SA40. Parts List Model:

Transcription

1 SA40 Parts List Model:

2 PARTS LIST GENERAL VIEW Item Ref. No. Qty Description Chassis System Control System 3 Electrical System 4 Recovery System Item Ref. No. Qty Description 5 Scrub System-0D 6 Solution System 7 Squeegee Assy ii SA /06

3 revised 6/07 PARTS LIST TABLE OF CONTENTS DESCRIPTION PAGE Chassis System Drive Wheel Assembly Platform Assembly Control System Decal System Electrical System Recovery System Scrub System-0D Solution System Squeegee System Ladder Diagram Ladder Diagram Optional Kits and Accessories... 6 Recommended Spare Parts Brush Selector Guide-Disk... 9 Squeegee Blade Selector Guide WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. If the Ref. No. column is blank; look under the Kit column to identify which kit contains the part in question, then use the kit callout, for example K, to find the Ref. No. for that kit. * Specify the model number and serial number of the machine. Kit Item Ref. No. Qty Description K 6 Washer Flat 3/6 Zinc Plat K Screw-BHS-Brass-0-3x3/8-MS K 3 3 Washer EPDM 7/3 X / Chain-Cover Caster Swivel 4 Gray Non MA K 6 Nut, Hex Nyl Loc 0-4 K 7 3 Scr- Hex SS /4-0 X.75 K 8 6 Scr, Hex Hd Loc /4-0 x.50 K 9 3 Wsh, Flt SS.60 X.000 X Solution Tank Hinge Plate K Kit-Hardware Solution Tank * Use the space below to record the model number and serial number for future reference. Model No. Serial No. / SA40

4 PARTS LIST CHASSIS SYSTEM revised 4/ SA /06

5 revised 4/08 PARTS LIST Kit Item Ref. No. Qty Description K,K4 # Washer Flat Xl 9.0 x 3.0 x.5 K4 4 Screw, Hex Hd M8 x 45- K,K4 3 Screw, Hex Thd To Hd M8 x 0 SS K4 4 9 Nut, Hex Nyl Loc Thin M6 K4 5 8 Nut, Hex Nyl Loc Thin M0 6 Intentionally Omitted K4 7 7 Washer, Flat 6,4 X,5 K4 8 4 Washer, Flat 8.4 X 6 X.6 K4 9 4 Scr-Hex Hd Loc 3/8-6 x.6 K4 0 4 Scr-Hex M8-.5 X 6MM K3 Nut, Hex Nyl Loc-Thin -4 K4 Key-Wdf 5MM X 6.5MM X 6MM K4 3 8 Scr-Soc Shd M x 6mm x M0-.50 K4 5 Wsh, Int Shprf #0 K 6 Wheel Mounting Tab 8 Drive Wheel Assembly Bar Linkage Battery Tray Steering Shaft Link Bar Steering Shaft Weldt Spindle Mount Weldment Collar Chassis Weldment K4 7 6 Bushing Link Arm K5 [8] Harness-Drive Motor Kit CHASSIS SYSTEM Sprocket- Tooth K 30 Universal Joint 3 Platform Assembly Tube-Steering Assembly K4 33 Screw Cap Bearing Flange Charger-Onboard 4VDC 650W (E) NOTE Kit Item Ref. No. Qty Description K3 36 Bearing Cup K3 37 Bearing Cone K3 38 Seal, Shaft Block, Bearing K3 40 Bearing Ball K4 4# 3 Clamp Black K4 4 Chain - Ball K4 44 Screw Grub M5 x 0 Uni599 K Scr, Pan Phil M5 x 6 K4 46# 3 Screw M6x4 Hex Hd F/Thd ISO407 K Flat Tie Holder K Thread Rolling Scr 5 X 6 K Washer, Flat Xl K Screw Flat Socket Head M6 x 5.0 K4 5 3 Scr, Pan Phil M6- x 6 K4 5 4 Washer, Flat Xl 9.5 X 7 X Clamp 8 K Washer Flat Xl Uni x Spacer 5.5 X 8 X 3 K4 56 Scr 4.8 X 6 UNI6954 Thd Form Indicator-Charge Led W/Temp Adapter-Interlock Pin Adapter-Charger Delta-Q Power 60# DELETED Strain Relief Kit K5 6 Scr Pan Phil 0-4 X.50 K5 63 Nut-Hex Nyl Loc SS.5-0 K5 64# Wsh-Ext-Ser-SS-.5 K5 65# Scr-Carr-SS-/4-0X.675 K in Cable Tie Black Nylon SERVICE KITS K Universal Joint Kit K Rear Wheel Kit K Bearing Block Kit K Chassis Hardware Kit K Harness-Drive Motor Kit [ ] = Not Shown # = Revised or new since last update NOTE = The onboard battery charger has been replaced in production by If you need to replace please order Onboard Charger Kit / SA40 3

