 Scr, Soc Hd 5/16-18 X 1.00 K4,K Wsh, Flt Sae #8 K Pin,Cotter 1/8 X 1 K Scr, Hex 3/8-16 X 1.00 K4,K Scr-Pan Phil X 1.00 K Nut, Hex Nyl Loc 5/16-18 K Nut, Hex Nyl Loc 1/4-20 K Nut-Hex Nyl Loc 3/8-16 K Nut, Hex Nyl Loc-Thin 5/16-18 K4,K Nut, Hex Nyl Loc-Thin K Nut, Hex Nyl Loc-Thin 1/4-20 K5,K Wsh-Flt Sae Ss 3/8 K Nut, Hex Nyl Loc 5/16-24 K Scr, Pan Phil Ss 8-32 X.38 K Scr,Hex Hd Loc 3/8-16x.62 K5,K Pin-Clevis.25 X 1.25 K Nut, Hex Nyl Loc-Thin 1-14 K1,K4, 25 6 Pin, Cotter Hair K5 K Ring, Ret Ext Type E 0.38 Dia K Scr, Hex 5/16-18 X 3.75 K Scr, Hex Loc M X 35mm K Scr, Hex Loc M X 20mm K Scr-Hex M X 40mm K Pin-Clevis.50 X 1.25 K5,K Cotter, Hair Pin K Pin-Clevis.375 X 1.75 K Scr-Carriage 1/4-20 X.88 K Wsh-Flt Ss.281 X 1.25 X.05 K Wsh, Int Shprf #10 K Scr, Hex Thd Form X.38 K Scr, Hex Thd Form X.50 K Nut-Hex Jam Ss 5/8-18 K Nut, Hex Jam 5/16-18 K Wsh, Flt.344 X.938 X.125 K Scr, Button Soc 1/4-20 X Grommet K Double Barb Assy K2,K Bearing Cup K2,K Bearing Cone K2,K Seal,Shaft K Clamp- Hose Sae # Solution Feed Hose Bushing Mount, Pump Socket-1/8 Fpt P-Clamp K Block, Bearing Valve, Solenoid 24v (L1) K Pump, 24vdc (M9, S5) [ ] Pump Head Assembly (for ) [ ] Check Valve Assembly (for ) Grommet Hose, Vac 2.00 X 5.00 X Bearing, Flange Chassis Weldment K Deck Linkage Weldment Pulley-Wire Rope Bracket-Actuator Weldt Bracket-Actuator Kit Item Ref. No. Qty Description Yoke Weldment Valve Assembly (See Page 11) Y-Tube Hose Assembly Hose Assembly Lift Bar Wire Rope Assembly Wire Rope Assembly Shoe Linkage Assembly (See Page 10) Misting Nozzle Assy [ ] Nozzle-Quick Veejet W/Body Connector Bracket Weldment Misting Chamber Adapter T-Knob Assembly Gasket Pin Actuator-Motor 24v (M3) Lift Actuator Assembly (M4) 81a Spring Housing 81b Spring Housing 81c Actuator-Motor 81d Compression Spring Wsh, Flt.406 X 1.5 X.1875 K Bushing Barb, Adapter 1/4 X 1/8npt K2,K Bearing Ball Clip, Conduit Pin Horn/Backup Alarm (H1) K Spacer, Squeegee Cable K Grommet K Bearing, Flange Clamp- Hose Sae # Hose Barb, 90 Elbow 1/4 X 1/4npt Tie, Cable Rod End Clamp-P Motor / Drive Wheel (M1) 98a Kit, Drive Motor Tire W/Hub (for ) 98b Replacement Motor, Drive Motor (for ) 98c Tire (for ) 98d Carbon Brush Kit (for ) 98e Brake, Electromagnetic (for ) (Y1) 98f Tire Puller Kit (for ) 98g Drive Motor Cover (for ) 98h Kit, Brake Lever (for ) 98i Cover, Gearbox Motor (for ) Spindle Weldt Plate, Steering Wheel Ground Chain K Clamp- Hose Sae #4 K Barb, 90 Elbow 1/2 X 3/8npt Clip, Conduit a 1 Pulley Squ. Cable K Pin, Ring.50 X 1.25 K Hardware Kit Deck Linkage K Bearing Block Assembly K Bearing Kit Spindle K Hardware Kit Chassis K Hardware Kit Deck Lift K Hardware Kit Shoe Lift K Pump Kit [ ] = Not Shown

