Captor 4300, 4800, 5400

Transcription

1 PARTS LIST Obsolete Advance MODELS , , , , , , , , Advance MODELS , , , , , , , , , , , , , , , , All model numbers starting with and are manufactured with the 2007 certified engine. 7/03 revised 11/10

2 OPTIONAL KITS AND ACCESSORIES ** Temperature Switch Kit ** Backup Alarm Kit ** Hopper Filter Switch Kit ** Beacon Kit (for use on 48 & 54 models) ** Beacon Kit (for use on 43 models) ** Solution Fill Shutoff Kit (48 & 54 Models) ** Solution Fill Shutoff Kit (43 Models) ** Tower Bumper Kit ** Fire Extinguisher Kit ** Underhood Light Kit ** Vacuum Wand Kit ** Low Clearance Overhead Guard Kit ** Overhead Guard Kit ** Overhead Guard Beacon Kit ** Curb Light Kit **# DELETED ** Left Side Broom Guard Kit ** Right Side Broom Guard Kit ** Both Side Broom Guard Kit ** Seat Kit ** Pre-Filter Grid Kit ** Recovery Inlet Seal Kit ** Solution Cleanout Kit **# Seat Belt Kit **# DELETED ** Controller Interface Kit ** Cable-Eng-Diagn-Gen2/3to1 (for use with ) ** Kit-Hydraulic Test ** Kit, Chemical Injection 12V ** A/R Literature Pack 43 Squeegee Blade Kits NOTE #1 ** Blade Kit, Squeegee Linatex 43 ** Blade Kit, Squeegee Neoprene 43 ** Blade Kit, Squeegee Polyurethane Squeegee Blade Kits NOTE #1 ** Blade Kit, Squeegee Linatex 48 ** Blade Kit, Squeegee Neoprene 48 ** Blade Kit, Squeegee Polyurethane Squeegee Blade Kits NOTE #1 ** Blade Kit, Squeegee Linatex 54 ** Blade Kit, Squeegee Neoprene 54 ** Blade Kit, Squeegee Polyurethane 54 Side Blade Kits (All Models) NOTE #2 ** Side Blade Kit ** Neoprene Side Blade Kit ** = Optional (not included) # = Revised or new since last update NOTE #1: All squeegee blade kits include both front and rear squeegee blades. NOTE #2: Side Blade Kits contain ALL skirts needed for BOTH side skirt assemblies. Optional Kits: See Parts List for an individual parts break down of each kit

3 TABLE OF CONTENTS DESCRIPTION Page Chassis System Chassis System Sub-Assemblies Control System Control System Sub-Assemblies Decal System Detergent Injection System (Control Box Assy) Detergent Injection System (Pump Assy) Drive Wheel System Dust Control System Electrical System Front Wheel System Hopper System Hopper System Sub-Assemblies Main Broom System Main Broom Sub-Assemblies Recovery System Recovery Tank Assembly (43 Models) Recovery Tank Assembly (48 & 54 Models) Scrub System (43 & 48 Models) Scrub System (54 Models) Scrub System Skirt Assemblies Side Broom System Side Broom System Sub-Assemblies Solution System (43 Models) Solution System (48 & 54 Models) Solution System Sub-Assemblies Squeegee System Squeegee Assembly Wiring Diagram-1 (Gasoline/Petrol / LPG-56304XXX MODELS) Wiring Diagram-2 (Gasoline/Petrol / LPG-56304XXX MODELS) Wiring Diagram-1 (Gasoline/Petrol / LPG-56306XXX & 56307XXX MODELS) Wiring Diagram-2 (Gasoline/Petrol / LPG-56306XXX & 56307XXX MODELS) Wiring Diagram-1 (Diesel) Wiring Diagram-2 (Diesel) Broom Selector Guide...72 Brush Selector Guide WHEN ORDERING PARTS * Use the numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 CHASSIS SYSTEM

5 03-5 CHASSIS SYSTEM Scr, Hex Hd 3/8-16 x Scr, Hex Hd 1/4-20 x Scr, Hex Hd 1/4-20 x Wsh, Flt Std 1/ Scr, Hex Hd 1/2-13 x Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 x.50 (qty 10 before SN ) Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Scr, Pan Phil 1/4-20 x Nut, Hex Nyl Loc-Thin 1/ Wsh, Flt SAE SS 1/ Scr, Hex Hd Loc 5/16-18 x.62 (qty 6 before SN ) Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd 5/16-18 x Ring, Ret Ext Type E 0.75 Dia Wsh, Flt.266 x.906 x Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form x Nut, Hex Jam 3/ Nut, Hex Jam 5/ Nut, Wing SS 1/ Bushing.20 x.37 x Bumper Pin Shielded Pulley Grommet Clamp, Hose Support Scr, Pan Phil Thd Form 1/4-20 x Grommet Grommet (qty 2 before SN ) Left Broom Door Assy (43 & 48 models) Left Broom Door Assy (54 models) Prop Rod Linkage Weld t Bearing, Fl.625 x.500 x Catch, Brake Lock Bearing, Fl.500 x.375 x Panel, Right (gray) Panel, Right (green/advance model only) Top Cosmetic Cover (gray) Top Cosmetic Cover (green/advance model only) Cover Engine Asm Latch, RH Right Broom Door Assy (43 & 48 models) Right Broom Door Assy (54 models) Blade, Dump Door Shield Strap, Dump Door Shield Panel, Left (gray) Panel, Left (green/advance model only) Top Cover (gray) Top Cover (green/advance model only) Angle Latch Weldment Gasket Cover, Access (before SN ) Cover, Access (after SN ) Hose Guide Hose Guide Hose Guide Cover Mount Weldt Weldment, Panel Lock 60# 1 Weldment, Chassis Panel Assy (56304XXX models / NOTE 1) Panel Assy (56306XXX & 56307XXX models / NOTE 1) Panel Assy (before SN ) Panel Assy (after SN ) Panel, Broom Lift Adjust Gasket Grommet Scr, Pan Phil SS 1/4-20 x Scr, Pan Phil Thd Form 1/4-20 x Clamp, P * = Not Shown # = Revised or new since last update NOTE 1: Refer to model numbers on the front cover.

6 4 CHASSIS SYSTEM SUB-ASSEMBLIES

7 CHASSIS SYSTEM SUB-ASSEMBLIES Cover, Engine Assy (1-16) Cover, Engine Assy (1-16) (Advance model only) Panel Assy (2 & 17-23) (56304XXX models / NOTE 1) Panel Assy (18 & 24-25) (56306XXX & 56307XXX models / NOTE 1) Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ Wsh, Flt SAE 1/ Nut, Hex Jam 5/ Gas Cylinder Door Latch Cover Engine Weldment (gray) Cover Engine Weldment (green/advance model only) Hinge Front, Engine Cover Gasket Trim-Seal, Raw Trim-Seal, Raw Trim-Seal, Raw Foam Insulation Foam Insulation Bushing Trim-Seal, Raw Scr, Pan Phil 1/4-20 x 1.25 (56304XXX models / NOTE 1) Scr, Hex Hd Loc 1/4-20 x.62 (56304XXX models / NOTE 1) Foam Insulation (56304XXX models / NOTE 1) ECU Panel (56304XXX models / NOTE 1) Panel Weldment (56304XXX models / NOTE 1) Foam (56304XXX models / NOTE 1) Scr, Hex Hd 1/4-20 x.50 (56304XXX models / NOTE 1) Front Panel (56306XXX & 56307XXX models / NOTE 1) Foam Insulation (56306XXX & 56307XXX models / NOTE 1) NOTE 1: Refer to model numbers on the front cover.

8 6 CHASSIS SYSTEM SUB-ASSEMBLIES

9 03-5 CHASSIS SYSTEM SUB-ASSEMBLIES Left Broom Door Assy (1-9) (43 & 48 models) Right Broom Door Assy (1-9) (43 & 48 models) Left Broom Door Assy (1-4 & 6-15) (54 models) Right Broom Door Assy (1-4 & 6-15) (54 models) Scr, Hex Hd 1/4-20 x Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Plug, Cap (qty of 4 before May 2004) Left Broom Door Weldt 6a Right Broom Door Weldt Latch, LH 7a Latch, RH Strap, Broom Door Skirt, Broom Door Ring, Ret Ext Type E 0.75 Dia Bumper Pin Wsh, Flt.516 x.938 x.075 (qty of 4 before May 2004) Scr, Hex Hd 1/2-20unf x.50 (qty of 4 before May 2004) Roller Weldment (after April 2004) NOTE #2 * Angle, Corner (before May 2004) NOTE #2 * = Not Shown NOTE #1: Quantities are for both broom door assemblies. NOTE #2: Roller Weldment can be installed on machines built prior to this date. Use the Roller Weldment as a template to mark & drill the two additional mounting holes in the broom door. However, the original mount is still available for replacement.

10 8 CONTROL SYSTEM

11 CONTROL SYSTEM Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 5/ Scr, Pan Phil x Wsh, Flt SAE 1/ Wsh, Flt SAE 9/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Scr, Soc Set Loc 1/4-20 x Scr, Pan Phil 1/4-20 x Scr, Hex Hd 5/16-18 x Nut, Hex Jam 5/ Scr, Hex Thd Form x Clevis Assy Switch, Starter (S1 / LPG & Petrol) * Replacement Key for (LPG & Petrol) Switch, Starter, 3 Pos. (S1 / Advance model only) * Replacement Key for (Advance model only) Seat Mounting Assy Seat Mounting Assy (Advance model only) Tilt Steering Assy Throttle Pedal Assy Starter Battery Hold Down NOTE Linkage, Pintle Brake Lever Assy Cable, Pull Brake Adjuster Bracket Weldment, Tow Lever Assembly, Console (LPG & Petrol) Assembly, Console (Diesel) Assembly, Console (green/advance model only) Cover, Console (gray) Cover, Console (green/advance model only) J Type Hold Down NOTE Cover, Access Assy * Cover, Access * Gasket, RS Strip * Scr, Pan Phil x Gasket Switch, Starter (S1 / Diesel) Plate, Switch (Diesel) Scr, Pan Phil Plastite x.50 (Diesel) * = Not Shown NOTE 1: 56304XXX and diesel models only.