6 PARTS LIST DRIVE WHEEL ASSEMBLY SA /06

7 revised /07 PARTS LIST Kit Item Ref. No. Qty Description Drive Wheel Assembly K7 Sprocket Assy K7,K8 Bushing, Flanged K5,K8 3 4 Viti Tcei/Scr, Soc Hd K8 4 Scr-Soc Hd 5/6-8 X.50 K8 5 Nut, Hex Nyl Loc-Thin 5/6-8 K7,K8 6 Wsh-Flt Sae Ss 5/6 K5,K6,K7 7 Key-Wdf 5mmx6.5mmx6mm K6,K8,K9 8 4 Scr-Carriage Ss M8-.5 X 0mm K6 9 Drive Wheel Drive Wheel Frame Weldment K6 Axle K6,K9 Axle Bearing K5 3 Drive Wheel Motor (M) * Electromagnetic Brake Kit NOTE Spindle Weldt K5 5 Spacer Steering Plate K5,K6,K8,K9 7 8 Washer, Flat 8x7x.6 SS K7 8 Sprocket-5 Tooth K7 9 Sprocket- Tooth Chain-Roller K7 Chain-Roller K7 Weld t-idler Adjust K6 3 Key, 6mm Sq K7,K8 4 Screw, Hex Thd To Hd M6x35 SS K5,K6,K8,K9 5 5 Nut, Hex Nyl Loc Thin M8 SS K5,K6,K8 6 4 Screw, Hex Thd To Hd M6x5 SS K8 7 4 Screw, Hex Thd To Hd M8x30 SS K7,K8 8 Nut, Hex M6 SS K7,K8 9 Screw, Hex Thd To Hd M8x55 SS K Spacer K8 3 Spacer K Ring D 0 UNI7435 K Wsh-Flt A DIN90 0.5X30X.5 K Scr Hex SS M0-.50X0MM DRIVE WHEEL ASSEMBLY SERVICE KITS K Drive Wheel Motor Kit K Wheel And Bearing Kit K Sprocket And Chain Kit (used with ) K Drive Wheel Hardware Kit K Front Wheel Bearings Kit * = Optional, Not Included NOTE : Electromagnetic Brake Kit can be used to replace Brake-Electromagnetic as a separate repair part for the Drive Wheel Motor. / SA40 5

8 PARTS LIST revised /06 PLATFORM ASSEMBLY SA /06

9 revised /06 PLATFORM ASSEMBLY PARTS LIST Kit Item Ref. No. Qty Description Platform Assembly K 6 Washer K 6 Scr Pan Phil Plastit0-4x.6 K 3 Scr Pan Phil Plastite 0-4x K 4 4 Scr-Pan Phil Plast M5x.3x0mm Platform-Upper Pedal-Safety Pedal-Foot Platform-Bottom Spring-Compression-M/W-.480 OD NOTE Switch Harness (S, S5) Grommet Grommet Spring-Compression-SS-.480 OD NOTE K 4 Washer SERVICE KITS K Platform Hardware Kit NOTE : All three springs should be replaced at the same time for these machines. / SA40 7

10 PARTS LIST CONTROL SYSTEM SA /06

11 PARTS LIST Kit Item Ref. No. Qty Description K3 Washer, Flat 3X4 K3 Key-Wdf 5mmX6.5mmX6mm Control Panel K3 4 Collar Shaft Steering Shaft Hex K 7 Universal Joint K 8 Hook Latch K3 0 Bearing-Flange Bracket-Prop Rod Steering Wheel K3 3 Nut, Hex Nyl Loc Thin M K,K3 4 4 Scr, Pan Phil M5x0 Ss K3 5 Screw Grub M5x0 Uni599 SERVICE KITS K Universal Joint Kit K Draw Latch Kit K Control Hardware Kit CONT ROL SYSTEM / SA40 9

12 PARTS LIST DECAL SYSTEM SA /06

13 PARTS LIST DECAL SYSTEM Kit Item Ref. No. Qty Description K Decal, Caution K Decal-Chemical Ratio K 3 Decal-SA40 K 4 Decal-Clarke K 5 Decal-Charger Cord K 6 Decal-Error Codes K 7 Decal-Charger LED SERVICE KITS K SA40 Decal Kit / SA40