6 4 CHASSIS SYSTEM FRONT FRONT d a b 81c 95

7 03-11 CHASSIS SYSTEM-2 5 Kit Item Ref. No. Qty Description Bearing, Flange K1 2 2 Wsh-Flt Sae 1/2 K4 3 1 Wsh, Flt Sae #10 K4 4 3 Scr, Soc Hd 5/16-18 X 0.75 K1 5 2 Wsh, Flt Std 3/8 K4 6 2 Wsh, Flt Sae 3/8 K4 7 1 Scr-Pan Phil 1/4-20 X.62 K4 8 1 Scr, Soc Hd 5/16-18 X 1.00 K4,K Wsh, Flt Sae #8 K Pin,Cotter 1/8 X 1 K Scr, Hex 3/8-16 X 1.00 K4,K Scr-Pan Phil X 1.00 K Nut, Hex Nyl Loc 5/16-18 K Nut, Hex Nyl Loc 1/4-20 K Nut-Hex Nyl Loc 3/8-16 K Nut, Hex Nyl Loc-Thin 5/16-18 K4,K Nut, Hex Nyl Loc-Thin K Nut, Hex Nyl Loc-Thin 1/4-20 K5,K Wsh-Flt Sae Ss 3/8 K Nut, Hex Nyl Loc 5/16-24 K Scr, Pan Phil Ss 8-32 X.38 K Scr,Hex Hd Loc 3/8-16x.62 K5,K Pin-Clevis.25 X 1.25 K Nut, Hex Nyl Loc-Thin 1-14 K1,K4, 25 6 Pin, Cotter Hair K5 K Ring, Ret Ext Type E 0.38 Dia K Scr, Hex 5/16-18 X 3.75 K Scr, Hex Loc M X 35mm K Scr, Hex Loc M X 20mm K Scr-Hex M X 40mm K Pin-Clevis.50 X 1.25 K5,K Cotter, Hair Pin K Pin-Clevis.375 X 1.75 K Scr-Carriage 1/4-20 X.88 K Wsh-Flt Ss.281 X 1.25 X.05 K Wsh, Int Shprf #10 K Scr, Hex Thd Form X.38 K Scr, Hex Thd Form X.50 K Nut-Hex Jam Ss 5/8-18 K Nut, Hex Jam 5/16-18 K Wsh, Flt.344 X.938 X.125 K Scr, Button Soc 1/4-20 X Grommet K Double Barb Assy K2,K Bearing Cup K2,K Bearing Cone K2,K Seal,Shaft K Clamp- Hose Sae # Solution Feed Hose Bushing Mount, Pump Socket-1/8 Fpt P-Clamp K Block, Bearing Valve, Solenoid 24v (L1) K Pump, 24vdc (M9, S5) [ ] Pump Head Assembly (for ) [ ] Check Valve Assembly (for ) Grommet Hose, Vac 2.00 X 5.00 X Bearing, Flange Chassis Weldment K Deck Linkage Weldment Pulley-Wire Rope Bracket-Actuator Weldt Bracket-Actuator Kit Item Ref. No. Qty Description Yoke Weldment Valve Assembly (See Page 11) Y-Tube Hose Assembly Hose Assembly Lift Bar Wire Rope Assembly Wire Rope Assembly Shoe Linkage Assembly (See Page 10) Misting Nozzle Assy [ ] Nozzle-Quick Veejet W/Body Connector Bracket Weldment Misting Chamber Adapter T-Knob Assembly Gasket Pin Actuator-Motor 24v (M3) Lift Actuator Assembly (M4) 81a Spring Housing 81b Spring Housing 81c Actuator-Motor 81d Compression Spring Wsh, Flt.406 X 1.5 X.1875 K Bushing Barb, Adapter 1/4 X 1/8npt K2,K Bearing Ball Clip, Conduit Pin Horn/Backup Alarm (H1) K Spacer, Squeegee Cable K Grommet K Bearing, Flange Clamp- Hose Sae # Hose Barb, 90 Elbow 1/4 X 1/4npt Tie, Cable Rod End Clamp-P Motor / Drive Wheel (M1) 98a Kit, Drive Motor Tire W/Hub (for ) 98b Replacement Motor, Drive Motor (for ) 98c Tire (for ) 98d Carbon Brush Kit (for ) 98e Brake, Electromagnetic (for ) (Y1) 98f Tire Puller Kit (for ) 98g Drive Motor Cover (for ) 98h Kit, Brake Lever (for ) 98i Cover, Gearbox Motor (for ) Spindle Weldt Plate, Steering Wheel Ground Chain K Clamp- Hose Sae #4 K Barb, 90 Elbow 1/2 X 3/8npt Clip, Conduit a 1 Pulley Squ. Cable K Pin, Ring.50 X 1.25 K Hardware Kit Deck Linkage K Bearing Block Assembly K Bearing Kit Spindle K Hardware Kit Chassis K Hardware Kit Deck Lift K Hardware Kit Shoe Lift K Pump Kit [ ] = Not Shown

