MODELS: (4800), (4300) (4300 AXP), (4800 AXP)

Transcription

1 PARTS LIST Advance MODELS: (4800), (4300) (4300 AXP), (4800 AXP) 3/04 revised 3/11

2

3 TABLE OF CONTENTS DESCRIPTION PAGE Chassis System Chassis System Sub-Assemblies Control System Control System Sub-Assemblies Decal System Detergent Injection System (Control Box Assy) Detergent Injection System (Pump Assy) Drive System Dust Control System Electrical System Electrical System Sub-Assemblies Front Wheel System Hopper System Hopper System Sub-Assemblies Hydraulic System Main Broom System Main Broom System Sub-Assemblies Recovery System Recovery Tank Assembly-4300B Recovery Tank Assembly-4800B Scrub System Scrub System Skirt-Assemblies Side Broom System Side Broom System Sub-Assemblies Solution System-4300B Solution System-4800B Solution System Sub-Assemblies Squeegee System-4300B Squeegee System-4800B Squeegee Assembly Steering System (before April 2009) Steering System (after March 2009) Wiring Diagram - 1 (before SN ) Wiring Diagram - 2 (before SN ) Wiring Diagram - 1 (after SN ) Wiring Diagram - 2 (after SN ) Wiring Diagram - 3 (after March 2009)...74 Optional Kits and Accessories...75 Broom Selector Guide...76 Brush Selector Guide...77 WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. 1 Model Serial No.

4 2 CHASSIS SYSTEM

5 CHASSIS SYSTEM Scr, Pan Phil 1/4-20 x Scr, Hex Hd 3/8-16 x Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Wsh, Flt Std 1/ Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Scr, Hex Thd Form 1/4-20 x Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Scr, Hex Hd 1/4-20 x Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd 5/16-18 x Ring, Ret Ext Type E 0.75 Dia Wsh, Flt.266 x.906 x Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form x Nut, Hex Jam 5/ Nut, Wing 1/ Bushing.20 x.37 x Bumper Pin Shielded Pulley Grommet Grommet Scr, Pan Phil Thd Form 1/4-20 x Pin, Cotter Hair.125 x Grommet Left Broom Door Assembly Trim-Seal Pin, Actuator Mount Roller Assembly Guard, Hydraulic Hoses Cover Battery Assembly Plate, Battery Removal Assembly Floor Weldment, Operator Cover, Broom Motor Weldment, Chassis Prop Rod Linkage Weldment Bearing, Fl.625 x.500 x Panel, Right Top Cosmetic Cover Cover, Control Box Latch, RH Right Broom Door Assy Blade, Dump Door Shield Strap, Dump Door Shield Panel, Left Top Cover Latch Weldment Gasket Cover Mount Weldment Weldment, Panel Lock Panel, Broom Lift Adjust Guard, Steering Chain Cover, Rubber Wsh, Flt SAE 3/ Scr, Hex Hd Loc 3/8-16 x Gasket Gasket Shield Assy * Scr, Hex Thd Form 1/4-20 x.38 * Shield * Gasket, Bulb * Gasket Cover Assy * Scr, Hex Thd Form 1/4-20 x.50 * Gasket * Cover Gasket * = Not Shown

6 4 CHASSIS SYSTEM SUB-ASSEMBLIES

7 CHASSIS SYSTEM SUB-ASSEMBLIES Cover Battery Assembly (items 1-12) Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 5/ Gas Cylinder Door Latch Cover Battery Weldment Hinge Front, Engine Cover Trim-Seal, Raw Trim-Seal, Raw Trim-Seal, Raw Bushing Plate, Battery Removal Assy (items 13-15) Nut, Wing 1/ Plate, Battery Removal Bumper, 1.43 Dia Roller Assembly (items 16-19) Washer Bearing, Ball Bar Roller Right Broom Door Assy (items 20-28) Scr, Hex Hd 1/4-20 x Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Plug, Cap Latch, RH Right Broom Door Weldt Strap, Broom Door Skirt, Broom Door Left Broom Door Assy (items 29-37) Scr, Hex Hd 1/4-20 x Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Plug, Cap Left Broom Door Weldt Latch, LH Strap, Broom Door Skirt, Broom Door

8 6 CONTROL SYSTEM

9 CONTROL SYSTEM Spring, Compression Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Pin, Spr.12 x Ring, Ret Ext Type E 0.50 Dia Nut, Hex Jam 5/ Rod, End Scr, Hex Hd 5/16-18 x Scr, Hex1/4-20 x Wsh, Flt SAE 5/ Wsh, Flt.266 x.906 x Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 9/ Scr, Hex Thd Form x Scr, Pan Phil Blk x Scr, Pan Phil 1/4-20 x Scr, Hex Thd Form 1/4-20 x Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Thd Form x Disconnect, Battery Assembly NOTE Disconnect, Battery Assembly NOTE Cover, Steering Shaft Console Assembly, Battery Captor NOTE Console Assembly, Battery Captor NOTE Pedal Assembly Seat Mounting Assembly Brake Lever Assembly Pin, Lock Catch, Brake Lock Cable, Pull Brake Steering Adjustment Lever Boot, Steering Steering Boot Retainer Nut, Hex Jam 5/ Decal, Emergency Disconnect NOTE Scr, Pan Phil Thd Form x Cover NOTE 1: Only used after March NOTE 2: Only used before April 2009.

10 8 CONTROL SYSTEM SUB-ASSEMBLIES

11 CONTROL SYSTEM SUB-ASSEMBLIES Disconnect Battery Assembly (items 1-9) NOTE Disconnect Battery Assembly (items 1, 3, 6, 9) NOTE Scr, Hex Hd 1/4-20 x Scr-Hex 1/4-20 x 1.75 ( only) Scr, Pan Phil 1/4-20 x Nut, Hex Nyl Loc 1/4-20 (qty of 2 on ) Knob Block Mount, Battery Disconnect Tab, Battery Disconnect Rod, Battery Disconnect Connector Assy, Main Connector, SB350 Grey Brake Lever Assembly (items 10-24) Scr, Hex Hd 3/8-16 x Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 1/ Clevis, Pin.50 x Pad, Rubber Pin, Cotter Hair.125 x Bearing, Fl.625 x.500 x Bearing, Fl.500 x.375 x Pulley, 3.00 Dia Bearing,.500 x.375 x Pulley Weldment Weldment, Brake Lock Spring, Torsion Spring, Extension Weldment, Brake Lever Pedal Assembly (items 25-49) Pin, Cot Hair.042 x Bushing Spacer, Nylon Link Weldment Wsh, Flt SAE # Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc Scr, Hex Hd x Ring, Ret Ext Type E Reinf Dia Ring, Ret Ext Type E Reinf Dia O-Ring -113 NBR Clevis, Pin.25 x Link Weldment Bearing, Fl.375 x.250 x Bearing, Fl.500 x.375 x Pedal Base Weldment Pedal Pivot Rotary Sensor, No Spring Bushing Bearing, Fl.500 x.375 x Pedal Spring, Torsion Seat Mounting Assembly (items 50-61) Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc SS 5/ Scr, Hex Hd SS 5/16-18 x Wsh, Flt SAE SS 5/ Scr, Hex Hd Loc 5/16-18 x Wsh, Flt.344 x.938 x Nut, Hex Whiz W/Flange Loc 5/ Plate, Seat Mount Seat Assembly NOTE Slide Kit, No Studs NOTE Switch (S9) NOTE Arm Rest Option NOTE 1 NOTE 1: Seat has been obsoleted and replaced with If you order the old seat you will receive Seat Assy Kit in it s place which includes items (58-61). NOTE 2: Only used after March NOTE 3: Only used before April 2009.

12 10 DECAL SYSTEM

13 DECAL SYSTEM Decal, Caution Decal, Tie Down Mat, Pedal Warning, Hydraulic Decal, Warning Broom Decal, Warning Fan Decal, Warning Tip Over Decal, Warning Hopper Decal, Caution Decal, Hands Clear Decal, Contactor Location Decal, Main Broom/Solution Decal, Advance Decal, Captor Decal, Captor AXP Decal, Solution Drain Decal, Total Clean Decal, Battery Wiring Decal, Hopper Safety Support

14 12 DETERGENT INJECTION SYSTEM (CONTROL BOX ASSY)

15 DETERGENT INJECTION SYSTEM (CONTROL BOX ASSY) Control Box Assy NOTE Scr, Pan Phil 6-32 X Wsh, Flt Sae # Scr, Pan Phil X Scr, Pan Phil 8-32 X Scr, Pan Phil Thd Form-Blk X Scr, Pan Phil Thd Form 8-32 X Nut, Hex Nyl Loc Nut, Hex Nyl Loc Nut, Hex Nyl Loc Scr, Hex Thd Form 1/4-20 X Grommet Latch NOTE Pump, Detergent, 12v AXP Control Assy Box Weldment, Chemical Cover, Chemical Injection Catch Cover Hose, Chem Resistant, Hinge Chemical Sensor Assy Chemical Bottle Assy * Cap, raw * Cap, 38mm Buttress * Bottle, Chemical Assy * Insert, Dry Break Cap, Dry Break, 1/8 Barb Fitting, Y, Barb, Hose, Chem Resistant, Bracket, Pump Mount Plate, Reinforcing Nut, Hex Nyl Loc-Thin Decal, Chemical Ratio Grommet Pump Cover Clamp, P Spring Ext.37 x 3.62 * Tie, Cable Items included with Chemical Injection Kit Control Box Assy NOTE Pump Assy, 36VDC NOTE 1 * Instruction Sheet * Harness, Captor AXP * Circuit Breaker, 10A (F12) * Boot, Reset Button (for ) * Scr, Hex Thd Form x.50 * Plate, Circuit Breaker Mount * Decal, Circuit Breaker * Clamp, P * Gasket, RS Strip * Bushing, Reducer * Decal, Captor AXP NOTE 1: The detergent injection system is standard on the following Advance models: , NOTE 2: Latch is the replacement for Latch To replace a Latch; remove the old latch, line up the new latch with the catch, use the latch as a template to mark and drill the new mounting holes, assemble the new latch with the existing mounting hardware.