14 PARTS LIST ELECTRICAL SYSTEM revised 4/ SA /06

15 revised 4/08 PARTS LIST ELECTRICAL SYSTEM Kit Item Ref. No. Qty Description Circuit Breaker 50 Amp (CB) K 4 Washer, Flat 6,4x,5 K 3 3 Scr-Pan Phil /4-0 X.38 K 4 5 Nut, Hex W/ Shprf /4-0 K 5 3 Stud [6] Harness-Main K 7 Interface Panel Assembly (A) Solid State Relay (K) Electrical Panel Speed Controller (E) Disconnect-Emergency Intentionally Omitted 3 Intentionally Omitted Circuit Breaker, 5 Amp (CB) 5# DELETED 6 Potentiometer, 00k (R / part of Main harness) Fuse, 50 Amp (F) Circuit Breaker, 0 Amp (CB3) Electrical Mount 0# DELETED Circuit Breaker-5 Amp (CB4) Contactor 4v, 00 Amp (K) K 3 Washer, Flat Xl 5,5x5x, Ss K 4 Viti Tcei/Scr, Soc Hd K 5 4 Scr, Pan Phil M5x Switch, Key With Water Proof Cup (S) * Key PCS K 7 4 Cover For Screw Tcb 4.8mm 8# Battery Series Cable Assembly K 9 Scr, Pan Phil M6x K 30 Scr, Pan Phil M4x A Knob, Speed Control K 3 Screw M5x Hex Hd F/Thd IS # DELETED Rectifier 35 Amp (D) Screw Hex HD M4X6 SS Rectifier Assy. (D) 37# DELETED 38# DELETED 39# DELETED 40# DELETED 4# Batt Panel Harness Assy Kit [ ] Wire Assy White [ ] Wire Assy Black SERVICE KITS K Electrical Hardware Kit K Control Board Kit [ ] = Not Shown * = Optional, Not Included # = Revised or new since last update / SA40 3

16 PARTS LIST RECOVERY SYSTEM revised 4/ SA /06

17 revised 4/08 PARTS LIST Kit Item Ref. No. Qty Description K Latch, Draw K7 # 3 Screw M6x0 Wn45 Black Zn K7 3 3 Washer, Flat 6,4x,5 S.S. K,K5,K7 4 3 Washer, Flat 4,3x9 K7 5 3 Rivet, Nylon Tree Push-In (.5) 6# Recovery Tank NOTE K4 7 Debris Cage K4 8 Debris Tray Cover Back Panel Gasket-Recovery Tank Vac Hose Assy Drain Hose [3] Jumper Harness TSB-FC Guard-Splash-4X-Poly K8 5 Vacuum Motor Support Gasket K6 6 Gasket, Vacuum Motor Hose Clamp 4/3-5 K3,K7 8# 4 Washer, Flat Xl 5,5x5x, SS Cover Vacuum Motor K,K5,K7 0 3 Viti Tcei/Scr, Soc Hd K8 Insulation Tube K8 Panel, Acoustic Insulation K7 3 3 Plate Cover 4# Filter K6 5 Vacuum Motor 3 Stage 4v (M4) K3 6 Gasket Float Support K3 7 Float Cage-Complete K,K5,K7 8 3 Nut, Hex Nyl Loc Thin M4 Ss K3,K7 9# 4 Scr,Pan Phil M5x6 SS K5 30 Clamp, Hose D.50 3# Intentionally Omitted 3# L Tie Cable 4.8x430 White 33# Flat Tie Holder 34# Screw Cyl Hd 5X6 Self L. Plas 35# Tank Support Assembly 36# Nut Hex Nyl Loc SS M # Wsh-Flt SS.0 X.56 X.040 SERVICE KITS K Draw Latch Kit K Float Cage Kit K Debris Cage Kit K Hose Clamp Kit K Vacuum Motor Kit K Recovery Hardware Kit K Vacuum Motor Insulation Kit [ ] = Not Shown # = Revised or new since last update RECOVERY SYSTEM NOTE : To replace an old style recovery tank (PN ) order Recovery Tank Kit. / SA40 5