8 6 DECAL SYSTEM FRONT

9 03-11 DECAL SYSTEM 7 Kit Item Ref. No. Qty Description K Decal, Caution K Decal-Advance K Decal K Decal-Wet Dry K Decal Open When Charging K Decal, Circuit Breaker K Decal-Battery Wiring K Decal Kit

10 DECK SYSTEM ROTATION ROTATION FRONT FRONT

11 03-11 DECK SYSTEM 9 Kit Item Ref. No. Qty Description K Scr, Hex Ss 5/16-18 X.62 K7 2 5 Scr-Pan Phil Ss X.38 K Scr, Soc Set Loc 5/16-18 X.25 K Wsh, Flt Sae 1/4 K Scr, Hex Ss 5/16-18 X 1.00 K Nut, Hex Nyl Loc Ss 1/4-20 K Scr,Hex Hd Loc 1/4-20x Belt Guard K8 9 1 Nut-Hex Nyl Loc M6-1 K Nut, Hex Nyl Loc Ss M6-1 K Scr-Hex M6-1 X 100mm K Scr, Pan Phil Thd Form 1/4-20 X.38 K Scr, Pan Phil Thd Form X.38 K Wsh, Bowed.375x.578x.060 K Wsh, Int Shprf 5/ Tube Intake K Nut, Hex Jam 5/16-18 K Wsh, Flt.344 X.938 X.125 K Scr, Button Soc 1/4-20 X Brush Multi Surface Motor-24 Vdc.5 Hp 1800 Rpm (M7, M8) [ ] Brush Cap Assy (for ) [ ] Motor Brush/Spring Kit (for ) [ ] Brush Assy (for ) [ ] Brush Spring (for ) Cover Belt Idler End Assy (#53-57) Belt, Auto Tension Sheave, Poly-V K Wheel Drive End Assy (#58-65) Deck Weldment Bracket-Belt Cover K Hopper Weldment K Scr, Pan Phil Ss X.38 K Wsh, Flt Ss.260 X X.074 K Blade Hopper Gasket Intake K Defl ector-rear K Clamping Bar Hose-Molded Block Bearing Maintenance Nozzle Assy [ ] Nozzle-Spray Kit Item Ref. No. Qty Description Deck Bracket Weldment Belt-Auto Tension K Bumper K Bumper Retainer Restoration Nozzle Assy [ ] Nozzle-Spray K Bumper K Bumper Retainer Sheave Poly-V Leg Leveler 5/ Insulator, Terminal K Bushing T-Knob Assembly Clamp- Hose Sae # Bearing, Ball Washer Bearing Idler Bearing Plate Knob Hub Brush Scr, Soc Set Loc 1/4-20 X Key, Sq.19 X Bearing, Ball Spindle Sheave, Poly-V Bearing Plate Spacer Washer Bearing K10,K Brush Multi-Surface K Plug, Bearing K Scr-Flt Phil Ss x.62 K Bearing, Ball K Washer, Bearing K Pulley/Drive Spindle Kit K Rear Defl ector Kit K Bumper Wheel Kit K Bumper Kit K Brush Assembly K Pulley/Drive Spindle Kit K Bearing Kit K Hopper Assembly K Hardware Kit Scrub System [ ] = Not Shown

