Warrior ST, Warrior AXP

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1 Warrior ST, Warrior AXP PARTS LIST Advance Models: (28D), (32D), (28C) (32C-C), , (X28D-C), (X32D-C) (28D-C), (32D-C), (28C-C), (X28C-C), (X32C-C) 4/05 revised 9/08

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3 05-4 TABLE OF CONTENTS 08-9 Warrior ST, Warrior AXP 1 DESCRIPTION PAGE Chassis System Chassis System (Squeegee Linkage Assy before SN ) Chassis System (Squeegee Linkage Assy after SN ) Decal System Recovery System Scrub System-Disk Scrub System-Cylindrical Solution / Electrical System (AXP ) Solution / Electrical System (STD) Chemical Assembly (AXP ) Paddle Assembly Squeegee Assembly Wiring Diagram Optional Kits & Accessories Brush Selector Guide-Disk Brush Selector Guide-Cylindrical WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 CHASSIS SYSTEM Warrior ST, Warrior AXP

5 05-4 CHASSIS SYSTEM 08-9 Warrior ST, Warrior AXP 3 Item Ref. No. Qty Description Bearing, Sleeve Solution Filter Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 1/ Scr, Hex SS 5/16-18 X Scr, Hex Thd To Hd M X 20mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex SS M X 20mm Scr, Hex M X 40mm Scr, Pan Phil Thd Form X Nut, Hex Hvy 1/ Scr, Hex 3/8-16 X Clamp, Hose SAE # Wheel, Drive TSBUS Wheel, Polyurethane-Traction (optional) Transaxle, 36v (M1) * Motor * Carbon Brush * Neoprene Mounting Sleeve Weldment, Chassis Bushing Cylindrical Mount Bushing, Spacer Linkage Arm Plate, Transaxle Mount Assembly, Squeegee Linkage Large 27# Linkage Arm NOTE Ball Valve Ground Chain Caster Swivel 4.0x Barb, 90 Elbow 1/2 X 1/2npt Nipple, Hex 3/ Tie, Cable * = Not Shown # = Revised or new since last update NOTE 1: As of October is no longer used in production. If you need to replace this item please order Kit

6 4 CHASSIS SYSTEM (squeegee linkage assy before SN ) Warrior ST, Warrior AXP

7 05-4 CHASSIS SYSTEM (squeegee linkage assy before SN ) 06-6 Warrior ST, Warrior AXP 5 Item Ref. No. Qty Description Squeegee Linkage Assembly Bearing, Flange Bearing, Flange Wheel Collar Bushing Knob Scr, Hex 1/4-20 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc-Thin SS 3/ Scr, Hex SS 1/4-20 X Scr, Soc Set x Scr, Soc Shd.50 X.50 X 3/ Scr, Soc Shd.50 X.75 X 3/ Scr, Soc Set Loc X Pin Bracket, Squeegee Level Weldment, Squeegee Large Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Linkage Arm Weldment, Squeegee Mount TSBUS

8 6 CHASSIS SYSTEM (squeegee linkage assy after SN ) Warrior ST, Warrior AXP

9 CHASSIS SYSTEM (squeegee linkage assy after SN ) Warrior ST, Warrior AXP 7 Item Ref. No. Qty Description Squeegee Linkage Assembly Wheel Collar Bushing Knob Scr, Hex 1/4-20 X Wsh, Flt SAE 3/ Scr, Hex 3/8-16 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc-Thin SS 3/ Scr, Hex SS 1/4-20 X Scr, Soc Set x Scr, Soc Set Loc X Bearing, Flange Linkage Arm, Molded Spacer, Phenolic Spacer, Phenolic Pin Weldment, Squeegee Large Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Weldment, Squeegee Mount TSBUS Bracket, Squeegee Level Wsh, Flt SAE SS 5/8

10 8 DECAL SYSTEM Warrior ST, Warrior AXP

11 05-4 DECAL SYSTEM 08-9 Warrior ST, Warrior AXP 9 Item Ref. No. Qty Description Decal, Caution Decal, Charger Decal, Battery Wiring Decal, Ladder Diagram Decal, Circuit Breaker 6# Decal, Warrior AXP (qty of 1 on model ) Decal, Warrior ST Decal, Advance 8# Bracket (only used on model ) 9# Scr, Flt Phil SS 1/4-20 x.88 (only used on model ) 10# Box, Waterproof (only used on model ) 11# Wsh, Flt.266 x.906 x.060 (only used on model ) 12# Scr, Pan Phil Loc 1/4-20 x.50 (only used on model ) 13# Decal, Warning (only used on model ) 14# Decal (only used on model ) Decal, Patent Numbers # = Revised or new since last update

