SCRUBTEC 985. PARTS LIST Model /11 FORM NO
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1 PARTS LIST Model /11
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3 11-2 TABLE OF CONTENTS 1 DESCRIPTION PAGE Chassis System Chassis System (Squeegee Linkage Assy) Decal System Recovery System Scrub System Solution / Electrical System Handle Assembly Squeegee Assembly Wiring Diagram Optional Kits & Accessories Brush Selector Guide-Disk WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.
4 2 CHASSIS SYSTEM 11-2
5 11-2 CHASSIS SYSTEM 3 Item Ref. No. Qty Description Bearing, Sleeve Solution Filter Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 1/ Scr, Hex SS 5/16-18 X Scr, Hex Thd To Hd M X 20mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex SS M X 20mm Scr, Hex M X 40mm Scr, Pan Phil Thd Form X Nut, Hex Hvy 1/ Scr, Hex 3/8-16 X Clamp, Hose SAE # Wheel, Drive Wheel, Polyurethane-Traction (optional) Transaxle, 36v (M1) [ ] Motor [ ] Carbon Brush [ ] Neoprene Mounting Sleeve [ ] A/R Kit-Hub Transaxle 36V [ ] Kit-Coupling Weldment, Chassis Bushing Cylindrical Mount Bushing, Spacer Linkage Arm Plate, Transaxle Mount Assembly, Squeegee Linkage Large Linkage Arm, Ball Valve Ground Chain Caster Swivel 4.0x Barb, 90 Elbow 1/2 X 1/2npt Nipple, Hex 3/ Tie, Cable [ ] = Not Shown
6 4 CHASSIS SYSTEM (squeegee linkage assy) 11-2
7 11-2 CHASSIS SYSTEM (squeegee linkage assy) 5 Item Ref. No. Qty Description Squeegee Linkage Assembly Wheel Collar Bushing Knob Scr, Hex 1/4-20 X Wsh, Flt SAE 3/ Scr, Hex 3/8-16 X Wsh, Flt SAE 1/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin SS 1/ Nut, Hex Nyl Loc-Thin SS 3/ Scr, Hex SS 1/4-20 X Scr, Soc Set x Scr, Soc Set Loc X Bearing, Flange Linkage Arm, Molded Spacer, Phenolic Spacer, Phenolic Pin Weldment, Squeegee Large Rod, Adjustment Bushing, Squeegee Cable Spring, Extension Weldment, Squeegee Mount Bracket, Squeegee Level Wsh, Flt SAE SS 5/8
8 6 DECAL SYSTEM 11-2
9 11-2 DECAL SYSTEM 7 Item Ref. No. Qty Description Decal, Caution Decal, Charger Decal, Battery Wiring Decal, Circuit Breaker Decal-Scrubtec Decal-Nilfisk Alto Decal, Patent Number Hose Tie W/Eyelet 10 L3018A 1 Instruction Booklet
10 8 RECOVERY SYSTEM 11-2
11 11-2 RECOVERY SYSTEM 9 Item Ref. No. Qty Description Gasket, Vacuum Duct Scr-Pan Phil X Wsh, Flt Std # Wsh, Flt Sae 1/ Scr-Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil Ss X Wsh, Flt Std Ss # Scr-Pan Phil 5/16-18 X Scr, Pan Phil Ss Type Ab X Switch, Eloctromagnetic Gasket Screen, Fan Inlet Shroud, Vac Motor Mount, Vibration Cover, Recovery Tank Gasket, Recovery Lid Clamp, P Vac Hose Assy Cable Assy Retaining, Strap Plate Foam, Accoustical Hinge Tank, Recovery, Scrubtec Vac Motor Ass y [ ] Carbon Brushes Clamp- Hose Sae # Clamp- Hose Sae # Tie, Cable Drain Hose [ ] = Not Shown
12 10 SCRUB SYSTEM 11-2