18 PARTS LIST SCRUB SYSTEM-0D revised / g c 33f 33d 33b 0 33e 33a 33h 6 SA /06

19 revised /07 PARTS LIST SCRUB SYSTEM-0D Kit Item Ref. No. Qty Description K Washer 8x3x.5uni Pcs K Screw, Hex Thd To Hd M6x50 K 3 4 Screw, Flat Socket Head K 4 Nut, Hex Nyl Loc Thin M5 K 5 Nut, Hex Nyl Loc Thin M8 K 6 3 Washer M8 Uni75b 0 Pcs Set K 7 3 Washer, Flat 8.4X6X.6 K 8 Rivet, Nylon Tree Push-In (.5) K 9 Key, Square.5 X.44 K 0 Scr-Soc Hd 5/6-8 X.5 Zinc K Scr-Hex Thd Form M6 X 0mm K Scr-Soc Shd M6xmm X M5-0.8 K 3 Scr-Soc Shd M8x6mm X M6-.00 K 4 Scr-Hex Plastic M8-.5 X 6MM K 5 Wsh, Bowed.66x.500x Disc Brush Motor (A-F) (M5) Shaft Disc Brush Motor Deck Lift Plate Weldment Lower Deck Plate Brush Housing Squeegee Link Weldment K Squeegee Pivot Block K 3 Bearing Flange K 4 Squeegee Pivot Washer Spacer Motor Solenoid Valve Assy (L) Skirt Brush Double Scrub Brkt Tee Assembly Barbed Elbow Hose-Pvc-.50x Hose, Pvc Clear Hose, Pvc Clear SERVICE KITS K Squeegee Pivot Kit K Disc Deck Hardware Kit Kit Item Ref. No. Qty Description Brush Plate Assy Rt 33a Plate, Stop K 33b Wsh, Flt Std #0 K 33c Wsh, Flt.66 X.906 X.060 K 33d 4 Scr, Pan Phil Plastite 0-4 X.38 33e Spring Retainer 33f 565 Gimbal-Collar Assembly 33g Spring, Brush Holder 33h Brush Plate K 34 Scr, Pan Hd Thd Form K 35 Washer, Flat Xl 5,5X5X, Ss K 36 Key Hose Holder K 38 Screw, Hex Thd To Hd M8x6 Loctite K 39 3 Screw, Hex Thd To Hd M8x30 Ss K 40 3 Nut, Hex Nyl Loc Thin M6 Ss K 4 Washer, Flat Xl Ss K 4 Screw Cyl Hd M5x Tie, Cable 4.8 x 00 Black Kit Item Ref. No. Qty Description A Motovario Gearbox 5/ B Motor C Brush Housing Assembly D Cover And Screws E Plastic Cover F Carbon Brushes () 6 F F E A Key C B Cover and Screws D / SA40 7

20 PARTS LIST SOLUTION SYSTEM revised / a c d b SA /06

21 revised /07 PARTS LIST SOLUTION SYSTEM Kit Item Ref. No. Qty Description K Clamp, Hose 09/- K5,K7 Screw M0 x 50 Hex Hd F/Thd ISO407 K5,K7 3 Nut, Hex Nyl Loc Thin M8 K6,K7 4 8 Washer, Flat 8.4 x 6 x.6 K7 5 Nut, Hex Nyl Loc-Thin SS 3/8-6 K7 6 0 Scr-Hex M8-.5 X 6mm K5,K7 7 Scr-Soc Shd M0 x 50mm x M8-.5 K7 8 3 Wsh, Flt.66 x.906 x.060 K6 9 Tip Pad Filter Bracket Hinge Assembly a Hinge Pin b Hinge Weldment c Hinge Bracket d Bearing Flange Grommet Actuator Brkt K5 4 Actuator Assembly (M3) TSB- FC Pivot Block K5 6 Spacer Actuator K4 7 Rubber Solution Cap Insert-Brass M Adjustment Pad Prop Rod K Hose Solution Bracket-Tank Support Solution Tank-Blue 4 Intentionally Omitted K4 5 Clip, Panel K7 6 Bushing Hose-PVC Clear Kit Item Ref. No. Qty Description K,K 8 Hose, Spiral Cap-Extra Vent K7 30 Screw M6 x 5 Hex Hd F/Thd SS ISO407 K Washer, Plain M5 x 5 SS IS07093 K,K 3 4 Clamp, Hose 8/9-6 K Scr, Pan Phil M5 x SS K,K 34 Gasket Buzzer 5-3V (H) K 36 Ball Valve 90 K 37 Ball Valve K3 38 Filter Water 39 Intentionally Omitted A Hosebarb, 90 Degree K6,K7 4 8 Screw M8 x 30 Hex Hd F/Thd SS ISO407 K7 4 Nut, Hex Nyl Loc Thin M6 SS K3,K7 43 Scr, Pan Phil M4 x 0 SS K7 44 Washer Flat Xl 6 x 8 x.5 - SS K Scr, Pan Phil M5 x 6 SS Nut, Loc Hex M5 Low ISO Cord-AC Nema IEC30 - Deltaq Tie, Cable 4.8 x 00 Black Cable Support 50 L Clamp, Cable 0.7 SERVICE KITS K Solution Drain Kit K Solution Hose Kit K Solution Filter Kit K Solution Cap Kit K Actuator Kit K Tip Pad Kit K Solution Hardware Kit / SA40 9

