Warrior ST, Warrior AXP BA 755, BA 855

Transcription

1 Warrior ST, Warrior AXP BA 755, BA 855 PARTS LIST Advance Models: (28D), (32D), (28C) (32C-C), , (X28D-C), (X32D-C) (28D-C), (32D-C), (28C-C), (X28C-C), (X32C-C) Nilfisk Models: (755), (755C), (855) (755 EDS), (755C EDS), (855 EDS) 4/05 revised 4/08

2

3 05-4 TABLE OF CONTENTS DESCRIPTION PAGE Chassis System Chassis System (Squeegee Linkage Assy before SN ) Chassis System (Squeegee Linkage Assy after SN ) Decal System Recovery System Scrub System-Disk Scrub System-Cylindrical Solution / Electrical System-1 (AXP / EDS ) Solution / Electrical System-2 (AXP / EDS ) Solution / Electrical System-1 (STD) Solution / Electrical System-2 (STD) Chemical Assembly (AXP / EDS ) Paddle Assembly Squeegee Assembly Wiring Diagram Optional Kits & Accessories Brush Selector Guide-Disk Brush Selector Guide-Cylindrical WHEN ORDERING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 CHASSIS SYSTEM

5 05-4 CHASSIS SYSTEM Item Ref. No. Qty Description Bearing, Sleeve Solution Filter Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 1/4-20 7# Scr, Hex SS 5/16-18 X Scr, Hex Thd To Hd M X 20mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex SS M X 20mm Scr, Hex M X 40mm Scr, Pan Phil Thd Form X Nut, Hex Hvy 1/ Scr, Hex 3/8-16 X Clamp, Hose SAE # Wheel, Drive TSBUS Wheel, Polyurethane-Traction (optional) Transaxle, 36v (M1) * Motor * Carbon Brush * Neoprene Mounting Sleeve Weldment, Chassis Bushing Cylindrical Mount Bushing, Spacer Linkage Arm Plate, Transaxle Mount Assembly, Squeegee Linkage Large Linkage Arm, Ball Valve Ground Chain Caster Swivel 4.0x Barb, 90 Elbow 1/2 X 1/2npt Nipple, Hex 3/ Tie, Cable * = Not Shown # = Revised or new since last update

6 4 CHASSIS SYSTEM (squeegee linkage assy before SN )

7 05-4 CHASSIS SYSTEM (squeegee linkage assy before SN ) Item Ref. No. Qty Description Squeegee Linkage Assembly Bearing, Flange Bearing, Flange Wheel Collar Bushing Knob Scr, Hex 1/4-20 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc-Thin SS 3/ Scr, Hex SS 1/4-20 X Scr, Soc Set x Scr, Soc Shd.50 X.50 X 3/ Scr, Soc Shd.50 X.75 X 3/ Scr, Soc Set Loc X Pin Bracket, Squeegee Level Weldment, Squeegee Large Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Linkage Arm Weldment, Squeegee Mount TSBUS

8 6 CHASSIS SYSTEM (squeegee linkage assy after SN )

9 CHASSIS SYSTEM (squeegee linkage assy after SN ) 7 Item Ref. No. Qty Description Squeegee Linkage Assembly Wheel Collar Bushing Knob Scr, Hex 1/4-20 X Wsh, Flt SAE 3/ Scr, Hex 3/8-16 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc-Thin SS 3/ Scr, Hex SS 1/4-20 X Scr, Soc Set x Scr, Soc Set Loc X Bearing, Flange 16# Linkage Arm, Molded Spacer, Phenolic Spacer, Phenolic Pin Weldment, Squeegee Large Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Weldment, Squeegee Mount TSBUS Bracket, Squeegee Level Wsh, Flt SAE SS 5/8 # = Revised or new since last update

10 8 DECAL SYSTEM

11 05-4 DECAL SYSTEM Item Ref. No. Qty Description Decal, Caution Decal, Charger Decal, Battery Wiring Decal, Ladder Diagram Decal, Circuit Breaker Decal, Warrior AXP (Advance only / qty of 1 on model ) Decal, Warrior ST (Advance only) Decal, BA Decal, BA Decal, BA 755 EDS Decal, BA 855 EDS Decal, Advance (Advance only) Decal, Nilfisk Bracket (only used on Advance model ) Scr, Flt Phil SS 1/4-20 x.88 (only used on Advance model ) Box, Waterproof (only used on Advance model ) Wsh, Flt.266 x.906 x.060 (only used on Advance model ) Scr, Pan Phil Loc 1/4-20 x.50 (only used on Advance model ) Decal, Warning (only used on Advance model ) Decal (only used on Advance model ) 15# Decal, Patent Numbers # = Revised or new since last update