13 11-2 SCRUB SYSTEM 11 Item Ref. No. Qty Description Wheel Wsh, Flt Sae 1/ Scr, Soc Hd 5/16-18 X Nut, Hex Machine 3/ Scr, Hex Thd To Hd 3/8-16 X Nut, Hex Nyl Loc-Thin 3/ Wsh, Flt Sae Ss # Scr, Pan Phil Ss 8-32 X Wsh, Flt Sae Ss 3/ Pin, Cotter Hair Pin, Cotter Hair.0915 X Key, Sq.25 X Nut, Hex Nyl Loc-Thin Ss Scr, Hex Loc Ss 3/8-16 X Wsh, Flt.392x1.00x Hose, Pvc.38id X Pin Deck Weldment Pin, Linkage Pivot Brush Housing Lh Brush Housing Assy Left (Items 7, 8, 13, 20, 31) Brush Housing Rh Brush Housing Assy Right (Items 1, 4, 5, 6, 8, 9, 13, 15, 21, 30, 33) Decal, Cover Clamp, Hose Sae # Shroud, Motor Tee,Barb Hose, Pvc.38id X Motor / Gear Unit Assembly 36v (M2 / M3) [ ] Carbon Brush NOTE 1 [ ] Brush Spring NOTE 1 [ ] Carbon Brush/Set of 4 NOTE 1 [ ] Brush Spring/Set of 4 NOTE Tie, Cable b 2 Gimble, Motor a 1 Keeper, Latch A 1 Draw Latch a 2 Collar, Brush Driver a 1 Tab, Latch, Brush Optional Brushes [ ] Pad Holder-17 Gimbal [ ] 10384A 2 Brush, Light Grit [ ] 11430B 2 Brush, Medium Grit [ ] 11425B 2 Brush, Heavy Grit [ ] 11424B 2 Brush, Polypropylene [ ] 10875A 2 Brush, Nylon [ ] = Not Shown NOTE 1: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes or (4) Brush Springs If your Motor / Gear Unit Assembly has a serial tag from Nilfisk-Advance order Carbon Brush Set or Brush Spring Set
14 12 SOLUTION / ELECTRICAL SYSTEM
15 11-2 SOLUTION / ELECTRICAL SYSTEM-1 13 Item Ref. No. Qty Description Scr, Pan Phil 8-32 X Scr, Flt Phil 1/4-20 X Wsh, Flt Sae 5/ Wsh, Flt Sae # Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Wsh, Flt Sae 1/ Scr, Pan Phil X Wsh, Flt Sae # Scr, Pan Phil 1/4-20 X Scr, Hex 5/16-18 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil Ss X Wsh, Flt Sae Ss # Wsh, Flt Std Ss # Pin, Cotter Hair Scr, Hex 5/16-18 X Ring, Ret Ext Type E 0.75 Dia Pin, Ring.50 X Scr, Pan Phil SS Type Ab X Scr, Pan Phil Thd Form X Scr, Hex Thd Form X Wsh, Flt.344 X.938 X Scr, Truss Phil-Blk 10-24x Clamp, Hose Sae # Clamp, Hose Sae # Plate Hose, Spiral Solenoid Valve Assy (L1) Key Switch Assembly (S3) [ ] A/R Set of 2 Keys (for ) Hose, Spiral.750 X Hose, Spiral.750 X Guide, Cable Plate Yoke, Actuator Charger, On-Board 36v NOTE 1 [ ] Thermistor Repair Kit (for ) Bracket, Charger Cover, Solution Fill Panel, Electrical Weldment, Squeegee Lift Cable Assy Circuit Breaker, 5 Amp (F2) Circuit Breaker, 30 Amp (F3) Plate, Circuit Breaker A 1 Charger Cord Clip, Conduit Barb, Coupler 1/2 X 3/ Barb, Adaptor 3/4 X 1/2 Npt Item Ref. No. Qty Description Barb, 90 Elbow 3/4 X 3/8npt Charge Connector Assy Charge Connector Assy Tank, Solution Weldment, Actuator Mount Control Panel Assy Handle Assembly Assembly, Electrical Box (74a-74m) 74a Scr, Pan Phil 1/4-20 X.38 74b Nut, Hex W/ Shprf 1/ c Scr, Pan Phil Thd Form 8-32 X.75 74d Scr, Pan Phil Thd Form X.38 74e Stud, 1/ f Panel, Electrical 74g Controller, Speed (A2) 74h Contactor 36v, 200 Amp (K1 / Brush Motor) 74i Contactor 36v, 100 Amp (K2 / Vac Motor) 74j Insulator, Terminal 74k