Condor BR 1100S, 1300S

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1 Condor BR 1100S, 1300S PARTS LIST Advance Models: (4030D), (4030C / w/sweep system), (4030C / w/o sweep system) (4530D), (4530C / w/sweep system), (4530C / w/o sweep system) (4830D), (4830C / w/sweep system), (4830C / w/o sweep system) (4030D-AXP), (4030C-AXP / w/sweep system), (4030C-AXP / w/o sweep system) (4530D-AXP), (4530C-AXP / w/sweep system), (4530C-AXP / w/o sweep system) (4830D-AXP), (4830C-AXP / w/sweep system), (4830C-AXP / w/o sweep system) Nilfisk Models: (BR 1100S), (BR 1100S C / w/sweep system), (BR 1100S C / w/o sweep system) (BR 1300S), (BR 1300S C / w/sweep system), (BR 1300S C / w/o sweep system) (BR 1100S EDS), (BR 1100S C EDS / w/sweep system), (BR 1100S C EDS / w/o sweep system) (BR 1300S EDS), (BR 1300S C EDS / w/sweep system), (BR 1300S C EDS / w/o sweep system) 11/05 revised 7/07 SECTION 8.9.1

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3 TABLE OF CONTENTS Condor / BR 1100S, 1300S E DESCRIPTION PLAN Chassis System...E Decal System...E Drive Wheel System...E Drive Wheel System (steering assembly)...e Electrical System... E Rear Wheel System...E Recovery System...E Scrub System-Cylindrical...E Scrub System-Cylindrical (scrub assembly)...e Scrub System-Cylindrical (skirt/bumper assemblies)...e Scrub System-Disk...E Scrub System-Disk (40 / BR1100S scrub assembly)...e Scrub System-Disk (45 /48 / BR1300S scrub assembly)...e Scrub System-Disk (skirt assemblies)...e Solution System...E Solution System (chemical metering kit)...e Solution System (drive pedal/electrical panel assy s)...e Squeegee System...E Squeegee System (squeegee arm assembly)...e Squeegee System (squeegee assembly F)...E Squeegee System (squeegee assembly G/H)...E Sweep System...E Sweep System (side broom assemblies)...e Wiring Diagram...E Brush Selector Guide-Disk...E Brush Selector Guide-Cylindrical...E Optional Kit and Accessories...E WHEN ORDERING PARTS * Use the numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 E CHASSIS SYSTEM Condor / BR 1100S, 1300S 05-11

5 05-11 CHASSIS SYSTEM Condor / BR 1100S, 1300S E Lug, Brush Driver Wsh, Flt SAE 5/ Wsh, Flt SAE 3/ Scr, Pan Phil 1/4-20 X Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Scr, Pan Phil 1/4-20 X Scr, Soc Shd.38 X.75 X 5/ Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 3/8-16x Scr, Hex Thd Form 1/4-20 X Scr, Flt Phil Thd Form 1/4-20x Grommet Weld t, Chassis Support, Chassis Support Pin Plate Weldt Panel, Side Rear Bumper, Rubber Trim, Edge Side Panel Assy (#33-37) Plate, Latch Mount Latch, RH Lever Conduit Clamp, P Grommet Nut, Hex Nyl Loc M Scr, Hex Thd To Hd SS M6-1 X 20mm Panel, Side Front Hinge Plate

6 E DECAL SYSTEM Condor / BR 1100S, 1300S 05-11

7 DECAL SYSTEM Condor / BR 1100S, 1300S E Decal, Caution Decal, Tie Down Decal, Emergency Decal, Battery Wiring Diagram Decal, Logo (Advance only) Decal, Logo (Nilfisk only) Decal, Ladder Diagram Decal, Wiring Diagram Decal, Circuit Breaker Decal, Parking Brake Decal, Logo 2 Inch (Advance only) Decal, Logo 2 Inch (Nilfisk only) 11# Decal, Advance (Advance only) # Decal, Nilfisk (Nilfisk only) 12# Decal, Condor (Advance only) # Decal, Condor AXP (Advance only) # Decal, BR 1100S (Nilfisk only) # Decal, BR 1300S (Nilfisk only) # Decal, BR 1100S EDS (Nilfisk only) # Decal, BR 1300S EDS (Nilfisk only) Mat, Upper Floor (Nilfisk only) Mat, Lower Floor (Nilfisk only) Mat, Pedal # = Revised or new since last update

8 E DRIVE WHEEL SYSTEM Condor / BR 1100S, 1300S

9 05-11 DRIVE WHEEL SYSTEM Condor / BR 1100S, 1300S E Nut, Castle 7/ Insulator, Terminal Cap, Grease Bearing, Cup Bearing, Cone Bearing, Cone Bearing, Cup Seal, Radial Lip Nut, Retainer 1/ Scr, Hex 1/4-20 X Pin Cotter, 1/8 X 1 1/ Scr, Hex 7/16-14 X Wheel Drive 14a# Drive Motor Assy 14b# Motor, Traction (M1) 14c# Polyurethane Front Wheel Scrubber Compound Tire 14d# Wsh, High Collar Lock 5/16 14e# Scr, Soc Hd 5/16-18 x 1.00 * Carbon Brush Set * Brush Spring * Brush Box Assy Front Spindle Weld t Steering Assy Splash Guard Boot, Rubber Clamp, Hose Support Bushing * = Not Shown ** = Optional (Not Included) # = Revised or new since last update