12 10 CONTROL SYSTEM SUB-ASSEMBLIES

13 CONTROL SYSTEM SUB-ASSEMBLIES Seat Mounting Assy (1-9 & 67-68) Seat Mounting Assy (1-9 & 67-72) (Advance model only) Tilt Steering Assy (10-27) Brake Lever Assy (28-42) Throttle Pedal Assy (28, & 65-66) Pintle Linkage (52-64) Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc SS 5/16-18 x Scr, Hex Hd SS 5/16-18 x Wsh, FLT SAE SS 5/ Scr, Hex Hd Loc 5/16-18 x Wsh, Flt.344 x.938 x Nut, Hex Whiz W/Flange Loc 5/ Plate, Seat Mount (gray) Plate, Seat Mount (green / Advance model only) Seat Assy NOTE Arm Rest option NOTE Slide Kit NOTE Box, Waterproof (Advance model only) Decal, Warning (Advance model only) Scr, Hex Tek 1/4-14 x.75 (Advance model only) Wsh, Flt.266 x.906 x.060 (Advance model only) Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Pin, Spr.12 X Ring, Ret Ext Type E 0.50 Dia Nut, Steering Wheel 16# Cap-Steering Wheel Steering Wheel Bushing.26 x.37 x Bearing, Fl.500 x.375 x Steering Mount Pin, Lock Spring, Compression Steering Adjustment Lever Boot, Steering Steering Boot Retainer Scr, Pan Phil x Wsh, Flt SAE 5/ Nut, Hex Nyl Loc-Thin 1/ Clevis Pin.50 X Pad, Rubber Pin, Cotter Hair.120 x Bearing, Fl.625 x.500 x Weldment, Brake Lever Pulley, 3.00 Dia Bearing,.500 x.375 x Pulley Weldment Bearing, Fl.500 x.375 x Weldment, Brake Lock Spring, Torsion Spring, Extension Scr, Hex Hd 3/8-16 x Nut, Hex Nyl Loc 3/ Clevis Assy Cotter, Hair Pin Clevis, Pin.25 x Pedal Weldt Cable, Push-Pull Control Pedal Scr, Hex Hd 1/4-20 x Bushing Nut, Hex Machine 1/ Cotter, Hair Pin Wsh, Flt SAE 1/ Scr, Soc Hd 5/16-18 x Wsh, Flt Std # Scr, Pan Phil (UNF) x Nut, Hex Nyl Loc-Thin 1/ Guide-Encoder NOTE Hydroback Rod End Lever Weldment Rotary Sensor Adapter, Shaft Plate-Sensor NOTE Bracket Scr, Soc Set Loc x.25 # = Revised or new since last update NOTE 1: Seat has been obsoleted and replaced with If you order the old seat you will receive Seat Assy Kit in it s place which includes items (9, 67 & 68). NOTE 2: Used on machines built after SN , for replacement on earlier machines order Encoder Guide Kit

14 12 DECAL SYSTEM

15 03-5 DECAL SYSTEM Decal, Caution Decal, Tie Down Decal, LPG (LPG only) Decal, Warning Hydraulic Decal, Warning Broom Decal, Warning Fan Decal, Warning Tip Over Decal, Warning Hopper Decal, Coolant Level Decal, Warning Hot Decal, Caution Decal, Hands Clear Decal, Total Clean Decal, Main Broom / Solution Decal, Oil Fill Decal, Advance Decal, Captor Decal, Captor AXP Decal, Hopper Safety Support Decal, Solution Drain Mat, Pedal Decal, Unleaded Fuel (Petrol only) Decal, Diesel Fuel Label, Ext, Cap (Advance model only) Decal, Low Sulfur Diesel NOTE 1: Refer to model numbers on the front cover.

16 14 DETERGENT INJECTION SYSTEM (CONTROL BOX ASSY)

17 03-5 DETERGENT INJECTION SYSTEM (CONTROL BOX ASSY) Control Box Assy NOTE Scr, Pan Phil 6-32 X Wsh, Flt SAE # Scr, Pan Phil X Scr, Pan Phil 8-32 X Scr, Pan Phil Thd Form-Blk X Scr, Pan Phil Thd Form 8-32 X Nut, Hex Nyl Loc Nut, Hex Nyl Loc Nut, Hex Nyl Loc Scr, Hex Thd Form 1/4-20 X Grommet Latch NOTE Pump, Detergent, 12v AXP / EDS Control Assy Box Weldment, Chemical Cover, Chemical Injection Catch Cover Hose, Chem Resistant, Hinge Chemical Sensor Assy Chemical Bottle Assy * Cap, raw * Cap, 38mm Buttress * Bottle, Chemical Assy * Insert, Dry Break Cap, Dry Break, 1/8 Barb Fitting, Y, Barb, Hose, Chem Resistant, Bracket, Pump Mount Plate, Reinforcing Nut, Hex Nyl Loc-Thin Decal, Chemical Ratio Grommet Pump Cover Clamp, P Spring Ext * Tie, Cable Items included with Chemical Injection Kit Control Box Assy NOTE Pump Assy, 12VDC NOTE 1 *# DELETED * Harness, IC Captor AXP * Relay, SPDT (K6) * Circuit Breaker, 10A (F8) * Boot, Reset Button (for ) * Scr, Hex Thd Form x.25 * Bushing, Reducer * Decal, Captor AXP * = Not Shown # = Revised or new since last update NOTE 1: The detergent injection system is standard on the following Advance models: , , , , , , , , It is available as a field installed kit ( ) for other models. NOTE 2: Latch is the replacement for Latch To replace a Latch; remove the old latch, line up the new latch with the catch, use the latch as a template to mark and drill the new mounting holes, assemble the new latch with the existing mounting hardware.

18 16 DETERGENT INJECTION SYSTEM (PUMP ASSY)

19 03-5 DETERGENT INJECTION SYSTEM (PUMP ASSY) Pump Assy, 12VDC NOTE Wsh, Flt Sae 5/ Wsh, Flt Sae # Wsh, Flt Sae 1/ Scr, Soc Hd 1/4-20 X Scr, Hex 1/4-20 X Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Scr, Pan Phil 5/16-18 X Scr, Pan Phil X Nut, Hex Nyl Loc-Thin Scr, Pan Phil Ss X Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Hose, Spiral.75 x Bearing, Fl.500 x.375 x Rotary Sensor, No Spring (R4) Hose 3/4 Id X 1.0 OD X 22 Lg Mount, Pump Control Arm Weldt Pump Assy, 12vdc - 60 Psi (M6) Bracket Pivot Pivot Sensor Weldt Conduit Solution Hose 44 Lg Hose 1/8 X 1/4 X 48 Lg Tee Assembly Bearing, Fl.500x.375x Barb, 90 Elbow 1/2 X 1.00npt NOTE 1: The detergent injection system is standard on the following Advance models: , , , , , , , , It is available as a field installed kit ( ) for other models.

20 18 DRIVE WHEEL SYSTEM

21 03-5 DRIVE WHEEL SYSTEM Nut, Hex Nyl Loc 1/ Scr, Hex Hd 1/2-13 x Scr, Hex Hd Loc 1/2-13 x Nut, Lug 1/2-20 5a Assy, Rear Wheel (STD / High Traction) * Tire, Rear (STD / High Traction) * Hub, Rear 5b Assy, Rear Wheel (Optional / High Durability) * Tire, Rear (Optional / High Durability) * Hub, Rear 5c Wheel Assy, 3x Groove 6 (Not Shown) (Optional) * Tire, 3x-Groove 6 5d Urethane Wheel Assy (Not Shown) (Optional) TSBUS * Tire-Press-On 16 1/4 x 6 * Hub, Rear Weldment, Spindle Steering Assy Rack & Pinion (9-32) Assy, Hub Scr, Soc Set Loc 5/16-18 x Scr, Hex Thd to Hd 3/8-16 x Pin, Cotter Hair Pin, Cotter 5/32 x Scr, Hex Hd Loc 1/2-13 x Scr, Hex Hd 1/2-20 x Key, Sq.25 x Nut, Hex Jam 3/ Nut, Hex Jam 3/ Scr, Pan Phil Loc x Wsh, Flt Harden.594 x x Nut, Castle 7/ Gear, Spur Plate, Wear Pin Pin, Dwl Std.50 x Adjustment, Rack Bearing, Cup 4.33 OD Bearing, Cone 2.50 ID Seal, Shaft Spacer, Gear Machining, Housing Steering Bracket, Cylinder Mount Rack * = Not Shown

22 20 DUST CONTROL SYSTEM

23 DUST CONTROL SYSTEM Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 5/ Scr, Soc Set Loc x Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex Hd 5/16-18 x Scr, Pan Phil x Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 5/16-18 x Wsh, Bowed.516 x.906 x Wsh, Flt.516 x.938 x Scr, Hex Thd Form 1/4-20 x Nut, Hex Jam 5/ Bushing.32 x.50 x Bushing.25 x.37 x Bearing, Sleeve Filter Clamp Weldt Latch, Shaker Filter Assy, Water Resistant Shaker Hinge Weldt Bushing, Flange Motor, 12VDC NOTE Impeller Assy (4 & 29-35) Clamp, Muffler NOTE Eccentric Clip, Weatherpack Mount Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 5/ Scr, Hex Hd Loc 5/16-18 x Wsh, Flt SS.378 x x Impellor Bracket Weldt Impeller Trim-Seal Nut, Hex Nyl Loc-Thin 3/8-16 NOTE 1: Shaker motor is no longer available. If you order the old shaker motor you will receive Shaker Motor Kit which includes items (24 & 26).