22 PARTS LIST SQUEEGEE SYSTEM SA /06

23 revised /07 PARTS LIST Kit Item Ref. No. Qty Description K3,K4,K6 7 Washer, Flat 6,4X,5 S.S. K4,K6 Pin-Bow-Tie SS /4-3/8 X.7 K4,K6 3 Nut-Hex Jam Ss 3/8-6 K4,K5 4 4 Wsh-Flt.38 X.563 X.03 K4 5 Squeegee Casting NOTE K Squeegee Cover K4 7 Squeegee Lift Bracket K4,K8 8 Squeegee Bracket Weldment K4 9 Squeegee Plate K,K4 0 Blade-Squeegee Linatex Front NOTE K * Blade-Squeegee Pu Front NOTE K,K4 Blade-Squeegee Linatex Rear NOTE K * Blade-Squeegee Pu Rear NOTE K4,K Caster Wheel K4,K6 3 Roller Wheel K4,K8 4 Squeegee Mount Brkt K4,K8 5 Pivot Pin K4,K5 6 4 Retaining Ring K4,K7 7 Strap-Squeegee Rear K4,K5 8 4 Knob K4,K7 9 Latch-T Tab Assy K4,K6 0 Roller Wheel K4,K6 Pin-Clevis.3 X.78 K4,K8 Pin Cover-6mm K4,K7 3 Nut, Hex Nyl Loc Thin M4 Ss K4,K6 4 3 Washer 8x4x Uni 6593 Ss K3,K4 5 6 Screw, Hex Thd To Hd M6x6 Ss K4,K8 6 Spring Acc. Lid Lh K4,K6 7 Screw Soc. Hd M6X45 K3,K4 8 Washer, Flat 5.3X0X Ss K3,K4,K6 9 7 Nut, Hex Nyl Loc Thin M6 Ss K4,K7 30 Scr, Pan Phil M4x0 Ss K3,K4 3 Screw, Hex Thd To Hd M5x0 SS K4,K5 3 L Flat Washer M6 X 8 SS SERVICE KITS K Squeegee Kit - Blade PU K Squeegee Kit - Blade Linatex K Squeegee Hardware Kit K Squeegee Assy Kit K Squeegee Knobs Kit K Squeegee Wheels Kit TSB-FC K Squeegee Strap Kit K Squeegee Mount Brkt Kit * = Optional, Not Included * = Optional, Not Included SQUEEGEE SYSTEM NOTE : All squeegee blade kits include both front and rear squeegee blades. NOTE : The squeegee casting is not available for sale separately. If you need to replace it please order the Squeegee Assy Kit / SA40

24 PARTS LIST LADDER DIAGRAM- PIN 4 - BRAKE + PIN 5 - KSI B+ E CURTIS 0 SPEED CONTROLLER CIRCUIT BREAKER, 50A. X00 A B CHARGER OPTIONAL SEE PAGE 3 WHEN CHARGER IS NOT INSTALLED THERE NEEDS TO BE A JUMPER BETWEEN PINS AND ON CONNECTOR X6 ON MAIN HARNESS PIN 6 - BRAKE - BLK BRN/ORN RED RED 3 WHT/BRN BLU BLK X004 PIN - INHIBIT RED BRN/BLK ORN YEL/ORN PIN 9 - STATUS PIN 6 - REV. ALARM PIN 7 - DRIVE SWITCH J3- B+ J3-8 B+ PIN 3 - HIGH PIN 8 - SPEED LIMIT PIN 3 - POT. LOW RED BLK BRN/VIO PIN 4 - GO SWITCH X00 BRN/VIO B- ORN M F FUSE, 50A. S X6C X6C SW, SPST KEY M B- BRN/WHT DEAD MAN SWITCH J3-4 J3-4 KEY SWITCH YEL/BLK X43B RED/GRN X43A BLK YEL/BLK X57B BRN RED/GRN X57A RED/WHT A (CONTROL BOARD) MAIN MACHINE CONTROLLER X006 X003 RED/WHT RED/WHT MOTION J3-6 J3-3 BRUSH CONTACTOR WHT/RED BRN RED/YEL INHIBIT SPC J-7 ORN/BLU STATUS J3-7 BLU/BLK RED/BRN REV. ALARM J3-5 DRIVE SWITCH J3-3 YEL J3- SOLUTION SOLENOID VIO/BLK GRN/ORG VIO YEL J3-0 HORN + ORN/RED GRA BLU BLK J3-9 HORN - GRN/BLK J- + DETERGENT PUMP RED/YEL BLK BLK BLK BLK B- J-8 B- J-7 B- J- B- J- OPTIONAL DETERGENT PUMP J-3 - DETERGENT PUMP BLU/GRY YEL/ORN RED BRN B+ X58A M M - MOTOR, WHEEL DRIVE BT BATTERY, 4 Vdc + - CB X6D DEADMAN SWITCH S EMERGENCY STOP S4 CIRCUIT BREAKER, 5 AMP CB X6D X44A Y BRAKE X6E X6E X44B D X58B K CONTACTOR, BRUSH VALVE, SOLENOID L R 00K POT H GO SWITCH S5 HORN X6A X6B X6B M + X6A M SA /06