16 14 DETERGENT INJECTION SYSTEM (PUMP ASSY)

17 DETERGENT INJECTION SYSTEM (PUMP ASSY) Pump Assy, 36VDC NOTE Wsh, Flt SAE 5/ Wsh, Flt SAE # Wsh, Flt SAE 1/ Scr, Soc Hd 1/4-20 X Scr, Hex 1/4-20 X Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Scr, Pan Phil 5/16-18 X Scr, Pan Phil X Nut, Hex Nyl Loc-Thin Scr, Pan Phil Ss X Clamp, Hose SAE # Clamp, Hose SAE # Hose, Spiral Hose, Spiral.75 x Bearing, Fl.500x.375x Rotary Sensor, No Spring (R2) Hose 3/4 Id X 1.0 Od X 22 Lg Mount, Pump Control Arm Weldt Pump Assy, 36vdc (M17) Bracket Pivot Pivot Sensor Weldt Conduit Solution Hose 44 Lg Hose 1/8 X 1/4 X 48 Lg Tee Assembly Bearing, Fl.500x.375x Barb, 90 Elbow 1/2 X 1.00npt Elbow Elbow, Poly 1/2 x 3/4 NOTE 1: The detergent injection system is standard on the following Advance models: ,

18 16 DRIVE SYSTEM

19 DRIVE SYSTEM Nut, Lug Gearbox, Drive Wheel Clamp, Steering Wsh, Flt SAE 3/ Scr, Hex Hd 5/16-18 x Scr, Hex M x 25mm Scr, Hex M x 90mm Scr, Hex M x 60mm Scr, Flt Phil Thd Form 1/4-20 x Wheel Drive Motor Assy * Motor, 36VDC, 4 HP * Replacement Carbon Brushes * Replacement Brush Spring * Wsh, Flt SAE 1/2 * Nut, Hex Nyl Loc Thin 1/2-20 * O-Ring Steering Plate Weldt Plate, Chain Cover Spacer Bushing Rear Wheel Assy Hub, Rear Tire, Press-on 16-1/4 x 6 ** Wheel Assy, 3x-Groove Tire, 3x-Groove 6 ** High Durability Rear Wheel Assy High Durability Drive Tire ** High Durability Urethane Rear Wheel Assy TSBUS Tire, Press-on 16-1/4 x Spacer Fender Weldment Clamp, Hose Support * Lube, Gear SAE 90 (Gal) * = Not Shown ** = Optional, Not Included

20 18 DUST CONTROL SYSTEM

21 DUST CONTROL SYSTEM Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 5/16 3 Intentionally Omitted Scr, Soc Set Loc x Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex Hd 5/16-18 x Scr, Pan Phil x Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd Loc 1/4-20 x Wsh, Bowed.516 x.906 x Wsh, Flt.266 x.906 x Wsh, Flt.516 x.938 x Scr, Hex Thd Form 1/4-20 x Nut, Hex Jam 5/ Bushing.32 x.50 x Bushing.25 x.37 x Bearing, Sleeve Motor,.33 HP (M5) * Carbon Brush Set Impeller Filter Clamp Weldt Latch, Shaker Wsh, Flt.563 x x Filter Assy, Water Resistant Shaker Hinge Weldment Eccentric Bushing, Flange Motor Assy NOTE U-Bolt NOTE Mount, Fan Clip, Weatherpack Mount Nut-Hex Nyl Loc-Thin 3/8-16 NOTE 1 * = Not Shown NOTE 1: The configuration of Shaker Motor has changed as of October It was previously a VonWeise brand motor and now is AMER. As of this change the U-Bolts securing the motor have also changed from to The following parts are no longer used; , , If you need to replace any of the following parts ( , , , ) please order a new style Shaker Motor , two U-Bolts and four Nuts

22 20 ELECTRICAL SYSTEM

23 ELECTRICAL SYSTEM Horn 36v Harness, Drive Motor (not shown) Harness, Hopper (not shown) Harness, Lower (not shown) Harness, Upper (not shown) Before SN Harness, Upper (not shown) After SN Cable Asm, Red 3/0-2 (not shown) Cable Asm, Blk 3/0-2 (not shown) Cable Asm, Red 1-1 (not shown) Cable Asm, Red 1-2 (not shown) Cable Asm, Blk 1-2 (not shown) Clamp, 1.25 Hose Support Scr, Hex Hd 1/4-20 x Wsh, Flt SAE # Scr, Pan Phil 10-24x Wsh, Flt SAE 1/ Scr, Flt Phil 10-24x Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 1/ Scr Hex Thd To Hd M6-1.0 x 16mm Scr, Hex Hd SS x 20mm Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Thd Form x Scr, Hex Thd Form 1/4-20 x Circuit Breaker Assembly Controller, Electric Drive Electric Panel Assy Control Box Assy Before SN Control Box Assy After SN Fuse Block Fuse, 400 Amp Light, Red Led Indicator Gauge Panel Assembly Before SN Gauge Panel Assembly After SN * Panel Assy * Key Switch Assy TSBUS * Key, Replacement Set (replacement key for ) * Scr, Truss Phil-Blk x Sensor, Proximity Bulb, Light P-Clamp Fuse, 250 Amp Clamp, P Clamp, Hose Support * = Not Shown

24 22 ELECTRICAL SYSTEM SUB-ASSEMBLIES 04-3

25 ELECTRICAL SYSTEM SUB-ASSEMBLIES Electric Panel Assembly (items 1-14) Contactor 36V (K10 Auxiliary) Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Thd Form x Contactor 36V, Type 4 (K5 Drive) Panel, Electric Stud Type Junction Block Contactor 36V, Type 4 (K4 Main Broom) Contactor 36V (K3 Right Brush) Contactor 36V (K2 Center Brush) Contactor 36V (K1 Left Brush) Contactor 36V (K9 Steering) Contactor 36V (K8 Side Brooms) Contactor 36V (K7 Vacuum) Contactor 36V (K6 Dust Control) Circuit Breaker Assembly (items 15-28) Circuit Breaker, 5 Amp (F2 Auxiliary) Circuit Breaker, 15 Amp (F4 Dust Control) Boot, Reset Button Boot, Reset Button Circuit Breaker 25 Amp (F1 Auxiliary) Scr, Pan Phil x Decal, Circuit Breaker Plate, Circuit Breaker Mount Circuit Breaker, 40 Amp (F8 Vacuum Motors) Circuit Breaker, 70 Amp (F7 Hydraulic Pump) Gasket, RS Strip Circuit Breaker, 20 Amp (F5 Side Brooms) Circuit Breaker, 20 Amp (F3 Auxiliary) Circuit Breaker, 40 Amp (F9 Power Steering)

26 24 FRONT WHEEL SYSTEM

27 FRONT WHEEL SYSTEM Spindle Spacer Scr, Hex Hd Loc 1/2-13 x Scr, Hex Hd Loc 3/8-16 x Wsh, Flt.406 x 1.5 x Front Wheel Assy * Bearing, Ball (2 per wheel assy) TSBUS * Tire, Front (1 per wheel assy) * Hub, Front (1 per wheel assy) TSBUS Machining, Front Spindle Brake Assy * A/R Brake Shoe (2 required per Brake Assy) * = Not Shown

28 26 HOPPER SYSTEM

29 HOPPER SYSTEM Scr, Hex Hd 1/2-13 x Scr, Hex Hd 5/16-18 x Boot, Hopper Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Pan Phil 8-32 x Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc SS 1/ Nut, Hex Nyl Loc 5/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc-Thin Scr, Hex Hd SS 1/4-20 x Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd Loc 5/16-18 x.62 Note Wsh, Flt SAE SS 5/ Scr, Hex Hd Loc 3/8-16 x Scr, Soc Set Loc 3/8-16 x Scr, Flt Phil SS 1/4-20 x Ring, Ret Ext Wsh, Flt.266 x.906 x Scr, Hex Thd Form x Nut, Hex Jam 1/ Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Thd Form x Scr, Hex Thd Form 1/4-20 x Nut, Hex Jam 5/ Wsh, Flt.344 x.938 x Scr, Pan Phil Loc x Bushing, Flange Bushing.33 x.5 x Bushing.32 x.50 x Nut, Conduit Lock 1/ Clamp, P Bushing Bearing, Sleeve Hinge Weldment Left Hinge Pin Weldment Collar, Hopper Hinge Filter Clamp Weldment Pin, Cylinder Short Clamp, P Bumper, 1.43 Dia Latch Assembly Hex Hd 1/8 NPT Plug Plate, Boot Grommet Pin, Cotter Hair.0915 x Bracket, Magnetic Switch Prop Rod Weldment Cable Assembly Dump Door Assembly Gasket Skirt, Hopper ** Skirt, Hopper Heavy (3/16 thick) Hinge Plate Pin Hopper Hinge Weldment Bracket, Prop Lamp, 12V A/R Bulb, Light (for ) Strap, Hopper Seal, Horizontal Note Blade Strap Cover, Hopper Cover, Hopper Bottom Prop Rod Bearing, Sleeve x x Bearing, Sleeve x x Bracket, Lower Hopper Cover Access Panel Assembly Hook, Latch Blade, Dust Shield Hopper Weldment Conn, 2 Way Female Washer, Balance-9.4 GR * Clamp, Cable * = Not Shown ** = Optional Note 1: Hex head screw for right headlight. Note 2: Fold 180 o around the top of strap.