24 22 ELECTRICAL SYSTEM

25 03-5 ELECTRICAL SYSTEM Horn, 12 Volt Assembly, Relay Mount (Gasoline/Petrol / LPG) Weldment, Relay Mount Scr, Hex Thd Form x Relay, SPDT (K1 / Horn / top relay) Relay, SPDT (K2 / Lights / 2 nd relay) Relay, SPDT (K3 / Shaker / 3 rd relay) Relay, SPDT (K4 / Neutral / bottom relay) Assembly, Relay Mount (Diesel) Weldment, Relay Mount Scr, Hex Thd Form x Relay, SPDT (K1 / Horn / top relay) Relay, SPDT (K2 / Lights / 2 nd relay) Relay, SPDT (K3 / Shaker / 3 rd relay) Relay, SPDT (K4 / Neutral / 4th relay) Relay, SPDT (K5 / Accessory / bottom relay) Control Box Assembly Bulb, Light Sensor, Proximity (S12 / Hopper Interlock & S16 / Main Broom) Clamp Wsh, Flt SAE # Scr, Pan Phil x Nut, Hex Nyl Loc Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Loc 1/4-20 x Light, Red LED Indicator (H8 / Broom Pressure) Scr, Hex Thd Form 1/4-20 x Conn, 3 Way, Female * Harness, Main (Gasoline/Petrol / LPG) (56304XXX models / NOTE 1) * Harness, Main (Gasoline/Petrol / LPG) (56306XXX & 56307XXX models / NOTE 1) * Harness, Main (Diesel) * Cable, Pos. Battery * Cable, Neg. Battery * Cable Assy * Harness, Hopper * Harness, Shaker * Cord Asm, Hopper * Boot, Battery Post * = Not Shown NOTE 1: Refer to model numbers on the front cover.

26 24 FRONT WHEEL SYSTEM

27 FRONT WHEEL SYSTEM Scr, Hex Hd Loc 1/2-13 x Scr, Hex Hd Loc 3/8-16 x Wsh, Flt.406 x 1.5 x Front Wheel Assy * Bearing, Ball (2 per wheel assy) TSBUS * Tire, Front (1 per wheel assy) * Hub, Front (1 per wheel assy) TSBUS Machining, Front Spindle Brake Assy * A/R Brake Shoe (2 required per Brake Assy) * A/R Lever (1 required per Brake Assy) Spindle Spacer * = Not Shown

28 26 HOPPER SYSTEM

29 HOPPER SYSTEM Scr, Pan Phil 8-32 x Scr, Hex Hd 1/2-13 x Scr, Hex Hd 5/16-18 x Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc SS 1/ Nut, Hex Nyl Loc 5/ Scr, Hex Hd 5/16-18 x Scr, Hex Hd SS 1/4-20 x Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd Loc 5/16-18 x Wsh, Flt SAE SS 5/ Scr, Hex Hd Loc 3/8-16 x Scr, Soc Set Loc 3/8-16 x Scr, Flt Phil SS 1/4-20 x Ring, Ret Ext Washer, Balance-9.4 GR Scr, Hex Thd Form x Nut, Hex Jam 1/ Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Thd Form x Scr, Hex Thd Form 1/4-20 x Nut, Hex Jam 5/ Nut, Conduit Lock 1/ Wsh, Flt.344 x.938 x Scr, Pan Phil Loc x Bushing, Flange Bushing.33 x.5 x Bushing.32 x.50 x Strain Relief Clamp, P Bushing Bearing, Sleeve Clamp, 1.25 Hose Support Hinge Weldt Left Hinge Pin Weldt Collar, Hopper Hinge Filter Clamp Weld t Pin, Cylinder Short Clamp, P Bumper, 1.43 Dia Latch Plug, 1/8 NPT Grommet Pin, Cotter Hair.0915 x Bracket, Magnetic Switch Prop Rod Weldt Cable Assy Dump Door Assy Gasket Skirt, Hopper ** Skirt, Hopper Heavy Hinge Plate Pin Hopper Hinge Weldt Bracket, Prop Lamp, 12V A/R Bulb, Light (for ) Strap, Hopper Seal, Horizontal Blade Strap Cover, Hopper (gray) Cover, Hopper (green/advance model only) Cover, Hopper Bottom (gray) Cover, Hopper Bottom (green/advance model only) Prop Rod Bearing, Sleeve x x Bearing, Sleeve x x.500 TSBUS Bracket, Lower Hopper Cover Access Panel Assembly Blade, Dust Shield Hopper Weldt Clip, Weatherpack Mount Boot, Hopper Plate, Boot * = Not Shown ** = Optional

30 28 HOPPER SYSTEM SUB-ASSEMBLIES

31 HOPPER SYSTEM SUB-ASSEMBLIES Access Panel Assy (1-4) Dump Door Assy (5-13) Scr, Hex Thd Form x Gasket, Strip-Raw Stock (qty in feet) Access Panel Weldt Foam, Access Panel Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc SS 1/ Scr, Flt Phil SS 1/4-20 x Scr, Hex Hd SS 1/4-20 x Dump Door Weld t Blade, Hopper Door Angle Wiper, Dump Door Strap

32 30 MAIN BROOM SYSTEM

33 MAIN BROOM SYSTEM Scr, Hex Hd 3/8-16 x Scr, Hex Hd 5/16-18 x Scr, Hex Hd 3/8-16 x Scr, Hex Hd 1/4-20 x Scr, Flt Phil 5/16-18 x Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Thd to Hd 5/16-18 x Scr, Hex Hd Loc 1/2-13 x Bushing.32 x.50 x Broom Arm Nut Weldt Grommet Strap, Rear Skirt, Rear Skirt, Rear Lift Asm, Broom Drive Lug Assy Broom Adjuster Skirt, Broom Housing Strap, Vertical Right Broom Arm Assy Strap (qty of 2 after SN ) Gasket (Qty In Inches) Gasket (Qty In Inches) Gasket (Qty In Inches) Gasket Bearing, Flange Pillow Block Main Broom Hanger Weldt Main Broom, Proex / Wire, 8 Double Rows Cover, Access Scr, Hex Thd Form 1/4-20 x Strap (after SN ) Wsh, Flt SAE 1/2 ** Main Broom, Poly / Wire, 8 Double Rows ** Main Broom, Proex, 12 Double Rows ** Main Broom, Nylon, 8 Double Rows ** Main Broom, Proex, 8 Double Rows ** Main Broom, Prolene, 8 Double Rows ** = Optional

34 32 MAIN BROOM SYSTEM SUB-ASSEMBLIES

35 03-5 MAIN BROOM SYSTEM SUB-ASSEMBLIES Lift Assy, Broom (1-27) Right Broom Arm Assy (28-33) Drive Lug Assy (34-40) Wsh, Flt SAE 5/ Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 5/16-18 x Pin, Cot Hair.042 x Nut, Hex Jam 5/ Bushing.32 x.50 x Bearing, Sleeve Bushing Rod End Nut, Hex Nyl Loc-Thin 1/ Clevis Pin.25 x Bolt, Shoulder Lift Pivot Weldment Lever Weldment Bearing.750 x.625 x Weldment, Broom Lift Plate, Indicator Stop Plate Weldment Lever Weldment Cable, Broom Lift Knob, Broom Knob, Solution Knob, Adjust Wsh, Flt SAE 1/ Washer, Flat Bearing, Ball Bushing Hub-Idler Right Broom Arm Weldt Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ Wsh, Flt Brass.266 x x Broom Motor Seal Guard Hub, Driver Broom Arm Weldment Scr, Hex Hd 1/2-13 x 1.75

36 34 RECOVERY SYSTEM

37 03-5 RECOVERY SYSTEM Nut, Hex Nyl Loc 5/ Pin, Cot Hair.042 x Nut, Hex Jam 1/ Spring, Extension.43 x Clamp, Hose SAE # Gasket, Bulb Scr, Hex Hd Loc 1/4-20 x Clevis, Pin.25 x Scr, Hex Thd Form 1/4-20 x Hose, Assembly Vac Fan Assembly (22-38) Squeegee Tube NOTE Mount, Pivot Vac Fan Deflector Weldment Tie Down Tether Recovery Tank Asm (43 Models) Recovery Tank Asm (48 & 54 Models) Tab Adjust Wsh, Flt SAE 1/ Scr, Hex Thd Form 1/4-20 x Clip, Weatherpack Mount Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc Nut, Hex Nyl Loc-Thin 5/ Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd 6-32 x Plate, Motor Mount Isolator, Vibration Top Plate Weldment Spacer Impeller Bottom Plate Weldment Spacer,.375 x 1.00 x Seal Washer, Snubbing Trim, Edge NOTE 2, TSBUS NOTE 1 = PN (roto-molded) replaces PN (stainless steel). Used on machines built after June NOTE 2 = PN replaces PN for machines built after June 2009.