12 10 RECOVERY SYSTEM Warrior ST, Warrior AXP

13 05-4 RECOVERY SYSTEM 08-9 Warrior ST, Warrior AXP 11 Item Ref. No. Qty Description Hinge Gasket, Vacuum Duct Scr, Pan Phil X Wsh, Flt STD # Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil SS X Wsh, Flt STD SS # Scr, Pan Phil 5/16-18 X Scr, Pan Phil SS Type B X Plug, 3/4 Hex Pipe NOTE Tank, Recovery (grey) TSBUS / TSBUS # Tank, Recovery (green / model only) Cover, Recovery Tank Switch, Electromagnetic Gasket Screen, Fan Inlet Shroud, Vac Motor Mount, Vibration Gasket, Recovery Lid Clamp, P Vac Hose Assy Cable Assy Retaining, Strap Plate Drain Hose NOTE 2 * Drain Hose Cap Kit * Drain Hose kit NOTE 2 **# Drain Hose Extension Vac Motor Assy (M4) * Carbon Brush Set of Foam, Acoustical ** Sound Reduction Kit Clamp, Hose SAE # Clamp, Hose SAE # Tie, Cable * = Not Shown ** = Optional (Not Included) # = Revised or new since last update NOTE 1: Not used after March NOTE 2: Drain Hose has been replaced by Drain Hose in production. When replacing you need to order Drain Hose Kit

14 12 SCRUB SYSTEM-DISK Warrior ST, Warrior AXP

15 SCRUB SYSTEM-DISK Warrior ST, Warrior AXP 13 Item Ref. No. Qty Description 1# Pin, Cotter Hair NOTE Wheel (28 ) 3# Wsh, Flt SAE 1/2 NOTE Wsh, Flt SAE SS 3/ Wsh, Flt SAE SS 5/ Pin, Cotter Hair.0915 X Scr, Hex Loc SS 5/16-18 X Scr, Hex Loc SS 3/8-16 X Nut, Hex Nyl Loc SS M # Scr, Soc Shd.38 X 1.00 X 5/16-18 (28 ) Scr, Hex Loc SS M8-1 X 25mm Scr, Hex SS M X 20mm Pin, Ring.50 X Rivet, Nylon Tree Push-In (.218) Wsh, Flt.754 X X Wsh, Flt SS.378 X X Hub, Drive 18# Scrub Deck, Disc, Cast (28 ) NOTE Scrub Deck, Disc, Cast (32 ) NOTE Pin Weld t, Actuator Bracket NOTE 1 21# Skirt, Rubber (28 ) # Skirt, Rubber (32 ) 22# Bumper, Extruded (28 ) NOTE 2 # Bumper, Extruded (32 ) NOTE Bracket Shroud, Motor Clamp, Hose SAE #96 Item Ref. No. Qty Description Lug, Counterclockwise (33-40) Lug, Clockwise (33-40) Hose, PVC.38id X Tee, Barb Hose, PVC Motor / Gear Unit Assembly 36v (M2 / M3) * Carbon Brush * Brush Spring 32 NA NA See Brush Selector Guide # Brush Midlite 14 (model only) Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M x 25mm Scr, Pan Phil Thd Form x Wsh, Flt.193 x.875 x Thermoid Disk Brush Holder Spring Retainer Weld t, Deck Mount Brkt NOTE Nut, Hex Nyl Loc 3/8-16 NOTE 1 43# Band Clamp (28 ) # Band Clamp (32 ) 44# Scr, Hex Loc SS 1/4-20 X 1.75 (32 ) 45# Wsh, Flt SAE SS 1/4 (32 ) 46# Bushing, Stainless (32 ) 47# Wheel (32 ) 48# Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32 ) * = Not Shown # = Revised or new since last update NOTE 1: The Deck Casting (item #18) has been redesigned. The old style castings ( & ) are no longer available. If you have a machine built prior to this change (old style deck assembly DOES NOT include item 41) and need to replace one of these deck castings you need to order one of the kits listed below. These kits include items (9, 12, 14, 18, 20, 41, 42). Old Deck Order Kit (28 ) (32 ) NOTE 2: Extruded Bumpers PNs & are obsolete. If you need to replace one of these bumpers please order one of the kits listed below. Old Bumper Order Kit (28 ) (32 ) NOTE 3: As of October 2008 a new upper deck linkage arm ( ) is being used in production. The new design does not use item #3 and the quantity of item #1 is reduced to 2.