30 28 HOPPER SYSTEM SUB-ASSEMBLIES

31 HOPPER SYSTEM SUB-ASSEMBLIES Access Panel Assy (items 1-4) Scr, Hex Thd Form 10-24x Gasket, Strip-Raw Stock (qty in feet) Access Panel Weldt Foam, Access Panel Dump Door Assy (items 5-13) Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc SS 1/ Scr, Flt Phil SS 1/4-20 x Scr, Hex Hd SS 1/4-20 x Dump Door Weld t Blade, Hopper Door Angle Wiper, Dump Door Strap

32 30 HYDRAULIC SYSTEM

33 HYDRAULIC SYSTEM Hydraulic Power Unit (includes replacement items 2-7) TSBUS Replacement Hydraulic Filter Element Contactor (K11) * Brush and Spring Kit (for replacement on ) Solenoid Valve Dump Door Open (L4) 5# Solenoid Valve Dump Door Close (L5) Solenoid Valve Hopper Raise (L6) 6A Solenoid Valve Hopper Lower (L6A) * Coil, 36V DC (1 per each Solenoid Valve above) Motor Assembly (M10) * Reservoir, Kit (for replacement on ) Hopper Door Cylinder Assy (items 9-12) Pin, Cotter Hair Cylinder, Hydraulic Pin Elbow, 90 O-Ring Elbow, 90 Street Switch, N.O. Pressure (S7) Dust Boot Elbow, 90 O-Ring Connector, O-Ring Scr, Hex Hd Loc 3/8-16 x Insulator, Terminal * Sleeve, Nylon Cylinder, Hopper Lift Assy (items 21-23) Elbow, 45 O-Ring W/Nut Cylinder, Hopper Lift Elbow, 90 O-Ring Hose Assy Hopper Cylinder Hose Assy Hopper Door * = Not Shown # = Revised or new since last update

34 32 MAIN BROOM SYSTEM

35 MAIN BROOM SYSTEM Scr, Hex Hd Loc 1/4-20 x Scr, Hex Thd Form 1/4-20 x Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd Loc 1/2-13 x Bushing.32 x.50 x Washer, Balance-12.5 Gr Broom Arm Nut Weldt Scr, Hex Hd 3/8-16 x Wsh, Flt SAE 5/ Scr, Hex Thd To Hd 5/16-18 x Wsh, Flt SAE 3/ Scr, Hex Hd 3/8-16 x Scr, Hex Hd 1/4-20 x Scr, Flt Phil 5/16-18 x Scr, Hex Thd To Hd 3/8-16 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 1/ Key, Sq.19 x Wsh, Flt.266 x.906 x Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form x Scr, Soc Set Loc Nut, Hex Jam 5/ Motor, 2.0 HP * Carbon Brushes * Brush Spring Right Broom Arm Assy Wsh, Flt SAE 1/ Skirt, Rear Skirt, Rear Main Broom Hanger Weldt Strap, Rear Shaft Weldment Bearing, FL X X Belt Guard Weldt Shield Bracket, Motor Adjuster Drive Lug Assy Belt, V 3VX280 (Matched Set of 2) Belt, V 3VX400 (Matched Set of 2) Nut Plate Sheave Assy Sheave, 3v Guard. Belt Rear Lift Asm, Broom Broom Adjuster Skirt, Broom Housing Strap, Vertical Strap (qty of 2 after SN ) Gasket (7.25 ) Gasket (13.62 ) Gasket (10.00 ) Gasket Bearing, Flange Pillow Block Cover, Access Main Broom, Proex-Wire ** Main Broom, Poly/Wire, 8 Double Rows ** Main Broom, Proex, 12 Double Rows ** Main Broom, Nylon, 8 Double Rows ** Main Broom, Proex, 8 Double Rows ** Main Broom, Prolene, 8 Double Rows Strap (after SN ) * = Not Shown ** = Optional

36 34 MAIN BROOM SYSTEM SUB-ASSEMBLIES

37 MAIN BROOM SYSTEM SUB-ASSEMBLIES Drive Lug Assembly Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd Loc 1/2-13 x Washer, Flat Bearing, Ball Scr, Hex Hd 3/8-16 x Nut, Hex Jam SS 3/ Key, Sq.25 X Shaft, Broom Drive Hub, Driver Broom Arm Weldt Broom Arm Weldt Belt Tensioner Weldt Sheave, 3v Wsh, Flt.075 X 1.03 X Broom Adjuster Lift Pivot Weldment Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 5/16-18 x Nut, Hex Nyl Loc 5/ Pin, Cot Hair.042 x Nut, Hex Jam 5/ Bolt, Shoulder Bushing.32 x.50 x Bearing, Sleeve Bushing Rod End Clevis Pin.25 x Lever Weldment Bearing.750 x.625 x Weldment, Broom Lift Plate, Indicator Stop Plate Weldment Lever Weldment Cable, Broom Lift Knob, Broom Knob, Solution Knob, Adjust Right Broom Arm Assembly Scr, Hex Hd Loc 5/16-18 x Washer, Flat Bearing, Ball Bushing Hub-Idler Right Broom Arm Weldment

38 36 RECOVERY SYSTEM

39 RECOVERY SYSTEM Nut, Hex Nyl Loc 5/ Scr, Hex Hd Loc 1/4-20 x Pin, Cot Hair.042 x Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form 1/4-20 x Nut, Hex Jam 1/ Clamp, Hose SAE # Trim, Edge NOTE 1, TSBUS Clevis, Pin.25 x Spring, Extension.43 x Recovery Tank Assembly (see Recovery Tank Assembly-4300B) Recovery Tank Assembly (see Recovery Tank Assembly-4800B) Plate, Fan Mount Motor Guard Weldment Squeegee Tube NOTE Mount, Pivot Hose Assembly Tie Down Tether Tab Adjust Vac Motor Assembly * Carbon Brush Set Grommet Clip, Weatherpack Mount Hose, Vac 2.00 x 5.00 x Clamp, Hose SAE #32 * = Not Shown NOTE 1: PN (roto-molded) replaces PN (stainless steel) for machines built after May For machines built prior to SN see TSBUS NOTE 2: PN (roto-molded) replaces PN (stainless steel) for machines built after May 2009.

40 38 RECOVERY TANK ASSEMBLY-4300B

41 RECOVERY TANK ASSEMBLY-4300B Recovery Tank Assembly (items 1-41) Scr, Pan Phil SS Type B 1/4-14 x Bushing Deflector Gasket Scr, Flt Phil 5/16-18 x Scr, Hex Hd SS 1/4-20 x Scr, Pan Phil SS x Wsh, Flt SAE SS 3/ Wsh, Flt SAE SS 1/ Scr, Pan Phil SS 1/4-20 x Scr, Flt Phil SS 1/4-20 x Scr, Flt Phil SS 5/16-18 x Scr, Pan Phil SS Type B x Clamp, P TSBUS Clamp, Plastic Seal Weldment Gasket, Bulb Clamp, Muffler 3.63 SS Standtube Weldment Brace, Recovery Tank (60) Cap, Recovery Vac Tube Asm (items 42-46) Pin, Slam Lock Pivot Weldment Switch, Liquid Level TSBUS Gasket Plate, Seal, Squeegee Plate, Tether Cover Gasket, Foam TSBUS Clip, Lid Tank, Recovery 60 Gal Lid, Recovery Tank 60 Gal Drain Hose TSBUS * Drain Hose Cap Kit TSBUS ** Drain Hose Extension Standpipe Weldment, Right Support Arm Prop Support Weldment Gasket Filter Clamp, Hose SAE # Washer, Sealing 1/ Nut, Hex Nyl Loc SS Wsh, Flt STD SS # Scr, Flt Phil SS x Cap, Recovery Vac Tube Screen, Fan Inlet Long * = Not Shown ** = Optional, Not Included

42 40 RECOVERY TANK ASSEMBLY-4800B

43 RECOVERY TANK ASSEMBLY-4800B Recovery Tank Assembly (items 1-40) Scr, Flt Phil 5/16-18 x Scr, Hex Hd SS 1/4-20 x Scr, Pan Phil SS x Scr, Pan Phil SS 1/4-20 x Scr, Flt Phil SS 5/16-18 x Scr, Flt Phil SS 1/4-20 x Scr, Pan Phil SS Type B x Scr Pan Phil SS Type B 1/4-14 x Wsh, Flt SAE SS 1/ Clamp, P TSBUS Bushing Deflector Clamp, Hose SAE # Gasket Washer, Sealing 1/ Clamp, Plastic Standtube Weldment Seal Weldment Brace, Recovery Tank Gasket, Bulb Support Weldment Clamp, Muffler 3.25 SS Recovery Tank Assembly Standpipe Right NOTE Pin, Slam Lock Pivot Weldment Lid, Recovery Tank Switch, Liquid Level TSBUS Gasket Plate, Seal, Squeegee Plate, Tether Cover Gasket Nut, Hex Nyl Loc SS 3/ Drain Hose TSBUS * Drain Hose Cap Kit TSBUS ** Drain Hose Extension Filter Slide Cap, Recovery Vac Tube (items 41-45) Gasket, Foam TSBUS Clip, Lid Wsh, Flt SAE SS 3/ Nut, Hex Nyl Loc SS Wsh, Flt STD SS # Scr, Flt Phil SS x Cap, Recovery Vac Tube Screen, Fan Inlet Long Plate Standpipe * Tie, Cable * = Not Shown ** = Optional, Not Included NOTE 1 = If you need to replace an old stainless steel standpipe ( ) please order Standpipe Kit