38 36 RECOVERY TANK ASSEMBLY (43 MODELS)

39 RECOVERY TANK ASSEMBLY (43 MODELS) Recovery Tank Assy (43 Models) Scr, Pan Phil SS Type B 1/4-14 x Clamp, P (TSBUS ) Bushing Deflector Clamp, Hose SAE # Gasket Scr, Flt Phil 5/16-18 x Scr, Hex Hd SS 1/4-20 x Scr, Pan Phil SS x Wsh, Flt.SAE SS 1/ Scr, Pan Phil SS 1/4-20 x Scr, Flt Phil SS 5/16-18 x Scr, Flt Phil SS 1/4-20 x Scr, Pan Phil SS Type B x Clamp, Plastic Pin, Slam Lock Pivot Weldment Switch, Liquid Level (S8) (TSBUS ) Gasket Plate, Seal, Squeegee Plate, Tether Cover Washer, Sealing 1/ Gasket Screen, Fan Inlet Plate, Seal, Vacuum Clip, Lid Tank, Recovery 60 Gal Lid, Recovery Tank 60 Gal Drain Hose * Drain Hose Cap Kit ** Drain Hose Extension Standpipe Weldment, Left Standpipe Weldment, Right Support Arm Prop Support Weldment Gasket, Foam (TSBUS ) * = Not Shown ** = Optional, Not Included

40 38 RECOVERY TANK ASSEMBLY (48 & 54 MODELS)

41 03-5 RECOVERY TANK ASSEMBLY (48 & 54 MODELS) Recovery Tank Assy (48 & 54 Models) Recovery Tank Assy (Advance model only) Scr, Hex Hd SS 1/4-20 x Scr, Pan Phil SS x Scr, Pan Phil SS 1/4-20 x Scr, Flt Phil SS 5/16-18 x Scr, Flt Phil SS 1/4-20 x Scr, Pan Phil SS Type B 1/4-14 x Clamp, P (TSBUS ) Bushing Deflector Clamp, Hose SAE # Gasket Washer, Sealing 1/ Clamp, Plastic Recovery Tank Assy (gray) Recovery Tank Assy (green/advance model only) Standpipe Weldment, Left Standpipe Right NOTE Pin, Slam Lock Pivot Weldment Lid, Recovery Tank (gray) Lid, Recovery Tank (green/advance model only) Switch, Liquid Level (S8) (TSBUS ) Gasket Plate, Seal, Squeegee Plate, Seal, Vacuum Plate, Tether Cover Gasket Clip, Lid Drain Hose * Drain Hose Cap Kit ** Drain Hose Extension Scr, Pan Phil SS Type B x Slide Support Screen, Fan Inlet Wsh, Flt SAE SS 1/ Scr, Flt Phil 5/16-18 x Gasket, Foam (TSBUS ) Plate Standpipe * Tie, Cable * = Not Shown ** = Optional, Not Included NOTE 1 = If you need to replace an old stainless steel standpipe ( ) please order Standpipe Kit

42 40 SCRUB SYSTEM (43 & 48 MODELS)

43 SCRUB SYSTEM (43 & 48 MODELS) Scr, Hex Hd 5/16-18 x Scr, Hex Hd 1/2-13 x Deck Weldt 43 Inch (43 Models) Deck Weldt 48 Inch (48 Models) Scr, Hex Hd 1/2-13 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc SS Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc SS M8 x Wsh, Flt Harden.516x.938 x Wsh, Flt.754 x x Scr, Pan Phil Thd Form x Scr, Pan Phil Thd Form x Wsh, Flt SS.260 x x Clamp, Hose SAE # Clamp, Hose SAE # Plug, 1/2 Hex Pipe Hose Plate, Stop Bushing Thermoid Disk Brush Holder Knob Barb, Adapter 1/2 x 1/2 NPT Barb, 90 Elbow 3/4 x 3/4NPT Scr, Hex Hd SS x Scr Hex Loc SS 1/4-20 x Scr, Hex Loc SS M8-1 x 30mm Scr, Hex Hd SS M x 30mm Hub, Drive Arm Parallel 7.5in Bearing.750 x.625 x Plate Mount Chassis Scrub Deck Side Skirt Right Assy Side Skirt Left Assy Manifold, Solution Mounting Lugs Hose, Push Lock (17.5 In) (43 Models) Hose, Push Lock (20 In) (48 Models) Latch, Brush Right Latch, Brush Left Bushing Plug, 3/4 Hex Pipe * Tie, Cable 43 SCRUB BRUSHES ** Brush, Pad Holder * A/R Pad Retainer (for ) ** Brush, MagnaGrit 46 ** Brush, DynaGrit 80 ** Brush, AgLite 500 ** Brush, Prolene ** Brush, ProLite ** Brush, Union Mix ** Brush, MidGrit 240 ** Brush, MidLite 180 (STD) 48 SCRUB BRUSHES ** Brush, Pad Holder * A/R Pad Retainer (for ) ** Brush, MagnaGrit 46 ** Brush, DynaGrit 80 ** Brush, AgLite 500 ** Brush, Prolene ** Brush, ProLite ** Brush, Union Mix ** Brush, MidGrit 240 ** Brush, MidLite 180 (STD) * = Not Shown ** = Optional NOTE: See Hydraulic System Parts List form number for hydraulic motor assemblies.

44 42 SCRUB SYSTEM (54 MODELS)

45 03-5 SCRUB SYSTEM (54 MODELS) Nut, Hex Nyl Loc SS M8 x Bushing Plate, Stop Wsh, Flt.406 x 1.5 x Bushing Bushing Thermoid Disk Knob Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 1/ Scr, Hex Hd 1/2-13 x Scr, Hex Hd 1/2-13 x Scr, Hex Hd 1/2-13 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Wsh, Flt SAE SS 5/ Scr Hex Loc SS 1/4-20 x Scr, Hex Loc SS M8-1 x 30mm Scr Hex Loc SS 5/16-18 x Scr, Hex Hd SS M x 30mm Ring, Ret Int Type Ho (2.125) Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Scr, Pan Phil Thd Form x Scr, Pan Phil Thd Form x Wsh, Flt SS.260 x x Clamp, Hose SAE # Clamp, Hose SAE # Hub, Drive Bearing.750 x.625 x Mount Chassis Scrub Deck Side Skirt Right Assy Side Skirt Left Assy Mounting Lugs Arm Parallel 7.5in Brush Lock, Left Brush Lock, Right Bearing, Spherical Bearing,.719 x.625 x Tee, Barb 3/4 x 1/2 x 1/ Hose, Push Lock (7 In.) Push Deck Weldment Deck, 54 Right Weldment Deck Left 54 Weldment Brush Holder Hose, Spiral.75 x 14 In Hose, Spiral.75 x 33 In. 54 SCRUB BRUSHES ** Brush, Pad Holder * A/R Pad Retainer (for ) ** Brush, MagnaGrit 46 ** Brush, DynaGrit 80 ** Brush, AgLite 500 ** Brush, Prolene ** Brush, ProLite ** Brush, Union Mix ** Brush, MidGrit 240 ** Brush, MidLite 180 (STD) ** = Optional NOTE: See Hydraulic System Parts List form number for hydraulic motor assemblies.

46 44 SCRUB SYSTEM SKIRT ASSEMBLIES

47 SCRUB SYSTEM SKIRT ASSEMBLIES Side Skirt Right Assy Side Skirt Left Assy Nut, Hex Nyl Loc SS 1/ Scr, Hex Hd 1/2-13 x Spring, Extension Nut, Hex Nyl Loc 1/ Scr, Hex Hd SS 3/8-16 x Scr, Hex Hd SS 1/4-20 x Scr, Hex Hd Loc 1/4-20 x Nut, Hex Jam SS 3/ Nut, Hex Jam SS 1/ Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Scr, Hex Type 23 1/4-20 x Bushing Side Blade Kit NOTE # Mount, Left Side Squeegee Weldment ( Assy) * Mount, Right Side Squeegee Weldment ( Assy) Side Skirt Left Weldment ( Assy) * Side Skirt Right Weldment ( Assy) Bearing.750 x.625 x Arm Parallel Side Skirts Strap Long Side Skirts Strap Short Side Skirts ** Neoprene Side Blade Kit NOTE #2 * = Not Shown ** = Optional NOTE #1: All quantities are for ONE side skirt assembly only. There are two side skirt assemblies on the machine. NOTE #2: Side Blade Kits contain ALL skirts needed for BOTH side skirt assemblies.

48 46 SIDE BROOM SYSTEM

49 SIDE BROOM SYSTEMS Scr, Hex Hd 5/16-18 x Scr, Hex Hd 3/8-16 x Wsh, Flt SAE 1/ Scr, Hex Hd 1/2-13 x Wsh, Flt SAE 3/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 3/ Ring, Ret Ext Type E 0.38 Dia Nut, Hex Jam 5/ Bushing Bushing.50 x.62 x Pin Pin, Cotter Hair.0915 x Bearing, Flange Left Side Broom Assy Right Side Broom Assy Actuator, Motor (M4) Bracket, Side Broom Lift Pillow Block Lifter Shaft Weldment Arm, Side Broom Lift NOTE # Wsh, Flt SAE 5/ Foam Seal Scr, Hex Hd 3/8-16 x 1.50 NOTE #1: The design of this part changed. It is a direct replacement for the previous design except that it requires item 25 and item 5. It should be replaced in a matched pair on 48 and 54 models.

50 48 SIDE BROOM SYSTEM SUB-ASSEMBLIES

51 SIDE BROOM SYSTEM SUB-ASSEMBLIES Right Side Broom Assy NOTE Left Side Broom Assy NOTE Scr, Hex Hd 1/2-13 x Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 1/ Scr, Hex Hd 1/2-13 x Scr, Hex Hd 1/2-13 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc-Thin 1/ Pin, Spr.31 x Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Nut, Hex Jam 5/ Bushing Right Hub Assy Left Hub Assy Broom, Side Guard, Side Broom Motor Bracket Weldment (Right Side) * Motor Bracket Weldment (Left Side) Side Broom Hinge Weldment Cable Assy Bearing.750 x.625 x Bearing, Sleeve.625 x.750 x Right Thumb Nut Weldment Left Thumb Nut Weldment Arm, Side Broom Arm, Side Broom, Lower Bracket, Side Broom (Right Side) * Bracket, Side Broom (Left Side) Spring Ext Spring, Comp Scr, Hex Thd to Hd 3/8-16 x Nut, Hex Jam 3/ Wsh, Flt SAE 5/8 * = Not Shown NOTE: All quantities are for ONE side broom assembly only. There are two side broom assemblies on 48 and 54 models. NOTE 2: These side broom assembly part numbers do not include the motor. Hydraulic motor must be ordered separately, see Hydraulic System Parts List.