16 14 SCRUB SYSTEM-CYLINDRICAL Warrior ST, Warrior AXP 05-4

17 05-4 SCRUB SYSTEM-CYLINDRICAL 08-9 Warrior ST, Warrior AXP 15 Item Ref. No. Qty Description 1# Pin, Cotter Hair NOTE Nut, Hex Nyl Loc M Blade Sheave, Poly-V Bushing 6# Wsh, Flt SAE 1/2 NOTE Scr, Soc Set Loc 5/16-18x Scr, Hex Hd Loc 1/4-20x Pin, Cotter Hair.0915 X Nut, Hex Nyl Loc SS M6x Scr, Hex Hd SS M6-1.0x16mm Scr, Hex M6-1.0x95mm Scr, Pan Phil Thd Form 1/4-20x Pin, Ring.50 X # Manifold, PVC (28 ) # Manifold, PVC (32 ) Clamp, Hose SAE # Motor, 36 Vdc,.75 Hp, 1800 RPM (M2 / M3) * Brush / Spring Kit Pin Harness, Brush (Not Shown) Belt, Auto Tension Tee, Barb Drive End Assy (#36-43) Cover, Belt Idler End Assy (#44-48) 25# Hopper Assembly (28 / #29-35)) # Hopper Assembly (32 / #29-35) 26# Housing, Weld t (28 ) # Housing, Weld t (32 ) Strap Wheel Nut, Hex Nyl Loc SS M Scr, Pan Phil SS x Scr, Hex Hd SS M x 16mm Wsh, Flt SS.260 x 1.00 x # Hopper (28 ) # Hopper (32 ) 34# Hopper Screen (28 ) # Hopper Screen (32 ) 35# Hopper Bracket (28 ) # Hopper Bracket (32 ) Bearing, Ball Spacer Sheave, Poly-V Scr, Soc Set Loc 1/4-20 x Key, Sq., 19 x Bearing Plate 42# Spindle Washer, Bearing Bearing, Ball Washer, Bearing Idler Bearing Plate Knob Hub Scr, Hex SS 5/16-18 x.50 * = Not Shown # = Revised or new since last update NOTE 1: As of October 2008 a new upper deck linkage arm ( ) is being used in production. The quantity of item #1 is reduced to 2 and the quantity of item #6 is reduced to 4.

18 16 SOLUTION / ELECTRICAL SYSTEM (AXP ) Warrior ST, Warrior AXP

19 05-4 SOLUTION / ELECTRICAL SYSTEM (AXP ) 08-9 Warrior ST, Warrior AXP 17

20 18 SOLUTION / ELECTRICAL SYSTEM (AXP ) Warrior ST, Warrior AXP Item Ref. No. Qty Description Pin, Cotter Hair Hinge 3# Knob NOTE Lug, Brush Driver 5# Bearing, Sleeve NOTE Scr, Flt Phil 1/4-20 X # Wsh, Flt SAE 1/2 NOTE Wsh, Flt.344 X.938 X.125 9# Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Pan Phil 1/4-20 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Scr, Pan Phil 8-32 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 1/ Scr, Pan Phil 1/4-20 X # Nut, Hex Nyl Loc-Thin NOTE 3 21# Nut, Hex Nyl Loc-Thin 1/4-20 NOTE Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil SS X Wsh, Flt Std Ss #10 27# Scr, Soc Shd.38 X.62 X 5/16-18 NOTE Scr, Pan Phil 5/16-18 X.62 29# Ring, Ret Ext Type E 0.75 Dia. NOTE 2 30# Nut, Hex Nyl Loc M NOTE 4 31# Scr, Hex M X 35mm NOTE Scr, Pan Phil SS Type B X Pin, Ring.50 X Scr, Pan Phil Thd Form X Scr, Pan Phil Loc X Scr, Truss Phil-Blk 10-24x.50 Item Ref. No. Qty Description Barb, Adapter 3/8 X 1/2 Npt Clamp, Hose SAE # Clamp, Hose SAE #12 41# Hose, Spiral Hose, Spiral Key Switch Assy (S3) * A/R Set of 2 Keys # Key Switch Assy (model only) A/R Replacement Key (model only) Tank, Solution (grey) TSBUS *# Solution Tank Kit (grey) NOTE 6 # Tank, Solution (green / model only) *# Solution Tank Kit (green / model only) NOTE Nose Cone (grey) # Nose Cone (green / model only) Pump, Solution (M5) Guide, Cable 48# Pivot Weld t. TSBUS NOTE Yoke, Actuator 50# Bushing, Flange NOTE 2 51# Charger, On-Board 36v NOTE 1 TSBUS / TSBUS / TSBUS TSBUS / TSBUS * Thermister Repair Kit for # Bracket, Charger Cover, Solution Fill TSBUS # Panel, Electrical NOTE 3 55# Weldment, Squeegee Lift NOTE Cable Assy 57# Bushing, Squeegee Cable NOTE Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp 60# Plate, Circuit Breaker NOTE Tee, Barb Assembly, Paddle TSBUS # Charger Cord, US 64# Bushing NOTE Clip, Conduit