44 42 SCRUB SYSTEM

45 SCRUB SYSTEM Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 1/ Scr, Hex Hd 1/2-13 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc SS Scr, Hex SS 3/8-16 x Wsh, Flt SAE SS 5/ Clevis Pin.50 x Scr Hex Loc SS 5/16-18 x Nut, Hex Nyl Loc SS M8 x Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Scr, Pan Phil Thd Form x Wsh, Flt Harden.344 x x.120/ Wsh, Flt.193 x.875 x Clamp, Hose SAE # Plate, Stop Spring Retainer Bushing Thermoid Disk Knob Barb, Adapter 1/2 x 1/2 NPT Pin, Cotter Hair.125 x Scr, Hex Hd SS x Scr, Hex Loc SS M8-1 x 30mm Scr, Hex Hd SS M x 30mm Gearmotor Assembly * A/R Replacement Carbon Brushes (4 per motor) * A/R Replacement Spring (4 per motor) Actuator, Motor 36V, Scrub Lift Compression Spring Deck Weldt 48 in. (CR 1200) Deck Weldt 43 in. (CR 1100) Arm Parallel 7.5 in Bearing.750 x.625 x Plate Mount Chassis Scrub Deck Side Skirt Right Assy (see Scrub System Skirt-Assemblies) Side Skirt Left Assy (see Scrub System Skirt-Assemblies) Manifold, Solution Mounting Lugs Hose, Spiral.750 x 31 (4800B) Hose, Spiral.750 x 31 (4300B) Plug, 3/4 Hex Pipe Barb, 90 Elbow 3/4 x 3/4 NPT Plug, 1/2 Hex Pipe Hose, Spiral.750 x Brush Holder Hub, Drive Spacer Clamp, Hose SAE # Boot, Rubber Insulator, Terminal * = Not Shown

46 44 SCRUB SYSTEM SKIRT-ASSEMBLIES 04-3

47 SCRUB SYSTEM SKIRT-ASSEMBLIES 45 A Side Skirt Left Assy (items 1-21) B Side Skirt Right Assy (items 1-21) Scr, Hex Hd 1/2-13 x Nut, Hex Nyl Loc SS 1/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd SS 3/8-16 x Scr, Hex Hd SS 1/4-20 x Scr, Hex Hd Loc 1/4-20 x Nut, Hex Jam SS 3/ Nut, Hex Jam SS 1/ Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Scr, Hex Type 23 1/4-20 x Bushing Bearing.750 x.625 x Arm Parallel Side Skirts Strap Long Side Skirts Strap Short Side Skirts Side Blade Kit (contains 2 long blades and 2 short blades) Side Skirt Left Weldment ( Assy) * Side Skirt Right Weldment ( Assy) Spring, Extension Mount, Left Side Squeegee Weldt ( Assy) * Mount, Right Side Squeegee Weldt ( Assy) ** Neoprene Side Blade Kit (contains 2 long blades and 2 short blades) * = Not Shown ** = Optional NOTE: All quantities are for ONE side skirt assembly only. There are two side skirt assemblies on the machine.

48 46 SIDE BROOM SYSTEM B

49 SIDE BROOM SYSTEM Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 3/ Ring, Ret Ext Type E 0.38 Dia Nut, Hex Jam 5/ Bushing Bushing.50 x.62 x Pin Scr, Hex Hd 1/2-13 x Scr, Hex Hd 5/16-18 x Scr, Hex Hd 3/8-16 x 1.25 (Qty of 6 before SN ) Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 3/8 (Qty of 3 before SN ) Scr, Hex Hd 5/16-18 x Right Side Broom Assy Left Side Broom Assy (4800B only) Bearing, Flange Actuator, Motor Bracket, Side Broom Lift Pillow Block Lifter Shaft Weldment Arm, Side Broom Lift (Qty of 1 on 43 models) NOTE # Foam Seal Scr, Hex Hd 3/8-16 x 1.50 (Used after SN ) NOTE #1: The design of this part changed as of SN It is a direct replacement for the previous design except that it requires item 24 and item 13. It should be replaced in a matched pair on 48 models.

50 48 SIDE BROOM SYSTEM SUB-ASSEMBLIES

51 SIDE BROOM SYSTEM SUB-ASSEMBLIES Right Side Broom Assy (items 1-44) Left Side Broom Assy (4800B only) (items 1-44) Wsh, Flt SAE 3/ Scr, Hex Hd 3/8-16 x Wsh, Flt SAE 3/ Nut, Hex Nyl Loc 3/ Pin, Cot Hair.148 x Dia.62/ Right Hub Assy NOTE Left Hub Assy NOTE Pin, Spr.31 x 1.38 NOTE Right Thumb Nut Weldment NOTE Left Thumb Nut Weldment NOTE Nut, Hex Nyl Loc-Thin 5/16-18 * = Not Shown Side Broom/Gearmotor Assy-Right (items 6-19, 42-44) Side Broom/Gearmotor Assy-Left (items 6-19, 42-44) Note 1: Used on machines built before May Scr, Hex Hd 5/16-18 x 1.25 NOTE 1 Note 2: Used on machines built after April Wsh, Flt Std 1/4 NOTE Wsh, Flt SAE 5/16 NOTE Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 1/4-20 x.75 NOTE Key, Sq.19 x 1.00 NOTE Wsh, Flt.266 x.906 x Scr, Pan Phil Loc 1/4-20 x Hub NOTE Broom Guard Gearmotor Assy (right) NOTE Gearmotor Assy (left) NOTE Gearmotor Assy (right) NOTE Gearmotor Assy (left) NOTE 2 * Replacement Carbon Brushes (for item 17, 2 required per motor) Broom, Side Right Side Broom Bracket Weldment Left Side Broom Bracket Weldment Side Broom Arm Assy-Right (items 20-42) Side Broom Arm Assy-Left (items 20-42) Scr, Hex Hd 5/16-18 x Scr, Hex Hd 1/2-13 x Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Scr, Hex Thd To Hd 3/8-16 x Nut, Hex Nyl Loc-Thin 1/ Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Nut, Hex Jam 3/ Nut, Hex Jam 5/ Bushing Bearing, Flange Right Side Broom Bracket Weldment Left Side Broom Bracket Weldment Side Broom Hinge Weldment Cable Assy Bearing.750 x.625 x Bearing, Sleeve.625 x.750 x Arm, Side Broom Arm, Side Broom, Lower Spring Ext Spring, Comp

52 50 SOLUTION SYSTEM-4300B

53 SOLUTION SYSTEM-4300B Scr Pan Phil SS Type B 1/4-14 X Plug, T-Handle Cork Strap Wire Rope, 12 Inch Hose, Recovery Drain Water Level Gauge Door Latch Sleeve, Hose End Rod End Cable Scr, Hex Hd 5/16-18 x Scr, Hex Hd 1/4-20 x Wsh, Flt Std 1/ Nut, Hex Machine Scr, Pan Phil x Wsh, Flt SAE 1/ Scr, Pan Phil x Scr, Pan Phil 1/4-20 x Nut, Hex Nyl Loc SS 1/ Scr, Hex Hd 5/16-18x Nut, Hex Nyl Loc SS Nut, Hex Nyl Loc Scr, Pan Phil SS x Wsh, Flt SAE SS # Scr, Flt Phil SS 1/4-20 x Scr, Hex Thd Form 1/4-20 X Wsh, Flt Harden.344 x x.120/ Wsh, Flt.193 X.875 X Clamp, P Clamp, Hose SAE # Cover, Sol Tank Front Rear Panel Assembly Door Weldment, Battery 60 Gal Mount, Cover Tab, Rear Door Strap Cover Gasket Solution Filter Assy Bracket, Cable Switch, Pressure Solenoid Valve Assy Bracket, Sol. Drain Tube Assy Hose, Spiral.750 X Tank, Solution 60 Gal Cover, Solution Tank 60 Gal Corner Cover Plate, Fill Valve Trim Seal Clamp, Hose Support Clamp, Hose SAE # Tab, Retainer