52 50 SOLUTION SYSTEM (43 MODELS)

53 SOLUTION SYSTEM (43 MODELS) Nut, Hex Nyl Loc SS 1/ Nut, Hex Nyl Loc SS Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc Plug, T-Handle Cork Strap Wire Rope, 12 Inch Bushing Hose, Recovery Drain Water Level Gauge Door Latch Sleeve, Hose End Rod End Cable Scr, Hex Hd 5/16-18 x Scr, Hex Hd 1/4-20 x Nut, Hex Machine Scr, Pan Phil x Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 x Scr, Hex Hd 1/4-20 x Scr, Hex Hd 5/16-18 x Scr, Pan Phil SS 1/4-20 x Scr, Flt Phil SS 1/4-20 x Scr, Hex Thd Form 1/4-20 x Wsh, Flt Harden.344 x x.120/ Clamp, P Clamp, Hose SAE # Solution Filter Assy Bracket, Cable Switch, Pressure Solenoid Valve Assy Bracket, Sol. Drain Tube Assy Tab, Door Cover Rear Panel Assembly Hose, Spiral.750 x Tank, Solution 60 Gal Cover, Solution Tank 60 Gal Corner Cover Lid Prop Hinge Weldment Retainer Plate, Fill Valve Trim Seal Clamp, Hose Support Clamp, Hose SAE # Wsh, Flt SAE 5/ Wsh, Flt SAE SS #10

54 52 SOLUTION SYSTEM (48 & 54 MODELS)

55 SOLUTION SYSTEM (48 & 54 MODELS) Scr, Hex Hd 5/16-18 x Nut, Hex Machine Scr, Pan Phil x Scr, Pan Phil 1/4-20 x Nut, Hex Nyl Loc SS 1/4-20 (48 Models) Nut, Hex Nyl Loc SS 1/4-20 (54 Models) Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc-Thin SS Nut, Hex Nyl Loc Scr, Pan Phil SS x Wsh, Flt Std SS 1/ Scr, Hex Hd SS 1/4-20 x Scr, Flt Phil SS 1/4-20 x Scr, Hex Thd Form 1/4-20 x Wsh, Flt.344 x.938 x Clamp, P Clamp, Hose SAE #12 (48 Models) Clamp, Hose SAE #12 (54 Models) Plug, T-Handle Cork Strap Clamp, Hose Support Clamp, Hose SAE # Wire Rope, 12 Inch Gasket Water Level Gauge Door Latch Sleeve, Hose End Rod End Cable Barb, Adapter 1 1/4 X 1 1/4 NPT (only used before October 2003) Solution Filter Assy Bracket, Cable Tank, Solution (75 Gal.) (gray) Tank, Solution (75 Gal.) (green/advance model only) Switch, Pressure Solenoid Valve Assy (48 Models) Solenoid Valve Assy (54 Models) Bracket, Sol. Drain Tube Assy Plate, Latch Cover, Solution Tank (gray) Cover, Solution Tank (green/advance model only) Tab, Door Cover (gray) Cover (green/advance model only) Rear Panel Assy Rear Panel Assy (green/advance model only) Hose, Spiral.750 x (48 Models) Hose, Flex Drain Tee, Barb 3/4 x 3/4 x 3/4 (54 Models) Hose, Spiral.75 x 6 (54 Models) Clamp, Hose SAE #16

56 54 SOLUTION SYSTEM SUB-ASSEMBLIES

57 SOLUTION SYSTEM SUB-ASSEMBLIES Rear Panel Assy (1-5) Solution Filter Assy (1 & 6-17) Nut, Hex Nyl Loc Scr, Pan Phil Thd Form-Blk x Decal, Reflective Lens, Printed Door Weldment, Rear (gray) Door Weldment, Rear (green/advance model only) Clamp, Hose SAE # Strainer, In-Line * Nylon Strainer Bowl Barb, 90 Elbow 11/16 x 3/4NPT Bushing, Reducer U-Bolt Bracket Valve Assy Bracket, Filter Hose, Radiator Barb, Elbow Male Nipple, Close PVC Wsh, Flt SAE #10 * = Not Shown

58 56 SQUEEGEE SYSTEM

59 SQUEEGEE SYSTEM Scr, Hex Hd 1/2-13 x Wsh, Flt SAE 3/ Scr, Hex Hd 3/8-16 x Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd 1/2-13 x Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Scr, Hex Thd Form x Bushing Weight Casting Nut, Hex Nyl Loc SS 3/ Nut, Hex Jam SS 5/ Bracket Deck Tower Mount Squeegee Mount Weld Wheel, Caster Bearing.750 x.625 x Plate, Guide In. Squeegee Assy In. Squeegee Assy In. Squeegee Assy Arm Parallel 7.5in Arm, Adjustable Assy (22-25) Nut, Hex Nyl Loc 1/ Scr, Hex Thd To Hd 1/2-20 x 2.50 GRD Arm, Adjustable Arm, Adjustable Threaded

60 58 SQUEEGEE ASSEMBLY

61 SQUEEGEE ASSEMBLY Squeegee Assy, Squeegee Assy, Squeegee Assy, Scr, Pan Phil SS 6-32 x Scr, Hex Hd Loc 1/2-13 x Nut, Hex Nyl Loc-Thin SS Nut, Wing Loc 1/ Wheel 3.00 x Adapter, Squeegee Gasket, Inlet Latch Assembly Pin, Cotter Hair.0915 x Clevis Pin Crank Assy (2, 17 & 19-20) In. Squeegee Weld In. Squeegee Weld In. Squeegee Weld Strap, 43 In. Rear Left Blade Strap, 48 In. Rear Left Blade Strap, 54 In. Rear Left Blade Strap, 43 In. Rear Right Blade Strap, 48 In. Rear Right Blade Strap, 54 In. Rear Right Blade Strap, Front Blade Strap, Front Blade Strap, Front Blade Blade Kit, Squeegee Linatex 43 NOTE # Blade Kit, Squeegee Linatex 48 NOTE # Blade Kit, Squeegee Linatex 54 NOTE # Crank Hex Knob, 5/16-18 Nyloc Wsh, Flt STD 7/ Crank Handle ** Blade Kit, Squeegee Neoprene 43 NOTE #1 ** Blade Kit, Squeegee Neoprene 48 NOTE #1 ** Blade Kit, Squeegee Neoprene 54 NOTE #1 ** Blade Kit, Squeegee Polyurethane 43 NOTE #1 ** Blade Kit, Squeegee Polyurethane 48 NOTE #1 ** Blade Kit, Squeegee Polyurethane 54 NOTE #1 ** = Optional NOTE #1 All squeegee blade kits include both front and rear squeegee blades.

62 WIRING DIAGRAM-1 (GASOLINE/PETROL / LPG XXX MODELS) RED BT VDC RED RED STARTER B+ A3 FUEL PUMP OUTPUT PINK/YEL X7 D D PINK/YEL M3 M FUEL PUMP RED F9 CIRCUIT BREAKER, 60 AMP S1 WHT/GRN WHT/GRN GRN/ RED/GRN F4 CIRCUIT BREAKER, 15 AMP /GRN PINK SWITCH, IGN. CIRCUIT BREAKER, 10 AMP WHT/GRN F2 CIRCUIT BREAKER, 15 AMP F1 CIRCUIT BREAKER, 25 AMP F3 VIO K4 RELAY, NEUTRAL (CLOSED IN NEUTRAL) PINK TO CONTROL BOX ASSEMBLY BLU/PINK BLU/PINK PINK TAN/BRN X9 J J BLU/PINK X9 K K PINK/ X9 A A VIO PINK X8 D D TAN/BRN P6 2 STARTER SOLENOID INPUT STARTER SOLENOID INPUT ENGINE SYSTEM (REFERENCE: E-CONTROLS, INC. DRAWING NO. E1331) IGN. SW INPUT FUEL SELECT INPUT NOTE: TAN/BRN WIRE IS CONNECTED (+12 V) FOR LP. TAN/BRN WIRE IS CUT (OPEN) FOR GASOLINE YEL/ GRA/ WHT/ GAUGE, COMBINATION VIO/BLU YEL/ GROUND MIL OUTPUT BLU/ (SWITCHED GROUND) THROTTLE INPUT (12V FOR HIGH) COOLANT TEMPERATURE OUTPUT FROM LIGHTING CIRCUIT GRA/BLU VIO/BLU X9 F F BLU/ X8 E E GRA/BLU X8 H H R3 BLU/ GRA/BLU R1 SENDER, FUEL CHECK ENGINE LIGHT OUTPUT TO CONTROL BOX ASSEMBLY CONNECT TO J3-9 ON CONTROL BOX ASSEMBLY NOTE: R3 IS NOT USED ON L.P. MODEL SENDER, OIL PRESSURE H5 VIO (OPTION) LIGHT, BEACON VIO H8 YEL/BRN S4 LAMP, BROOM PRESSURE I RED VIO