Clamp,.875 P 74l Fuse, 150 Amp (F1) 74m Standoff, Insulated Nose Cone, One Piece Clamp, Plastic Lug, Brush Driver Hose, Pvc Hose, Solution Lift Actuator Assembly (82a-82e) 82a Actuator [ ] Plastic Nut [ ] Spring Housing Kit 82b Spring Housing Bottom 82c Spring Housing Top 82d Compression Spring 82e Compression Spring Barb, 90 Elbow 1/2 X 1/2npt Wire Rope, 6 Inch Clamp,P Clamp, Plastic Lever, Squeegee Lift Wsh, Flt 1.03 x 1.85 x Pin, Cot Hair Scr, Hex 1/4-20 x Wsh, Flt STD # Clamp-Adjustable [ ] Tie, Cable [ ] = Not Shown NOTE 1: The charger software can be programmed with a computer and the QuiQ Programmer kit
16 14 SOLUTION / ELECTRICAL SYSTEM
17 11-2 SOLUTION / ELECTRICAL SYSTEM-2 15 Item Ref. No. Qty Description Scr, Pan Phil 8-32 X Scr, Flt Phil 1/4-20 X Wsh, Flt Sae 5/ Wsh, Flt Sae # Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Wsh, Flt Sae 1/ Scr, Pan Phil X Wsh, Flt Sae # Scr, Pan Phil 1/4-20 X Scr, Hex 5/16-18 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc-Thin Ss Scr, Pan Phil Ss X Wsh, Flt Sae Ss # Wsh, Flt Std Ss # Pin, Cotter Hair Scr, Hex 5/16-18 X Ring, Ret Ext Type E 0.75 Dia Pin, Ring.50 X Scr, Pan Phil SS Type Ab X Scr, Pan Phil Thd Form X Scr, Hex Thd Form X Wsh, Flt.344 X.938 X Scr, Truss Phil-Blk 10-24x Clamp, Hose Sae # Clamp, Hose Sae # Plate Hose, Spiral Solenoid Valve Assy (L1) Key Switch Assembly (S3) [ ] A/R Set of 2 Keys (for ) Hose, Spiral.750 X Hose, Spiral.750 X Guide, Cable Plate Yoke, Actuator Charger, On-Board 36v NOTE 1 [ ] Thermistor Repair Kit (for ) Bracket, Charger Cover, Solution Fill Panel, Electrical Weldment, Squeegee Lift Cable Assy Circuit Breaker, 5 Amp (F2) Circuit Breaker, 30 Amp (F3) Plate, Circuit Breaker A 1 Charger Cord Clip, Conduit Barb, Coupler 1/2 X 3/ Barb, Adaptor 3/4 X 1/2 Npt Item Ref. No. Qty Description Barb, 90 Elbow 3/4 X 3/8npt Charge Connector Assy Charge Connector Assy Tank, Solution Weldment, Actuator Mount Control Panel Assy Handle Assembly Assembly, Electrical Box (74a-74m) 74a Scr, Pan Phil 1/4-20 X.38 74b Nut, Hex W/ Shprf 1/ c Scr, Pan Phil Thd Form 8-32 X.75 74d Scr, Pan Phil Thd Form X.38 74e Stud, 1/ f Panel, Electrical 74g Controller, Speed (A2) 74h Contactor 36v, 200 Amp (K1 / Brush Motor) 74i Contactor 36v, 100 Amp (K2 / Vac Motor) 74j Insulator, Terminal 74k Clamp,.875 P 74l Fuse, 150 Amp (F1) 74m Standoff, Insulated Nose Cone, One Piece Clamp, Plastic Lug, Brush Driver Hose, Pvc Hose, Solution Lift Actuator Assembly (82a-82e) 82a Actuator [ ] Plastic Nut [ ] Spring Housing Kit 82b Spring Housing Bottom 82c Spring Housing Top 82d Compression Spring 82e Compression Spring Barb, 90 Elbow 1/2 X 1/2npt Wire Rope, 6 Inch Clamp,P Clamp, Plastic Lever, Squeegee Lift Wsh, Flt 1.03 x 1.85 x Pin, Cot Hair Scr, Hex 1/4-20 x Wsh, Flt STD # Clamp-Adjustable [ ] Tie, Cable [ ] = Not Shown NOTE 1: The charger software can be programmed with a computer and the QuiQ Programmer kit