54 52 SOLUTION SYSTEM-4800B

55 SOLUTION SYSTEM-4800B Plug, T-Handle Cork Strap Wire Rope, 12 Inch Gasket Water Level Gauge Door Latch Sleeve, Hose End Rod End Cable Scr, Hex Hd 5/16-18 x Wsh, Flt Std 1/ Nut, Hex Machine Scr, Pan Phil x Scr, Pan Phil x Scr, Pan Phil 1/4-20 x Nut, Hex Nyl Loc SS 1/ Scr, Hex Hd 5/16-18 x Plug, Button Nut, Hex Nyl Loc-Thin SS Scr, Pan Phil SS x Wsh, Flt Std SS 1/ Scr, Hex Hd SS 1/4-20 x Nut, Hex Nyl Loc-Thin Scr, Flt Phil SS 1/4-20 x Scr, Hex Thd Form 1/4-20 x Wsh, Flt.193 X.875 X Wsh, Flt.344 X.938 X Clamp, Hose SAE # Clamp, P Clamp, Hose SAE # Cover, Rear Weldt Cover, Sol Tank Front Solenoid Valve Assy Rear Panel Assembly Tab, Door Weldmt Strap Cover Gasket Solution Filter Assy Bracket, Cable Tank, Solution (75 Gal.) Switch, Pressure Bracket, Sol. Drain Tube Assy Plate, Latch Cover, Solution Tank Hose, Spiral Hose, Flex Drain Clamp, Hose Support Clamp, Hose SAE # Tab, Retainer

56 54 SOLUTION SYSTEM SUB-ASSEMBLIES

57 SOLUTION SYSTEM SUB-ASSEMBLIES Rear Panel Assy (1-5) Decal, Reflective Lens, Tail Light Nut, Hex Nyl Loc Scr, Pan Phil Thd Form-Blk x Door Wldmt, Rear Solution Filter Assy (6-18) Strainer, In-Line * Nylon Strainer Bowl Bushing, Reducer U-Bolt Wsh, Flt SAE # Nut, Hex Nyl Loc Bracket Valve Assy Bracket, Filter Hose, Radiator Clamp, Hose SAE # Barb, 90 Elbow 11/16 X 3/4NPT Barb, Elbow Male Nipple, Close PVC * = Not Shown

58 56 SQUEEGEE SYSTEM-4300B

59 SQUEEGEE SYSTEM-4300B Wheel, Caster Bushing Weight Casting Scr, Hex Hd 1/2-13 x Wsh, Flt SAE 3/ Scr, Hex Hd 5/16-18 x Scr, Hex Hd 3/8-16 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc 1/ Nut, Hex Jam SS 5/ Pin, Cotter Hair.125 x Clevis Pin.375 x Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Mount, Squeegee Actuator Squeegee Mount Weld Actuator 36V, Squeegee Lift Bracket Deck Tower Mount Bearing.750 x.625 x Squeegee Assy. (see Squeegee Assembly) Arm Parallel 7.5in Arm, Adjustable Asm (items 24-27) Nut, Hex Nyl Loc 1/ Scr, Hex Thd to Hd 1/2-20 x 2.50 Grd Arm, Adjustable Arm, Adjustable Threaded

60 58 SQUEEGEE SYSTEM-4800B

61 SQUEEGEE SYSTEM-4800B Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc 1/ Bushing Weight Casting Scr, Hex Hd 1/2-13 x Wsh, Flt SAE 3/ Scr, Hex Hd 5/16-18 x Scr, Hex Hd 3/8-16 x Nut, Hex Jam SS 5/ Pin, Cotter Hair.125 x Clevis Pin.375 x Wsh, Flt Harden.516 x.938 x Wsh, Flt.754 x x Mount, Squeegee Actuator Squeegee Mount Weldment Actuator 36V, Squeegee Lift Bracket Deck Tower Mount Wheel, Caster Bearing.750 x.625 x Squeegee Assembly (see Squeegee Assembly) Arm Parallel 7.5 in Arm, Adjustable Assembly (items 24-27) Nut, Hex Nyl Loc 1/ Scr, Hex Thd to Hd 1/2-20 x 2.50 Grd Arm, Adjustable Arm, Adjustable Threaded

62 60 SQUEEGEE ASSEMBLY

63 SQUEEGEE ASSEMBLY in. Squeegee Assy (4300B) in. Squeegee Assy (4800B) Nut, Hex Nyl Loc-Thin SS Nut, Wing Loc 1/ Wheel 3.00 x Gasket, Inlet Latch Assembly Scr, Pan Phil SS 6-32 x Pin, Cotter Hair.0915 x Clevis Pin in. Squeegee Weldt (4300B) in. Squeegee Weldt (4800B) Strap, 43 in. Rear Left Blade (4300B) Strap, 48 in. Rear Left Blade (4800B) Strap, 43 in. Rear Right Blade (4300B) Strap, 48 in. Rear Right Blade (4800B) Strap, Front Blade 43 in. (4300B) Strap, Front Blade 48 in. (4800B) Squeegee Blade Kit 43 (4300B) (contains both front and rear blades) Squeegee Blade Kit 48 (4800B) (contains both front and rear blades) Adapter, Squeegee Crank Assembly (items 18-21) Knob, 5/16-18 Nyloc Wsh, Flt Std 7/ Scr, Hex Hd Loc 1/2-13 x Crank Handle Crank Hex ** Neoprene Squeegee Blade Kit 43 (4300B) NOTE #1 ** Neoprene Squeegee Blade Kit 48 (4800B) NOTE #1 ** Polyurethane Squeegee Blade Kit 43 (4300B) NOTE #1 ** Polyurethane Squeegee Blade Kit 48 (4800B) NOTE #1 ** = Optional NOTE #1 All squeegee blade kits include both front and rear squeegee blades.

64 62 STEERING SYSTEM (BEFORE APRIL 2009)

65 STEERING SYSTEM (BEFORE APRIL 2009) Nut, Hex Nyl Loc 5/ Key, Wdf.75 x Clamp, Hose SAE # Sprocket Assembly Scr, Pan Phil (UNF) x Wsh, Flt Std 5/ Scr, Hex Hd 5/16-18 x Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd Loc 5/16-18 x Steering Assembly (items 29-43) Steering Gearbox Assy (items 44-59) TSBUS NOTE 2 13# SBW Steering Kit NOTE 3 / TSBUS Tensioner Assembly (items 22-28) Chain, Roller Upper Coupler Assembly (before SN ) Coupler, Machined Scr, Soc Set Loc 1/4-20 x Coupler, Elastimer Coupler, Steering Shaft Coupler Assembly (after SN ) Coupler, Steering Shaft Coupler, Elastimer Bracket, Power Steering Unit Clamp, Hose Heavy Duty Capacitor, Torque Amplifier Wire Assembly, Blk 18 AWG (3.25 ) Wire Assembly, Grn/Wht 18 AWG (3.25 ) Nut, Hex Nyl Loc 3/ Sprocket Assembly Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Wsh, Flt Std 5/ Scr, Hex Hd Loc 5/16-18 x Tensioner Weldment Nut, Hex Nyl Loc 1/ Key, Wdf.75 x Nut, Steering Wheel Collar, Shaft 33# Cap, Steering Wheel Steering Wheel Bushing.26 x.37 x Scr, Hex Hd 1/4-20 x Scr, Soc Set Loc 5/16-18 x Wsh, Flt SAE 1/ Bearing, FL x.750 x Steering Mount Weldment Universal Joint Assy (before SN ) Universal Shaft, Double (after SN ) Shaft, Steering Wheel Bearing, FL.500 x.375 x Key, SQ.12 x 1.12 NOTE Key, WDF.75 x Spacer Washer, Balance-12.5 Gr Bearing, Ball Gear, Spur Gear, Spur Sleeve Sprocket, 12 Tooth Scr, Hex Hd 1/4-20 x Scr, Hex Hd Loc 1/4-20 x Pin, Dwl Std.25 x Shaft, Steering Shaft, Steering NOTE Cover, Steering Block Steering Gear Mount # = Revised or new since last update NOTE 1: Shaft is obsolete and replaced by When replacing with you will also need to order Key to replace Key NOTE 2: Gearbox is no longer available and replaced in production by as of serial # Please replace with the improved gearbox rather than servicing If you are not sure of your machine s serial # you can identify which unit you have by looking at the sprocket #52. The illustration above shows the difference between the old and new sprocket. #NOTE 3: is no longer available. If you need to replace please order the SBW Steering Kit

66 64 STEERING SYSTEM (AFTER MARCH 2009)

67 STEERING SYSTEM (AFTER MARCH 2009) Disconnect, Emergency (S15) Relay, Spst (K13) Link, Connector Sprocket Assy Scr, Pan Phil 8-32 X Scr, Soc Hd X Wsh, Flt Std 5/ Scr, Pan Phil Loc 1/4-20 X Scr, Flt Phil Loc 1/4-20 X Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd Loc 5/16-18 x Scr, Hex M6-1 X 12mm Key, Wdf.75 X Wsh, Int Shprf 1/ Tensioner Assy 16a Sprocket Assy 16b Wsh, Flt Sae 5/16 16c Scr, Hex 5/16-18 X.88 16d Wsh, Flt Std 5/16 16e Nut, Hex Nyl Loc 3/ f Scr, Hex Hd Loc 5/16-18x.75 16g Tensioner Weldt Switch, Magnetic (S16 / S17) 18# AC Drive (A4) Bracket, Motor Steering, Upper Sbw 20a Bushing 20b Washer 20c Scr, Hex 1/4-20 X.88 20d Scr, Soc Hd X e Scr, Soc Set Loc X.25 20f Pin, Spr.19 X g Wsh, Flt Sae 1/4 20h Nut, Hex Nyl Loc 1/ i Nut, Hex Nyl Loc-Thin 1/ j Key, Wdf.75 X.19 20k Wsh, Flt.328 X.563 X l Bearing, Fl.500x.375x m Bearing, Fl 1.00x.75x n Steering Mount Weldt 20o Coupler, Steering Shaft 20p Shaft, Steering Wheel 20q Torque Feedback Device (E1) 20r Steering Wheel 20s Cup 20t Cap 20u Wheel Adapter 20v Nut, Hex Nyl Loc M w Key- WDF M3 x Plate, Mount, AC Driver Assy, Coupler [23] Steer By Wire Harness Chain, Assy 24a Link, Assy (replacement for ) Steering, Gearbox Assy 25a Spacer 25b Washer, Balance-12.5 Gr. 25c Bearing, Ball 25d Gear, Spur 25e Sleeve 25f Scr, Hex 1/4-20 X.88 25g Scr, Hex Hd Loc 1/4-20x.62 25h Pin, Dwl Std.25 X i Key, Wdf.75 X.19 25j Key, Sq.12 X k Shaft, Steering 25l Cover, Steering Block 25m Steering Gear Mount 25n Sprocket, 14 Tooth 25o Shaft, Steering 25p Gear, Spur [ ] Fitting-Lubrication Straight Clip, Conduit Gearmotor, 36vdc, Steer (M16) [ ] = Not Shown # = Revised or new since last update

