Convertamatic BA 625, 725, 825

Transcription

1 Convertamatic BA 625, 725, 825 Parts List Advance Models: (24D-C), (26D), (28D), (24C-C), (28D-C), (28C-C), (X24D-C), (X24C-C), (26D-C), (X26D-C), (26C-C), (X26C-C), (X28D-C), (X28C-C), (32D-C) (X32D-C) Nilfisk Models: (625), (725), (725C), (825) 11/04 revised 4/08

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3 04-11 TABLE OF CONTENTS 1 DESCRIPTION PAGE Chassis System Chassis System (squeegee linkage assy before SN ) Chassis System (squeegee linkage assy after SN ) Decal System Recovery System Scrub System-Disk (24 / BA 625, 26, 28 / BA 725) Scrub System-Disk (32 / BA 825) Scrub System-Cylindrical Solution System / Electrical Solution System / Electrical Chemical Assembly (AXP Models Only) Paddle Assembly Squeegee Assembly Wiring Diagram Optional Kits & Accessories Brush Selector Guide-Disk Brush Selector Guide-Cylindrical WHEN ORDERING PARTS * Use the 8 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 CHASSIS SYSTEM

5 04-11 CHASSIS SYSTEM 3 Item Ref. No. Qty Description Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Bearing, Sleeve Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE # Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc Nut, Hex Nyl Loc-Thin # Scr, Hex Hd SS 5/16-18x Scr, Hex Thd To Hd M8-1.25x20mm Nut, Hex Nyl Loc SS M8x Scr, Hex Hd SS x20mm Scr, Hex M x40mm Scr, Hex Hd 3/8-16x Barb, 90 Elbow 3/8 X 1/2 Npt Clamp, Hose SAE # Hose, PVC Hose, Spiral Wheel, Drive TSBUS Transaxle, 24V (M1) * Motor * Carbon Brush * Neoprene Mounting Sleeve Weldment, Chassis TSBUS Bushing Pump, 24VDC (M7) Cylindrical Mount Bushing, Spacer Assembly, Squeegee Linkage Linkage Arm Plate Linkage Arm only used before TSBUS Shim Bracket, Filter Mount Solution Filter Caster Swivel 4.0x Hose, Spiral Barb, 90 Elbow 1/2 X 1/2npt Clamp, Hose SAE # Ball Valve Nipple, Hex 3/ # Scr, Pan Phil Thd Form x Chain 43# Wsh, Flt STD 5/16 (Advance only) Clip, Conduit * = Not Shown # = Revised or new since last update

6 4 CHASSIS SYSTEM (squeegee linkage assy before SN )

7 04-11 CHASSIS SYSTEM (squeegee linkage assy before SN ) 5 Item Ref. No. Qty Description # Squeegee Linkage Assembly NOTE Bearing, Flange Bearing, Flange Wheel Collar Bushing Knob Scr, Hex Hd 1/4-20x Scr, Hex Hd 1/4-20x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc-Thin SS 3/ Scr, Hex Hd SS 1/4-20x Scr, Soc Set 10-24x Scr, Soc Shd.50 X.50 X 3/ Scr, Soc Shd.50 X.75 X 3/ Scr, Soc Set Loc 10-24x Pin Bracket, Squeegee Mount Bracket, Wheel Bracket, Squeegee Level Weldment, Squeegee Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Linkage Arm NOTE 1: This version of the Squeegee Linkage Assembly was only used on Advance branded models.

8 6 CHASSIS SYSTEM (squeegee linkage assy after SN / ALL Nilfisk) 04-11

9 04-11 CHASSIS SYSTEM (squeegee linkage assy after SN / ALL Nilfisk) 7 Item Ref. No. Qty Description Squeegee Linkage Assembly Wheel Collar Bushing Knob Scr, Hex 1/4-20 X Scr, Hex 1/4-20 X Wsh, Flt SAE 3/ Scr, Hex 3/8-16 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin Ss 1/ Nut, Hex Nyl Loc-Thin Ss 3/ Scr, Hex SS 1/4-20 X Scr, Soc Set x Scr, Soc Set Loc X Bearing, Flange 17# Linkage Arm, Molded Spacer, Phenolic Spacer, Phenolic Pin Bracket, Squeegee Mount Bracket, Wheel Weldment, Squeegee Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Bracket, Squeegee Level Wsh, Flt SAE SS 5/8 # = Revised or new since last update