10 E DRIVE WHEEL SYSTEM (steering assembly) Condor / BR 1100S, 1300S

11 05-11 DRIVE WHEEL SYSTEM (steering assembly) Condor / BR 1100S, 1300S E Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Soc Set Loc 3/8-16 x Wsh, Flt SAE 3/ Scr, Soc Set Loc 5/16-18 x Scr, Hex 1/4-20 x Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/4-20 x.38 (before serial number ) Scr, Hex Hd Loc 1/4-20 x.50 (after serial number ) Nut, Hex Jam SS 1/ Scr, Hex Thd To Hd M x 25mm Key, Wdf.75 x Ring, Ret Ext Type E 0.31 Dia Washer Flt.88 x 2.25 x Nut, Hex Nyl Loc M Scr, Hex SS M x 25mm Scr, Pan Phil Thd Form 1/4-20 x Bearing, Flange Spring, Extension Shroud, Lower Column Shroud, Upper Column Bushing.32 x.50 x Collar, Shaft Shaft, Lower Steering Chain, Roller #40 x Bearing, Flange.625 x.500 x Column, Upper Ratchet, Steering Column Lower Column Weldment Steering Pawl Weldment Rod Shaft, Upper Steering Knob Universal Joint Sprocket Steering Wheel Cup Cap Wheel Adapter Plug, Cap

12 E ELECTRICAL SYSTEM Condor / BR 1100S, 1300S

13 ELECTRICAL SYSTEM Condor / BR 1100S, 1300S E Wsh, Flt SAE 1/ Scr, Flt Phil X Scr, Hex Thd Form 1/4-20 X Fuse Block Fuse, 250 Amp (F4) Disconnect, Battery (#29-38) Electrical Component Assembly (#9-28) Horn 36v (H4) Stud, 1/ Electrical Mount Scr, Pan Phil 1/4-20 X Scr, Pan Phil Thd Form 8-32 X Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form X Controller, 36vdc (A1) Contactor, 36vdc 100a (Side Brooms / K6) Circuit Breaker, 3.0 Amp (Control / F1) Circuit Breaker, 15 Amp (Auxiliary / F2) Main PCB Box Assembly (A2) Contactor, 36vdc 200a (Main / K7) Mount, Electrical Mount, Electrical Panel Mount, Electrical Edge Trim, Contactor, 36vdc 200a (Right Brush / K2) Contactor, 36vdc 100a (Vacuum / K1) Contactor, 36vdc 100a (Auxiliary / K5) Connector Assy Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin 1/ Scr, Pan Phil 1/4-20 X Wsh, Flt.266 X.906 X Spacer, Phenolic Spacer, Phenolic Bar, Disconnect Connector Assy Horn / Backup Alarm (Nilfisk only) Scr, Pan Phil x.62 (Nilfisk only) Nut, Hex Nyl Loc (Nilfisk only) Scr, Hex Type 1 3/8-16 x.75 (Nilfisk only) Sensor, Proximity (Nilfisk only) Guide, Battery, Fwd (Nilfisk only) Guide, Battery, Rear (Nilfisk only) Plate Assy, Battery Stop, Wide (Nilfisk only) 46a Bushing (Nilfisk only) 46b Leveler 3/8-16 (Nilfisk only) 46c Wsh, Flt SAE #10 (Nilfisk only) 46d Scr, Pan Phil x 1.00 (Nilfisk only) 46e Nut, Hex Nyl Loc (Nilfisk only) 46f Nut, Wing SS 3/8-16 (Nilfisk only) 46g Scr, Soc Shd.25 x.38 x (Nilfisk only) 46h Spring, Torsion.38 x 2 (Nilfisk only) 46i Bearing, Flange.375 x.250 x.188 (Nilfisk only) 46j Plate, Battery Stop (Nilfisk only) 46k Latch, Battery Stop (Nilfisk only) 46l Washer, Teflon.21 x.88 x.045 (Nilfisk only) * Cable, Battery * Main, Harness * Ferrite Bead (Found on Main harness) * Ferrite Bead (Found on Main Harness) * Harness, Traction Motor * Cable Asm, Blk 4-1 * Cable Asm, Red 1-3 * Cable Asm, Red 6-1 * Cable Asm, Red 4-1 * Tie, Cable * Tie, Cable * = Not Shown

14 E REAR WHEEL SYSTEM Condor / BR 1100S, 1300S

15 05-11 REAR WHEEL SYSTEM Condor / BR 1100S, 1300S E Bushing.26 x.37 x Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Pin, Cotter 1/16 x 3/ Nut, Hex M6-1 TSBUS / NOTE Nut, Hex Nyl Loc M6-1 TSBUS / NOTE Nut, Hex Nyl Loc M Scr, Hex SS M x 30mm Scr, Hex Loc M6-1 x 16mm Scr, Hex Loc M x 20mm Scr, Hex M x 40mm Scr, Hex M6-1 x 45mm TSBUS / NOTE Wsh, Flt.392 x 1.00 x Wsh, Flt.406 x 1.5 x Wheel, Rear *# A/R Ball Bearing for (2 per wheel) Rotor Spacer,.390 x.500 x Equalizer Yoke Brake Pedal Assy (#26-48) Bushing.410 x.50 x Linkage, Brake Brake-CW TSBUS Brake-CCW TSBUS Spring, Extension TSBUS Bushing Bushing Yoke, Clevis Wsh, Flt SAE 5/ Wsh, Flt SAE 1/ Scr, Hex Hd Loc 5/16-18 x Nut, Hex M Nut, Hex Nyl Loc M Scr, Hex M x 60mm Nut, Hex Nyl Loc M Scr, Hex M6-1 x 35mm Scr, Hex SS M6-1 x 25mm 38 Intentionally Omitted Nut, Push Cap 3/ Nut, Hex Machine 1/ Spring, Extension Cable Assy Bearing, Flange.625 x.500 x Pulley Pawl Brake Pedal Weld t Bracket, Brake Pedal Spacer # = Revised or new since last update NOTE 1: Machines built after serial number have a modified chassis which eliminates the need for these hardware items.