12 10 SHOE LINKAGE ASSY FRONT Kit Item Ref. No. Qty Description K Wsh-Flt Sae 1/2 K Wsh, Flt Sae #10 K Nut, Hex Nyl Loc Ss 1/4-20 K Nut, Hex Nyl Loc-Thin 5/16-18 K Scr, Pan Phil Ss 1/4-20 X 1.50 K Scr, Pan Phil Ss 1/4-20 X.75 K Nut-Hex Nyl Loc M K Scr-Hex M X 35mm K Scr, Hex Thd Form X.50 K Bearing, Flange K Spring, Compression Gas Spring Bearing, Flange K Pin Shoe Spacer, Foam Foam Strip K Shoe Bracket Weldment Shoe Support Weldment K Shoe-Extractor Chain Assembly Defl ector K Shoe Assembly K Hardware Kit Shoe Linkage

13 03-11 SOLENOID VALVE ASSY 11 FRONT Kit Item Ref. No. Qty Description Scr, Pan Phil Ss 8-32 X.38 K Nipple, 1/4npt X.88/ Solution Feed Hose Hose Hose, 1/4 X 21.00l, E Valve, Solenoid 24v (L2, L3) Bracket-Valve K Elbow, 90 Street Hose K Barb, Adapter 1/4 X 1/4npt K Barb, 90 Elbow 1/4 X 1/4npt Tee,1/4 Id Hose, Barb Clamp- Hose Sae #4 K Tee, Female Union K Fitting Kit Valve Assembly

14 12 ELECTRICAL SYSTEM FRONT 3 30

15 03-11 ELECTRICAL SYSTEM 13 Kit Item Ref. No. Qty Description K Scr, Flt Phil X.62 K Scr-Pan Phil 1/4-20 X.50 K Scr-Pan Phil 8-32 X.62 K Nut, Hex W/ Shprf 1/4-20 K Nut, Hex Nyl Loc-Thin 1/4-20 K Wsh-Flt Sae Ss 1/4 K Scr-Pan Phil 1/4-20 X 1.75 K Scr, Hex Thd Form X.38 K Stud K Wsh, Flt Ss.260 X X.074 K Stud, 1/ Spacer, Phenolic Grommet [14] Harness, Brush Motor Grommet Tie, Cable [17] Harness-Main Interface Panel Assy (A1) [ ] Kit, Interface Panel (Membrane Switch, Interface Panel) [ ] Key Switch (S1) [ ] A/R Replacement Key Set Boot-Battery Post Disconnect, Emergency (S4) Cable,Battery Fuse, 150 Amp (F1) Contactor, 24 Vdc (K2) Circuit Breaker, 70 Amp (CB1) Boot, Reset Button Electrical Mount Tie, Cable Tie, Cable Circuit Breaker, 10 Amp (CB2) Controller, Speed (A2) Panel Connector Assy Connector Assy [34] Traction Drive Contactor 24v, 100 Amp (K1) Panel Prop Rod, Seat Gasket Gasket [40] Cable, Jumper Emergency Button Guard Foam Insert Plug, Cap K Hardware Kit Electrical System [ ] = Not Shown