68 66 WIRING DIAGRAM - 1 (BEFORE SN ) BT1 RED + - BATTERY, 36 Vdc + - X1 RED F10 FUSE, 400 A. RED YEL/BRN X2 + - H9 LAMP, TROUBLE YEL/BRN J1-22 K10 YEL/BRN /ORN J1-21 CONTACTOR, AUX. TO SPEED CONTROLLER ORN ORN F2 S11 RED YEL/BRN ORN J2-11 CIRCUIT BREAKER, 5 AMP SWITCH, KEY S9 S13 GRA/ORN GRN J2-24 SWITCH, SEAT SWITCH, BATTERY INTERLOCK TO SPEED CONTROLLER GRN F3 K10 RED BLU/GRN GRN/ J1-1 CONTACTOR, AUX. F1 CIRCUIT BREAKER, 20 A BLU/GRN GRN/ J2-23 CIRCUIT BREAKER, 25 A. L6 RED/GRA J1-4 VALVE, HOPPER RAISE L6A YEL/RED J1-15 VALVE, HOPPER LOWER L4 BRN/GRN J1-18 VALVE, DUMP DOOR OPEN L5 BLU/RED J1-16 VALVE, DUMP DOOR CLOSE L1 YEL/GRN J1-14 VALVE, SOLUTION B- INPUT A1 CONTROL BOX ASSEMBLY J1-34 J1-32 J1-30 J1-28 J1-26 J2-31 J2-1 J2-9 J2-7 J2-19 J2-10 J2-33 J1-12 J1-11 J2-15 J2-3 J1-13 J1-24 J1-35 J1-23 BLU/ORN ORN/BRN GRN/BLU BRN/BLU WHT/BRN RED/GRN YEL/GRA GRN/ RED/ORN WHT/GRN BLU/BRN GRA/ GRN/ORN J3-1 (+12V) J3-3 (PIEZO) J3-5 (SCL) J3-6 SDA J3-7 (B+) J3-8 (B-) A2 SWITCH/DISPLAY PANEL ASSEMBLY M11 MOTOR, BRUSH ACTUATOR RED M YEL (+ TO RED TO EXTEND) S1 RED M13 WHT M SWITCH, EXTEND LIMIT S2 GRN WHT SWITCH, RETRACT LIMIT M12 WHT M MOTOR, SQUEEGEE ACTUATOR (+ TO RED TO EXTEND) MOTOR, SIDE BROOM ACTUATOR (+ TO RED TO EXTEND) K1 YEL/BLU CONTACTOR, LEFT BRUSH MOTOR K2 WHT/ CONTACTOR, CENTER BRUSH MOTOR K3 GRA/RED CONTACTOR, RIGHT BRUSH MOTOR K4 GRN/GRA CONTACTOR, BROOM MOTOR K6 BRN/YEL CONTACTOR, DUST CONTROL MOTOR K7 BLU CONTACTOR, VACUUM MOTOR J1-20 J1-8 J1-7 J1-19 J1-17 J1-6 J2-2 J2-6 J2-17 J2-5 J2-16 J2-13 RED/ GRA/YEL /YEL WHT/GRA YEL/WHT ORN/ S3 SWITCH, HOPPER INTERLOCK S4 SWITCH, RECOVERY FULL S5 SWITCH, SOLUTION EMPTY S6 SWITCH, DUST CONTROL FILTER (OPTIONAL) S7 SWITCH, HUYDRAULIC FILTER S8 SWITCH, MAIN BROOM RED K8 BRN/ CONTACTOR, SIDE BROOM K11 BLU/WHT CONTACTOR, HYD. PUMP MOTOR M14 M /RED MOTOR, SHAKER J1-5 J1-3 J1-9 J2-4 J4-14 YEL/ GRA/WHT S DEG. F t o 2 1 SWITCH, HOPPER FIRE. (OPTIONAL) S12 1 SWITCH, WAND (OPTIONAL) H3 HEAD LIGHT, RIGHT YEL/ YEL/ J2-34 J VDC H4 HEAD LIGHT, LEFT H5 A B LAMP, TAIL H6 A B LAMP, TAIL H8 MODE 1 FAULT 1 BRAKE DRIVER REVERSE SIGNAL BRUSH CURRENT SENSE BROOM CURRENT SENSE J2-8 J2-1 J2-26 J2-25 J2-21 J2-22 BLU/ ORN/RED GRA RED/WHT BRN ORN/BLU LAMP, CURB H2 HORN /BRN J1-10 ORN/BLU BRN RED/WHT GRA ORN/RED BLU/ H1 + - BACKUP ALARM (OPTIONAL) GRN/BRN J1-2 H10 /GRA J2-20 LAMP, BROOM OVERLOAD H7 LAMP, FLASHING K9 CONTACTOR, STEERING B+ B-

69 WIRING DIAGRAM - 1 (BEFORE SN ) 67 A Control Box Assembly A Switch/Display Panel Assembly BT1 N/A 1 Battery 36Vdc F Circuit Breaker, 25 Amp (Auxiliary Circuit 1) F Circuit Breaker, 5 Amp (Auxiliary Circuit 2) F Circuit Breaker, 20 Amp (Auxiliary Circuit 3) F Fuse, 400 Amp (Main) H1 N/A 1 Backup Alarm (optional) H Horn H Headlight, Right A/R Bulb, Light (for ) H Headlight, Left A/R Bulb, Light (for ) H Lamp, Tail H Lamp, Tail H7 N/A 1 Lamp, Flashing (optional) H8 N/A 1 Lamp, Curb (optional) H Lamp, Trouble (optional) H Lamp, Broom Overload K Contactor, Left Brush Motor K Contactor, Center Brush Motor K Contactor, Right Brush Motor K Contactor, Broom Motor K Contactor, Dust Control Motor K Contactor, Vacuum Motor K Contactor, Side Broom K Contactor, Steering K Contactor, Auxiliary K Contactor, Hydraulic Pump Motor L Valve, Solution L Valve, Dump Door Open L5# Valve, Dump Door Close L Valve, Hopper Raise L6A Valve, Hopper Lower M Motor, Brush Actuator M Motor, Squeegee Actuator M Motor, Side Broom Actuator M Motor, Shaker S1 N/A 1 Switch, Extend Limit S2 N/A 1 Switch, Retract Limit S Switch, Hopper Interlock S Switch, Recovery Full TSBUS S Switch, Solution Empty S6 N/A 1 Switch, Dust Control Filter (optional) S Switch, Hydraulic Filter S Switch, Main Broom S9 N/A 1 Switch, Seat S10 N/A 1 Switch, Hopper Fire (optional) S Switch, Key TSBUS S Switch, Wand (optional) S Switch, Battery Interlock # = Revised or new since last update

70 68 WIRING DIAGRAM - 2 (BEFORE SN ) B + ORN B- GRN BLU/ ORN/RED GRA A3 CURTIS 1244 SPEED CONTROLLER K5 ORN /YEL /YEL RED/WHT CONTACTOR, WHEEL DRIVE GRA BRN/RED WHT/ / B R1 A C POT. 5K OHM X ORN/RED ORN ORN BLU/ GRN F1 F2 B- M- B+ RED 1-1 K5 RED/BLU 1-A1 MOTOR, WHEEL DRIVE RED 1-2 A1 F1 M15 M A2 F2 RED 1-A2 WHT/YEL ORN/BLU RED 6-1 CONTACT N.O. K4 CONTACT N.O. RED 6-2 M1 + M - MOTOR, BROOM RED F11 FUSE, 250 A. RED/ K1 CONTACT N.O. WHT/ORN M2 - M + MOTOR, LEFT BRUSH RED/ K2 CONTACT N.O. GRA/ M3 + M - MOTOR, CENTER BRUSH BRN RED/ K3 CONTACT N.O. BLU/YEL M4 + M - MOTOR, RIGHT BRUSH RED F4 CIRCUIT BREAKER, 15 A BRN/WHT K6 CONTACT N.O. ORN/GRN M5 A1 M A2 MOTOR, DUST CONTROL RED F8 GRN/RED K7 BLU/GRA CIRCUIT BREAKER, 40 AMP CONTACT N.O. M6 M MOTOR, VACUUM BLU/GRA M7 M MOTOR, VACUUM RED F5 CIRCUIT BREAKER, 20 A. /GRA K8 CONTACT N.O. WHT/RED M8 + M - MOTOR, RIGHT SIDE BROOM WHT/RED + M9 M - MOTOR, LEFT SIDE BROOM RED F7 CIRCUIT BREAKER, 70 A. ORN/WHT K11 CONTACT N.O. M10 + M - MOTOR ASM., HYD. PUMP RED F9 CIRCUIT BREAKER, 40 AMP BRN/GRA K9 CONTACT N.O. GRN/WHT M16 + M - MOTOR, STEERING C1 + - CAPACITOR, 180 MFD