16 E RECOVERY SYSTEM Condor / BR 1100S, 1300S

17 05-11 RECOVERY SYSTEM Condor / BR 1100S, 1300S E Foam, Acoustical Wsh, Flt SAE 5/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil 1/4-20 x Wsh, Flt SAE 1/ Scr, Soc Shd.38 x 1.25 x 5/ Nut, Hex Nyl Loc 1/ Scr, Pan Phil 1/4-20 x Scr, Pan Phil 1/4-20 x Wsh, Flt SAE SS 1/ Scr, Pan Phil SS x Wsh, Flt SAE SS 5/ Scr, Pan Phil SS 1/4-20 x Scr, Pan Phil 5/16-18 X Scr, Hex SS 5/16-18 X Scr, Pan Phil Ss 5/16-18 X Wsh, Flt SS.33 X 1.00 X Wsh, Fender.281x1.50x Clamp, Plastic Muffler, Vac Gasket, Vacuum Duct Mount, Vibration Bushing Vac Motor Assy (M5) Lid, Recovery Tank Tank, Recovery Drain Hose Mount, Recovery Tank Hose, Vac 2.00 X X Gasket, Vac Fan Plate, Vac Fan Top Cover Assy (50-61) Harness, Recovery Tank Hose, Squeegee Vac Arm, Lid Hinge Hinge Plate, Right Panel, Exhaust Prop Bumper, Right Rear Bumper, Left Rear Gasket, Recovery Lid Plate, Cable Mount Cable Assembly Bushing.32x.50x Bushing.32x.50x Clamp, Hose SAE # Clamp, Hose SAE # Tie, Cable Tie, Cable Cage, Float Ball, Float Scr, Pan Phil Plastite X Scr, Pan Phil Type B 1/4-14 X Wire Rope, 9 Inch Lid, Vac Filter Gasket Top, Recovery Tank Screen, Filter Filter Plate, Vac Cover Gasket, Vac Fan Top Gasket, RS Strip Wsh, Flt.266 x.906 x.060

18 E SCRUB SYSTEM-CYLINDRICAL Condor / BR 1100S, 1300S 05-11

19 05-11 SCRUB SYSTEM-CYLINDRICAL Condor / BR 1100S, 1300S E Pin, Cotter Hair Housing, Spring Scr, Hex Type 1 3/8-16 X Pin, Cotter Hair.0915 X Pin, Clevis.375 X Pin, Clevis.38 X Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Mount Weldment Actuator (M2) 11# Cyl Scrub Assembly (40 / BR1100SC) # Cyl Scrub Assembly (Advance only) # Cyl Scrub Assembly (48 / BR1300SC) Spring, Upper Housing Spring, Lower Housing Nut Retainer Nut Retainer # = Revised or new since last update

20 E SCRUB SYSTEM-CYLINDRICAL (scrub assembly) Condor / BR 1100S, 1300S

21 05-11 SCRUB SYSTEM-CYLINDRICAL (scrub assembly) Condor / BR 1100S, 1300S E # Cyl Scrub Assembly (40 / BR1100SC) # Cyl Scrub Assembly (Advance only) # Cyl Scrub Assembly (48 / BR1300SC) Decal, No Step Bushing Wheel, Roller Knob Knob Scr, Soc Set Loc 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt SAE 3/ Nut, Hex Nyl Loc 3/ Scr, Hex Hd Loc 1/4-20x Scr, Hex M X 16mm Scr, Hex Thd To Hd M X 20mm Ring, Ret Ext Type E Reinf Dia Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex M X 30mm Scr, Pan Phil M6-1 X 16mm Scr, Hex M X 40mm Scr, Hex Thd To Hd M X 110mm Wsh, Flt Harden.516x.938 X Scr, Hex Thd Form 1/4-20 X Wsh, Flt.754 X X Scr, Pan Phil Thd Form 1/4-20 X Scr, Pan Phil Loc 1/4-20 X Nut, Push Cap 1/ Nut, Hex Jam M Clamp, Hose SAE # Hose, Spiral.75 x Bearing.750 X.625 X Tee, Barb 3/4 X 1/2 X 1/ Clamp, Hose SAE # Broom Idler Assy (58-63, 83) Broom Drive Lug Assy (64-72, 82) Sheave, Poly V Arm Parallel 6 In Arm, Adjustable Assy Idler Tensioner Weld t Resistor Assy, 10k Ohm (40 / BR1100SC / R2) Resistor Assy, 40k Ohm (45 & 48 / BR1300SC / R2) Guard, Belt Motor, 36vdc 1.5 Hp (M9 / M10) * Brush & Spring Kit Belt, 260j16 44# Cyl Scrub Deck Weld t-40 (40 / BR1100SC) # Cyl Scrub Deck Weld t-45 (Advance only) # Cyl Scrub Deck Weld t-48 (48 / BR1300SC) 45# Hopper Assembly-40 (40 / BR1100SC) (73-79) # Hopper Assembly-45 (Advance only) (73-79) # Hopper Assembly-48 (48 / BR1300SC) (73-79) Contactor, 36vdc 200A (K3) 47# Left Skirt Assembly (40 / BR1100SC only) # Left Skirt Assembly (45 & 48 / BR1300SC only) Right Guard Assy Left Guard Assy (45 & 48 / BR1300SC only) Pin Shield, Water Shield, Water Right Skirt Assembly Hose,.75 Clear Pvc Roller, Rear Pin Barb, 3/4 90 Deg. Elbow Nut, Thumb Wsh, Flt Brass.266 x x Scr, Pan Phil Loc 1/4-20 X Bearing, Ball Broom Hanger Weldt Idler, Brush Scr, Hex M6-1 X 12mm Key, Sq.19 X Wsh, Flt SS.260 X X Scr, Soc Set Loc 1/4-20 X Bearing, Ball Broom Hanger Weldt Sheave, Poly V Shaft, Broom Drive Lug Drive Lug Nut, Hex Nyl Loc-Thin Ss 1/ Scr, Pan Phil SS X Scr, Pan Phil SS 1/4-20 X Wsh, Flt SS.260 X X # Hopper, 40 In. (40 / BR1100SC) # Hopper, 45 In. (Advance only) # Hopper, 48 In. (48 / BR1300SC) 78# Screen, Hopper-40 In. (40 / BR1100SC) # Screen, Hopper-45 In. (Advance only) # Screen, Hopper-48 In. (48 / BR1300SC) 79# Threshold, Hopper-40 In. (40 / BR1100SC) # Threshold, Hopper-45 In. (Advance only) # Threshold, Hopper-48 In. (48 / BR1300SC) 80# Roll Bar Weld t. (40 / BR1100SC only) 81# Scr, Hex M x 35mm (40 / BR1100SC only) Spacer Ring, Retainer Clamp, Hose SAE # Insulator, Terminal Insulator, Terminal