16 ELECTRICAL SYSTEM-WITH SUPPRESSION FRONT

17 03-11 ELECTRICAL SYSTEM-WITH SUPPRESSION 15 Kit Item Ref. No. Qty Description K Scr, Flt Phil X.62 K Scr-Pan Phil 1/4-20 X.50 K Scr-Pan Phil 8-32 X.62 K Nut, Hex W/ Shprf 1/4-20 K Nut, Hex Nyl Loc-Thin 1/4-20 K Wsh-Flt Sae Ss 1/4 K Scr-Pan Phil 1/4-20 X 1.75 K Scr, Hex Thd Form X.38 K Stud K Wsh, Flt Ss.260 X X.074 K Stud, 1/ Spacer, Phenolic Grommet [14] Harness-Brush Motor Grommet Tie, Cable [17] Harness-Main Interface Panel Assy (A1) [ ] Kit, Interface Panel (Membrane Switch, Interface Panel) [ ] Key Switch (S1) [ ] A/R Replacement Key Set Capacitor Assy Boot-Battery Post Ferrite Bead Disconnect, Emergency (S4) Cable,Battery Fuse, 150 Amp (F1) Contactor, 24 Vdc (K2) Ferrite Bead Circuit Breaker, 70 Amp (CB1) Boot, Reset Button Electrical Mount Tie, Cable Tie, Cable Circuit Breaker, 10 Amp (CB2) Controller, Speed (A2) Panel Connector Assy Connector Assy [37] Traction Drive Contactor 24v, 100 Amp (K1) Panel Prop Rod, Seat Gasket Gasket [43] Cable, Jumper Emergency Button Guard Foam Insert Plug, Cap K Hardware Kit Electrical System [ ] = Not Shown

18 16 ONBOARD CHARGER ASSY

19 03-11 ONBOARD CHARGER ASSY 17 Kit Item Ref. No. Qty Description NA 1 Onboard Charger Assembly NOTE Scr, Hex 1/4-20 X Scr, Hex 1/4-20 X Scr, Hex Thd Form 1/4-20 X Grommet Clamp, P Charger, On-Board 24V TSBUS Charger Cord, US Charger Mount Bracket Cable Tie NOTE 1: Standard in the following packages: , , ,

20 CONTROL SYSTEM FRONT

21 03-11 CONTROL SYSTEM 19 Kit Item Ref. No. Qty Description Seat Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 3/ Scr, Soc Set Loc 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/4-20x Scr, Soc Set Loc 3/8-16 X Scr, Hex Thd To Hd M X 20mm Scr, Hex Thd To Hd M X 25mm Key, Wdf.62 X Key, Wdf.75 X Ring, Ret Ext Type E 0.31 Dia Ring, Ret Ext Type E Reinf Dia Nut, Hex Nyl Loc M Scr, Soc Shd.38 X.25 X 5/ Scr, Pan Phil Thd Form 8-32 X Scr, Pan Phil Thd Form 1/4-20 X Bushing Bearing, Flange Bushing.32 x.50 x Knob Collar, Shaft Chain, Roller Bearing, Flange.625 X.500 X Ratchet, Steering Column Universal Joint Sprocket Spring, Compression Foot Pedal Assy (R1) Steering Wheel Lower Column Weldment Upper Column Weldment Shaft, Lower Steering Shaft, Upper Steering Knob, 5/16 Stud Steering Pawl Weldment Pull Lever Seat Panel Weldment Shroud, Lower Column Boot, Steering Switch (S2) Plug-Cap Clip-Conduit Foot Pedal Plate