12 10 RECOVERY SYSTEM

13 05-4 RECOVERY SYSTEM Item Ref. No. Qty Description Hinge Gasket, Vacuum Duct Scr, Pan Phil X Wsh, Flt STD # Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil SS X Wsh, Flt STD SS # Scr, Pan Phil 5/16-18 X Scr, Pan Phil SS Type B X.75 12# Plug, 3/4 Hex Pipe NOTE Tank, Recovery (grey) TSBUS / TSBUS Tank, Recovery (green / Advance model only) Cover, Recovery Tank Switch, Electromagnetic Gasket Screen, Fan Inlet Shroud, Vac Motor Mount, Vibration Gasket, Recovery Lid Clamp, P Vac Hose Assy Cable Assy Retaining, Strap Plate 26# Drain Hose NOTE 2 *# Drain Hose Cap Kit *# Drain Hose kit NOTE Vac Motor Assy (M4) * Carbon Brush Set of Foam, Acoustical ** Sound Reduction Kit Clamp, Hose SAE # Clamp, Hose SAE # Tie, Cable * = Not Shown ** = Optional (Not Included) # = Revised or new since last update NOTE 1: Not used after March NOTE 2: Drain Hose has been replaced by Drain Hose in production. When replacing you need to order Drain Hose Kit

14 12 SCRUB SYSTEM-DISK

15 SCRUB SYSTEM-DISK 13 Item Ref. No. Qty Description Pin, Cotter Hair 2# Wheel (28 / BA 755) Wsh, Flt SAE 1/ Wsh, Flt SAE SS 3/ Wsh, Flt SAE SS 5/ Pin, Cotter Hair.0915 X Scr, Hex Loc SS 5/16-18 X Scr, Hex Loc SS 3/8-16 X Nut, Hex Nyl Loc SS M # Scr, Soc Shd.38 X 1.00 X 5/16-18 (28 / BA 755) Scr, Hex Loc SS M8-1 X 25mm Scr, Hex SS M X 20mm Pin, Ring.50 X Rivet, Nylon Tree Push-In (.218) Wsh, Flt.754 X X Wsh, Flt SS.378 X X # Hub, Drive Scrub Deck, Disc, Cast (28 / BA 755) NOTE 1 # Scrub Deck, Disc, Cast (32 / BA 855) NOTE Pin Weld t, Actuator Bracket NOTE Skirt, Rubber (28 / BA 755) Skirt, Rubber (32 / BA 855) Bumper, Extruded (28 / BA 755) NOTE Bumper, Extruded (32 / BA 855) NOTE Bracket Shroud, Motor Clamp, Hose SAE #96 Item Ref. No. Qty Description Lug, Counterclockwise (33-40) Lug, Clockwise (33-40) Hose, PVC.38id X Tee, Barb Hose, PVC Motor / Gear Unit Assembly 36v (M2 / M3) * Carbon Brush * Brush Spring 32 NA NA See Brush Selector Guide # Brush Midlite 14 (Advance model only) Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M x 25mm Scr, Pan Phil Thd Form x Wsh, Flt.193 x.875 x Thermoid Disk Brush Holder Spring Retainer 41# Weld t, Deck Mount Brkt NOTE Nut, Hex Nyl Loc 3/8-16 NOTE Band Clamp (28 / BA 755) Band Clamp (32 / BA 855) 44# Scr, Hex Loc SS 1/4-20 X 1.75 (32 / BA 855) 45# Wsh, Flt SAE SS 1/4 (32 / BA 855) 46# Bushing, Stainless (32 / BA 855) 47# Wheel (32 / BA 855) 48# Nut, Hex Nyl Loc-Thin Ss 1/4-20 (32 / BA 855) * = Not Shown # = Revised or new since last update NOTE 1: The Deck Casting (item #18) has been redesigned. The old style castings ( /BA 755 & /BA 855) are no longer available. If you have a machine built prior to this change (old style deck assembly DOES NOT include item 41) and need to replace one of these deck castings you need to order one of the kits listed below. These kits include items (9, 12, 14, 18, 20, 41, 42). Old Deck Order Kit (28 /BA 755) (32 /BA 855) NOTE 2: Extruded Bumpers PNs & are obsolete. If you need to replace one of these bumpers please order one of the kits listed below. Old Bumper Order Kit (28 /BA 755) (32 /BA 855)