22 E SCRUB SYSTEM-CYLINDRICAL (skirt / bumper assemblies) Condor / BR 1100S, 1300S

23 SCRUB SYSTEM-CYLINDRICAL (skirt / bumper assemblies) Condor / BR 1100S, 1300S E # Left Skirt Assembly (#7-11 / 40 / BR1100SC only) Page 18 47# Left Skirt Assembly (#7-11 / 45 & 48 / BR1300SC only) Page Right Guard Assy (#1, 2, 4, 5, 6) Page 18 49# Left Guard Assy (#1-4 / 45 & 48 / BR1300SC only) Page Right Skirt Assembly (#9-13) Page Wheel, Roller Nut, Push cap 1/ Left guard Weld t Pin Grip Surface Right Guard Weld t Strap, Skirt-LT 8# Left Bracket Weld t.-40 (40 / BR1100SC) # Left Bracket Weld t.-45 & 48 (45 & 48 / BR1300SC) Skirt Thumb Nut Skirt Retainer Assy Right Bracket Weld t Strap, Skirt-RT # = Revised or new since last update

24 E SCRUB SYSTEM-DISK Condor / BR 1100S, 1300S 05-11

25 SCRUB SYSTEM-DISK Condor / BR 1100S, 1300S E Plug, Cap Housing, Spring Scr, Hex Type 1 3/8-16 X Pin, Cotter Hair Pin, Clevis.375 X Pin, Clevis.38 X Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Mount Weldment Actuator (M2) Disk Scrub Assembly (Advance only) BR 1100S Scrub Assembly (Nilfisk only) # Disk Scrub Assembly (Advance only) # Disk Scrub Assembly (48 / BR1300S) Spring, Upper Housing Spring, Lower Housing Nut Retainer Nut Retainer # = Revised or new since last update

26 E SCRUB SYSTEM-DISK (40 scrub assembly) Condor / BR 1100S, 1300S 05-11

27 05-11 SCRUB SYSTEM-DISK (40 scrub assembly) Condor / BR 1100S, 1300S E Disk Scrub Assembly (Advance only) BR 1100S Scrub Assembly (Nilfisk only) Hose Plate, Stop Spring Retainer Bushing Thermoid Disk Knob Knob Insulator, Terminal Bushing Wsh, Flt Sae Ss 5/ Rivet, Nylon Tree Push-In (.25) Nut, Hex Nyl Loc M # Scr, Hex SS 3/8-16 X Scr, Hex Loc Ss 5/16-18 X Nut, Hex Nyl Loc Ss M Scr, Hex M X 30mm Scr, Hex Loc Ss M8-1 X 25mm Scr, Hex M X 40mm Scr, Hex Ss M X 30mm Nut, Hex Jam Ss M Scr, Hex Thd To Hd Ss M X 70mm Wsh, Flt Harden.516x.938 X Scr, Hex Thd Form 1/4-20 X Wsh, Flt.754 X X Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form X Wsh, Flt Harden.344x1.000x.120/ Wsh, Flt.193 X.875 X Clamp, Hose Sae # Bearing.750 X.625 X Brush Holder Hub, Drive Spacer Barb, Coupler 1/2 X 3/ Clamp, P Arm Parallel 6 In Arm, Adjustable Asm Blade, Front Blade, Rear Weldment, 40 Disk Deck Gearbox Assembly, 20 (M9) * Bearing B.E. (for ) * Bearing F.E. (for ) * Brush Board Assy (for ) * Carbon Brush Assy (for ) * Brush Spring Set (for ) Resistor Assy, 1k Ohm (R2) Manifold, Solution Right Guard Assy (#52-56) Right Skirt Assembly (Advance only) Right Skirt Assembly (Nilfisk only) Left Skirt Assembly (Advance only) Left Skirt Assembly (Nilfisk only) Clamp,P Hose, PVC Clear In Insulator, Terminal Brush Prolene Barb, 3/4 90 Deg. Elbow Wheel, Roller Nut, Push Cap 1/ Pin Grip Surface Guard Weld t Roll Bar Weld t Scr, Hex M x 35mm * = Not Shown # = Revised or new since last update