63 WIRING DIAGRAM-1 (GASOLINE/PETROL / LPG XXX MODELS) 61 A3 1 Engine System BT Battery F Circuit Breaker, 25 Amp (ACC 1) F Circuit Breaker, 15 Amp (ACC 2) F Circuit Breaker, 10 Amp (IGN) F Circuit Breaker, 15 Amp (ST) F Circuit Breaker, 60 Amp (MAIN) H Lamp, Broom Pressure K Relay, Neutral (closed in neutral) M Fuel Pump (Petrol) P Gauge, Combination (Petrol) Gauge, Combination (LPG) R Sender, Oil Pressure R Sender, Fuel S Switch, Ignition * Replacement Key S Switch, Broom Pressure * = Not Shown

64 2 WIRING DIAGRAM-2 (GASOLINE/PETROL / LPG XXX MODELS) RED VIO VIO L1 DEMAND VALVE S1 L2 SQUEEGEE VALVE S2 BLU/WHT /RED J1-34 (ACC INPUT) J1-11 J1-22 J2-19 J2-18 J2-11 J2-12 J2-21 J2-20 RED/YEL /BRN BRN/BLU GRN/BLU WHT/BRN J3-2 LIGHT SENSOR J3-3 BUZZER J3-5 SCL J3-6 SDA J3-7 (B+) J3-8 (B-) A2 SWITCH/DISPLAY PANEL ASSEMBLY L3 DEMAND VALVE S3 BRN J1-10 (IGN. INPUT) J1-1 PINK L4 SCRUB DOWN VALVE S4 L5 SCRUB DOWN VALVE S5 L15 SCRUB DOWN VALVE S15 L6 MAIN BROOM VALVE S6 L7 SCRUB BRUSH VALVE S7 L8 VAC FAN VALVE S8 L9 DUST CONTROL VALVE S9 L10 SIDE BROOM VALVE S10 L11 DUMP DOOR OPEN VALVE S11 L12 DUMP DOOR CLOSE VALVE S12 L13 HOPPER RAISE VALVE S13 L14 HOPPER LOWER VALVE S14 L16 SOLUTION VALVE YEL/BLU WHT/VIO GRN/VIO GRN/GRA /BLU BLU BRN/YEL BRN/ /WHT BRN/GRN RED/GRA YEL/RED YEL/GRN J1-21 J1-9 J1-4 J1-20 J1-8 J1-7 J1-18 J1-6 J1-19 J1-17 J1-5 J1-16 J1-15 (IGN. INPUT) A1 CONTROL BOX ASSEMBLY (MIL INPUT) J2-22 J1-13 J2-17 J2-10 J2-2 J2-4 J2-14 J2-8 J2-7 J2-16 J2-13 J2-6 J2-5 J2-3 PINK GRA/WHT BRN/WHT /GRA YEL/GRA YEL/VIO RED/ GRA/YEL VIO/YEL /YEL WHT/GRA YEL/WHT GRA BLU/ R2 1 DRIVE PEDAL SENSOR, 5K OHM (CLOSES WITH HIGH HOPPER TEMPERATURE) (CLOSED WHEN HOPPER IS DOWN) (OPENS WHEN TANK IS FULL) (CLOSES WHEN TANK IS EMPTY) S7 t 140 DEG. F SWITCH, HOPPER FIRE (OPTIONAL) S12 S9 S5 S6 S3 K4 RELAY, NEUTRAL S8 S2 CHECK ENGINE OUTPUT FROM ENGINE SYSTEM CLOSES WHEN FILTER IS PLUGGED) CLOSES WHEN FILTER IS PLUGGED) (CLOSES WHEN TANK IS EMPTY) SWITCH, HOPPER INTERLOCK SWITCH, RECOVERY FULL SWITCH, SOLUTION EMPTY SWITCH, WAND 3 (OPTIONAL) PINK SWITCH, DUST CONTROL FILTER SWITCH, HYDRAULIC FILTER SWITCH, LOW LP PRESSURE FROM IGNITION CIRCUIT RED RED RED F5 CIRCUIT BREAKER, 10 AMP F6 CIRCUIT BREAKER, 15 AMP F7 CIRCUIT BREAKER, 15 AMP H15 GRA/RED BACK UP ALARM (OPTIONAL) K1 K2 K3 RELAY, H RELAY, LIGHTS RELAY, SHAKER RED/BRN K2 RELAY, LIGHTS YEL/ GRN/BRN VIO/BRN YEL/ YEL GRN TO GAUGES J1-3 J1-14 J1-2 J1-24 K1 RELAY, H J2-15 J1-29 J1-30 J1-31 J1-32 J1-33 (THROTTLE OUTPUT) J1-26 J1-12 J1-35 J1-23 / GRA/BLU GRA/VIO BLU/BRN GRN/YEL WHT/YEL M4 M ACTUATOR, SIDE BROOM HEAD LIGHT, RIGHT H2 HEAD LIGHT, LEFT H3 LAMP, TAIL H4 LAMP, TAIL H6 CURB LAMP H7 TROUBLE LAMP M2 K3 MOTOR, SHAKER BLU/YEL BLU/GRN WHT M RELAY, SHAKER YEL/ YEL/ YEL/ YEL/ YEL/ YEL/ (OPEN WHEN BROOM IS DOWN) H16 H H1 16 AWG GRA/BLU S16 SWITCH, MAIN BROOM TROTTLE OUTPUT TO ENGINE SYSTEM (+ 12 V FOR HIGH SPEED) ACTUATOR MOTOR WIRING: (-) WHITE & (+) RED = CW (EXTEND) (+) WHITE & (-) BLACK = CCW( RETRACT) WHITE = COMMON

65 WIRING DIAGRAM-2 (GASOLINE/PETROL / LPG XXX MODELS) 63 A Control Box Assembly A Panel Assy F Circuit Breaker, 10 Amp (H) F Circuit Breaker, 15 Amp (HEADLIGHTS) F Circuit Breaker, 15 Amp (SHAKER) H Headlight, Right A/R Bulb, Light (for ) H Headlight, Left A/R Bulb, Light (for ) H Lamp, Tail H Lamp, Tail H Light, Beacon (optional) H Lamp, Curb (optional) A/R Bulb, Light (for ) H Lamp, Trouble (optional) H Back-Up Alarm (optional) H Horn K Relay, Horn K Relay, Lights K Relay, Shaker K Relay, Neutral (closed in neutral) L1 NA 1 Demand Valve, S1 L2 NA 1 Squeegee Valve, S2 L3 NA 1 Demand Valve, S3 L4 NA 1 Scrub Down Valve, S4 L5 NA 1 Scrub Down Valve, S5 L6 NA 1 Main Broom Valve, S6 L7 NA 1 Scrub Brush Valve, S7 L8 NA 1 Vac Fan Valve, S8 L9 NA 1 Dust Control Valve, S9 L10 NA 1 Side Broom Valve, S10 L11 NA 1 Dump Door Open Valve, S11 L12 NA 1 Dump Door Close Valve, S12 L13 NA 1 Hopper Raise Valve, S13 L14 NA 1 Hopper Lower Valve, S14 L15 NA 1 Scrub Down Valve, S15 L Solution Valve M Shaker Motor NOTE 1 M Actuator, Side Broom R Drive Pedal Sensor S Switch, Wand (optional) S Switch, Low LP Pressure S Switch, Dust Control Filter (optional) S Switch, Hydraulic Filter S Switch, Hopper Fire (optional) S Switch, Recovery Full TSBUS S Switch, Solution Empty S Switch, Hopper Interlock S Switch, Main Broom NOTE 1: Shaker Motor is obsolete and replaced by Shaker Motor Kit

66 64 WIRING DIAGRAM-1 (GAS/PETROL / LPG XXX & 56307XXX MODELS) RED BT VDC RED RED A3 STARTER B+ FUEL PUMP OUTPUT PINK/YEL D X1 D PINK/YEL + M5 M - 2 /RED C X13 C /RED FUEL PUMP RED F9 CIRCUIT BREAKER, 60 AMP 1 K4 87 RED/GRN RELAY, NEUTRAL (CLOSED IN NEUTRAL) F4 CIRCUIT BREAKER, 15 AMP S1 GRN/ IGN /GRN PINK BAT WHT/GRN 1 ST F3 SWITCH, IGN. CIRCUIT BREAKER, 10 AMP ACC PINK BLU/PINK PINK PINK A F X1 X12 A F BLU/PINK PINK X1 B B PURPLE STARTER COMMAND GM ENGINE SYSTEM (REFERENCE: E-CONTROLS, INC. DRAWING NO. E AND E ) IGN. SW INPUT ALT. EXCITE GROUND MIL OUTPUT (SWITCHED GROUND) THROTTLE INPUT (12V FOR HIGH) COOLANT TEMPERATURE OUTPUT GRN/YEL GRA/BLU /GRN GRN/WHT GRN/RED WHT/GRN TAN X1 G X1 G X2 K K F X2 F X4 A B C D BLU/ GRA/BLU BLU/ GRA/BLU A /GRN 1 4 B GRN/WHT 2 3 C GRN/RED 3 2 D WHT/GRN 4 1 CHECK ENGINE LIGHT OUTPUT TO CONTROL BOX ASSEMBLY CONNECT TO CONTROL BOX ASSEMBLY A2 SENSOR, GASOLINE F2 TO CONTROL BOX ASSEMBLY R3 NOTE: R3 IS NOT USED ON L.P. MODEL WHT/GRN 1 WHT/GRN VIO CIRCUIT BREAKER, 15 AMP F1 CIRCUIT BREAKER, 25 AMP VIO P GRA/ WHT/ SENDER, FUEL R1 SENDER, OIL PRESSURE GAUGE, COMBINATION VIO/BLU YEL/ YEL/ FROM LIGHTING CIRCUIT H5 VIO (OPTION) LIGHT, BEACON VIO H8 YEL/BRN S4 LAMP, BROOM PRESSURE INS B F8 RED VIO/GRA CIRCUIT BREAKER, 10 A. K RELAY, AXP GRA/BRN GRA/BRN M6 + M - /GRA A E A E AXP SYSTEM F B B TO SOLUTION EMPTY SWITCH SEE SHEET 2 PUMP, AXP SOLUTION D D F BLU/ TO SOLUTION VALVE SEE SHEET 2 RED VIO GRA/BRN R FLOW POSITION SENSOR