10 8 DECAL SYSTEM 04-11

11 04-11 DECAL SYSTEM 9 Item Ref. No. Qty Description Decal, Caution Decal, Battery Wiring Decal, Convertamatic (Advance only) Decal, Convertamatic AXP (Advance only) Decal, BA625 (Nilfisk only) Decal, BA725 (Nilfisk only) Decal, BA825 (Nilfisk only) Decal, Circuit Breaker Decal, Ladder Diagram Decal, Charger Decal, Advance (Advance only) Decal, Nilfisk (Nilfisk only) 8# Decal, Patent Number # = Revised or new since last update

12 10 RECOVERY SYSTEM 04-11

13 04-11 RECOVERY SYSTEM 11 Item Ref. No. Qty Description Foam, Acoustical (Advance only) Foam Tube Assembly (Nilfisk only) Gasket, Vacuum Duct Motor, Vac 24vdc (M4) (Advance only) Motor, Vac 24vdc W/Filter (M4) (Nilfisk only) * Carbon Brush set of 2 (for & ) Wsh, Flt STD 1/ Scr, Pan Phil 10-24x Wsh, Flt STD #10 7# Tie, Cable Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20x Nut, Hex Nyl Loc-Thin SS Scr, Pan Phil SS 10-24x Wsh, Flt STD SS # Scr, Pan Phil 5/16-18x Scr, Pan Phil SS Type B x Plate 16# Plug,3/4 Hex Pipe NOTE 1 17# Drain Hose NOTE 2 *# Drain Hose Cap Kit *# Drain Hose Kit NOTE 2 18# Tank, Recovery 19# Cover, Recovery Tank Switch, Electromagnetic (S4) Gasket Screen, Fan Inlet Shroud, Vac Motor Mount, Vibration Gasket, Recovery Lid Clamp, P Vac Hose Assy Cable Assy Hinge Retaining, Strap Clamp, Hose SAE # Duct, Vac Inlet (Nilfisk only) * = Not Shown # = Revised or new since last update NOTE 1: Not used after March NOTE 2: Drain Hose has been replaced by Drain Hose in production. When replacing you need to order Drain Hose Kit

14 12 SCRUB SYSTEM - DISK (24 /BA 625, 26, 28 /BA 725) 04-11

15 04-11 SCRUB SYSTEM - DISK (24 /BA 625, 26, 28 /BA 725) 13 Item Ref. No. Qty Description Pin, Cotter Hair NOTE 3 / TSBUS Wheel Wsh, Flt SAE 1/2 NOTE 3 / TSBUS Wsh, Flt SAE SS 3/ Wsh, Flt SAE SS 5/ Pin, Cotter Hair.0915 X Scr Hex Loc SS 5/16-18 X Nut, Hex Nyl Loc SS M10x Scr, Soc Shd.38 X 1.00 X 5/ Scr, Hex Loc SS M8-1x25mm Scr, Hex Hd SS M10-1.5x20mm 12# Scr Hex Loc SS 3/8-24 X.62 (Advance only) Pin, Ring.50 X Rivet, Nylon Tree Push-In (.218) Wsh, Flt SS.378 X X Hose, Pvc # Hub, Drive Scrub Deck, Disc, Cast, 28/BA 725 NOTE Scrub Deck, Disc, Cast, 26 (Advance only) NOTE Scrub Deck, Disc, Cast, 24/BA 625 NOTE Asm, Motor And Gear Unit,.42hp (M2 / M3) * Carbon Brush * Brush Spring Hose, Pvc Pin Item Ref. No. Qty Description Weld t, Deck Actuator (24 /BA 625 / 26 ) NOTE 2 NOTE 3 / TSBUS Weld t, Deck Actuator (28 /BA 725) NOTE 2 NOTE 3 / TSBUS Skirt, Rubber (26 ) Skirt, Rubber (24 /BA 625 & 28 /BA 725) Bumper, Extruded (28 /BA 725) NOTE Bumper, Extruded (26 ) NOTE Bumper, Extruded (24 /BA 625) NOTE Bracket Lug, Counterclockwise (30-37) Lug, Clockwise (30-37) Tee, Barb NOTE Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M x 25mm Scr, Pan Phil Thd Form x Wsh, Flt.193 x.875 x Thermoid Disk Brush Holder Spring Retainer 38# Weld t, Deck Mount Brkt NOTE 2 39# Nut, Hex Nyl Loc 3/8-16 NOTE 2 40# Band Clamp (28 /BA 725) Band Clamp (24 /BA 625 & 26 ) * Harness, Filter (Nilfisk only) * Ferrite Bead (Nilfisk only) * = Not Shown # = Revised or new since last update NOTE 1: The previous solution hose design which consisted of a Reducer ( ), Hose Clamps ( ) and a smaller 3/8 diameter Hose ( ) to the scrub deck has been replaced in production with a single 1/2 diameter hose ( ). If ordering Tee for a machine with this previous design solution hose you will also need to order Solution Hose See NOTE 1 on SOLUTION SYSTEM / ELECTRICAL-1. NOTE 2: The Deck Casting (item #19) has been redesigned. The old style castings ( , & ) are no longer available. If you have a machine built prior to this change (old style deck assembly DOES NOT include item 38) and need to replace one of these deck castings you need to order one of the kits listed below. These kits include items (8, 11, 14, 19, 23, 38, 39). Old Deck Order Kit (28 ) (26 ) (24 ) NOTE 3: Actuator Weldment Item #23 has been redesigned to accommodate a new upper deck linkage arm (see Solution System / Electrical-1 / TSBUS ). The redesigned weldment is backwards compatible to the previous design. The new design does not use item #3 and the quantity of item #1 is reduced to 2. NOTE 4: Extruded Bumpers PNs , & are obsolete. If you need to replace one of these bumpers please order one of the kits listed below. Old Bumper Order Kit (28 ) (26 ) (24 )