28 E SCRUB SYSTEM-DISK (45 /48 scrub assembly) Condor / BR 1100S, 1300S 05-11

29 05-11 SCRUB SYSTEM-DISK (45 /48 scrub assembly) Condor / BR 1100S, 1300S E Hose Plate, Stop Spring Retainer Bushing Thermoid Disk Knob Knob Insulator, Terminal Hose, PVC Clear In Bushing Wsh, Flt SAE SS 5/ Rivet, Nylon Tree Push-In (.25) Nut, Hex Nyl Loc M # Scr, Hex SS 3/8-16 X Scr, Hex Loc SS 5/16-18 X Nut, Hex Nyl Loc SS M Scr, Hex M X 30mm Scr, Hex Loc SS M8-1 X 25mm Scr, Hex M X 40mm Scr, Hex SS M X 30mm Nut, Hex Jam SS M Scr, Hex Thd To Hd SS M X 70mm Wsh, Flt Harden.516x.938 X Scr, Hex Thd Form 1/4-20 X Wsh, Flt.754 X X Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form X Wsh, Flt Harden.344x1.000x.120/ Scr, Pan Phil Thd Form 1/4-20 X Wsh, Flt.193 X.875 X Clamp, Hose SAE # Hose, Spiral In Gearmotor (M9, M10, M11) * Gearbox, Replacement (for ) * Carbon Brush Assy (for ) * Brush Spring (for ) Bearing.750 X.625 X Brush Holder Hub, Drive Spacer Barb, Coupler 1/2 X 3/ Clamp, P Arm Parallel 6 In Arm, Adjustable Assy Right Skirt Assembly Blade Front Blade, Rear Left Skirt Assembly Resistor Assy, 20k Ohm (R2) 47# Deck Weldment 45 (Advance only) # Deck Weldment 48 (48 / BR1300S) Manifold, Solution Contactor, 36vdc 200a (K3, K4) Right Guard Assy (#56-60) Left Guard Assy (#56-58 & 61) Clamp,P Insulator, Terminal 54# Brush, Prolene 16 (Advance 45 model only) # Brush Prolene 17 (48 / BR1300S) Barb, 3/4 90 Deg. Elbow Wheel, Roller (qty per assy) Nut, Push Cap 1/2 (qty per assy) Pin (qty per assy) Grip Surface Guard Weld t Guard Weld t. * = Not Shown # = Revised or new since last update

30 E SCRUB SYSTEM-DISK (skirt assemblies) Condor / BR 1100S, 1300S

31 05-11 SCRUB SYSTEM-DISK (skirt assemblies) Condor / BR 1100S, 1300S E Right Skirt Assembly (Advance only / 40 ) Page 24 # Right Skirt Assembly (Nilfisk only / BR1100S) Page Left Skirt Assembly (Advance only / 40 ) Page 24 # Left Skirt Assembly (Nilfisk only / BR1100S) Page 24 42# Right Skirt Assembly (45 & 48 / BR1300S) Page 26 45# Left Skirt Assembly (45 & 48 / BR1300S) Page Decal, No Step (qty per skirt assy) Nut, Hex Nyl loc SS M (qty per skirt assy) Scr, Hex Thd to Hd SS M x 20mm (qty per skirt assy) 4# Skirt Weld t. Left (40 / BR1100S) 5# Kit, Gum Rubber 40 Disk Blade (BR1100S) NOTE # Kit, Linatex 40 Disk Blade (Advance only) NOTE #1 6# Thumb Nut (40 / BR1100S / qty per skirt assy) # Thumb Nut (45 & 48 / BR1300S / qty per skirt assy) 7# Strap, Left (40 / BR1100S) Strap (qty per skirt assy) 9# Skirt Retainer Assy (40 / BR1100S / qty per skirt assy) # Skirt Retainer Assy (45 & 48 / BR1300S / qty per skirt assy) 10# Kit, Gum Rubber 45 / 48(BR1300S) Disk Blade NOTE #1 # Kit, Linatex 45 / 48(BR1300S) Disk Blade NOTE #1 11# Skirt Weld t. Left (45 & 48 / BR1300S) 12# Strap, Left (45 & 48 / BR1300S) 13# Skirt Weld t. Right (40 / BR1100S, 45 & 48 / BR1300S) 14# Strap, Right (40 / BR1100S, 45 & 48 / BR1300S) # = Revised or new since last update NOTE #1: All scrub deck blade kits include enough blades to replace all blades on both skirt assemblies.