67 WIRING DIAGRAM-1 (GAS/PETROL / LPG XXX & 56307XXX MODELS) 65 A3 1 Engine System BT Battery F Circuit Breaker, 25 Amp (ACC 1) F Circuit Breaker, 15 Amp (ACC 2) F Circuit Breaker, 10 Amp (IGN) F Circuit Breaker, 15 Amp (ST) F Circuit Breaker, 10A (AXP) F Circuit Breaker, 60 Amp (MAIN) H Lamp, Broom Pressure K Relay, Neutral (closed in neutral) K Relay, SPDT (AXP) M Fuel Pump (Gasoline/Petrol) M Pump Assy, 12VDC (AXP) P Gauge, Combination (Gasoline/Petrol) Gauge, Combination (LPG) R Sender, Oil Pressure R Sender, Fuel R Flow Position Sensor (AXP) S Switch, Ignition * Replacement Key Switch, Starter, 3 Pos. (Advance model only) * Replacement Key for (Advance model only) S Switch, Broom Pressure * = Not Shown

68 WIRING DIAGRAM-2 (GAS/PETROL / LPG XXX & 56307XXX MODELS) RED VIO L1 DEMAND VALVE S1 L2 VIO BLU/WHT /RED J1-34 J1-11 J1-22 (ACC INPUT) J2-19 J2-18 J2-11 J2-12 J2-21 J2-20 RED/YEL /BRN BRN/BLU GRN/BLU WHT/BRN J3-2 LIGHT SENSOR J3-3 BUZZER J3-5 SCL J3-6 SDA J3-7 (B+) J3-8 (B-) A4 SWITCH/DISPLAY PANEL ASSEMBLY SQUEEGEE VALVE S2 L3 BRN J1-10 (IGN. INPUT) J1-1 PINK DEMAND VALVE S3 L4 SCRUB DOWN VALVE S4 YEL/BLU J1-21 (IGN. INPUT) J2-22 J1-13 PINK GRA/WHT K4 PINK FROM IGNITION CIRCUIT L5 SCRUB DOWN VALVE S5 L15 WHT/VIO GRN/VIO J1-9 J1-4 J2-17 J2-10 J2-2 BRN/WHT /GRA YEL/GRA RELAY, NEUTRAL 2 R2 1 3 SCRUB DOWN VALVE S15 DRIVE PEDAL SENSOR, 5K OHM L6 MAIN BROOM VALVE S6 L7 SCRUB BRUSH VALVE S7 L8 VAC FAN VALVE S8 L9 DUST CONTROL VALVE S9 L10 SIDE BROOM VALVE S10 L11 GRN/GRA /BLU BLU BRN/YEL BRN/ /WHT J1-20 J1-8 J1-7 J1-18 J1-6 J1-19 A1 CONTROL BOX ASSEMBLY J2-4 J2-14 J2-8 J2-7 YEL/VIO RED/ GRA/YEL VIO/YEL VIO/YEL (CLOSES WITH HIGH HOPPER TEMPERATURE) S7 2 t DEG. F SWITCH, HOPPER FIRE (OPTIONAL) (CLOSED WHEN HOPPER IS DOWN) S12 SWITCH, HOPPER INTERLOCK (OPENS WHEN S8 TANK IS FULL) SWITCH, RECOVERY FULL (CLOSES WHEN S9 TANK IS EMPTY) B TO AXP SYSTEM SWITCH, SOLUTION EMPTY F SEE SHEET 1 S2 DUMP DOOR OPEN VALVE S11 L12 BRN/GRN J1-17 J2-16 /YEL 2 1 SWITCH, WAND (OPTIONAL) DUMP DOOR CLOSE VALVE S12 L13 HOPPER RAISE VALVE S13 L14 HOPPER LOWER VALVE S14 L16 SOLUTION VALVE RED/GRA YEL/RED YEL/GRN J1-5 J1-16 J1-15 (MIL INPUT) J2-13 J2-6 J2-5 J2-3 WHT/GRA YEL/WHT GRA BLU/ CHECK ENGINE OUTPUT FROM ENGINE SYSTEM CLOSES WHEN FILTER IS S5 PLUGGED) SWITCH, DUST CONTROL FILTER CLOSES WHEN FILTER IS PLUGGED) S6 SWITCH, HYDRAULIC FILTER (CLOSES WHEN TANK S3 IS EMPTY) SWITCH, LOW LP PRESSURE TO AXP SYSTEM SEE SHEET 1 B C YEL/GRN J2-15 / (OPEN WHEN BROOM IS DOWN) S16 SWITCH, MAIN BROOM H15 J1-29 GRN/BRN J1-3 J1-30 BACK UP ALARM K1 (OPTIONAL) VIO/BRN J1-14 J1-31 J1-32 RELAY, H K2 YEL J1-2 (THROTTLE OUTPUT) J1-33 J1-26 GRA/BLU 16 AWG GRA/BLU TROTTLE OUTPUT TO ENGINE SYSTEM (+ 12 V FOR HIGH SPEED) RELAY, LIGHTS M4 B K3 RELAY, SHAKER K6 GRN J1-24 J1-12 J1-35 J1-23 GRA/VIO BLU/BRN GRN/YEL WHT M ACTUATOR, SIDE BROOM RED ACTUATOR MOTOR WIRING: (-) WHITE & (+) RED = CW (EXTEND) (+) WHITE & (-) BLACK = CCW( RETRACT) WHITE = COMMON RED F5 CIRCUIT BREAKER, 10 AMP RELAY, AXP RED/BRN K1 87a RELAY, H WHT/YEL H16 H RED F6 CIRCUIT BREAKER, 15 AMP GRA/RED K2 87a YEL/ RELAY, LIGHTS YEL/ TO GAUGES YEL/ YEL/ YEL/ YEL/ H1 HEAD LIGHT, RIGHT H2 HEAD LIGHT, LEFT H3 LAMP, TAIL H4 YEL/ LAMP, TAIL H6 YEL/ CURB LAMP H7 RED F7 CIRCUIT BREAKER, 15 AMP TROUBLE LAMP M2 MOTOR, SHAKER K3 87a M BLU/YEL BLU/GRN WHT RELAY, SHAKER

69 WIRING DIAGRAM-2 (GAS/PETROL / LPG XXX & 56307XXX MODELS) 67 A Control Box Assembly A Panel Assy F Circuit Breaker, 10 Amp (H) F Circuit Breaker, 15 Amp (HEADLIGHTS) F Circuit Breaker, 15 Amp (SHAKER) H Headlight, Right A/R Bulb, Light (for ) H Headlight, Left A/R Bulb, Light (for ) H Lamp, Tail H Lamp, Tail H Light, Beacon (optional) H Lamp, Curb (optional) A/R Bulb, Light (for ) H Lamp, Trouble (optional) H Back-Up Alarm (optional) H Horn K Relay, Horn K Relay, Lights K Relay, Shaker K Relay, Neutral (closed in neutral) L1 NA 1 Demand Valve, S1 L2 NA 1 Squeegee Valve, S2 L3 NA 1 Demand Valve, S3 L4 NA 1 Scrub Down Valve, S4 L5 NA 1 Scrub Down Valve, S5 L6 NA 1 Main Broom Valve, S6 L7 NA 1 Scrub Brush Valve, S7 L8 NA 1 Vac Fan Valve, S8 L9 NA 1 Dust Control Valve, S9 L10 NA 1 Side Broom Valve, S10 L11 NA 1 Dump Door Open Valve, S11 L12 NA 1 Dump Door Close Valve, S12 L13 NA 1 Hopper Raise Valve, S13 L14 NA 1 Hopper Lower Valve, S14 L15 NA 1 Scrub Down Valve, S15 L Solution Valve M Shaker Motor M Actuator, Side Broom R Drive Pedal Sensor S Switch, Wand (optional) S Switch, Low LP Pressure S Switch, Dust Control Filter (optional) S Switch, Hydraulic Filter S Switch, Hopper Fire (optional) S Switch, Recovery Full S Switch, Solution Empty S Switch, Hopper Interlock S Switch, Main Broom

70 68 WIRING DIAGRAM-1 (DIESEL) RED BT VDC RED RED 2 F9 CIRCUIT BREAKER, 60 AMP 1 RED S1 SWITCH, IGN. 19 BRN/GRA TO J2-1 ON CONTROL BOX BRN/GRA RED GLOW PLUGS BRN/GRA E4 E3 E2 E1 PINK X5 G1 ALTERNATOR I B S P A B- B+ RED RED AC 50 GRN/ F4 CIRCUIT BREAKER, 15 AMP RED/GRN K4 87a RELAY, NEUTRAL BLU/PINK M1 STARTER (CLOSED IN NEUTRAL) WHT WHT 1 PINK L17 A A B B SOLENOID, FUEL - PINK M3 + M - FUEL PUMP /GRN F3 PINK PINK K5 CIRCUIT BREAKER, 10 AMP COIL, RELAY RED 30 K5 RELAY, SPDT 8787a F2 R3 WHT/GRN 1 2 WHT/GRN VIO CIRCUIT BREAKER, 15 AMP F1 CIRCUIT BREAKER, 25 AMP VIO GRA/ P WHT/ GAUGE, COMBINATION VIO/BLU YEL/ YEL/ FROM LIGHTING CIRCUIT SENDER, FUEL R1 SENDER, OIL PRESSURE R4 SENDER, COOLANT REMP. H5 VIO (OPTION) LIGHT, BEACON VIO H8 YEL/BRN S4 LAMP, BROOM PRESSURE C SWITCH, BROOM PRESSURE RED VIO F8 RED VIO/GRA CIRCUIT BREAKER, 10 A. K6 87a RELAY, AXP GRA/BRN GRA/BRN M6 + M - /GRA A E A E AXP SYSTEM F B B TO SOLUTION EMPTY SWITCH SEE SHEET 2 PUMP, AXP SOLUTION D D F BLU/ TO SOLUTION VALVE SEE SHEET 2 GRA/BRN R FLOW POSITION SENSOR