71 WIRING DIAGRAM - 2 (BEFORE SN ) 69 A Curtis 1244 Speed Controller C Capacitor, 180 MFD F Circuit Breaker, 15 Amp (Dust Control) F Circuit Breaker, 20 Amp (Side Brooms) F Circuit Breaker, 70 Amp (Hydraulic Pump)) F Circuit Breaker, 40 Amp (Vacuum Motors) F Circuit Breaker, 40 Amp (Power Steering) F Fuse, 250 Amp (Brush Motors) K Contact N.O. (Left Brush) K Contact N.O. (Center Brush) K Contact N.O. (Right Brush) K Contact N.O. (Main Broom) K Contact N.O. (Drive Wheel) K Contact N.O. (Dust Control) K Contact N.O. (Vacuum) K Contact N.O. (Side Brooms) K Contact N.O. (Steering) K Contact N.O. (Hydraulic Pump Motor) M Motor, Broom 2.0 HP * Replacement Carbon Brushes * Replacement Spring M Motor, Left Brush * Replacement Carbon Brushes * Replacement Spring M Motor, Center Brush * Replacement Carbon Brushes * Replacement Spring M Motor, Right Brush * Replacement Carbon Brushes * Replacement Spring M Motor, Dust Control Carbon Brush Set M Motor, Vacuum * Carbon Brush Set M Motor, Vacuum * Carbon Brush Set M Gearmotor Assy (right) NOTE Gearmotor Assy (right) NOTE 2 * Carbon Brush Set M Gearmotor Assy (left) NOTE Gearmotor Assy (left) NOTE 2 * Carbon Brush Set M Motor, Assembly, Hydraulic Pump * Brush and Spring Kit * Reservoir, Kit M Motor, Wheel Drive * Replacement Carbon Brushes * Replacement Brush Spring M16# SBW Steering Kit NOTE 3 / TSBUS R Potentiometer, 5K Ohm * = Not Shown # = Revised or new since last update NOTE 1: Used on machines built before May NOTE 2: Used on machines built after April #NOTE 3: is no longer available. If you need to replace please order the SBW Steering Kit

72 70 LADDER DIAGRAM-1 - AFTER SN BT1 RED + - BATTERY, 36 Vdc + - X1 RED F2 RED F10 FUSE, 400 A. RED YEL/BRN X2 + - H9 CIRCUIT BREAKER, 5 AMP LAMP, TROUBLE S11 K10 ORN 3 B1 YEL/BRN /ORN J1-21 CONTACTOR, AUX. SWITCH, KEY TO SPEED CONTROLLER ORN ORN ORN J2-11 S9 K12 S15 S13 ORN GRA/ORN PINK TAN GRA/ORN GRN J2-24 SWITCH, SEAT RELAY, SAFETY SWITCH, EMERGENCY STOP GRA/ORN SWITCH, BATTERY INTERLOCK TO STEERING SYSTEM TO SPEED CONTROLLER GRN F3 K10 RED BLU/GRN GRN/ J1-1 CONTACTOR, AUX. F1 CIRCUIT BREAKER, 20 A BLU/GRN BLU/GRN GRN/ J2-35 CIRCUIT BREAKER, 25 A. L6 RED/GRA J1-4 VALVE, HOPPER RAISE L6A YEL/RED J1-15 VALVE, HOPPER LOWER L4 BRN/GRN J1-18 VALVE, DUMP DOOR OPEN L5 BLU/RED J1-16 VALVE, DUMP DOOR CLOSE L1 YEL/GRN J1-14 VALVE, SOLUTION YEL/GRN K1 YEL/BLU J1-20 CONTACTOR, LEFT BRUSH MOTOR K2 WHT/ J1-8 CONTACTOR, CENTER BRUSH MOTOR K3 GRA/RED J1-7 CONTACTOR, RIGHT BRUSH MOTOR K4 GRN/GRA J1-19 CONTACTOR, BROOM MOTOR K6 BRN/YEL J1-17 CONTACTOR, DUST CONTROL MOTOR K7 BLU J1-6 CONTACTOR, VACUUM MOTOR J2-12 LAMP GROUND J2-23 B- INPUT A1 CONTROL BOX ASSEMBLY J1-32 J1-34 J1-30 J1-28 J1-26 J2-7 J2-18 J2-8 J2-19 J2-10 J2-31 J1-12 J1-11 J2-15 J2-3 J1-13 J1-24 J1-35 J1-23 J2-2 J2-6 J2-5 J2-16 J2-13 BLU/ORN ORN/BRN GRN/BLU BRN/BLU WHT/BRN RED/GRN YEL/GRA GRN/ RED/ORN WHT/GRN BLU/BRN GRA/ GRN/ORN RED/ GRA/YEL WHT/GRA YEL/WHT ORN/ BLU/ORN ORN/BRN GRN/BLU BRN/BLU J3-2 (SCL-H) J3-3 (SCL-L) J3-4 (SDA-H) J3-5 (SDA-L) WHT/BRN J3-6 (B+) J3-1 (B-) RED M11 M YEL /WHT /WHT A2 SWITCH/DISPLAY PANEL ASSEMBLY MOTOR, BRUSH ACTUATOR (+ TO RED TO EXTEND) SWITCH, EXTEND LIMIT S2 GRN WHT SWITCH, RETRACT LIMIT M12 WHT M MOTOR, SQUEEGEE ACTUATOR (+ TO RED TO EXTEND) WHT RED M13 M S1 MOTOR, SIDE BROOM ACTUATOR (+ TO RED TO EXTEND) S3 SWITCH, HOPPER INTERLOCK S4 SWITCH, RECOVERY FULL S6 SWITCH, DUST CONTROL FILTER (OPTIONAL) S7 SWITCH, HYDRAULIC FILTER E S8 SWITCH, MAIN BROOM K8 CONTACTOR, SIDE BROOM BRN/ J1-5 J2-4 YEL/ S10 t o SWITCH, HOPPER FIRE. K11 BLU/WHT CONTACTOR, HYD. PUMP MOTOR M14 RED M /RED MOTOR, SHAKER H3 YEL/ HEAD LIGHT, RIGHT YEL/ J1-3 J1-9 J2-34 J VDC J4-14 J2-17 GRA/WHT S DEG. F 2 1 SWITCH, WAND (OPTIONAL) S5 /YEL SWITCH, SOLUTION EMPTY /YEL H4 HEAD LIGHT, LEFT H5 A B LAMP, TAIL H6 A B LAMP, TAIL H8 LAMP, CURB H2 MODE 1 FAULT 1 BRAKE DRIVER REVERSE SIGNAL BRUSH CURRENT SENSE BROOM CURRENT SENSE J2-29 J2-1 J2-26 J2-25 J2-21 J2-22 BLU/ ORN/RED GRA RED/WHT BRN ORN/BLU HORN H1 + - BACKUP ALARM /BRN GRN/BRN J1-10 J1-2 ORN/BLU BRN RED/WHT GRA ORN/RED BLU/ H10 (OPTIONAL) LAMP, BROOM OVERLOAD /GRA J2-20 E H7 LAMP, FLASHING K9 CONTACTOR, STEERING F6 C C F F /YEL BLU/GRN CIRCUIT BREAKER, 10 A. GRA/BRN GRA/BRN M17 + M - /GRA A E A E AXP SYSTEM B B GRA/BRN PUMP, AXP SOLUTION 2 R2 1 3 BLU/ORN D D B+ FLOW POSITION SENSOR B-

73 LADDER DIAGRAM-1 - AFTER SN A Control Box Assembly A Switch/Display Panel Assembly BT1 N/A 1 Battery 36Vdc F Circuit Breaker, 25 Amp (Auxiliary Circuit 1) F Circuit Breaker, 5 Amp (Auxiliary Circuit 2) F Circuit Breaker, 20 Amp (Auxiliary Circuit 3) F Fuse, 400 Amp (Main) F Circuit Breaker, 10A (AXP) H1 N/A 1 Backup Alarm (optional) H Horn H Headlight, Right A/R Bulb, Light (for ) H Headlight, Left A/R Bulb, Light (for ) H Lamp, Tail H Lamp, Tail H7 N/A 1 Lamp, Flashing (optional) H8 N/A 1 Lamp, Curb (optional) H Lamp, Trouble (optional) H Lamp, Broom Overload K Contactor, Left Brush Motor K Contactor, Center Brush Motor K Contactor, Right Brush Motor K Contactor, Broom Motor K Contactor, Dust Control Motor K Contactor, Vacuum Motor K Contactor, Side Broom K Contactor, Steering K Contactor, Auxiliary K Contactor, Hydraulic Pump Motor L Valve, Solution L Valve, Solution L Valve, Dump Door Open L5# Valve, Dump Door Close L Valve, Hopper Raise L6A Valve, Hopper Lower M Motor, Brush Actuator M Motor, Squeegee Actuator M Motor, Side Broom Actuator M Motor, Shaker M Pump, 36VDC (AXP) R Flow Position Sensor (AXP) S1 N/A 1 Switch, Extend Limit S2 N/A 1 Switch, Retract Limit S Switch, Hopper Interlock S Switch, Recovery Full TSBUS S Switch, Solution Empty S6 N/A 1 Switch, Dust Control Filter (optional) S Switch, Hydraulic Filter S Switch, Main Broom S Switch, Seat S10 N/A 1 Switch, Hopper Fire (optional) S Switch, Key TSBUS * Key, Replacement Set (replacement key for ) S Switch, Wand (optional) S Switch, Battery Interlock * = Not Shown # = Revised or new since last update