21 SOLUTION / ELECTRICAL SYSTEM (AXP ) Warrior ST, Warrior AXP 19 Item Ref. No. Qty Description 66# DELETED Cover, Chemical Tank (grey) # Cover, Chemical Tank (green / model only) Barb, Adaptor 3/4 X 1/2 Npt Chemical Tank Assy Control Panel Assy Fm TSBUS / TSBUS Weldment, Actuator Mount TSBUS Barb, 90 Elbow 3/4 X 3/8npt Assembly, Electrical Box (34, & 121) 74# Charge Connector Assy (to batteries) 75# Charge Connector Assy (to electrical box) Clamp, Plastic Hose, PVC Hose, Spiral Lift Actuator Assembly (91-99) Wire Rope, 6 Inch TSBUS Solenoid Valve Assy. 36v Barb, 90 Elbow 1/2 X 1/2npt Hose, Spiral # DELETED Reducer, Barb Clamp, P 88# Clamp, P Spiral, Hose X Clamp, Hose SAE # Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) * Plastic Nut Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Item Ref. No. Qty Description Stud, 1/ Fuse, 150 Amp Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X # Panel, Electrical Controller, Speed TSBUS Solenoid, Spdt 36v (K1 / Brush Motor) 111# Insulator, Terminal 112# DELETED 113# DELETED 114# Bushing NOTE DELETED 116# Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE 4 117# Nut, Hex Jam 1/4-20 NOTE DELETED Plate Plate Clamp, P Scr, Pan Phil x Wsh, Flt SAE SS # Scr, Pan Phil Thd Form X Clamp, Plastic 126# Lever, Squeegee Lift NOTE 2 127# Pin, Cot Hair NOTE 2 128# Wsh, Flt 1.03 x 1.85 x.48 NOTE 2 129# Scr, Hex 1/4-20 x.50 NOTE 2 130# Pivot Weldt. NOTE 4 131# Pin, Cotter Hair.0915 x.375 NOTE 4 132# Turnbuckle Assy NOTE 4 133# Wsh, Flt SAE 3/8 NOTE 4 134# Hose, Spiral # Wsh, Flt STD #10 * = Not Shown # = Revised or new since last update NOTE 1: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit NOTE 2: As of serial number the following items ( , , , , , & ) are no longer used in production. If you need to replace any of these items please order the following group of parts ( , , , / items 126 through 129) in a quantity of 1 each. NOTE 3: As of serial number the following items ( , & ) are no longer used in production. If you need to replace or please order NOTE 4: As of October 2008 the following items ( , , , , , , , , ) are no longer used in production. If you need to replace any of these items please order Kit NOTE 5: and are no longer used in production. If you need to replace either of these items please order NOTE 6: If replacing the solution tank on a machine with the old style squeegee lift level ( ), please order Solution Tank Kit for grey models or Solution Tank Kit for green models.

22 20 SOLUTION / ELECTRICAL SYSTEM (STD) Warrior ST, Warrior AXP

23 05-4 SOLUTION / ELECTRICAL SYSTEM (STD) 08-9 Warrior ST, Warrior AXP 21

24 22 SOLUTION / ELECTRICAL SYSTEM (STD) Warrior ST, Warrior AXP Item Ref. No. Qty Description Pin, Cotter Hair 3# Knob NOTE Lug, Brush Driver 5# Bearing, Sleeve NOTE Scr, Pan Phil 8-32 X Scr, Flt Phil 1/4-20 X # Wsh, Flt SAE 1/2 NOTE Wsh, Flt.344 x.938 x # Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Wsh, Flt SAE # Scr, Pan Phil 1/4-20 X Scr, Hex 3/8-16 X Scr, Pan Phil 1/4-20 X # Nut, Hex Nyl Loc-Thin NOTE 4 20# Nut, Hex Nyl Loc-Thin 1/4-20 NOTE Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin SS Scr, Pan Phil Ss X Wsh, Flt Std Ss #10 25# Scr, Soc Shd.38 X.62 X 5/16-18 NOTE 3 26# Ring, Ret Ext Type E 0.75 Dia. NOTE 3 27# Nut, Hex Nyl Loc M NOTE 5 28# Scr, Hex M X 35mm NOTE Scr, Pan Phil SS Type B X Pin, Ring.50 X Scr, Truss Phil-Blk 10-24x Clamp, Hose SAE # Clamp, Hose SAE #12 36# Hose, Spiral Solenoid Valve Assy Hose, Spiral.750 X Key Switch Assembly (S3) * A/R Set of 2 Keys Hose, Spiral.750 X Tank, Solution TSBUS *# Solution Tank Kit (grey) NOTE 7 42# Nose Cone Guide, Cable 44# Pivot Weld t. TSBUS / NOTE Yoke, Actuator 46# Bushing, Flange NOTE Cover, Solution Fill TSBUS # Panel, Electrical NOTE 4 49# Weldment, Squeegee Lift NOTE Cable Assy 51# Bushing, Squeegee Cable NOTE Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp 54# Plate, Circuit Breaker NOTE Assembly, Paddle TSBUS # Bushing NOTE Clip, Conduit 58# DELETED Barb, Coupler 1/2 X 3/ Assembly, Electrical Box (85-96, 107 & 111) Barb, Adaptor 3/4 X 1/2 NPT 63# Control Panel Assy Kit TSBUS / TSBUS Weldment, Actuator Mount TSBUS Barb, 90 Elbow 3/4 X 3/8npt Charge Connector Assy (To electrical box)