16 14 SCRUB SYSTEM - DISK (32 /BA 825)

17 04-11 SCRUB SYSTEM - DISK (32 /BA 825) 15 Item Ref. No. Qty Description Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin Ss 1/ Wsh, Flt Sae Ss 1/ Wsh, Flt Sae Ss 3/ Wsh, Flt Sae Ss 5/ Pin, Cotter Hair 7# Scr, Hex Loc Ss 1/4-20 X Pin, Cotter Hair.0915 X Scr, Hex Loc Ss 5/16-18 X Scr, Hex Loc Ss 3/8-16 X Nut, Hex Nyl Loc Ss M Scr, Hex Loc Ss M8-1 X 25mm Scr, Hex Ss M X 20mm Pin, Ring.50 X Rivet, Nylon Tree Push-In (.218) Wsh, Flt.754 X X Wsh, Flt Ss.378 X X Wheel 20# Hub, Drive Asm, Motor And Gear Unit,.42hp (M2 / M3) * Carbon Brush * Brush Spring Pin Bracket Scrub Deck, Disc, Cast, 32 /BA Skirt, Rubber 32 /BA Extruded Bumper, 32 /BA 825 Deck Band Clamp, Adjustable Deck Mount Brkt Weldt, Lhs Deck Mount Brkt Weldt, Rhs Bracket Weld t Lug, Counterclockwise (36-43) Lug, Clockwise (36-43) Hose, Pve.38id X Tee,Barb Hose, Pvc Wsh, Flt SAE SS 5/ Nut, Hex Nyl Loc SS M Scr, Hex Hd SS M x 25mm Scr, Pan Phil Thd Form x Wsh, Flt.193 x.875 x Thermoid Disk Brush Holder Spring Retainer Bushing, Stainless * Harness, Filter (Nilfisk only) * Ferrite Bead (Nilfisk only) * = Not Shown # = Revised or new since last update

18 16 SCRUB SYSTEM - CYLINDRICAL

19 SCRUB SYSTEM - CYLINDRICAL 17 Item Ref. No. Qty Description Pin, Cotter Hair NOTE 2 / TSBUS Nut, Hex Nyl Loc M Blade Sheave, Poly-V Bushing Wsh, Flt SAE 1/2 NOTE 2 / TSBUS Scr, Soc Set Loc 5/16-18x Scr, Hex Hd Loc 1/4-20x Pin, Cotter Hair.0915 X Nut, Hex Nyl Loc SS M6x Scr, Hex Hd SS M6-1.0x16mm Scr, Hex M6-1.0x95mm Scr, Pan Phil Thd Form 1/4-20x Pin, Ring.50 X Manifold, PVC (28 /BA 725) Manifold, PVC (26 ) Manifold, PVC (24 ) Clamp, Hose SAE # Motor, 24 Vdc,.5 Hp, 1800 RPM (M2 / M3) * Brush / Spring Kit Pin Harness, Brush Belt, Auto Tension Tee, Barb NOTE Drive End Assy (#36-43) Cover, Belt Idler End Assy (#44-48) Hopper Assembly (28 /BA 725 / #29-35)) Hopper Assembly (26 / #29-35) Hopper Assembly (24 / #29-35) Housing, Weld t (28 /BA 725) Housing, Weld t (26 ) Housing, Weld t (24 ) Item Ref. No. Qty Description Strap Wheel Nut, Hex Nyl Loc SS M Scr, Pan Phil SS x Scr, Hex Hd SS M x 16mm Wsh, Flt SS.260 x 1.00 x Hopper (28 /BA 725) Hopper (26 ) Hopper (24 ) Hopper Screen (28 /BA 725) Hopper Screen (26 ) Hopper Screen (24 ) Hopper Bracket (28 /BA 725) Hopper Bracket (26 ) Hopper Bracket (24 ) Bearing, Ball Spacer Sheave, Poly-V Scr, Soc Set Loc 1/4-20 x Key, Sq..19 x Bearing Plate Spindle Washer, Bearing Bearing, Ball Washer, Bearing Idler Bearing Plate Knob Hub * Harness, Filter (Nilfisk only) * = Not Shown NOTE 1: The previous solution hose design which consisted of a Reducer ( ), Hose Clamps ( ) and a smaller 3/8 diameter Hose ( ) to the scrub deck has been replaced in production with a single 1/2 diameter hose ( ). If ordering Tee for a machine with this previous design solution hose you will also need to order Solution Hose See NOTE 1 on SOLUTION SYSTEM / ELECTRICAL-1. NOTE 2: Housing Weldment Item #26 has been redesigned to accommodate a new upper deck linkage arm (see Solution System / Electrical-1 / TSBUS ). The redesigned weldment is backwards compatible to the previous design. On machines with the new design the quantity of item #1 is reduced to 2 and the quantity of item #6 is reduced to 4.