25 revised 7/06 PARTS LIST LADDER DIAGRAM- Item Ref. No. Qty Description A BT Control Board Battery CB Circuit Breaker 50A (Drive Wheel) CB Circuit Breaker 5 Amp (Control Circuit) CB Circuit Breaker 0 Amp (Vacuum Motor) CB Circuit Breaker-5 Amp (Brush Motor) D Rectifier Assy. D Rectifier 35 Amp E Speed Controller E Battery Charger 4v 5a F Fuse 50 Amp H Buzzer 5-3v K Solid State Relay K Contactor 4v 00 Amp L Solenoid Valve Assembly M Drive Wheel Motor M Pump Chemical M Actuator Kit (Motor Brush Lift Actuator) M Motor Vacuum 3st 4v 40w M Disc Brush Motor (0D) R Potentiometer 00k (Speed Adjustment / part of Main harness) S Switch Key with Cap * Key PCS S Switch-Sealed (part of Switch Harness ) S Disconnect-Emergency S5 Switch-Sealed (part of Switch Harness ) Y Electrical Brake (part of Drive Wheel Motor M) * = Optional, Not Included Color Codes BLK BLU BRN GRA GRN ORN PINK RED TAN VIO WHT YEL Black Blue Brown Gray Green Orange Pink Red Tan Violet White Yellow / SA40 3

26 PARTS LIST LADDER DIAGRAM- YEL/ORN SOLID STATE "RELAY" J-3 BAT CHARGER ON BOARD COMMUNICATION BRUSH ACT (-) J-9 A(CONTROL BOARD) MAIN MACHINE CONTROLLER B- J-8 ACT POSITION J- ACT POSITION J- J3- VACUUM MOTOR POWER MODULE BRUSH ACT (+) J-0 A D C RED/VIO B INLINE FUSE 3A P/N RED BLK B+ BRN GRA/BLK BLU/ORN WHT BRN/YEL MOTOR, BRUSH LIFT ACTUACTOR BLU YEL/BLK M3 + POS BLK/WHT F ORN/BLK M4 M MOTOR, VAC RED BLK B- - M CIRCUIT BREAKER, 0 AMP CB3 K CIRCUIT BREAKER, 5 AMP CB4 TOP LIMIT POS BOTTOM LIMIT FLY-BACK DIODE D + ~ ~ - M5 M + MOTOR, BRUSH E4 ~ GND B+ B- CHARGER DELTA Q K 4 3 CONTACTOR, BRUSH X005 A B ~ GND B+ B- 3 CHARGER S.P.E. 4 SA /06

27 revised 7/06 PARTS LIST LADDER DIAGRAM- Item Ref. No. Qty Description A BT Control Board Battery CB Circuit Breaker 50A (Drive Wheel) CB Circuit Breaker 5 Amp (Control Circuit) CB Circuit Breaker 0 Amp (Vacuum Motor) CB Circuit Breaker-5 Amp (Brush Motor) D Rectifier Assy. D Rectifier 35 Amp E Speed Controller E Battery Charger 4V 5A F Fuse 50 Amp H Buzzer 5-3V K Solid State Relay K Contactor 4V 00 Amp L Solenoid Valve Assembly M Drive Wheel Motor M Pump Chemical M Actuator Kit (Motor Brush Lift Actuator) M Motor Vacuum 3st 4v 40w M Disc Brush Motor (0D) R Potentiometer 00k (Speed Adjustment / part of Main harness) S Switch Key with Cap * Key PCS S Switch-Sealed (part of Switch Harness ) S Disconnect-Emergency S5 Switch-Sealed (part of Switch Harness ) Y Electrical Brake (part of Drive Wheel Motor M) * = Optional, Not Included Color Codes BLK BLU BRN GRA GRN ORN PINK RED TAN VIO WHT YEL Black Blue Brown Gray Green Orange Pink Red Tan Violet White Yellow / SA40 5