32 E SOLUTION SYSTEM Condor / BR 1100S, 1300S

33 05-11 SOLUTION SYSTEM Condor / BR 1100S, 1300S E Cap, Pipe Ght Nylon Washer, Rubber Filter Barb Wsh, Flt SAE # Scr, Pan Phil X Scr, Hex 5/16-18 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin 5/ Scr, Pan Phil SS 1/4-20 X Scr, Pan Phil 5/16-18 X Scr, Hex Thd Form 1/4-20 X Wsh, Flt Harden.344x1.000x.120/ Wsh, Flt.344 X.938 X Scr, Truss Phil-Blk 10-24x Clamp, Hose SAE #10 (qty of 4 on AXP / EDS models) Hose,.75 X Hose.75 X Tank, Solution Bumper, Front Touch Pad Assy (A3) Mount, Lid Pedal Assy Clip Solenoid Valve Assy Valve, T Shutoff Panel, Elect. Cover Asm 28# Seat Mounting Assembly (39-45) NOTE 1 *# Scr, Hex Hd loc 1/2-13 x.75 NOTE 2 *# Scr, Pan Phil SS 1/4-20 x.50 NOTE 2 *# Seat Assy NOTE 1 *# Switch, Seat (S2) NOTE 2 *# Strap NOTE 2 *# Clamp, Hose Support NOTE 2 *# Scr, Pan Phil 1/4-20 x.75 NOTE Floor Plate Mount Plate, Bumper Switch, Liquid Level (S5) Solution Lid Assembly Gasket,.62 X.62 X Clamp, Hose SAE # Clamp, P Barb, Adapter 3/4 X 3/4npt Key Switch (S1) * A/R Key, Replacement Chemical Metering Assy (AXP / EDS models only) 39# Seat 40# Scr, Pan Phil Thd Form 1/4-20 x.38 41# Clamp, Hose Support 42# Strap 43# Switch 44# Slide, Seat 45# Arm Rest Option * = Not Shown # = Revised or new since last update NOTE 1: Starting in August 2007 Seat Assy will no longer be available. If you order part number you will automatically receive Seat Assy Kit When replacing with you will also need to order items (40, 41 & 42) above. Machines built after August 2007 will have the new seat assembly as pictured on the left. NOTE 2: These items are replacement parts for machines built prior to August If your seat assembly looks like the one pictured on the left these parts are not used on your machine.

34 E SOLUTION SYSTEM (chemical metering kit ) Condor / BR 1100S, 1300S

35 05-11 SOLUTION SYSTEM (chemical metering kit ) Condor / BR 1100S, 1300S E Chemical Metering Assy (AXP / EDS models only) Scr, Pan Phil 8-32 X Nut, Hex Nyl Loc Clamp, Hose SAE # Clamp, Hose SAE # Elbow Hose, Spiral Hose, Spiral Tee Assembly Pump, Detergent (M13 / M16) Chemical Sensor Assy (A4) 12# Intentionally Omitted Cap, Dry Break, 1/8 Barb, Hose, Chemical Resistant, Barb, Coupler 1/2 X 3/ Hose, Spiral # Bottle, Chemical Assy Plate, Mount, Chemical Meter Fitting, Y, Barb Hose, Chemical Resistant, Hose, Chemical Resistant, Bracket, Pump Mount 24# Intentionally Omitted Pump, 36V (M12) Hose, Spiral Scr, Pan Phil 1/4-20 x Wsh, Flt SAE 1/ Nut, Nyl Loc 1/ Nut, Nyl Loc Wsh, Flt SAE # Scr, Flat Phil x 1.25 * Tie, Cable * = Not Shown # = Revised or new since last update

36 E SOLUTION SYSTEM (drive pedal / electrical panel assy s) Condor / BR 1100S, 1300S

37 05-11 SOLUTION SYSTEM (drive pedal / electrical panel assy s) Condor / BR 1100S, 1300S E Pedal Assy (#1-24) Panel, Elect. Cover Assy (#25-33) Wsh, Flt SAE 1/ Scr, Pan Phil X Nut, Hex Nyl Loc Ring, Ret Ext Type E Reinf Dia Scr, Hex M6-1 X 25mm Nut, Hex Nyl Loc M Scr, Hex M6-1 X 75mm Wsh, Flt.266 X.750 X Scr, Pan Phil Thd Form X Wsh, Flt SS.260 X X Spring, Torsion Bracket, Foot Pedal Foot Pedal Mat, Pedal Bushing Bearing, Flange Bushing Spacer, Nylon Lever, Throttle Link Weldment Housing, Potentiometer Wire Assy Potentiometer, 5k (R1) Bearing, Flange Pin, Clevis.25 x Pin, Cotter 1/16 x 3/ Scr, Pan Phil Plastite 8-16 X Scr, Pan Phil Plastite 8-16 X Cover, Fan Gasket Board Holder Cover, Electrical Fan Assy (M14) Gasket, Panel Gasket, Circuit Breaker

38 E SQUEEGEE SYSTEM Condor / BR 1100S, 1300S 05-11

39 05-11 SQUEEGEE SYSTEM Condor / BR 1100S, 1300S E Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc 1/ Scr, Hex 3/4-16 X 1.25 Grade Nut, Hex Nyl Loc 3/ Pin, Cotter Hair Pin, Clevis.375 X Pin, Clevis.375 X Scr, Soc Shd.50 X.50 X 3/ Ball Joint 10# Squeegee Assembly F (40 / BR1100) Squeegee Assembly G (45 / Advance only) # Squeegee Assembly H (48 / BR1300) # Squeegee Assembly F Gum Rubber (Nilfisk BR1100 only) Squeegee Arm Assembly Actuator 36v (M3) * Limit Switch * Carbon Brush Kit Bearing, Flange.625 X.500 X Squeegee Lift Arm Weldment Spring, Extension 16# Stop Plate, Small (40 / BR1100) 17# Stop Plate, Large (40 / BR1100) *# Stop Plate, Medium (45 & 48 / BR1300) * = Not Shown # = Revised or new since last update