20 18 SOLUTION SYSTEM / ELECTRICAL

21 04-11 SOLUTION SYSTEM / ELECTRICAL-1 19 Item Ref. No. Qty Description Hinge Pin, Cotter Hair Bearing, Sleeve only used before TSBUS Nut, Hex Nyl Loc M only used before TSBUS Nut, Hex Nyl Loc M # Deleted Intentionally Lug, Brush Driver Reducer, Barb Scr, Flt Phil 1/4-20x Wsh, Flt SAE 1/ Wsh, Flt SAE 5/16 QTY of 5 after TSBUS Scr, Hex Hd 5/16-18x.75 QTY of 7 after TSBUS Scr, Hex Hd 3/8-16x Nut, Hex Nyl Loc-Thin 3/ # Deleted Intentionally 27# Deleted Intentionally Scr Hex Thd To Hd M6-1.0x16mm Scr, Hex M x40mm only used before TSBUS # Deleted Intentionally Pin, Ring.50 X Scr, Pan Phil Loc 10-24x.38 38# Deleted Intentionally Tank, Solution Nose Cone, Commercial Weldment, Actuator Mount 48# Bracket, Linkage Pivot (Advance only) only used before TSBUS Yoke, Actuator Cover, Chemical Bottle 63# Cap, Raw W/Tether NOTE Spiral, Hose X Lift Actuator Assembly (76-84) Bushing only used before TSBUS Solenoid Valve Assy. (L1) Hose, Spiral.500 NOTE Clamp, P Scr, Hex Thd Form 1/4-20 X Scr, Pan Phil Thd Form 1/4-20 X Actuator, Motor (M5) Compression Spring Housing, Spring Compression Spring Nut Retainer Nut Retainer Spring Housing Guide Scr, Pan Phil 1/4-20 x 1.50 (onboard charger only) Connector Assy (connected to batteries / onboard charger only) Connector Assy (connected to machine / onboard charger only) Clamp, Hose SAE # Wsh, Flt.344 x.938 x Bracket Weld t only used after TSBUS Turnbuckle Assy only used after TSBUS Wsh, Flt SAE 3/8 only used after TSBUS Pin, Cotter Hair.0915 x.375 only used after TSBUS # = Revised or new since last update NOTE 1: The previous solution hose design which consisted of a Reducer ( ), Hose Clamps ( ) and a smaller 3/8 diameter Hose ( ) to the scrub deck has been replaced in production with a single 1/2 diameter hose ( ). If ordering this new hose ( ) for a machine with the previous design you will also need to order a new Tee ( for disc / for cylindrical) for the scrub deck. See NOTE 1 on SCRUB SYSTEM DISK (24 /BA 625, 26, 28 /BA 725) and SCRUB SYSTEM CYLINDRICAL. NOTE 2: The previous Solution Tank Cap is obsolete. The new Cap can be used in place of the original.