28 PARTS LIST revised 4/08 Item Ref. No. Qty Description Kits * Shelf Charger US Kit * Shelf Charger Adapter Kit * Control Board Kit * Tank Support Kit *# Recovery Tank Kit OPTIONAL KITS AND ACCESSORIES Squeegee Blade Kits (See Squeegee Blade Selector Guide) Squeegee Kit - Blade PU NOTE * Squeegee Kit - Blade Linatex NOTE Accessories * Indicator Battery Level * Programmer-User * Programmer Cable-Molex * Ecoflex Bottle Assy * Literature Pack 0 Disk Scrub Brushes (See Brush Selector Guide) * Pad Holder-0 3 Lug * Disc Brush-0 Magnagrit 3 Lug * Disc Brush-0 Dyna Grit 3 Lug * Disc Brush-0 Aglite 3 Lug * Disc Brush-0 Prolene 3 Lug * Disc Brush-0 Prolite 3 Lug * Disc Brush-0 Union Mix 3 Lug * Disc Brush-0 Midgrit 3 Lug * Disc Brush-0 Midlite 3 Lug * Pads Cs 0 Black Thin (Qty 5) * Pads Cs 0 Brown 5 (Qty 5) * Pads Cs 0 Blue 5 (Qty 5) * = Optional, Not Included NOTE : All squeegee blade kits include both front and rear squeegee blades. 6 SA /06

29 revised 4/08 PARTS LIST RECOMMENDED SPARE PARTS Item Ref. No. Qty Description CHASSIS SYSTEM Ordinary Maintenance O Harness-Drive Motor Kit O Sprocket- Tooth O Bearing-Flange O Rear Wheel Kit O Wheel And Bearing Kit O Sprocket And Chain Kit (used w/560443) O Sprocket And Chain Kit (used w/ ) Extra-Ordinary Maintenance E Mounting Tab E Bar Linkage E Battery Tray E Steering Shaft E Link Bar E Steering Shaft Weldt E Spindle Mount Weldment E Collar E Chassis Weldment E Block, Bearing E Battery Charger 4v 5a E Universal Joint Kit E Bearing Block Kit E Chassis Hardware Kit E Drive Wheel Motor Kit E Drive Wheel Hardware Kit E Front Wheel Bearings Kit CONTROL SYSTEM Normal Wear W Chain-Roller Extra-Ordinary Maintenance E Control Panel E Shaft Steering E Shaft Hex E Bracket-Prop Rod E Steering Wheel E Drive Wheel Frame Weldt E Spindle Weldt E Steering Plate E Universal Joint Kit E Draw Latch Kit E Control Hardware Kit ELECTRICAL SYSTEM Extra-Ordinary Maintenance E Circuit Breaker 50 Amp E Harness-Main E Solid State Relay E Electrical Panel E Speed Controller E Disconnect-Emergency E Cable-Power E Handle E Circuit Breaker, 5 Amp E Cable, Battery E Fuse, 50 Amp E Circuit Breaker, 0 Amp E Electrical Mount E Circuit Breaker-5 Amp E Connector Assy E Contactor 4v, 00 Amp E Switch, Key With Water Proof Cup E Key PCS E L Terminal Clamp Batt E L Terminal Clamp Batt E 5096A Knob, Speed Control E Boot, Protective (Red) Item Ref. No. Qty Description ELECTRICAL SYSTEM CONTINUED Extra-Ordinary Maintenance E Battery Insulator E# Deleted E# Deleted E Boot-Battery Post E Tie, Cable E 47A Cable Battery Kit 466B E Electrical Hardware Kit E Control Board Kit E Interface Panel Kit PLATFORM ASSEMBLY Ordinary Maintenance O Switch Harness Extra-Ordinary Maintenance E Platform-Upper E Pedal-Safety E Foot Pedal E Platform-Bottom E Compression Spring E Grommet E Grommet E Platform Hardware Kit RECOVERY SYSTEM Ordinary Maintenance O Gasket-Recovery Tank O Vac Hose Assy O Drain Hose O Filter Extra-Ordinary Maintenance E Recovery Tank E Back Panel E Jumper Harness E Guard-Splash-4X-Poly E Clamp, Hose 4/3-5 E Cover, Vac E Draw Latch Kit E Float Cage Kit E Debris Cage Kit E Hose Clamp Kit E Vacuum Motor Kit E Recovery Hardware Kit E Vacuum Motor Insulation Kit SCRUB SYSTEM-0D Ordinary Maintenance O Hose Holder O Carbon Brushes () Extra-Ordinary Maintenance E Disc Brush Motor E Shaft Disc Brush Motor E Deck Lift Plate Weldment E Lower Deck Plate E 5604 Brush Housing E Squeegee Link Weldment E Spacer Motor E Solenoid Valve Assy E Skirt Brush E Double Scrub Brkt E Tee Assembly E Barbed Elbow 90 E Hose-Pvc-.50x3.50 E Hose, Pvc Clear E Brush Plate Assy Rt E Plate, Stop E Spring Retainer E 565 Gimbal-Collar Assembly E Spring, Brush Holder E Brush Plate # = Revised or new since last update / SA40 7