22 RECOVERY SYSTEM FRONT FRONT

23 03-11 RECOVERY SYSTEM 21 Kit Item Ref. No. Qty Description K Scr-Pan Phil 1/4-20 X.62 K Wsh, Flt Sae 1/4 K Scr, Hex 1/4-20 X 3.00 K Scr-Pan Phil X.88 K Wsh-Flt Sae Ss 1/4 K Scr, Pan Phil Ss X.62 K Scr, Pan Phil Ss X 1.00 K Wsh-Flt Sae Ss #10 K Rivet, Nylon Tree Push-In (.25) K Scr, Pan Phil Ss Plastite 1/4-10 X.50 K Scr, Pan Phil Ss Type Ab X.75 K Gasket, Vacuum Duct K Gasket, Vacuum Motor Vac Hose Assembly K Gasket, Vacuum Duct Foam Tube Assembly Cage, Float Cover-Vac Motor Tank-Recovery Elbow Weldment Gasket-Inlet Bracket Flap Filter Ball, Float Clamp, Plastic Clamp- Hose Sae # Tie, Cable Gasket, Vac Filter Plate, Vac Filter Gasket, Exhaust Gasket, Vac Hinge Clamp Gasket, Recovery Lid K Motor, Vac 24vdc (M5, M6) [ ] Carbon Brush Set of 2 (for ) K Motor, Vac W/Suppression 24vdc (M5, M6) [ ] Carbon Brush Set of 2 (for ) Strainer Basket Recovery Lid Hook, Drain Hose Strap, Filter Cover Filter Box Drain Hose Cover, Debris Cover, Fltr Box W/Gskt K Hardware Kit Recovery System K Vacuum Motor Gasket Kit (Standard) K Vacuum Motor Gasket Kit (EMC Suppression) [ ] = Not Shown

24 SOLUTION SYSTEM FRONT

25 03-11 SOLUTION SYSTEM 23 Kit Item Ref. No. Qty Description K Wsh, Flt Sae #10 K Scr-Pan Phil X.50 K Wsh, Flt Sae 1/4 K Scr-Pan Phil 1/4-20 X.50 K Scr, Pan Phil Thd Form 6-32 X.31 K Scr, Hex 5/16-18 X.75 K Nut, Hex Nyl Loc-Thin K Wsh-Flt Sae Ss 1/4 K Scr, Pan Phil Ss 1/4-20 X.62 K Bushing, 1/4 Id Snub K Wsh, Flt.344 X.938 X.125 K Scr, Pan Phil Loc X Decal-Chemical Ratio Clamp- Hose Sae # Clamp- Hose Sae # Cap, Pipe Ght Nylon Hose,.75 Clear Pvc, Barb, 90 Elbow 3/4 X 1/2npt Hose, Chem Resistant Tee Assembly Hose, Chem Resistant Pump, Chemical (M2) Hinge Solution Filter Cap, Raw Cap, Dry Break, 1/8 Barb, Insert, Dry Break Hose Pvc Clear.50 Id Washer, Rubber Latch, 1/4 Turn Retainer Nut, Clamp Ball Valve Hose, Pvc Clear Clamp, P Nipple, Hex 3/ Barb, Adapter 1/2 X 1/2 Npt Solution Tank Panel Chemcial Bottle Cover Nipple, Reducer 3/4 Npt X 1/2 Npt Battery Box Mat Plate Hose Charger Cover Weldment Bracket Tube, Pressure Sensing W/Elbow Plate Chemical Bottle Assy Gasket Gasket Hose Clip Cap - Raw With Tether Gasket Barb, Adapter 3/4 X 3/4ght K Hardware Kit Solution Assembly