22 20 SOLUTION SYSTEM / ELECTRICAL

23 04-11 SOLUTION SYSTEM / ELECTRICAL-2 21 Item Ref. No. Qty Description Knob 5# Clamp, Plastic Wsh, Flt SAE # Scr, Pan Phil 10-24x Scr, Pan Phil 1/4-20x.62 (Onboard Charger Only) Wsh, Flt SAE 1/ Scr, Pan Phil 10-24x Scr, Pan Phil 1/4-20x Nut, Hex Nyl Loc 1/4-20 (Onboard Charger Only) Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Scr, Soc Shd.38 X.62 X 5/ Ring, Ret Ext Type E 0.75 Dia Scr, Hex Hd 5/16-18x Scr, Pan Phil Thd Form 10-24x.38 (Qty of 1 on Non-Onboard Charger models) Scr, Truss Phil-Blk 10-24x Clamp, Hose SAE # Barb, 90 Ebow 3/4 X 3/8npt Key Switch Assembly * A/R Set of 2 Replacement Keys Guide, Cable Charger, On-Board 24V NOTE 3 TSBUS * Thermistor Repair Kit for Assy, Electrical Box (85-96) TSBUS TSBUS Bushing, Flange Bracket, Charger (Onboard Charger Only) Panel, Electrical Weldment, Squeegee Lift Cable Assy Item Ref. No. Qty Description Bushing, Squeegee Cable Circuit Breaker, 5 Amp Circuit Breaker, 30 Amp Plate, Circuit Breaker Assembly, Paddle TSBUS Charger Cord, Us (Onboard Charger Only) 62# Control Panel Assy (A1) NOTE 1 (Advance only) # Control Panel Assy (A1) NOTE Hose, Pvc Barb, 90 Elbow 1/2 X 1/2npt Clamp, P Gasket, Elect. Cover Clamp, P (Onboard Charger Only) Stud, 1/ Fuse, 150 Amp (F1) Contactor, 24 Vdc (K2 / Vac Motor) Standoff, Insulated Scr, Pan Phil 1/4-20x Nut, Hex W/ Shprf 1/ Scr, Pan Phil Thd Form 8-32 x Panel, Electrical Speed Control (A2) Contactor, 24v Spdt (K1 / Brush Motor) Scr, Pan Phil Thd Form 10-24x Insulator, Terminal Connector Assy (connected to batteries) (non onboard charger only) Connector Assy (connected to machine) (non onboard charger only) Scr, Pan Phil 1/4-20 x 1.25 (non onboard charger only) Clip, Conduit Gasket Scr, Pan Phil x # Clamp, Plastic * = Not Shown # = Revised or new since last update NOTE 1: Order this control panel assy if you have the Old Pump voltage reading across the solution pump (M7) leads. NOTE 2: Order this control panel assy if you have the New Pump voltage reading across the solution pump (M7) leads. Voltage Regular Scrub Old Pump 7 New Pump 9.56 Heavy Scrub Old Pump 11.3 New Pump 13.7 Extreme Scrub Old Pump 17 New Pump NOTE 3: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit The On-Board Charger is only available as a field kit ( ) on Nilfisk models.

24 22 CHEMICAL ASSEMBLY (AXP MODELS ONLY)

25 04-11 CHEMICAL ASSEMBLY (AXP MODELS ONLY) 23 Item Ref. No. Qty Description Chemical Tank Assy (1-8 & 22-23) NOTE Bushing, 1/4 ID Snub Pump, Chemical Circuit Board Assy Bracket, Chemical Pump Bracket, Tank Mounting Check Valve, 1/8 Barb, 125PSI Hose, Chemical Resistant, Nut, Hex Nyl Loc SS Nut, Hex Nyl Loc 5/ Scr, Hex Hd 5/16-18 x Tee, Barb Clamp, Hose SAE # Hose,.38 Spiral Chemical Bottle As ** A/R AXP Neutral Cleaner, 4 pack ** A/R AXP Heavy Duty Cleaner & Degreaser, 4 pack **# A/R Chemical Bottle Assy (14, 19, 20, 21) Indicator Assy Cap Insert, Dry Break Cap, Dry Break, 1/8 Barb, Clip, Conduit Scr, Pan Phil SS 8-32 x.38 ** = Optional, Not Included # = Revised or new since last update NOTE 1: The Chemical Assembly is only available as a field kit on Nilfisk models.

26 24 PADDLE ASSEMBLY

27 PADDLE ASSEMBLY 25 Item Ref. No. Qty Description Assembly, Paddle TSBUS / TSBUS Potentiometer, 100k (R2) Potentiometer, 5k (R1) Harness, Handle Spring, Compression Wsh, Flt SAE # Scr, Pan Phil Plastite 6-18x Scr, Pan Phil M4 X Scr, Pan Phil Plastite 1/4-10x Scr, Pan Phil Plastite 8-10x Scr, Pan Phil Thd Form 10-24x Wsh, Flt.193 X.875 X Scr, Pan Phil Type B 8x Paddle, Back Cover Paddle, Front Cover Weldment, Handle Bar Knob Cam Controller Sleeve Washer, Plastic Clamp Potentiometer Fork Tie, Cable Clamp, P