71 03-5 WIRING DIAGRAM-1 (DIESEL) BT Battery E1 NA 1 Glow Plug E2 NA 1 Glow Plug E3 NA 1 Glow Plug E4 NA 1 Glow Plug F Circuit Breaker, 25 Amp (ACC 1) F Circuit Breaker, 15 Amp (ACC 2) F Circuit Breaker, 10 Amp (IGN) F Circuit Breaker, 15 Amp (ST) F Circuit Breaker, 10A (AXP) F Circuit Breaker, 60 Amp (MAIN) G Alternator H Light, Beacon (optional) H Lamp, Broom Pressure K Relay, Neutral (closed in neutral) K Relay, Accessory K Relay, SPDT (AXP) L Fuel Solenoid M Starter Motor M Fuel Pump M Pump Assy, 12VDC (AXP) P Gauge, Combination R Sender, Oil Pressure R Sender, Fuel R Sender, Coolant Temp R Flow Position Sensor (AXP) S Switch, Ignition S Switch, Broom Pressure

72 70 WIRING DIAGRAM-2 (DIESEL) RED VIO VIO K6 VIO VIO VIO VIO GRA/WHT J1-1 J1-34 J2-22 J2-23 J1-13 J2-19 J2-18 J2-11 J2-12 J2-21 J2-20 RED/YEL /BRN BRN/BLU GRN/BLU WHT/BRN J3-2 LIGHT SENSOR J3-3 BUZZER J3-5 SCL J3-6 SDA J3-7 (B+) J3-8 (B-) A2 SWITCH/DISPLAY PANEL ASSEMBLY L1 RELAY, NEUTRAL BLU/WHT J1-11 J2-1 BRN/GRA BRN/GRA FROM GLOW PLUGS DEMAND VALVE S1 L2 /RED J1-22 SQUEEGEE VALVE S2 L3 BRN J1-10 DEMAND VALVE S3 L4 SCRUB DOWN VALVE S4 L5 SCRUB DOWN VALVE S5 L15 SCRUB DOWN VALVE S15 L6 MAIN BROOM VALVE S6 L7 SCRUB BRUSH VALVE S7 L8 VAC FAN VALVE S8 L9 DUST CONTROL VALVE S9 L10 SIDE BROOM VALVE S10 L11 YEL/BLU WHT/VIO GRN/VIO GRN/GRA /BLU BLU BRN/YEL BRN/ /WHT J1-21 J1-9 J1-4 J1-20 J1-8 J1-7 J1-18 J1-6 J1-19 J2-17 J2-10 J2-2 J2-4 A1 J2-14 CONTROL BOX ASSEMBLY J2-8 J2-7 J2-16 J2-6 BRN/WHT /GRA YEL/GRA YEL/VIO RED/ GRA/YEL VIO/YEL /YEL WHT/GRA (CLOSES WITH HIGH HOPPER TEMPERATURE) VIO/YEL (CLOSED WHEN HOPPER IS DOWN) (OPENS WHEN TANK IS FULL) (CLOSES WHEN TANK IS EMPTY) F TO AXP SYSTEM SEE SHEET 1 C CLOSES WHEN FILTER IS PLUGGED) R2 1 2 DRIVE PEDAL SENSOR, 5K OHM 3 S7 2 t DEG. F SWITCH, HOPPER FIRE (OPTIONAL) S12 SWITCH, HOPPER INTERLOCK S8 S9 2 S2 S5 SWITCH, RECOVERY FULL SWITCH, SOLUTION EMPTY 1 SWITCH, WAND (OPTIONAL) DUMP DOOR OPEN VALVE S11 L12 DUMP DOOR CLOSE VALVE S12 BRN/GRN J1-17 J2-5 YEL/WHT CLOSES WHEN FILTER IS PLUGGED) SWITCH, DUST CONTROL FILTER S6 SWITCH, HYDRAULIC FILTER L13 RED/GRA J1-5 HOPPER RAISE VALVE S13 L14 YEL/RED J1-16 J2-15 / (OPEN WHEN BROOM IS DOWN) S16 SWITCH, MAIN BROOM C TO AXP SYSTEM SEE SHEET 1 C HOPPER LOWER VALVE S14 L16 YEL/GRN SOLUTION VALVE H15 YEL/GRN J1-15 DIESEL MODE SELECT J2-9 J1-29 J1-30 J1-31 RED C F5 CIRCUIT BREAKER, 10 AMP BACK UP ALARM (OPTIONAL) K1 RELAY, H K2 RELAY, LIGHTS K3 K6 RELAY, SHAKER RELAY, AXP RED/BRN GRN/BRN J1-3 VIO/BRN J1-14 YEL J1-2 GRN J1-24 K1 87a RELAY, H J1-32 J1-33 J1-25 TAN/BRN J1-26 GRA/BLU J1-12 GRA/VIO J1-35 BLU/BRN J1-23 GRN/YEL WHT/YEL WHT H16 M4 M H RED M5 ACTUATOR, THROTTLE A M B THROTTLE ACTUATOR WIRING: (+) A & (-) B = (EXTEND FOR IDLE) (-) A & (+) B = (RETRACT FOR RUN) ACTUATOR, SIDE BROOM SIDE BROOM ACTUATOR WIRING: (-) WHITE & (+) RED = CW (EXTEND FOR DOWN) (+) WHITE & (-) BLACK = CCW (RETRACT FOR UP) WHITE = COMMON RED F6 CIRCUIT BREAKER, 15 AMP GRA/RED K2 87a YEL/ RELAY, LIGHTS YEL/ TO GAUGES YEL/ YEL/ YEL/ YEL/ H1 HEAD LIGHT, RIGHT H2 HEAD LIGHT, LEFT H3 LAMP, TAIL H4 YEL/ LAMP, TAIL H6 YEL/ CURB LAMP H7 RED F7 CIRCUIT BREAKER, 15 AMP TROUBLE LAMP M2 MOTOR, SHAKER K3 87a M 2 BLU/YEL BLU/GRN WHT RELAY, SHAKER

73 03-5 WIRING DIAGRAM-2 (DIESEL) A Control Box Assembly A Panel Assy F Circuit Breaker, 10 Amp (H) F Circuit Breaker, 15 Amp (HEADLIGHTS) F Circuit Breaker, 15 Amp (SHAKER) H Headlight, Right A/R Bulb, Light (for ) H Headlight, Left A/R Bulb, Light (for ) H Lamp, Tail H Lamp, Tail H Lamp, Curb (optional) A/R Bulb, Light (for ) H Lamp, Trouble (optional) H Back-Up Alarm (optional) H Horn K Relay, Horn K Relay, Lights K Relay, Shaker K Relay, Neutral (closed in neutral) L1 NA 1 Demand Valve, S1 L2 NA 1 Squeegee Valve, S2 L3 NA 1 Demand Valve, S3 L4 NA 1 Scrub Down Valve, S4 L5 NA 1 Scrub Down Valve, S5 L6 NA 1 Main Broom Valve, S6 L7 NA 1 Scrub Brush Valve, S7 L8 NA 1 Vac Fan Valve, S8 L9 NA 1 Dust Control Valve, S9 L10 NA 1 Side Broom Valve, S10 L11 NA 1 Dump Door Open Valve, S11 L12 NA 1 Dump Door Close Valve, S12 L13 NA 1 Hopper Raise Valve, S13 L14 NA 1 Hopper Lower Valve, S14 L15 NA 1 Scrub Down Valve, S15 L Solution Valve M Shaker Motor M Actuator, Side Broom M Actuator, Throttle R Drive Pedal Sensor S Switch, Wand (optional) S Switch, Dust Control Filter (optional) S Switch, Hydraulic Filter S Switch, Hopper Fire (optional) S Switch, Recovery Full TSBUS S Switch, Solution Empty S Switch, Hopper Interlock S Switch, Main Broom

74 72 BROOM SELECTOR GUIDE 03-5 Main Broom: PN Proex & Wire (STD.) (8 Double Rows) This broom has a more aggressive cleaning action, used to pick up heavier debris. PN Prolene (Optional) (8 D-Rows) A top quality synthetic fiber. This filament is made for a wide variety of applications. Retains its stiffness when wet and resists abrasive chemicals, solvents and oils. A general purpose material offering high performance for a wide range of applications. PN Nylon (Optional) (8 D-Rows) General purpose broom that can be used for all types of light soil. High wear material so uneven surfaces do not cause excessive wear. Nylon has a high heat deflection temperature, is chemical resistant and will absorb water in wet conditions. Truly a general purpose broom. PN Proex (Optional) (12 Double Rows) PN Proex (Optional) (8 Double Rows) Synthetic fiber made of polypropylene designed to pick up paper, gravel, sand and other lighter less bulky litter. PN Poly/Wire (Optional) (8 Double Rows) 8 Double Row Length...40 (101.6 cm) Diameter...14 (35.56 cm) 12 Double Row Length...40 (101.6 cm) Diameter...14 (35.56 cm) Side Broom: PN Polypropylene (STD.) The side broom function is to sweep the dirt and debris away from the curb, wall, pallet, etc. into the path of the main broom. Diameter...20 (50.8 cm)