16 14 SCRUB SYSTEM-CYLINDRICAL 05-4

17 05-4 SCRUB SYSTEM-CYLINDRICAL Item Ref. No. Qty Description Pin, Cotter Hair Nut, Hex Nyl Loc M Blade Sheave, Poly-V Bushing Wsh, Flt SAE 1/ Scr, Soc Set Loc 5/16-18x Scr, Hex Hd Loc 1/4-20x Pin, Cotter Hair.0915 X Nut, Hex Nyl Loc SS M6x Scr, Hex Hd SS M6-1.0x16mm Scr, Hex M6-1.0x95mm Scr, Pan Phil Thd Form 1/4-20x Pin, Ring.50 X Manifold, PVC (28 / BA 755) # Manifold, PVC (32 / Advance only) Clamp, Hose SAE # Motor, 36 Vdc,.75 Hp, 1800 RPM (M2 / M3) * Brush / Spring Kit Pin Harness, Brush (Not Shown) Belt, Auto Tension Tee, Barb Drive End Assy (#36-43) Cover, Belt Idler End Assy (#44-48) Hopper Assembly (28 /BA 755 / #29-35)) # Hopper Assembly (32 /Advance only / #29-35) Housing, Weld t (28 /BA 755) # Housing, Weld t (32 / Advance only) Strap Wheel Nut, Hex Nyl Loc SS M Scr, Pan Phil SS x Scr, Hex Hd SS M x 16mm Wsh, Flt SS.260 x 1.00 x Hopper (28 /BA 755) # Hopper (32 / Advance only) Hopper Screen (28 /BA 755) # Hopper Screen (32 / Advance only) Hopper Bracket (28 /BA 755) # Hopper Bracket (32 / Advance only) Bearing, Ball Spacer Sheave, Poly-V Scr, Soc Set Loc 1/4-20 x Key, Sq., 19 x Bearing Plate Spindle Washer, Bearing Bearing, Ball Washer, Bearing Idler Bearing Plate Knob Hub Scr, Hex SS 5/16-18 x.50 * = Not Shown # = Revised or new since last update

18 16 SOLUTION / ELECTRICAL SYSTEM-1 (AXP / EDS )

19 05-4 SOLUTION / ELECTRICAL SYSTEM-1 (AXP / EDS ) Item Ref. No. Qty Description Pin, Cotter Hair Hinge Knob Lug, Brush Driver Bearing, Sleeve Scr, Flt Phil 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt.344 X.938 X Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Pan Phil 1/4-20 X.62 (Advance only) Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Scr, Pan Phil 8-32 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 1/4-20 (Advance only) Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil SS X Wsh, Flt Std Ss # Scr, Soc Shd.38 X.62 X 5/ Scr, Pan Phil 5/16-18 X Ring, Ret Ext Type E 0.75 Dia Nut, Hex Nyl Loc M Scr, Hex M X 35mm 32# Scr, Pan Phil SS Type B X Pin, Ring.50 X Scr, Pan Phil Thd Form X.38 (Advance only) Scr, Pan Phil Loc X Scr, Truss Phil-Blk 10-24x Barb, Adapter 3/8 X 1/2 Npt Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Hose, Spiral Key Switch Assy (S3) * A/R Set of 2 Keys Key Switch Assy (Advance model only) A/R Replacement Key (Advance model only) Tank, Solution (grey) TSBUS Tank, Solution (green / Advance model only) Nose Cone (grey) Nose Cone (green / Advance model only) Pump, Solution (M5) Guide, Cable Pivot Weld t. TSBUS Yoke, Actuator Bushing, Flange 51# Charger, On-Board 36v (Advance only) NOTE 1 TSBUS / TSBUS * Thermister Repair Kit for (Advance only) Bracket, Charger (Advance only) 53# Cover, Solution Fill TSBUS Panel, Electrical Weldment, Squeegee Lift Cable Assy Bushing, Squeegee Cable Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker Tee, Barb Item Ref. No. Qty Description Assembly, Paddle TSBUS Charger Cord, US (Advance only) Bushing Clip, Conduit Gasket Cover, Chemical Tank (grey) Cover, Chemical Tank (green / Advance model only) Barb, Adaptor 3/4 X 1/2 Npt Chemical Tank Assy Control Panel Assy Fm TSBUS / TSBUS Weldment, Actuator Mount TSBUS Barb, 90 Elbow 3/4 X 3/8npt Assembly, Electrical Box (34, & 121) Charge Connector Assy (Advance only / to batteries) Charge Connector Assy (Advance only / to electrical box) 76# Clamp, Plastic Hose, PVC Hose, Spiral Lift Actuator Assembly (91-99) 80# Wire Rope, 6 Inch TSBUS Solenoid Valve Assy. 36v Barb, 90 Elbow 1/2 X 1/2npt Hose, Spiral Gasket, Elect. Cover Reducer, Barb Clamp, P Clamp, P (Advance only) Spiral, Hose X Clamp, Hose SAE # Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) *# Plastic Nut Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Stud, 1/ Fuse, 150 Amp 102# Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X Panel, Electrical Controller, Speed TSBUS Solenoid, Spdt 36v (K1 / Brush Motor) Insulator, Terminal Connector Assy (Nilfisk only / to batteries) Charge Connector Assy (Nilfisk only / to electrical box) Bushing 115 Intentionally Omitted Scr, Hex Thd to Hd 1/4-20 x Nut, Hex Jam 1/ Intentionally Omitted Plate Plate Clamp, P Scr, Pan Phil x Wsh, Flt SAE SS # Scr, Pan Phil Thd Form X # Clamp, Plastic * = Not Shown # = Revised or new since last update NOTE 1: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit

20 18 SOLUTION / ELECTRICAL SYSTEM-2 (AXP / EDS )