28 26 SQUEEGEE ASSEMBLY 04-11

29 04-11 SQUEEGEE ASSEMBLY 27 Item Ref. No. Qty Description Squeegee Assembly B (24 /BA 625) Squeegee Assembly C (26 & 28 /BA 725) Squeegee Assembly D (32 /BA 825) Wheel Nut, Thumb 3# Nut, Hex Nyl Loc-Thin SS 5/16-18 (Advance only) 4# Nut, Hex Nyl Loc SS 6-32 (Advance only) Scr, Pan Phil SS 6-32x Wsh, Flt SAE SS 5/ Scr, Soc Shd.38 X 1.00 X 5/ Scr, Hex Thd to Hd SS 5/16-18 x Nut, Wing SS 1/ Squeegee Blade kit (24 /BA 625) NOTE Squeegee Blade kit (26 & 28 /BA 725) NOTE Squeegee Blade kit (32 /BA 825) NOTE Strap, Front B (24 /BA 625) Strap, Front C (26 & 28 /BA 725) Strap, Front D (32 /BA 825) Strap, Left Rear B (24 /BA 625) Strap, Left Rear C (26 & 28 /BA 725) Strap, Left Rear D (32 /BA 825) Strap, Right Rear B (24 /BA 625) Strap, Right Rear C (26 & 28 /BA 725) Strap, Right Rear D (32 /BA 825) Squeegee Tool, Cast B (24 /BA 625) Squeegee Tool, Cast C (26 & 28 /BA 725) Squeegee Tool, Cast D (32 /BA 825) Latch Assembly Item Ref. No. Qty Description 24 /BA 625 Squeegee Blade Kits ** Kit, Gum Rubber Squeegee Blade NOTE 1 ** Kit, Linatex Squeegee Blade NOTE 1 ** Kit, Neoprene Squeegee Blade NOTE 1 ** Kit, Squeegee Blade PU B NOTE 1 26 & 28 /BA 725 Squeegee Blade Kits ** Kit, Gum Rubber Squeegee Blade NOTE 1 ** Kit, Linatex Squeegee Blade NOTE 1 ** Kit, Neoprene Squeegee Blade NOTE 1 ** Kit, Squeegee Blade PU C NOTE 1 32 /BA 825 Squeegee Blade Kits ** Kit, Gum Rubber Squeegee Blade NOTE 1 ** Kit, Linatex Squeegee Blade NOTE 1 ** Kit, Neoprene Squeegee Blade NOTE 1 ** Kit, Squeegee Blade PU D NOTE 1 ** = Optional, Not Included # = Revised or new since last update NOTE 1: All squeegee blade kits include both front and rear squeegee blades.