25 05-4 SOLUTION / ELECTRICAL SYSTEM (STD) 08-9 Warrior ST, Warrior AXP 23 Item Ref. No. Qty Description Clamp, Plastic Hose, PVC Hose, Solution Lift Actuator Assembly (76-84) Wire Rope, 6 Inch TSBUS Connector Assy (To batteries) Barb, 90 Elbow 1/2 X 1/2npt 74# DELETED Clamp, P Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) * Plastic Nut Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Stud, 1/ Fuse, 150 Amp Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X.75 92# Panel, Electrical Controller, Speed TSBUS Contactor 36v (K1 / Brush Motor) 96# Insulator, Terminal 97# Bushing NOTE 5 98 Intentionally Omitted 99# Scr, Hex Thd to Hd 1/4-20 x 1.50 NOTE 5 100# Nut, Hex Jam 1/4-20 NOTE Intentionally Omitted 102# Charger, Onboard 36V NOTE 1 / NOTE 2 TSBUS / TSBUS / TSBUS TSBUS / TSBUS *# Thermister Repair Kit for # Charger Cord, US NOTE 1 104# Bracket, Charger NOTE 1 105# Scr, Pan Phil 1/4-20 x.62 NOTE 1 106# Clamp, P NOTE 1 107# Scr, Pan Phil Thd Form x.38 NOTE 1 108# Nut, Hex Nyl Loc 1/4-20 NOTE Plate Plate Clamp, P Scr, Pan Phil x Wsh, Flt SAE SS # Scr, Pan Phil Thd Form x Clamp, Plastic 116# Lever, Squeegee Lift NOTE 3 117# Wsh, Flt 1.03 x 1.85 x.48 NOTE 3 118# Pin, Cot Hair NOTE 3 119# Scr, Hex 1/4-20 x.50 NOTE 3 120# Pivot Weldt. NOTE 5 121# Pin, Cotter Hair.0915 x.375 NOTE 5 122# Turnbuckle Assy NOTE 5 123# Wsh, Flt SAE 3/8 NOTE 5 124# Wsh, Flt STD #10 * = Not Shown # = Revised or new since last update NOTE 1: These items are only used on the following models: , , , NOTE 2: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit NOTE 3: As of serial number the following items ( , , , , , & ) are no longer used in production. If you need to replace any of these items please order the following group of parts ( , , , / items 116 through 119) in a quantity of 1 each. NOTE 4: As of serial number the following items ( , & ) are no longer used in production. If you need to replace or please order NOTE 5: As of October 2008 the following items ( , , , , , , , , ) are no longer used in production. If you need to replace any of these items please order Kit NOTE 6: and are no longer used in production. If you need to replace either of these items please order NOTE 7: If replacing the solution tank on a machine with the old style squeegee lift level ( ), please order Solution Tank Kit

26 24 CHEMICAL ASSEMBLY (AXP ) Warrior ST, Warrior AXP

27 05-4 CHEMICAL ASSEMBLY (AXP ) 08-9 Warrior ST, Warrior AXP 25 Item Ref. No. Qty Description Chemical Tank Assy Nut, Hex Nyl Loc SS Scr, Pan Phil SS 8-32 X Bushing, 1/4 Id Snub Pump, Chemical Chemical Sensor Assy Clip, Conduit Bracket, Chemical Pump Chemical Bottle As ** A/R AXP Neutral Cleaner, 4 pack ** A/R AXP Heavy Duty Cleaner & Degreaser, 4 pack ** A/R Chemical Bottle Assy (8, 9, 13) Cap, Raw Check Valve, 1/8 Barb, 125 PSI Cap, Dry Break, 1/8 Barb, Hose, Chemical Resistant, Insert, Dry Break Bracket, Tank Mounting Indicator Assy ** = Optional, Not Included