18 16 HANDLE ASSEMBLY 11-2
19 11-2 HANDLE ASSEMBLY 17 Item Ref. No. Qty Description Handle Assembly Scr, Pan Phil X Scr, Flt Phil X Knob Harness, Handle Potentiometer, 100k (R1) Handle, Rotomold Access Plate Gasket, Access Panel Palm Switch Assembly (S6 / S7) Switch, Spst Mom. (S5)
20 18 SQUEEGEE ASSEMBLY 11-2
21 11-2 SQUEEGEE ASSEMBLY 19 Item Ref. No. Qty Description Squeegee Assembly D Wheel Nut, Thumb Nut, Hex Nyl Loc-Thin Ss 5/ Nut, Hex Nyl Loc SS Scr, Pan Phil SS 6-32 X Wsh, Flt Sae SS 5/ Scr, Hex Thd to Hd SS 5/16-18 X Scr, Soc Shd.38 X 1.00 X 5/ Nut, Wing SS 1/ Strap, Left Rear D Strap, Right Rear D Squeegee Tool, Cast D Strap, Front D Kit, Gum Rubber Squeegee Blade D Latch Assembly Squeegee Blade Kits Kit, Gum Rubber Squeegee Blade D NOTE 1 * Kit, Linatex Squeegee Blade D NOTE 1 * Kit, PU Squeegee Blade D NOTE 1 * = Optional, Not Included NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
22 WIRING DIAGRAM 11-2 (OPTIONAL) NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT RED WIRE FROM F2 FOR CHARGER OPTION F2 1 2 CIRCUIT BREAKER, 5 AMP RED ONBOARD BATTERY CHARGER GRN RED B+ /WHT B- INTERLOCK RED F2 RED 1 2 CIRCUIT BREAKER, 5 AMP F1 1 2 FUSE, 150 A. BRN BT1 RED + - BATTERY 36 VDC BRN K1 BRN VIO/ COIL, BRUSH MOTOR CONTACTOR A1 CONTROL BOARD J2-7 B+2 J1-14 BRUSH CONTACTOR BRUSH ACTUATOR 2 BRUSH ACTUATOR 1 J2-1 J2-8 M5 VIO/YEL M WHT/GRN MOTOR, BRUSH ACTUATOR BRN K2 BRN /YEL COIL, VAC MOTOR CONTACTOR J1-12 VACUUM CONTACTOR RECOVERY TANK FULL J2-4 GRA/WHT S4 2 1 SWITCH, FLOAT S3 BRN SW, SPST KEY L1 BRN 1 2 RED/GRN COIL, SOLUTION SOLENOID BRN BRN J1-11 J1-13 SOLUTION SOLENOID B+1 CHEMICAL PUMP STATUS FOR/REV. REVERSE BRUSH MOTOR SENSE VACUUM MOTOR SENSE B-1 B-2 B-3 B-4 J1-7 J1-9 J2-9 J2-6 RED F3 1 2 BRN WHT/YEL M6 + M MOTOR, CHEMICAL PUMP YEL/VIO J2-11 J1-4 J1-5 J1-6 ORN/BLU RED/ BLU/ J2-5 J2-10 WHT/GRA ORN CIRCUIT BREAKER, 30 AMP A SPEED CONTROLLER B+ B- PIN 9 - STATUS PIN 6 - BRAKE (-) PIN 16 - REV ORN/BLU RED/ BLU/ BRN/ M1 - M + YEL/RED MOTOR, WHEEL DRIVE M1 M2 PIN 5 - KSI PIN 17 - REV PIN 4 - POT.WIPER PIN 3 - POT.HI PIN 18 - SPEED LIMIT POT PIN 13 - POT.LO BRN RED/VIO R3 GRN/VIO 100 OHM BLU/VIO /VIO ORN/VIO WHT/VIO R2 4.75K OHM RED GRN BLU ORN BRN 2 2 S S6 1 1 R1 S7 WHT WHT POT. 100K OHM SPEED LIMIT RED K1 WHT + M2 - M WHT/GRA MOTOR, LEFT BRUSH M3 WHT - + M RED K2 MOTOR, RIGHT BRUSH M4 MOTOR, VAC BLU 1 2 ORN M
23 11-2 WIRING DIAGRAM 21 Item Ref. No. Qty Description A Control Panel Assy A Speed Control BT Battery F Fuse, 150 Amp F Circuit Breaker, 5 Amp F Circuit Breaker, 30 Amp K Contactor, Brush Motor K Contactor, Vac Motor L Solenoid, Solution M Transaxle, 36v [ ] Motor [ ] Carbon Brush [ ] Neoprene Mounting Sleeve M Motor, Left Brush [ ] Carbon Brush NOTE 2 [ ] Brush Spring NOTE 2 [ ] Carbon Brush/Set of 4 NOTE 2 [ ] Brush Spring/Set of 4 NOTE 2 M Motor, Right Brush [ ] Carbon Brush NOTE 2 [ ] Brush Spring