30 WIRING DIAGRAM (OPTIONAL) ONBOARD BATTERY NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT CHARGER RED WIRE FROM F2 FOR CHARGER OPTION GRN INTERLOCK F2 1 2 RED B+ CIRCUIT BREAKER, 5 AMP /WHT B- RED RED F2 RED 1 2 BRN CIRCUIT BREAKER, 5 AMP (OPTIONAL) EM BRAKE 36V ONLY + - F1 1 2 FUSE, 150 A. S3 SW, SPST KEY BRN BRN BRN K1 COIL, BRUSH MOTOR CONTACTOR BRN K2 COIL, VAC MOTOR CONTACTOR BRN BRN RED L1 1 2 L2 1 2 BT1 + - BATTERY 24 VDC OR 36 VDC VIO/ /YEL COIL, SOLUTION SOLENOID RED/GRN YEL/GRN COIL, RECYCLE SOLUTION SOLENOID (OPTIONAL) J2-7 J1-13 J1-14 J1-12 J1-11 J1-10 A1 CONTROL BOARD B+2 B+1 BRUSH CONTACTOR VACUUM CONTACTOR SOLUTION RECYCLE SOLUTION STATUS FOR/REV. BRUSH MOTOR SENSE VACUUM MOTOR SENSE J1-4 J1-5 J2-5 J2-10 REVERSE RECYCLE STOP SWITCH RECYCLE START SWITCH J1-6 J1-2 J1-1 J2-4 RED/WHT BRN/ J1-3 J2-3 J2-2 RECOVERY TANK FULL SENSE J1-9 B-2 J2-9 B-3 J2-6 B-4 M5 J2-1 BRUSH ACTUATOR 2 VIO/YEL M J2-8 BRUSH ACTUATOR 1 WHT/GRN MOTOR, BRUSH ACTUATOR RELAY N.O. BRUSH REMOVE RELAY COMMON BRUSH REMOVE J2-12 RECYCLE PUMP J1-8 SOL. PUMP J1-7 B-1 SUPPLY INPUT B- CHEMICAL PUMP J2-11 (OPTIONAL) CHEMICAL RATIO SENSOR SUPPLY OUTPUT B- F3 RED 1 2 CIRCUIT BREAKER, 30 AMP A SPEED CONTROLLER (1228 FOR 36V) - M1 M MOTOR, WHEEL DRIVE WHT RED WHT BLU/WHT BRN/ YEL/RED M2 M MOTOR, LEFT BRUSH WHT M3 M MOTOR, RIGHT BRUSH RED + YEL/BLU WHT/YEL K2 PIN 14 - BRAKE (+) PIN 9 - STATUS PIN 6 - BRAKE (-) M1 PIN 16 - REV PIN 5 - KSI PIN 13 - POT.LO WHT PIN 4 - POT.WIPER BLU PIN 3 - POT.HI M2 PIN 18 - SPEED LIMIT POT BRN K1 POLARITY FOR CYLINDRICAL BRUSHES + RED/ WHT/RED B+ B- WHT WHT/GRA RED BLU (OPTIONAL) M10 36V ONLY WHT/RED + M - MOTOR, LEFT SIDE BROOM WHT/RED - M11 M + MOTOR, RIGHT SIDE BROOM BRN POT. 100K OHM SPEED LIMIT POLARITY FOR DISC BRUSHES M2 WHT + M - WHT BRN MOTOR, LEFT BRUSH - M3 M MOTOR, RIGHT BRUSH M4 MOTOR, VAC M ORN/BLU RED/ BLU/ + WHT BLU WHT ORN/BLU RED/ WHT/GRA ORN ORN R2 WHT/GRA BLU/ WHT/ YEL/BLU GRA/WHT (OPTIONAL) S2 1 2 S5 2 1 SWITCH, FLOAT S6 2 1 SWITCH, FLOAT (OPTIONAL) R1 POT. 5K OHM THROTTLE + M9 M S4 2 1 SWITCH, FLOAT CHEMICAL PUMP NOTE: SWITCH IS PART OF PUMP ASSEMBLY S1 M M - GRN/ SOLUTION PUMP - YEL/VIO BLU/WHT (OPTIONAL) YEL/VIO M8 + M - ORN/RED RECYCLE PUMP NOTE: SWITCH IS PART OF PUMP ASSEMBLY YEL/VIO GRN/ ORN/RED BLU/WHT

31 04-11 WIRING DIAGRAM 29 Item Ref. No. Qty Description A1# Control Panel Assy (A1) NOTE 1 (Advance only) # Control Panel Assy (A1) NOTE 2 A Speed Control BT1 NA 4 Battery F Fuse, 150 Amp F Circuit Breaker, 5 Amp F Circuit Breaker, 30 Amp K Contactor, Brush Motor K Contactor, Vac Motor L Solenoid, Solution L Solenoid, Recycle Solution (Optional) M Transaxle, 24v * Motor * Carbon Brush * Neoprene Mounting Sleeve M Motor, Left Brush (Disk) * Carbon Brush * Brush Spring Motor, Left Brush (Cylindrical) * Brush / Spring Kit M Motor, Right Brush (Disk) * Carbon Brush * Brush Spring Motor, Left Brush (Cylindrical) * Brush / Spring Kit M4# Motor, Vac (Advance only) # Motor, Vac (Nilfisk only) * Carbon Brush Set of 2 M Motor, Brush Actuator M Pump, Chemical (Optional) M Pump, Solution M Pump, Recycle (Optional) R Potentiometer, 5K Ohm, Throttle R Potentiometer, 100K Ohm, Speed Limit S1 NA 1 Part of M7 S2 NA 1 Part of M8 S Switch, Key * A/R Set of 2 Replacement Keys S Switch, Float S Switch, Float (Optional / Recycle Start) S Switch, Float (Optional / Recycle Stop) * Charger, Onboard 24V (Onboard Charger Models Only) NOTE 3 TSBUS * Thermistor Repair Kit for * Chemical Ratio Sensor (Chemical Models Only) * Harness, Main TSBUS / TSBUS * Vacuum Harness TSBUS * Cable Assy 4 AWG (Battery Cables) * Boot, Battery Post * Tie, Cable * Tie, Cable * Spacer. Battery * Harness, Filter (Nilfisk only) * Ferrite Bead Nilfisk Disk models only * = Not Shown # = Revised or new since last update NOTE 1: Order this control panel assy if you have the Old Pump voltage reading across the solution pump (M7) leads. NOTE 2: Order this control panel assy if you have the New Pump voltage reading across the solution pump (M7) leads. Voltage Regular Scrub Old Pump 7 New Pump 9.56 Heavy Scrub Old Pump 11.3 New Pump 13.7 Extreme Scrub Old Pump 17 New Pump NOTE 3: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit The On-Board Charger is only available as a field kit ( ) on Nilfisk models