21 05-4 SOLUTION / ELECTRICAL SYSTEM-2 (AXP / EDS ) Item Ref. No. Qty Description Pin, Cotter Hair Hinge Knob Lug, Brush Driver Bearing, Sleeve Scr, Flt Phil 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt.344 X.938 X Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Pan Phil 1/4-20 X.62 (Advance only) Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Scr, Pan Phil 8-32 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 1/4-20 (Advance only) Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil SS X Wsh, Flt Std Ss # Scr, Soc Shd.38 X.62 X 5/ Scr, Pan Phil 5/16-18 X Ring, Ret Ext Type E 0.75 Dia Nut, Hex Nyl Loc M Scr, Hex M X 35mm 32# Scr, Pan Phil SS Type B X Pin, Ring.50 X Scr, Pan Phil Thd Form X.38 (Advance only) Scr, Pan Phil Loc X Scr, Truss Phil-Blk 10-24x Barb, Adapter 3/8 X 1/2 Npt Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Hose, Spiral Key Switch Assy (S3) * A/R Set of 2 Keys Key Switch Assy (Advance model only) A/R Replacement Key (Advance model only) Tank, Solution (grey) TSBUS Tank, Solution (green / Advance model only) Nose Cone (grey) Nose Cone (green / Advance model only) Pump, Solution (M5) Guide, Cable Pivot Weld t. TSBUS Yoke, Actuator Bushing, Flange 51# Charger, On-Board 36v (Advance only) NOTE 1 TSBUS / TSBUS * Thermister Repair Kit for (Advance only) Bracket, Charger (Advance only) 53# Cover, Solution Fill TSBUS Panel, Electrical Weldment, Squeegee Lift Cable Assy Bushing, Squeegee Cable Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker Item Ref. No. Qty Description Tee, Barb Assembly, Paddle TSBUS Charger Cord, US (Advance only) Bushing Clip, Conduit Gasket Cover, Chemical Tank (grey) Cover, Chemical Tank (green / Advance model only) Barb, Adaptor 3/4 X 1/2 Npt Chemical Tank Assy Control Panel Assy Fm TSBUS / TSBUS Weldment, Actuator Mount TSBUS Barb, 90 Elbow 3/4 X 3/8npt Assembly, Electrical Box (34, & 121) Charge Connector Assy (Advance only / to batteries) Charge Connector Assy (Advance only / to electrical box) 76# Clamp, Plastic Hose, PVC Hose, Spiral Lift Actuator Assembly (91-99) 80# Wire Rope, 6 Inch TSBUS Solenoid Valve Assy. 36v Barb, 90 Elbow 1/2 X 1/2npt Hose, Spiral Gasket, Elect. Cover Reducer, Barb Clamp, P Clamp, P (Advance only) Spiral, Hose X Clamp, Hose SAE # Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) *# Plastic Nut Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Stud, 1/ Fuse, 150 Amp 102# Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X Panel, Electrical Controller, Speed TSBUS Solenoid, Spdt 36v (K1 / Brush Motor) Insulator, Terminal Connector Assy (Nilfisk only / to batteries) Charge Connector Assy (Nilfisk only / to electrical box) Bushing 115 Intentionally Omitted Scr, Hex Thd to Hd 1/4-20 x Nut, Hex Jam 1/ Intentionally Omitted Plate Plate Clamp, P Scr, Pan Phil x Wsh, Flt SAE SS # Scr, Pan Phil Thd Form X # Clamp, Plastic * = Not Shown # = Revised or new since last update NOTE 1: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit

22 20 SOLUTION / ELECTRICAL SYSTEM-1 (STD)

23 SOLUTION / ELECTRICAL SYSTEM-1 (STD) 21 Item Ref. No. Qty Description Pin, Cotter Hair Knob Lug, Brush Driver Bearing, Sleeve Scr, Pan Phil 8-32 X Scr, Flt Phil 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt.344 x.938 x Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Wsh, Flt SAE # Scr, Pan Phil 1/4-20 X Scr, Hex 3/8-16 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin SS Scr, Pan Phil Ss X Wsh, Flt Std Ss # Scr, Soc Shd.38 X.62 X 5/ Ring, Ret Ext Type E 0.75 Dia Nut, Hex Nyl Loc M Scr, Hex M X 35mm 29# Scr, Pan Phil SS Type B X Pin, Ring.50 X Scr, Truss Phil-Blk 10-24x Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Solenoid Valve Assy Hose, Spiral.750 X Key Switch Assembly (S3) * A/R Set of 2 Keys Hose, Spiral.750 X Tank, Solution TSBUS Nose Cone Guide, Cable Pivot Weld t. TSBUS Yoke, Actuator Bushing, Flange 47# Cover, Solution Fill TSBUS Panel, Electrical Weldment, Squeegee Lift Cable Assy Bushing, Squeegee Cable Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker Assembly, Paddle TSBUS Bushing Clip, Conduit Gasket Barb, Coupler 1/2 X 3/ Assembly, Electrical Box (85-96, 107 & 111) Barb, Adaptor 3/4 X 1/2 NPT Control Panel Assy LC TSBUS / TSBUS Item Ref. No. Qty Description Weldment, Actuator Mount TSBUS Barb, 90 Elbow 3/4 X 3/8npt Charge Connector Assy (To electrical box) 67# Clamp, Plastic Hose, PVC Hose, Solution Lift Actuator Assembly (76-84) 71# Wire Rope, 6 Inch TSBUS Connector Assy (To batteries) Barb, 90 Elbow 1/2 X 1/2npt Gasket, Elect. Cover Clamp, P Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) *# Plastic Nut Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Stud, 1/ Fuse, 150 Amp 87# Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X Panel, Electrical Controller, Speed TSBUS # Contactor 36v (K1 / Brush Motor) Insulator, Terminal Bushing 98 Intentionally Omitted Scr, Hex Thd to Hd 1/4-20 x Nut, Hex Jam 1/ Intentionally Omitted 102# Charger, Onboard 36V (Advance only) NOTE 1 / NOTE 2 TSBUS / TSBUS * Thermister Repair Kit for (Advance only) Charger Cord, US (Advance only) NOTE Bracket, Charger (Advance only) NOTE Scr, Pan Phil 1/4-20 x.62 (Advance only) NOTE Clamp, P (Advance only) NOTE Scr, Pan Phil Thd Form x.38 (Advance only) NOTE Nut, Hex Nyl Loc 1/4-20 (Advance only) NOTE Plate Plate Clamp, P Scr, Pan Phil x Wsh, Flt SAE SS # Scr, Pan Phil Thd Form x # Clamp, Plastic * = Not Shown # = Revised or new since last update NOTE 1: These items are only used on the following Advance models: , , , NOTE 2: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit

24 22 SOLUTION / ELECTRICAL SYSTEM-2 (STD)

25 SOLUTION / ELECTRICAL SYSTEM-2 (STD) 23 Item Ref. No. Qty Description Pin, Cotter Hair Knob Lug, Brush Driver Bearing, Sleeve Scr, Pan Phil 8-32 X Scr, Flt Phil 1/4-20 X Wsh, Flt SAE 1/ Wsh, Flt.344 x.938 x Wsh, Flt SAE # Scr, Hex 5/16-18 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Wsh, Flt SAE # Scr, Pan Phil 1/4-20 X Scr, Hex 3/8-16 X Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin SS Scr, Pan Phil Ss X Wsh, Flt Std Ss # Scr, Soc Shd.38 X.62 X 5/ Ring, Ret Ext Type E 0.75 Dia Nut, Hex Nyl Loc M Scr, Hex M X 35mm 29# Scr, Pan Phil SS Type B X Pin, Ring.50 X Scr, Truss Phil-Blk 10-24x Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Solenoid Valve Assy Hose, Spiral.750 X Key Switch Assembly (S3) * A/R Set of 2 Keys Hose, Spiral.750 X Tank, Solution TSBUS Nose Cone Guide, Cable Pivot Weld t. TSBUS Yoke, Actuator Bushing, Flange 47# Cover, Solution Fill TSBUS Panel, Electrical Weldment, Squeegee Lift Cable Assy Bushing, Squeegee Cable Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker Assembly, Paddle TSBUS Bushing Clip, Conduit Gasket Barb, Coupler 1/2 X 3/ Assembly, Electrical Box (85-96, 107 & 111) Barb, Adaptor 3/4 X 1/2 NPT Control Panel Assy LC TSBUS / TSBUS Item Ref. No. Qty Description Weldment, Actuator Mount TSBUS Barb, 90 Elbow 3/4 X 3/8npt Charge Connector Assy (To electrical box) 67# Clamp, Plastic Hose, PVC Hose, Solution Lift Actuator Assembly (76-84) 71# Wire Rope, 6 Inch TSBUS Connector Assy (To batteries) Barb, 90 Elbow 1/2 X 1/2npt Gasket, Elect. Cover Clamp, P Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) *# Plastic Nut Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Stud, 1/ Fuse, 150 Amp 87# Contactor 36v (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20 X Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 X Panel, Electrical Controller, Speed TSBUS # Contactor 36v (K1 / Brush Motor) Insulator, Terminal Bushing 98 Intentionally Omitted Scr, Hex Thd to Hd 1/4-20 x Nut, Hex Jam 1/ Intentionally Omitted 102# Charger, Onboard 36V (Advance only) NOTE 1 / NOTE 2 TSBUS / TSBUS * Thermister Repair Kit for (Advance only) Charger Cord, US (Advance only) NOTE Bracket, Charger (Advance only) NOTE Scr, Pan Phil 1/4-20 x.62 (Advance only) NOTE Clamp, P (Advance only) NOTE Scr, Pan Phil Thd Form x.38 (Advance only) NOTE Nut, Hex Nyl Loc 1/4-20 (Advance only) NOTE Plate Plate Clamp, P Scr, Pan Phil x Wsh, Flt SAE SS # Scr, Pan Phil Thd Form x # Clamp, Plastic * = Not Shown # = Revised or new since last update NOTE 1: These items are only used on the following Advance models: , , , NOTE 2: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit

26 24 CHEMICAL ASSEMBLY (AXP / EDS )