30 PARTS LIST revised 6/07 RECOMMENDED SPARE PARTS CONTINUED Item Ref. No. Qty Description SCRUB SYSTEM-0D CONTINUED E Motovario Gearbox 5/ E Motor E Brush Housing Assembly E Cover And Screws E Plastic Cover E Squeegee Pivot Kit E Disc Deck Hardware Kit E Disc Deck Assy 0 Kit SOLUTION SYSTEM Extra-Ordinary Maintenance E Solution Tank E Filter Bracket E Support Brkt E Hinge Pin E Hinge Weldment E Hinge Bracket E Bearing Flange E Grommet E 556A Hosebarb 3/8 X 90 Deg E Actuator Brkt E Pivot Block E Insert-Brass M8 E Adjustment Pad E Prop Rod E Hose-Pvc Clear E Tie, Cable E Cap - Raw With Tether E Buzzer 5-3v E Insert-Dry Break E Chemical Bottle Assembly E Hose, Chem Resistant E Hose, Chem Resistant 4 E Pump, Chemical E Cord Charger Yellow US E Cap, Plastic F Chemical Tank E Cap, Dry Break, /8 Barb, 90 E Cable Support E Solution Drain Kit E Solution Hose Kit E Solution Filter Kit E Solution Cap Kit E Actuator Kit E Tip Pad Kit E Solution Hardware Kit Item Ref. No. Qty Description SQUEEGEE SYSTEM Normal Wear W Squeegee Kit Blade PU W Squeegee Kit - Blade Linatex W Squeegee Wheels Kit Extra-Ordinary Maintenance E Squeegee Hardware Kit E Squeegee Assy Kit E Squeegee Knobs Kit E Squeegee Strap Kit E Squeegee Mount Brkt Kit DECAL SYSTEM Extra-Ordinary Maintenance E SA40 Decal Kit ACCESSORY / OPTIONS Extra-Ordinary Maintenance E Shelf Charger US Kit 8 SA /06

31 PARTS LIST BRUSH SELECTOR GUIDE We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Soft Nylon: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Poly: Lite Grit: Medium Grit: Heavy Grit: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. 0" Disk Scrub Brushes Pad Holder Magnagrit Dyna Grit Aglite Prolene Prolite Union Mix Midgrit Midlite Pads Cs 0 Black Thin (Qty 5) Pads Cs 0 Brown 5 (Qty 5) Pads Cs 0 Blue 5 (Qty 5) DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Heavy Medium Lite Soft Application Grit Grit Grit Poly Nylon Stripping: Concrete X Terrazzo X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X Terrazzo X X X Ceramic/Quarry tile X X X Marble X X X Vinyl tile X X X Raised-rubber tile X X X / SA40 9

32 PARTS LIST SQUEEGEE BLADE SELECTOR GUIDE Red Gum Rubber: Polyurethane: Provides longest life on finished or unfinished concrete floors. Oil resistance provides superior life in applications with oily floors. Performance Traits Red Gum Rubber (Natural Rubber) Polyurethane/ Pentathane Tear Strength X X Abrasion Resistance X X Applications Oil Resistant Applications X Appearance Red Translucent 30 SA /06

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36 A Nilfisk Brand 9435 Winnetka Ave North Minneapolis, MN Phone: Fax: Nilfi sk, Inc.