32 30 OPTIONAL KITS AND ACCESSORIES Ref. No. Qty Description Common Kits ** Extended Scrub Kit ** Squeegee Wand Kit **# QuiQ Programmer Kit NOTE 2 TSBUS Advance Only Kits ** A/R Kit, 24 Disk Deck Assy ** A/R Kit, 26 Disk Deck Assy ** A/R Kit, 28 Disk Deck Assy ** A/R Kit, 32 Disk Deck Assy ** A/R Kit, 24 Cyl Deck Assy ** A/R Kit, 26 Cyl Deck Assy ** A/R Kit, 28 Cyl Deck Assy Nilfisk Only Kits ** A/R Kit, BA625 Disk Deck W/Squeegee ** A/R Kit, BA725 Disk Deck W/Squeegee ** A/R Kit, BA825 Disk Deck W/Squeegee ** A/R Kit, BA725 Cyl Deck W/Squeegee ** EDS On-Board Chemical Kit ** On-Board Charger kit-eu 24 /BA 625 Squeegee Blade Kits ** Kit, Gum Rubber Squeegee Blade NOTE 1 ** Kit, Linatex Squeegee Blade NOTE 1 ** Kit, Neoprene Squeegee Blade NOTE 1 ** Kit, Squeegee Blade PU B NOTE 1 26 & 28 /BA 725 Squeegee Blade Kits ** Kit, Gum Rubber Squeegee Blade NOTE 1 ** Kit, Linatex Squeegee Blade NOTE 1 ** Kit, Neoprene Squeegee Blade NOTE 1 ** Kit, Squeegee Blade PU C NOTE 1 32 /BA 825 Squeegee Blade Kits ** Kit, Gum Rubber Squeegee Blade NOTE 1 ** Kit, Linatex Squeegee Blade NOTE 1 ** Kit, Neoprene Squeegee Blade NOTE 1 ** Kit, Squeegee Blade PU D NOTE 1 Ref. No. Qty Description Common Accessories ** A/R Tote Bag ** A/R Programmer, 1307 User ** A/R Programmer Cable Advance Only Accessories ** Indicator, Battery Level (1 per battery) **# A/R Convertamatic Literature Pack Nilfisk Only Accessories **# A/R BA 625, 725, 825 Literature Pack Advance Optional Batteries ** Battery, 6V 180AH Gel ** Battery, 6V 195AH Wet ** Battery, 6V 235AH Wet **# Battery, 6V 255AH AGM Advance Optional Battery Chargers ** A/R Charger, 24V 25A 110V Nilfisk Optional Batteries *# Battery, Complete 24v 174 A/H (set of 4) *# Battery, Complete 24v 180 A/H (set of 4) *# Battery, 6v 174 A/H *# Battery, 6v 180 A/H Nilfisk Optional Battery Chargers *# Charger, 24vdc, 20 Amp, 230vac (UK) *# Charger, 24vdc, 20 Amp, 230vac (EU) * = Not Shown ** = Optional, Not Included # = Revised or new since last update NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: Starting with Charger serial # CP the charger software can be programmed with a computer and the QuiQ Programmer kit

33 BRUSH SELECTOR GUIDE-DISK 31 We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Union Mix: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. Magna Grit: For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. Dyna Grit: For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. MidLite Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. MidGrit: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and AgLite Grit: Short Trim Pad Holder: other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a shower feed design for getting solution to the floor. 24 /BA 625 BRUSHES 26 BRUSHES Short Trim Pad Holder Short Trim Pad Holder Pad Retainer for Pad Retainer for MagnaGrit MagnaGrit DynaGrit DynaGrit AgLite AgLite Prolene Prolene ProLite ProLite Union Mix Union Mix MidGrit MidGrit MidLite Grit MidLite Grit 28 /BA 725 BRUSHES Short Trim Pad Holder Pad Retainer for MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit 32 /BA 825 BRUSHES Short Trim Pad Holder Pad Retainer for MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X Vinyl tile X X X Raised-rubber tile X X Polishing: Raised Disc Tile X Marble X Vinyl tile X

34 32 BRUSH SELECTOR GUIDE-CYLINDRICAL We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 46 Grit Brush: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for heavy stripping of finish. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-finished floors. Polypropylene Brush: Stiff Nylon Brush: Soft Nylon Brush: Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces. Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. 24 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit Grit 26 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit Grit 28 /BA 725 BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit Grit CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Polypro- Stiff Soft Application Grit Grit Grit pylene Nylon Nylon Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X X Vinyl tile X X X X Raised-rubber tile X X

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36 sk-advance.com 2008