40 E SQUEEGEE SYSTEM (squeegee arm assembly) Condor / BR 1100S, 1300S 05-11

41 05-11 SQUEEGEE SYSTEM (squeegee arm assembly) Condor / BR 1100S, 1300S E Squeegee Arm Assembly Pin Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 3/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc M Nut, Hex Nyl Loc Ss M Scr, Hex M X 35mm Scr, Hex Thd To Hd SS 5/16-18 X Scr, Hex SS M X 60mm Nut, Wing SS 5/ Nut, Hex Jam 1/ Nut, Hex Jam 5/ Scr, Pan Phil Loc X Washer, Fibre Bushing Bearing, Sleeve Bracket Caster Wheel Knob, 5/16-18 Nyl Loc Squeegee Mount Weldment Bracket Knob Washer, Rubber Squeegee Arm Weldment Pad, Wear, Squeegee Arm

42 E SQUEEGEE SYSTEM (squeegee assembly F) Condor / BR 1100S, 1300S 05-11

43 05-11 SQUEEGEE SYSTEM (squeegee assembly F) Condor / BR 1100S, 1300S E Squeegee Assembly F (Advance) Squeegee Assembly F Gum Rubber (Nilfisk) Nut, Thumb Wheel, Roller Bushing Bracket Nut, Hex Nyl Loc-Thin Ss 5/ Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Scr, Hex SS M X 120mm Scr, Hex Thd To Hd Ss 5/16-18 X Scr, Hex SS M6-1 X 10mm Nut, Wing SS 1/ Squeegee, Cast F Kit, Gum Rubber Squeegee Blade F (std on Nilfisk) Kit, Linatex Squeegee Blade F (std on Advance) Strap, Front F Strap, Rear F Strap, Rear F Latch Assembly NOTE: All squeegee blade kits include both front and rear squeegee blades.

44 E SQUEEGEE SYSTEM (squeegee assembly G/H) Condor / BR 1100S, 1300S 05-11

45 05-11 SQUEEGEE SYSTEM (squeegee assembly G/H) Condor / BR 1100S, 1300S E # Squeegee Assembly G (45 / Advance only) # Squeegee Assembly H (48 / BR1300) Nut, Thumb Wheel, Roller Bushing Bracket Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Scr, Hex SS M X 120mm Scr, Hex SS M6-1 X 10mm Nut, Wing SS 1/ # Kit, Gum Rubber Squeegee Blade G (Advance only) # Kit, Gum Rubber Squeegee Blade H (48 / BR1300) # Kit, Linatex Squeegee Blade G (Advance only) # Kit, Linatex Squeegee Blade H (48 / BR1300) 11# Strap, Front G (Advance only) # Strap, Front H (48 / BR1300) 12# Strap, Left Rear G (Advance only) # Strap, Left Rear H (48 / BR1300) 13# Strap, Right Rear G (Advance only) # Strap, Right Rear H (48 / BR1300) 14# Squeegee Cast Assy G (Advance only) (#16-19) # Squeegee Cast Assy H (48 / BR1300) (#16-19) Latch Assembly Nut, Hex Nyl Loc-Thin SS 5/ Scr, Hex Thd to Hd SS 5/16-18 x # Squeegee, Cast G Top (Advance only) # Squeegee, Cast H Top (48 / BR1300) 19# Squeegee, Cast G Bottom (Advance only) # Squeegee, Cast H Bottom (48 / BR1300) # = Revised or new since last update NOTE: All squeegee blade kits include both front and rear squeegee blades.

46 E SWEEP SYSTEM Condor / BR 1100S, 1300S 05-11

47 05-11 SWEEP SYSTEM Condor / BR 1100S, 1300S E Chain Assembly Scr, Hex 1/4-20 X Scr, Hex 3/8-16 X Scr, Hex 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Hex 1/2-13 X Scr, Hex 5/16-18 X Scr, Hex 3/8-16 X Scr, Hex 1/2-13 X Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Pin, Cotter Hair Pin, Clevis.375 X Pin, Clevis.375 X Wsh, Flt Harden.516x.938 X Nut, Hex Jam 1/ Wsh, Flt Harden.594x1.375x Wsh, Flt Brass.266x1.250x Bearing, Flange Bearing, Sleeve.625 X.750 X Bracket, Side Broom Lift Pillow Block Bushing.50x.62x Left Side Broom Assembly Right Side Broom Assembly Link Sidebroom Lift Arm Weldment Lift Arm Actuator, Motor 36V (M4) * Limit Switch * Carbon Brush Kit Clamp, Wide Sidebroom Brkt Weld t, Lt Sidebroom Brkt Weld t, Rt Actuator Mount Circuit Breaker, 20 Amp Spring, Die * = Not Shown

48 E SWEEP SYSTEM (side broom assemblies) Condor / BR 1100S, 1300S 05-11

49 05-11 SWEEP SYSTEM (side broom assemblies) 07-7 Condor / BR 1100S, 1300S E Left Side Broom Assembly Page Right Side Broom Assembly Page Scr, Hex 1/4-20 X Scr, Hex 1/2-13 X Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 1/ Wsh, Flt Harden.516x.938 X Wsh, Flt Harden.594x1.375x.134 7# Gearmotor Assembly, 36VDC (Left / M7) NOTE 1 # Gearmotor Assembly, 36VDC (Left / M7) NOTE 1 *# Gearmotor Assembly, 36VDC (Right / M8) NOTE 1 *# Gearmotor Assembly, 36VDC (Right / M8) NOTE 1 *# Carbon Brush for / *# Carbon Brush for / # Sidebroom Bracket Weld t, Lt ( ) *# Sidebroom Bracket Weld t, Rt ( ) Sidebroom 10# Sidebroom Spring Mt Weld t, Lt ( ) *# Sidebroom Spring Mt Weld t, Rt ( ) Pin,.31 With Retainer Spring, Die * = Not Shown # = Revised or new since last update NOTE 1: & are only available until stock runs out. They will be replaced by & at that time which are direct replacements.