27 05-4 CHEMICAL ASSEMBLY (AXP / EDS ) Item Ref. No. Qty Description Chemical Tank Assy Nut, Hex Nyl Loc SS Scr, Pan Phil SS 8-32 X Bushing, 1/4 Id Snub Pump, Chemical Chemical Sensor Assy Clip, Conduit Bracket, Chemical Pump Chemical Bottle As ** A/R AXP Neutral Cleaner, 4 pack ** A/R AXP Heavy Duty Cleaner & Degreaser, 4 pack **# A/R Chemical Bottle Assy (8, 9, 13) Cap, Raw Check Valve, 1/8 Barb, 125 PSI Cap, Dry Break, 1/8 Barb, Hose, Chemical Resistant, Insert, Dry Break Bracket, Tank Mounting Indicator Assy ** = Optional, Not Included # = Revised or new since last update

28 26 PADDLE ASSEMBLY

29 05-4 PADDLE ASSEMBLY Item Ref. No. Qty Description Assembly, Paddle TSBUS / TSBUS / TSBUS Potentiometer, 100k (R2) Potentiometer, 5k (R1) Harness, Handle Spring, Compression Wsh, Flt SAE # Scr, Pan Phil Plastite 6-18x Scr, Pan Phil M4 X Scr, Pan Phil Plastite 1/4-10x Scr, Pan Phil Plastite 8-10x Scr, Pan Phil Thd Form 10-24x Wsh, Flt.193 X.875 X Scr, Pan Phil Type B 8x Paddle, Back Cover Paddle, Front Cover Weldment, Handle Bar Knob Cam Controller Sleeve Washer, Plastic Clamp Potentiometer Fork Tie, Cable Clamp, P

30 28 SQUEEGEE ASSEMBLY 05-4

31 05-4 SQUEEGEE ASSEMBLY Item Ref. No. Qty Description Squeegee Assembly D (STD on all models except Advance 28 & 32 cylindrical) Squeegee Assembly D (STD only on Advance 28 & 32 cylindrical) # Squeegee Assembly B (Narrow Isle Option) # Squeegee Assembly C (Narrow Isle Option) Wheel Nut, Thumb Nut, Hex Nyl Loc-Thin Ss 5/ Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Wsh, Flt Sae SS 5/ Scr, Hex Thd to Hd SS 5/16-18 X Scr, Soc Shd.38 X 1.00 X 5/ Nut, Wing SS 1/ Strap, Left Rear D (used on & ) # Strap, Left Rear C (used on ) Strap, Left Rear B (used on ) Strap, Right Rear D (used on & ) # Strap, Right Rear C (used on ) Strap, Right Rear B (used on ) Squeegee Tool, Cast D (used on & ) # Squeegee Tool, Cast C (used on ) Squeegee Tool, Cast B (used on ) Strap, Front D (used on & ) # Strap, Front C (used on ) Strap, Front B (used on ) Kit, Gum Rubber Squeegee Blade D (used on ) NOTE Kit, Linatex Squeegee Blade D (used on ) NOTE 1 # Kit, Gum Rubber Squeegee Blade C (used on ) NOTE 1 # Kit, Gum Rubber Squeegee Blade B (used on ) NOTE Latch Assembly D Squeegee Blade Kits for & ** Kit, Gum Rubber Squeegee Blade D NOTE 1 ** Kit, Linatex Squeegee Blade D NOTE 1 ** Kit, Neoprene Squeegee Blade D NOTE 1 C Squeegee Blade Kits for **# Kit, Gum Rubber Squeegee Blade C NOTE 1 **# Kit, Linatex Squeegee Blade C NOTE 1 **# Kit, Neoprene Squeegee Blade C NOTE 1 B Squeegee Blade Kits for **# Kit, Gum Rubber Squeegee Blade B NOTE 1 **# Kit, Linatex Squeegee Blade B NOTE 1 ** Kit, Neoprene Squeegee Blade B NOTE 1 ** = Optional, Not Included # = Revised or new since last update NOTE 1: All squeegee blade kits include both front and rear squeegee blades.