26 24 LADDER DIAGRAM RED B+ CB1 RED 2 CB2 RED 2 1 CIRCUIT BREAKER, 70A. 1 BRN BRN BRN BRN BRN RED BRN/YEL CIRCUIT BREAKER, 10 AMP 1 NOTE: SWITCH IS PART OF PUMP ASSEMBLY OPTIONAL M2 - RED ON BOARD BATTERY CHARGER (OPTIONAL) B+ B- S1 1 2 SW, SPST KEY BRN/YEL INTERLOCK BRN BRN GRA/BLK CONTACTOR, BRUSH L1 1 2 VIO/BLK VALVE, SOLENOID L2 1 2 BLK/WHT VALVE, SOLENOID L3 1 2 BLU/ORN ORN/RED GRN/BLK RED/YEL BLU/GRA S4 VALVE, SOLENOID S5 M VIO/ORN M SOLUTION PUMP M K1 CONTACTOR, VACUUM K2 WHT/RED H1 - + HORN + CHEMICAL PUMP F1 1 2 FUSE, 150A. WHT/BRN WHT/BRN EMERGENCY, STOP J3-1 B+ J3-8 B+ J3-14 KEY SWITCH J3-12 VACUUM CONTACTOR J3-10 HORN + J3-9 HORN - J1-1 + CHEMICAL PUMP J1-3 - CHEMICAL PUMP LAMP, FLASHING OPTIONAL SEAT SWITCH J3-4 A1 CONTROL BOARD J3-13 BRUSH CONNACTOR FORWARD/ REVERSE J3-6 J3-11 MISTING SOLUTION SOLENOID STATUS J3-7 REVERSE J3-5 J1-7 RESTORE SPEED SOLUTION SOLENOID LIMIT J2-4 J3-3 MAINTENANCE SOLUTION SOLENOID J1-2 SOLUTION PUMP LP1 POT. HIGH J2-6 POT. LOW J2-5 BLK 1 2 S2 1 2 SWITCH, SEAT B- J1-8 B- J2-8 B- J2-7 B- J2-1 B- J2-2 BLK GRA/BLK RED/WHT YEL BT1 + - BATTERY, 24 Vdc BRN/BLK GRA/BLK 1 2 RED/WHT ORN/BLU BLU/BLK BLK/WHT VIO GRA Y1 BRAKE ORN A2 CURTIS 1228 SPEED CONTROLLER PIN 6 - BRAKE - PIN 5 - STATUS PIN 16 - REV. ALARM PIN 8 - MODE PIN 18 - SPEED LIMIT PIN 13 - POT. LOW PIN 4 - POT. WIPER R1 B VIO C A YEL PIN 3 - HIGH B POT. 5 OHM NOTES UNLESS OTHERWISE SPECIFIED 1. ALL DIMENSIONS IN INCHES. BLK BLK BLK BLK BLK PIN 14 - BRAKE + PIN 5 - KSI B+ DRAWN CHECKED B- M1 M2 BLK BLK RED/GRN 2 M1 M YEL/BLK 1 MOTOR, WHEEL DRIVE B PMO

27 03-11 LADDER DIAGRAM-1 25 Item Ref. No. Qty Description A Interface Panel Assembly A Controller, Speed BT1 N/A Battery CB Circuit Breaker, 70 Amp CB Circuit Breaker, 10 Amp F Fuse, 150 Amp H Horn/Backup Alarm K Contactor 24v, 100 Amp K Contactor, 24 Vdc L Valve, Solenoid 24v L Valve, Solenoid 24v L Valve, Solenoid 24v LP Beacon, Warning (optional) M Motor / Drive Wheel M Pump, Chemical M Actuator-Motor 24v M Lift Actuator Assembly M Motor, Vac 24vdc M Motor, Vac 24vdc M Motor-24 Vdc.5 Hp 1800 Rpm TSBUS M Motor-24 Vdc.5 Hp 1800 Rpm TSBUS M Solution Pump, 24vdc R1 N/A 1 Part of Footpedal Assy S Ket Switch S Switch S Disconnect, Emergency Y Brake, Electromagnetic Charger, On-Board 24v TSBUS