28 26 PADDLE ASSEMBLY Warrior ST, Warrior AXP

29 05-4 PADDLE ASSEMBLY 07-4 Warrior ST, Warrior AXP 27 Item Ref. No. Qty Description Assembly, Paddle TSBUS / TSBUS / TSBUS Potentiometer, 100k (R2) Potentiometer, 5k (R1) Harness, Handle Spring, Compression Wsh, Flt SAE # Scr, Pan Phil Plastite 6-18x Scr, Pan Phil M4 X Scr, Pan Phil Plastite 1/4-10x Scr, Pan Phil Plastite 8-10x Scr, Pan Phil Thd Form 10-24x Wsh, Flt.193 X.875 X Scr, Pan Phil Type B 8x Paddle, Back Cover Paddle, Front Cover Weldment, Handle Bar Knob Cam Controller Sleeve Washer, Plastic Clamp Potentiometer Fork Tie, Cable Clamp, P

30 28 SQUEEGEE ASSEMBLY Warrior ST, Warrior AXP 05-4

31 05-4 SQUEEGEE ASSEMBLY 08-9 Warrior ST, Warrior AXP 29 Item Ref. No. Qty Description # Squeegee Assembly D (STD on all models except 28 & 32 cylindrical) # Squeegee Assembly D (STD only on 28 & 32 cylindrical) Squeegee Assembly B (Narrow Isle Option) Squeegee Assembly C (Narrow Isle Option) Wheel Nut, Thumb Nut, Hex Nyl Loc-Thin Ss 5/ Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Wsh, Flt Sae SS 5/ Scr, Hex Thd to Hd SS 5/16-18 X Scr, Soc Shd.38 X 1.00 X 5/ Nut, Wing SS 1/ Strap, Left Rear D (used on & ) Strap, Left Rear C (used on ) Strap, Left Rear B (used on ) Strap, Right Rear D (used on & ) Strap, Right Rear C (used on ) Strap, Right Rear B (used on ) Squeegee Tool, Cast D (used on & ) Squeegee Tool, Cast C (used on ) Squeegee Tool, Cast B (used on ) Strap, Front D (used on & ) Strap, Front C (used on ) Strap, Front B (used on ) Kit, Gum Rubber Squeegee Blade D (used on ) NOTE Kit, Linatex Squeegee Blade D (used on ) NOTE Kit, Gum Rubber Squeegee Blade C (used on ) NOTE Kit, Gum Rubber Squeegee Blade B (used on ) NOTE Latch Assembly D Squeegee Blade Kits for & ** Kit, Gum Rubber Squeegee Blade D NOTE 1 ** Kit, Linatex Squeegee Blade D NOTE 1 **# Kit, PU Squeegee Blade D NOTE 1 C Squeegee Blade Kits for ** Kit, Gum Rubber Squeegee Blade C NOTE 1 ** Kit, Linatex Squeegee Blade C NOTE 1 **# Kit, PU Squeegee Blade C NOTE 1 B Squeegee Blade Kits for ** Kit, Gum Rubber Squeegee Blade B NOTE 1 ** Kit, Linatex Squeegee Blade B NOTE 1 **# Kit, PU Squeegee Blade B NOTE 1 ** = Optional, Not Included # = Revised or new since last update NOTE 1: All squeegee blade kits include both front and rear squeegee blades.