32 30 WIRING DIAGRAM 05-4 (OPTIONAL) ONBOARD BATTERY NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT CHARGER RED WIRE FROM F2 FOR CHARGER OPTION GRN INTERLOCK F2 1 2 RED B+ CIRCUIT BREAKER, 5 AMP /WHT B- RED RED F2 RED 1 2 BRN CIRCUIT BREAKER, 5 AMP (OPTIONAL) EM BRAKE 36V ONLY + - F1 1 2 FUSE, 150 A. S3 SW, SPST KEY BRN BRN BRN K1 COIL, BRUSH MOTOR CONTACTOR BRN K2 COIL, VAC MOTOR CONTACTOR BRN BRN RED L1 1 2 L2 1 2 BT1 + - BATTERY 24VDCOR36VDC VIO/ /YEL COIL, SOLUTION SOLENOID RED/GRN YEL/GRN COIL, RECYCLE SOLUTION SOLENOID (OPTIONAL) J2-7 J1-13 J1-14 J1-12 J1-11 J1-10 A1 CONTROL BOARD B+2 B+1 BRUSH CONTACTOR VACUUM CONTACTOR SOLUTION RECYCLE SOLUTION STATUS FOR/REV. BRUSH MOTOR SENSE VACUUM MOTOR SENSE J1-4 J1-5 J2-5 J2-10 REVERSE RECYCLE STOP SWITCH RECYCLE START SWITCH J1-6 J1-2 J1-1 J2-4 RED/WHT BRN/ J1-3 J2-3 J2-2 RECOVERY TANK FULL SENSE J1-9 B-2 J2-9 B-3 J2-6 B-4 M5 J2-1 BRUSH ACTUATOR 2 VIO/YEL M J2-8 BRUSH ACTUATOR 1 WHT/GRN MOTOR, BRUSH ACTUATOR RELAY N.O. BRUSH REMOVE RELAY COMMON BRUSH REMOVE J2-12 RECYCLE PUMP J1-8 SOL. PUMP J1-7 B-1 SUPPLY INPUT B- CHEMICAL PUMP J2-11 (OPTIONAL) CHEMICAL RATIO SENSOR SUPPLY OUTPUT B- F3 RED 1 2 CIRCUIT BREAKER, 30 AMP A SPEED CONTROLLER (1228 FOR 36V) - M1 M + MOTOR, WHEEL DRIVE BLU/WHT RED BRN/ YEL/RED YEL/BLU WHT/YEL K2 RED/ B+ B- BLU PIN 14 - BRAKE (+) PIN 9 - STATUS PIN 6 - BRAKE (-) PIN 16 - REV M1 PIN 5 - KSI PIN 13 - POT.LO PIN 4 - POT.WIPER PIN 3 - POT.HI M2 PIN 18 - SPEED LIMIT POT WHT BLU BRN BRN BRN POT. 100K OHM SPEED LIMIT M4 MOTOR, VAC M ORN/BLU RED/ BLU/ POLARITY FOR DISC BRUSHES K1 M2 RED WHT WHT + M - POLARITY FOR CYLINDRICAL BRUSHES MOTOR, LEFT BRUSH M2 M3 WHT/GRA WHT WHT - WHT M + - M + MOTOR, LEFT BRUSH MOTOR, RIGHT BRUSH M3 WHT - M + MOTOR, RIGHT BRUSH WHT/RED RED (OPTIONAL) M10 36V ONLY WHT/RED + M - MOTOR, LEFT SIDE BROOM WHT/RED - M11 M + MOTOR, RIGHT SIDE BROOM WHT BLU WHT ORN/BLU RED/ WHT/GRA ORN ORN R2 WHT/GRA BLU/ WHT/ YEL/BLU GRA/WHT (OPTIONAL) S2 1 2 S5 2 1 SWITCH, FLOAT S6 2 1 SWITCH, FLOAT (OPTIONAL) R1 POT. 5K OHM THROTTLE + M9 M S4 2 1 SWITCH, FLOAT CHEMICAL PUMP NOTE: SWITCH IS PART OF PUMP ASSEMBLY S1 M M - GRN/ SOLUTION PUMP - YEL/VIO BLU/WHT (OPTIONAL) YEL/VIO M8 + M - ORN/RED RECYCLE PUMP NOTE: SWITCH IS PART OF PUMP ASSEMBLY YEL/VIO GRN/ ORN/RED BLU/WHT

33 05-4 WIRING DIAGRAM Item Ref. No. Qty Description A Control Panel-FM TSBUS / TSBUS Control Panel-LC TSBUS / TSBUS A Speed Control TSBUS / TSBUS BT1# Battery, 6V, 305AH (Advance model only) F Fuse, 150 Amp F Circuit Breaker, 5 Amp F Circuit Breaker, 30 Amp K Contactor, Brush Motor (AXP / EDS Models) # Contactor, Brush Motor (STD Models / Advance only) K2# Contactor, Vac Motor (All Models) L Solenoid, Solution L Solenoid, Recycle Solution (Optional) M Transaxle, 36v * Motor * Carbon Brush * Neoprene Mounting Sleeve M Motor, Left Brush (Disk) * Carbon Brush * Brush Spring Motor, Left Brush (Cylindrical) * Brush / Spring Kit M Motor, Right Brush (Disk) * Carbon Brush * Brush Spring Motor, Left Brush (Cylindrical) * Brush / Spring Kit M Vac Motor Assy * Carbon Brush Set of 2 M Motor, Brush Actuator *# Plastic Nut M Pump, Solution M Pump, Recycle (Optional) M Pump, Chemical (Optional) R Potentiometer, 5K Ohm, Throttle R Potentiometer, 100K Ohm, Speed Limit S1 NA 1 Part of M7 S2 NA 1 Part of M8 S Switch, Key * A/R Set of 2 Replacement Keys Key Switch Assy (Advance model only) A/R Replacement Key (Advance model only) S Switch, Float S Switch, Float (Optional / Recycle Start) S Switch, Float (Optional / Recycle Stop) *# Charger, Onboard 36V (Advance Onboard Charger Models Only) NOTE 1 / TSBUS / TSBUS * Thermister Repair Kit for (Advance only) * Chemical Ratio Sensor (AXP / EDS Models Only) * Harness, Main TSBUS / TSBUS * Vacuum Harness TSBUS * Cable Assy 4 AWG (Battery Cables) * Cable Assy 4 X 12 (Battery Cables) * Boot, Battery Post * Tie, Cable * Tie, Cable * Spacer. Battery * = Not Shown # = Revised or new since last update NOTE 1: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit

34 32 OPTIONAL KITS & ACCESSORIES Ref. No. Qty Description Common Kits ** A/R Extended Scrub Kit ** A/R Squeegee Wand Kit **# A/R QuiQ Programmer Kit NOTE 2 TSBUS ** A/R Kit, Electromagnetic Brake ** A/R Kit, Sound Reduction ** Wheel, Polyurethane - Traction ** A/R Kit, 28 Disk Deck Assy ** A/R Kit, 32 Disk Deck Assy ** A/R Kit, 28 Cyl Deck Assy ** A/R Kit, 32 Cyl Deck Assy Nilfisk only Kits **# A/R Kit, 36v Onboard Battery Charger Eur TSBUS **# A/R Kit, 36v Onboard Battery Charger Uk TSBUS Advance only Kits ** A/R Battery Watering Kit NOTE: Replacement parts for the kits listed above can be found on each kit s associated instruction sheet. D Squeegee Blade Kits for & ** Kit, Gum Rubber Squeegee Blade D NOTE 1 ** Kit, Linatex Squeegee Blade D NOTE 1 ** Kit, Neoprene Squeegee Blade D NOTE 1 C Squeegee Blade Kits for **# Kit, Gum Rubber Squeegee Blade C NOTE 1 **# Kit, Linatex Squeegee Blade C NOTE 1 **# Kit, Neoprene Squeegee Blade C NOTE 1 B Squeegee Blade Kits for **# Kit, Gum Rubber Squeegee Blade B NOTE 1 **# Kit, Linatex Squeegee Blade B NOTE 1 ** Kit, Neoprene Squeegee Blade B NOTE 1 Common Accessories ** A/R Tote Bag ** A/R Programmer, 1307 User ** A/R Programmer Cable Advance only Accessories ** Indicator, Battery Level (1 per battery) Advance Optional Batteries ** Battery, 6v 195 A/H Wet ** Battery, 6v 235 A/H Wet ** Battery, 6v 305 A/H Wet ** Battery, 6v 180a/H Gel Advance Optional Battery Chargers ** Charger, 36vdc Auto 20 Amp 120vac/60hz ** Charger, 36vdc Auto 25 Amp 120vac/60hz ** Charger, 36vdc Auto 36 Amp 120vac/60hz ** Charger, 36vdc 20 Amp 230vac/50hz ** Charger, 36vdc 36 Amp 230vac/50hz Nilfisk Optional Batteries **# Battery, 6v 255 A/H (set of 6) **# Battery, 6v 240 A/H (set of 6) ** Battery, 36v 210 A/H ** Battery, 6v 255 A/H **# Battery, 6v 240 A/H Nilfisk Optional Battery Chargers **# L Charger, 36vdc, 40 Amp, 230vac (UK / use with & ) **# Charger, 36vdc, 40 Amp, 230vac (UK / use with & ) **# Charger, 36vdc, 20 Amp, 230vac (UK / use with ) **# L Charger, 36vdc, 40 Amp, 230vac (EU / use with & ) **# Charger, 36vdc, 40 Amp, 230vac (EU / use with & ) **# Charger, 36vdc, 20 Amp, 230vac (EU / use with ) ** = Optional, Not Included # = Revised or new since last update NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit

35 05-4 BRUSH SELECTOR GUIDE - DISK We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Union Mix: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. Magna Grit: For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. Dyna Grit: For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. MidLite Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. MidGrit: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and AgLite Grit: Short Trim Pad Holder: other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a shower feed design for getting solution to the floor. 28 /BA 755 BRUSHES Short Trim Pad Holder Pad Retainer for MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit 32 /BA 855 BRUSHES Short Trim Pad Holder Pad Retainer for MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X Vinyl tile X X X Raised-rubber tile X X Polishing: Raised Disc Tile X Marble X Vinyl tile X

36 34 BRUSH SELECTOR GUIDE - CYLINDRICAL We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 46 Grit Brush: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for heavy stripping of finish. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-finished floors. Polypropylene Brush: Stiff Nylon Brush: Soft Nylon Brush: Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces. Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. 28 /BA 755 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit Grit 32 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit Grit CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Polypro- Stiff Soft Application Grit Grit Grit pylene Nylon Nylon Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X X Vinyl tile X X X X Raised-rubber tile X X

37

38

39

40 sk-advance.com 2008