28 26 LADDER DIAGRAM B+ B- A1 CONTROL BOARD SHOE ACT(-) J1-9 SHOE ACT(+) J1-10 BLK/YEL WHT/GRN + M3 M - MOTOR,SHOE LIFT ACTUACTOR BRUSH ACT J1-5 BRUSH ACT J1-4 ORN/BLK BLU + M4 M - MOTOR, BRUSH LIFT ACTUACTOR BRUSH MOTOR 2 SENSE J1-6 VOI/RED BRUSH MOTOR 1 SENSE J2-10 VACUUM MOTOR SENSE J2-9 YEL/VIO BRN/RED RED K1 4 3 WHT CONTACTOR, VACUUM 1 2 M6 M MOTOR, VAC WHT 1 2 M5 M MOTOR, VAC BLK RED K2 4 3 CONTACTOR, BRUSH RED RED - M7 M + MOTOR, BRUSH BLK BLK RED - M8 M + BLK MOTOR, BRUSH

29 03-11 LADDER DIAGRAM-2 27 Item Ref. No. Qty Description A Interface Panel Assembly A Controller, Speed BT1 N/A Battery CB Circuit Breaker, 70 Amp CB Circuit Breaker, 10 Amp F Fuse, 150 Amp H Horn/Backup Alarm K Contactor 24v, 100 Amp K Contactor, 24 Vdc L Valve, Solenoid 24v L Valve, Solenoid 24v L Valve, Solenoid 24v LP Beacon, Warning (optional) M Motor / Drive Wheel M Pump, Chemical M Actuator-Motor 24v M Lift Actuator Assembly M Motor, Vac 24vdc M Motor, Vac 24vdc M Motor-24 Vdc.5 Hp 1800 Rpm TSBUS M Motor-24 Vdc.5 Hp 1800 Rpm TSBUS M Solution Pump, 24vdc R1 N/A 1 Part of Footpedal Assy S Ket Switch S Switch S Disconnect, Emergency Y Brake, Electromagnetic Charger, On-Board 24v TSBUS

30 28 OPTIONAL KITS AND ACCESSORIES Item Ref. No. Qty Description Kits * Kit-Battery Fill Indicator * Kit-Seat Armrests * Kit-Warning Beacon * Kit-Seat Belt * Battery Watering Kit * Kit-Hour Meter * Quiq Programmer Kit * Interface Panel Kit * Debris Tray Kit * Aquawand Carpet Scrub Wand 13 * Ft. Hose Assembly * Chemical Bottle Assembly Replacement parts for the kits listed above can be found on each kit s associated instruction sheet. Brushes * Brush Multi-Surface 28 (Front) * Brush Assembly (Rear) Optional Batteries * Battery, 6V, 305A/H TSBUS * Battery, 6V, 315A/H AGM TSBUS * Battery, 6V, 395A/H TSBUS Optional Battery Chargers * A/R Battery Charger, 24VDC, Auto, 20Amp, 120VAC/60HZ TSBUS * A/R Battery Charger, 24VDC, Auto, 25Amp, 120VAC/60HZ TSBUS * A/R Battery Charger, 24VDC, Auto, 36Amp, 120VAC/60HZ TSBUS * A/R Battery Charger, 24VDC, 20Amp, 230VAC/50HZ TSBUS * A/R Battery Charger, 24VDC, 40Amp, 230VAC/50HZ TSBUS * A/R Kit, On Board Charger, US TSBUS Accessories * A/R Programmer, 1311 User * A/R Programmer Cable * Literature Pack * = Optional, Not Included

32 A Nilfisk-Advance Brand st Avenue North Plymouth, MN Phone: Fax: Nilfi sk-advance, Inc.

VacRide 3400, 3400C. PARTS LIST Advance MODELS , /09 revised 8/11 FORM NO

VacRide 3400, 3400C. PARTS LIST Advance MODELS , /09 revised 8/11 FORM NO PARTS LIST Advance MODELS 5660000, 5660001 10/09 revised 8/11 09-10 TABLE OF CONTENTS 11-8 1 DESCRIPTION PAGE Chassis... -3 Decal System... -5 Deck System... 6-7 Electrical System... 8-9 Front Wheel Assembly...