50 E WIRING DIAGRAM Condor / BR 1100S, 1300S

51 WIRING DIAGRAM Condor / BR 1100S, 1300S E A Speed Control A Control Board Assembly A Switch/Display Panel Assembly A Chemical Sensing Board (AXP / EDS ) BT1 N/A Battery D1 NA 1 Diode D2 NA 1 Diode (part of M15) F Circuit Breaker, 3 Amp (Control Circuit) F Circuit Breaker, 15 Amp (Auxiliary Circuit) F Circuit Breaker, 20 Amp (Side Brooms) F Fuse, 250 Amp H Backup Alarm (optional) H Strobe Light (optional) H Headlight (optional) H Horn K Contactor, Vacuum K Contactor, Right Brush (all models) K3# Contactor, Center Brush (45 / 48 / BR1300 disk and all cylindrical) K4# Contactor, Left Brush (45 / 48 / BR1300 disk only) K Contactor, Auxiliary K Contactor, Side Brooms K Contactor, Main L Solenoid Valve M9# Gearbox Assy (40 / BR1100S disk) * Bearing B.E. (for ) * Bearing F.E. (for ) * Brush Board Assy (for ) * Carbon Brush Assy (for ) * Brush Spring Set (for ) M9# Gearmotor (45 & 48 / BR1300S disk right motor) * Gearbox, Replacement (for ) * Carbon Brush Assy (for ) * Brush Spring (for ) M Motor, 36VDC 1.5HP (all cylindrical right motor) * Brush & Spring Kit (for ) M10# Gearmotor (45 & 48 / BR1300S disk center motor) * Gearbox, Replacement (for ) * Carbon Brush Assy (for ) * Brush Spring (for ) M Motor, 36VDC 1.5HP (all cylindrical left motor) * Brush & Spring Kit (for ) M11# Gearmotor (45 & 48 / BR1300S disk left motor) * Gearbox, Replacement (for ) * Carbon Brush Assy (for ) * Brush Spring (for ) M Pump, Solution Control (AXP / EDS ) M Pump, Chemical Metering (AXP / EDS ) M Fan Assy M Pump, Accessory (optional) M Pump, Chemical Metering (AXP / EDS ) M Motor, Traction * Carbon Brush Set * Brush Spring * Brush Box Assy M Lift Actuator, Brush M Lift Actuator, Squeegee * Limit Switch * Carbon Brush Set M Lift Actuator, Side Broom * Limit Switch * Carbon Brush Set M Motor Assy, Vac * Carbon Brush Set M Motor Assy, Vac (Optional) * Carbon Brush Set M7# Gearmotor Assy, 36VDC (Left-cylindrical models only) NOTE 1 # Gearmotor Assy, 36VDC (Left-cylindrical models only) NOTE 1 *# Carbon Brush for *# Carbon Brush for M Gearmotor Assy, 36VDC (Right-cylindrical models only) NOTE 1 # Gearmotor Assy, 36VDC (Right-cylindrical models only) NOTE 1 *# Carbon Brush for *# Carbon Brush for R Potentiometer, 5K Ohm R2# Resistor Assy, 1k Ohm (40 / BR1100S disk) # Resistor Assy, 10k Ohm (40 / BR1100SC cylindrical) # Resistor Assy, 20k Ohm (45 & 48 / BR1300S disk) # Resistor Assy, 40k Ohm (45 & 48 / BR1300SC cylindrical) S Switch, Key * Key, Replacement S Switch, Seat S Switch, Batter Interlock (optional) S Switch, Solution Empty * = Not Shown # = Revised or new since last update NOTE 1: & are only available until stock runs out. They will be replaced by & at that time which are direct replacements.

52 E BRUSH SELECTOR GUIDE-DISK Condor / BR 1100S, 1300S We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Union Mix: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. Magna Grit: For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. Dyna Grit: For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. MidLite Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. MidGrit: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry AgLite Grit: Short Trim Pad Holder: 40 BRUSHES Short Trim Pad Holder Pad Retainer for Magna Grit Dyna Grit AgLite Grit Prolene Prolite Union Mix MidGrit MidLite Grit tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a shower feed design for getting solution to the floor. 45 BRUSHES Short Trim Pad Holder Pad Retainer for Magna Grit Dyna Grit AgLite Grit Prolene Prolite Union Mix MidGrit MidLite Grit DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X Vinyl tile X X X Raised-rubber tile X X Polishing: Raised Disc Tile X Marble X Vinyl tile X 48 BRUSHES Short Trim Pad Holder Pad Retainer for Magna Grit Dyna Grit AgLite Grit Prolene Prolite Union Mix MidGrit MidLite Grit

53 05-11 BRUSH SELECTOR GUIDE-CYLINDRICAL Condor / BR 1100S, 1300S E We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-finished floors. Polypropylene Brush: Stiff Nylon Brush: Soft Nylon Brush: Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces. Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. 40 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit 45 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit 48 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Polypro- Stiff Soft Application Grit Grit pylene Nylon Nylon Stripping: Concrete X Terrazzo X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X X Vinyl tile X X X X Raised-rubber tile X X

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