74 72 LADDER DIAGRAM-2 - AFTER SN B + ORN B- GRN BLU/ ORN/RED GRA RED/WHT A3 CURTIS 1244 SPEED CONTROLLER K5 ORN /YEL /YEL RED/WHT GRA CONTACTOR, WHEEL DRIVE BRN/RED WHT/ / REVERSE B R1 FORWARD A C POT. 5K OHM X ORN/RED ORN ORN BLU/ GRN F1 F2 B- M- B+ RED/BLU 1-A1 MOTOR, WHEEL DRIVE A1 M15 M A2 RED 1-A2 WHT/YEL ORN/BLU RED 1-1 K5 RED 1-2 F1 F2 CURRENT SENSE RED 6-1 CONTACT N.O. K4 CONTACT N.O. RED 6-2 M1 + M - MOTOR, BROOM RED F11 FUSE, 250 A. RED/ K1 CONTACT N.O. WHT/ORN M2 - M + MOTOR, LEFT BRUSH RED/ K2 CONTACT N.O. GRA/ M3 + M - MOTOR, CENTER BRUSH BRN CURRENT SENSE RED/ K3 CONTACT N.O. BLU/YEL M4 + M - MOTOR, RIGHT BRUSH RED F4 CIRCUIT BREAKER, 15 A BRN/WHT K6 CONTACT N.O. ORN/GRN M5 A1 M A2 MOTOR, DUST CONTROL RED F8 GRN/RED K7 BLU/GRA CIRCUIT BREAKER, 40 AMP CONTACT N.O. M6 M MOTOR, VACUUM BLU/GRA M7 M MOTOR, VACUUM RED F5 CIRCUIT BREAKER, 20 A. /GRA K8 CONTACT N.O. WHT/RED M8 + M - MOTOR, RIGHT SIDE BROOM WHT/RED + M9 M - MOTOR, LEFT SIDE BROOM RED F7 K11 M10 ORN/WHT + M - CIRCUIT BREAKER, 70 A. CONTACT N.O. MOTOR ASM., HYD. PUMP Before April 2009 B+ B-

75 LADDER DIAGRAM-2 - AFTER SN A Curtis 1244 Speed Controller C Capacitor, 180 MFD F Circuit Breaker, 15 Amp (Dust Control) F Circuit Breaker, 20 Amp (Side Brooms) F Circuit Breaker, 70 Amp (Hydraulic Pump)) F Circuit Breaker, 40 Amp (Vacuum Motors) F Circuit Breaker, 40 Amp (Power Steering) F Fuse, 250 Amp (Brush Motors) K Contact N.O. (Left Brush) K Contact N.O. (Center Brush) K Contact N.O. (Right Brush) K Contact N.O. (Main Broom) K Contact N.O. (Drive Wheel) K Contact N.O. (Dust Control) K Contact N.O. (Vacuum) K Contact N.O. (Side Brooms) K Contact N.O. (Steering) K Contact N.O. (Hydraulic Pump Motor) M Motor, Broom 2.0 HP * Replacement Carbon Brushes * Replacement Spring M Motor, Left Brush * Replacement Carbon Brushes * Replacement Spring M Motor, Center Brush * Replacement Carbon Brushes * Replacement Spring M Motor, Right Brush * Replacement Carbon Brushes * Replacement Spring M Motor, Dust Control Carbon Brush Set M Motor, Vacuum * Carbon Brush Set M Motor, Vacuum * Carbon Brush Set M Gearmotor Assy (right) * Carbon Brush Set M Gearmotor Assy (left) * Carbon Brush Set M Motor, Assembly, Hydraulic Pump * Brush and Spring Kit * Reservoir, Kit M Motor, Wheel Drive * Replacement Carbon Brushes * Replacement Brush Spring M16# SBW Steering Kit NOTE 1 TSBUS R Potentiometer, 5K Ohm * = Not Shown # = Revised or new since last update #NOTE 1: is no longer available. If you need to replace please order the SBW Steering Kit

76 74 LADDER DIAGRAM-3 - AFTER MARCH B + B- F9 RED BRN/GRA CIRCUIT BREAKER, 40 AMP K9 GRN/WHT CONTACT N.O. B+ B- U V W WHT RED BRN U V W M16 M 3~ STEERING ACTUATOR A4 AC DRIVE E J5-5 J5-6 J5-16 J5-4 J5-3 J5-11 J5-17 J5-10 J5-20 J5-2 J5-1 J5-13 WHT GRN YEL RED GRN/WHT BLU RED/WHT GRN/ /WHT GRA/ORN S16 WHT/BLU GRA/ORN E1 GRN A1 BLU A2 ORN GND 1 WHT/ VOLT 1 (+5V) RED B1 GRN/ B2 RED/ GRD 2 ORN/ VOLT 2 (+5V) TORQUE 1 WHT TORQUE 2 STEERING WHEEL SENSOR J5-19 SWITCH, RIGHT TRAVEL LIMIT S17 ORN/RED GRA/ORN SWITCH, LEFT TRAVEL LIMIT E K12 GRA/ORN FROM SEAT SWITCH J5-18 A B GRA/ORN J5-23 J5-15 J5-8 RELAY, SAFETY X72 YEL GRN CAN GRN/WHT R3 D1 GRA/ORN RESISTOR, 10 OHM A4# AC Drive NOTE 1 D1 NA 1 Diode NOTE 1 E Torque Feedback Device NOTE 1 K Relay, SPST NOTE 1 M Gearmotor, 36VDC, Steer NOTE 1 R3 NA 1 Resistor, 10 Ohm NOTE 1 S Disconnect, Emergency NOTE 1 S Switch, Right Travel Limit NOTE 1 S Switch, Left Travel Limit NOTE 1 # = Revised or new since last update NOTE 1: Only used after March 2009.

77 OPTIONAL KITS AND ACCESSORIES 75 Optional Kits ** Temperature Switch Kit ** Backup Alarm Kit (Std on Nilfisk models) ** Hopper Filter Switch Kit ** Beacon Kit (4300B / CR 1100B) ** Beacon Kit (4800B / CR 1200B) ** Solution Fill Shutoff Kit (4800B Models) ** Solution Fill Shutoff Kit (4300B Models) ** Tower Bumper Kit ** Trouble Lamp Kit ** Vacuum Wand Kit ** Low Clearance Overhead Guard Kit ** Overhead Guard Kit ** Overhead Guard Beacon Kit ** Curb Light Kit ** Left Side Broom Guard Kit ** Right Side Broom Guard Kit ** Both Side Broom Guard Kit ** Fire Extinguisher Kit ** Pre-Filter Grid Kit ** Seat Belt Kit For use on Seat ** Main Broom Belt Kit ** Deluxe Seat Kit ** Kit, Chemical Injection 36VDC ** Cleanout Kit ** Puddle Pick-Up Kit ** A/R Recovery Inlet Seal Kit See Accessories Parts List for an individual parts break down of each kit 4300B Squeegee Blade Kits (contains both front and rear blades) ** Squeegee Blade Kit 43 ** Neoprene Squeegee Blade Kit 43 ** Polyurethane Squeegee Blade Kit B Squeegee Blade Kits (contains both front and rear blades) ** Squeegee Blade Kit 48 ** Neoprene Squeegee Blade Kit 48 ** Polyurethane Squeegee Blade Kit 48 Side Blade Kits (All Models / contains 2 long blades & 2 short blades) ** Side Blade Kit ** Neoprene Side Blade Kit Battery Accessories ** Cart, Battery Exchange ** Rack, Battery Storage ** Disconnect, Battery Bracket Kit Accessories **# Literature Pack ** = Optional Accessories # = Revised or new since last update

78 76 BROOM SELECTOR GUIDE Double Row Length...40 (101.6 cm) Diameter...14 (35.56 cm) Main Broom: PN Proex & Wire (STD.) (8 Double Rows) This broom has a more aggressive cleaning action, used to pick up heavier debris. PN Prolene (Optional) (8 Double Rows) A top quality synthetic fiber. This filament is made for a wide variety of applications. Retains its stiffness when wet and resists abrasive chemicals, solvents and oils. A general purpose material offering high performance for a wide range of applications. PN Nylon (Optional) (8 Double Rows) General purpose broom that can be used for all types of light soil. High wear material so uneven surfaces do not cause excessive wear. Nylon has a high heat deflection temperature, is chemical resistant and will absorb water in wet conditions. Truly a general purpose broom. PN Proex (Optional) (12 Double Rows) PN Proex (Optional) (8 Double Rows) Synthetic fiber made of polypropylene designed to pick up paper, gravel, sand and other lighter less bulky litter. PN Poly/Wire (Optional) (8 Double Rows) 12 Double Row Length...40 (101.6 cm) Diameter...14 (35.56 cm) Side Broom: PN Polypropylene (STD.) The side broom function is to sweep the dirt and debris away from the curb, wall, pallet, etc. into the path of the main broom. Diameter...20 (50.8 cm)