NOTE 2 [ ] Carbon Brush/Set of 4 NOTE 2 [ ] Brush Spring/Set of 4 NOTE 2 M Vac Motor Assy [ ] Carbon Brush Set of 2 M Motor, Brush Actuator [ ] Plastic Nut R Potentiometer, 100K Ohm, Speed Limit R2 N/A 1 Resister, 4.7K Ohm (part of ) S Switch, Key [ ] A/R Set of 2 Replacement Keys S Switch, Float S Switch, SPST MOM S Switch, Palm Assy S Switch, Palm Assy [ ] Charger, Onboard 36V [ ] Thermister Repair Kit for [ ] Harness, Main [ ] Vacuum Harness [ ] Cable Assy 4 AWG (Battery Cables) [ ] Cable Assy 4 X 12 (Battery Cables) [ ] Boot, Battery Post [ ] Tie, Cable [ ] Spacer. Battery [ ] = Not Shown NOTE 1: The charger software can be programmed with a computer and the QuiQ Programmer kit NOTE 2: If your Motor / Gear Unit Assembly has a serial tag from Imperial Electric order (4) Carbon Brushes or (4) Brush Springs If your Motor / Gear Unit Assembly has a serial tag from Nilfisk-Advance order Carbon Brush Set or Brush Spring Set
24 22 OPTIONAL KITS & ACCESSORIES 11-2 Ref. No. Qty Description Options * A/R QuiQ Programmer Kit NOTE 2 * Wheel, Polyurethane Traction * Squeegee Assy D (Linatex) * Handle Lowering Kit NOTE: Replacement parts for the kits listed above can be found on each kit s associated instruction sheet. Kits for Squeegee Kit, Gum Rubber Squeegee Blade D NOTE 1 * Kit, Linatex Squeegee Blade D NOTE 1 * Kit, PU Squeegee Blade D NOTE 1 Accessories * A/R Tote Bag * A/R Programmer, 1307 User * A/R Programmer Cable * Indicator, Battery Level (1 per battery) * A/R Literature Pack Optional Brushes * Pad Holder-17 Gimbal * 10384A 2 Brush, Light Grit * 11430B 2 Brush, Medium Grit * 11425B 2 Brush, Heavy Grit * 11424B 2 Brush, Polypropylene * 10875A 2 Brush, Nylon * = Optional, Not Included NOTE 1: All squeegee blade kits include both front and rear squeegee blades. NOTE 2: The charger software can be programmed with a computer and the QuiQ Programmer kit
25 11-2 BRUSH SELECTOR GUIDE - DISK 23 We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications A Lite Grit: A Clean Grit: 11425B Super Grit: Least aggressive grit brush for general medium duty scrubbing on terrazzo, sealed and unsealed concrete, less aggressive than Clean Grit or Super Grit brushes. Medium duty scrubbing for tough soils on concrete, tile and other resilient floors. Most popular choice of the grit brushes. Most aggressive of the grit brushes for heavy duty scrubbing on hard floors B Polypropylene: Designed for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile A Nylon: For light duty scrubbing applications. BRUSHES Pad Holder-17 Gimbal 10384A - Light Grit 11430B - Medium Grit 11425B - Heavy Grit 11424B - Polypropylene 10875A - Nylon
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28 Division of Nilfisk-Advance A/S Industrivej Hadsund Denmark Tel.: (+45) Fax: (+45) salg@nilfisk-alto.dk service@nilfisk-alto.dk
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