32 30 WIRING DIAGRAM Warrior ST, Warrior AXP (OPTIONAL) NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT RED WIRE FROM F2 FOR CHARGER OPTION GRN F2 1 2 CIRCUIT BREAKER, 5 AMP RED F2 RED 1 2 BRN CIRCUIT BREAKER, 5 AMP C RED/BLK F3 YEL/BLU RED 1 2 WHT/YEL BLK CIRCUIT BREAKER, 30 AMP A2 B+ B SPEED CONTROLLER (1228 FOR 36V) PIN 14 - BRAKE (+) PIN 9 - STATUS - RED + RED (OPTIONAL) EM BRAKE 36V ONLY M1 M + - BLU/WHT RED BRN/BLK YEL/RED MOTOR, WHEEL DRIVE M1 M2 MOTOR, RIGHT BRUSH WHT/RED (OPTIONAL) WHT/RED WHT RED BLK/WHT POLARITY FOR CYLINDRICAL BRUSHES M2 WHT/GRA WHT WHT - M + BLK BLK MOTOR, LEFT BRUSH M3 WHT - M + BLK C F1 1 2 FUSE, 150 A. K1 ONBOARD BATTERY CHARGER B+ B- RED PIN 6 - BRAKE (-) PIN 16 - REV PIN 5 - KSI PIN 13 - POT.LO PIN 4 - POT.WIPER PIN 3 - POT.HI PIN 18 - SPEED LIMIT POT INTERLOCK RED M11 36V ONLY E + M - MOTOR, LEFT SIDE BROOM M12 E WHT/RED - M + MOTOR, RIGHT SIDE BROOM K2 BLU REFERENCE: WIRING DIAGRAM FOR 24V WIRING DIAGRAM FOR 36V BRN WHT BLU BLK BRN BATTERY 24 VDC OR 36 VDC ORN/BLU RED/BLK BLU/BLK WHT BLU BLK BRN 2 POT. 100K OHM SPEED LIMIT POLARITY FOR DISC BRUSHES M2 WHT + M - BLK MOTOR, LEFT BRUSH M3 WHT - M + BLK BLK M4 MOTOR, VAC 1 2 M BT1 + - BRN J2-7 BRN J1-13 S3 BRN K1 VIO/BLK J1-14 J1-12 SW, SPST KEY COIL, BRUSH MOTOR CONTACTOR J1-11 K2 J1-10 BRN BLK/YEL COIL, VAC MOTOR CONTACTOR C L1 BRN 1 2 RED/GRN COIL, SOLUTION SOLENOID L2 BRN 1 2 YEL/GRN COIL, RECYCLE SOLUTION SOLENOID (OPTIONAL) MOTOR, RIGHT BRUSH 2 1 A1 CONTROL BOARD B+2 B+1 BRUSH CONTACTOR VACUUM CONTACTOR SOLUTION RECYCLE SOLUTION WHT BLK ORN/BLU RED/BLK WHT/GRA ORN ORN 3 1 R2 3 WHT/GRA STATUS FOR/REV. BRUSH MOTOR SENSE VACUUM MOTOR SENSE REVERSE BLU/BLK WHT/BLK RECYCLE STOP SWITCH RECYCLE START SWITCH J1-4 J1-5 J2-5 J2-10 J1-6 J1-2 J1-1 J2-4 S1 1 2 YEL/BLU GRA/WHT RED/WHT RECOVERY TANK FULL SENSE J2-11 BRN/BLK SUPPLY INPUT R1 POT. 5K OHM THROTTLE BLU/WHT BLK BLK J1-3 J2-3 J2-2 BRUSH ACTUATOR 2 BRUSH ACTUATOR 1 CHEMICAL PUMP (OPTIONAL) S B- RECYCLE PUMP SOL. PUMP B-2 B-3 B-4 BRUSH REMOVE BRUSH REMOVE B-1 YEL/VIO SWITCH, FLOAT (OPTIONAL) (OPTIONAL) J1-9 J2-9 J2-6 BLK BLK BLK (OPTIONAL) M10 + M - YEL/VIO E CHEMICAL PUMP NOTE: SWITCH IS PART OF PUMP ASSEMBLY E E M8 + M 2 S4 1 SWITCH, FLOAT 2 S5 1 SWITCH, FLOAT S GRN/BLK SOLUTION PUMP M9 M - ORN/RED RECYCLE PUMP NOTE: SWITCH IS PART OF PUMP ASSEMBLY CHEMICAL RATIO SENSOR SUPPLY OUTPUT B- BLK BLK BLK BLK BLK BLK BLK M5 J2-1 VIO/YEL M J2-8 WHT/GRN MOTOR, BRUSH ACTUATOR RELAY N.O. RELAY COMMON J2-12 J1-8 J1-7 BLK YEL/VIO GRN/BLK ORN/RED BLU/WHT BLK BLK PART NO REV. C

33 05-4 WIRING DIAGRAM 08-9 Warrior ST, Warrior AXP 31 Item Ref. No. Qty Description A Control Panel-FM TSBUS / TSBUS # Control Panel-LC TSBUS / TSBUS A Speed Control TSBUS / TSBUS BT1# Battery, 6V, 305AH (model only) F Fuse, 150 Amp F Circuit Breaker, 5 Amp F Circuit Breaker, 30 Amp K1# Contactor, Brush Motor (AXP Models) # Contactor, Brush Motor (STD Models) K Contactor, Vac Motor (All Models) L Solenoid, Solution L Solenoid, Recycle Solution (Optional) M Transaxle, 36v * Motor * Carbon Brush * Neoprene Mounting Sleeve M Motor, Left Brush (Disk) * Carbon Brush * Brush Spring Motor, Left Brush (Cylindrical) * Brush / Spring Kit M Motor, Right Brush (Disk) * Carbon Brush * Brush Spring Motor, Left Brush (Cylindrical) * Brush / Spring Kit M Vac Motor Assy * Carbon Brush Set of 2 M Motor, Brush Actuator * Plastic Nut M Pump, Solution M Pump, Recycle (Optional) M Pump, Chemical (Optional) M11# Motor and Gear Unit (Optional) M12# Motor and Gear Unit (Optional) R Potentiometer, 5K Ohm, Throttle R Potentiometer, 100K Ohm, Speed Limit S1 NA 1 Part of M7 S2 NA 1 Part of M8 S Switch, Key * A/R Set of 2 Replacement Keys # Key Switch Assy (model only) # A/R Replacement Key (model only) S Switch, Float S Switch, Float (Optional / Recycle Start) S Switch, Float (Optional / Recycle Stop) *# Charger, Onboard 36V (Onboard Charger Models Only) NOTE 1 TSBUS / TSBUS / TSBUS TSBUS / TSBUS *# Thermister Repair Kit for *# Chemical Ratio Sensor (AXP Models Only) * Harness, Main TSBUS / TSBUS * Vacuum Harness TSBUS * Cable Assy 4 AWG (Battery Cables) * Cable Assy 4 X 12 (Battery Cables) * Boot, Battery Post * Tie, Cable * Tie, Cable * Spacer. Battery * = Not Shown # = Revised or new since last update NOTE 1: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit

34 32 OPTIONAL KITS & ACCESSORIES Warrior ST, Warrior AXP Ref. No. Qty Description Kits ** A/R Extended Scrub Kit ** A/R Squeegee Wand Kit ** A/R QuiQ Programmer Kit NOTE 2 TSBUS ** A/R Kit, Electromagnetic Brake ** A/R Kit, Sound Reduction ** Wheel, Polyurethane - Traction ** A/R Kit, 28 Disk Deck Assy ** A/R Kit, 32 Disk Deck Assy ** A/R Kit, 28 Cyl Deck Assy ** A/R Kit, 32 Cyl Deck Assy **# A/R Kit, Side Broom 28 **# A/R Kit, Side Broom 32 ** A/R Battery Watering Kit NOTE: Replacement parts for the kits listed above can be found on each kit s associated instruction sheet. D Squeegee Blade Kits for & ** Kit, Gum Rubber Squeegee Blade D NOTE 1 ** Kit, Linatex Squeegee Blade D NOTE 1 **# Kit, PU Squeegee Blade D NOTE 1 C Squeegee Blade Kits for ** Kit, Gum Rubber Squeegee Blade C NOTE 1 ** Kit, Linatex Squeegee Blade C NOTE 1 **# Kit, PU Squeegee Blade C NOTE 1 B Squeegee Blade Kits for ** Kit, Gum Rubber Squeegee Blade B NOTE 1 ** Kit, Linatex Squeegee Blade B NOTE 1 **# Kit, PU Squeegee Blade B NOTE 1 Accessories ** A/R Tote Bag ** A/R Programmer, 1307 User ** A/R Programmer Cable ** Indicator, Battery Level (1 per battery) **# A/R Literature Pack Optional Batteries **# Battery, 6v 195 A/H Wet TSBUS **# Battery, 6v 235 A/H Wet TSBUS **# Battery, 6v 305 A/H Wet TSBUS **# Battery, 6v 180a/H Gel TSBUS Optional Battery Chargers **# Charger, 36vdc Auto 20 Amp 120vac/60hz TSBUS **# Charger, 36vdc Auto 25 Amp 120vac/60hz TSBUS **# Charger, 36vdc Auto 36 Amp 120vac/60hz TSBUS **# Charger, 36vdc 20 Amp 230vac/50hz TSBUS **# Charger, 36vdc 36 Amp 230vac/50hz TSBUS ** = Optional, Not Included # = Revised or new since last update NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit

35 05-4 BRUSH SELECTOR GUIDE - DISK 08-9 Warrior ST, Warrior AXP 33 We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Union Mix: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. Magna Grit: For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. Dyna Grit: For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. MidLite Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. MidGrit: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and AgLite Grit: Short Trim Pad Holder: other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a shower feed design for getting solution to the floor. 28 BRUSHES Short Trim Pad Holder Pad Retainer for MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit 32 BRUSHES Short Trim Pad Holder Pad Retainer for MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X Vinyl tile X X X Raised-rubber tile X X Polishing: Raised Disc Tile X Marble X Vinyl tile X

36 34 BRUSH SELECTOR GUIDE - CYLINDRICAL Warrior ST, Warrior AXP We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 46 Grit Brush: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for heavy stripping of finish. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-finished floors. Polypropylene Brush: Stiff Nylon Brush: Soft Nylon Brush: Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces. Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. 28 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit Grit 32 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit Grit CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Polypro- Stiff Soft Application Grit Grit Grit pylene Nylon Nylon Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X X Vinyl tile X X X X Raised-rubber tile X X

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