SC1500 PARTS LIST MODELS , /2012 revised 7/2015 FORM NO REV F

Transcription

1 SC500 PARTS LIST MODELS , /0 revised 7/05 FORM NO REV F

2 PARTS LIST revised 6/03 GENERAL VIEW Item Ref. No. Qty Description Chassis System Control System 3 Electrical System 4 Recovery System Item Ref. No. Qty Description 5 Scrub System-0D 6 Scrub System-REV 7 Solution System 8 Squeegee Assy ii SC /0

3 revised /05 PARTS LIST TABLE OF CONTENTS DESCRIPTION PAGE Chassis System Drive Wheel Assembly Platform Assembly Control System Decal System Electrical System Recovery System Scrub System-0D Scrub System-REV Solution System Squeegee System Ladder Diagram- Before July Ladder Diagram- Before July Ladder Diagram- After June Ladder Diagram- After June Optional Kits and Accessories... 3 Recommended Spare Parts Brush Selector Guide-Disk Pad Selector Guide Squeegee Blade Selector Guide WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. If the Ref. No. column is blank; look under the Kit column to identify which kit contains the part in question, then use the kit callout, for example K, to find the Ref. No. for that kit. Kit Item Ref. No. Qty Description K 6 Washer Flat 3/6 Zinc Plat K Screw-BHS-Brass-0-3x3/8-MS K 3 3 Washer EPDM 7/3 X / Chain-Cover Caster Swivel 4 Gray Non MA K 6 Nut, Hex Nyl Loc 0-4 K 7 3 Scr- Hex SS /4-0 X.75 K 8 6 Scr, Hex Hd Loc /4-0 x.50 K 9 3 Wsh, Flt SS.60 X.000 X Solution Tank Hinge Plate K Kit-Hardware Solution Tank * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. / SC500

4 PARTS LIST revised 7/05 CHASSIS SYSTEM SC /0

5 revised 7/05 PARTS LIST CHASSIS SYSTEM Kit Item Ref. No. Qty Description Kit Item Ref. No. Qty Description K,K4 Washer, Flat XL 9.0 x 3.0 x.5 K3 36 Bearing Cup K4 4 Screw, Hex Hd M8 x 45- K3 37 Bearing Cone K,K4 3 Screw, Hex Thd To Hd M8 x 0 SS K3 38 Seal, Shaft K4 4 9 Nut, Hex Nyl Loc Thin M Block, Bearing K4 5 8 Nut, Hex Nyl Loc Thin M0 K3 40 Bearing Ball 6# DELETED K4 4# Tie, Cable K4 7# 7 Washer, Flat 6,4 X,5 K4 4 Chain - Ball K4 8 4 Washer, Flat 8.4 X 6 X.6 K4 44 Screw Grub M5 x 0 Uni599 K4 9 4 Scr-Hex Hd Loc 3/8-6 x.6 K Scr, Pan Phil M5 x 6 K4 0 4 Scr-Hex M8-.5 X 6MM K Screw, Hex Thd To Hd M6 x 4 K3 Nut, Hex Nyl Loc-Thin -4 K Flat Tie Holder K4 Key-Wdf 5MM X 6.5MM X 6MM K Thread Rolling Scr 5 X 6 K4 3 8 Scr-Soc Shd M x 6mm x M0-.50 K Washer, Flat Xl K4 5 Wsh, Int Shprf #0 K Screw Flat Socket Head M6 x 5.0 K 6 Wheel K4 5 3 Scr, Pan Phil M6 x Mounting Tab K4 5 4 Washer, Flat Xl 9.5 X 7 X.5 8 Drive Wheel Assembly Clamp Bar Linkage K Washer Flat Xl Uni x Battery Tray Spacer 5.5 X 8 X Steering Shaft K4 56 Scr 4.8 X 6 UNI6954 Thd Form Link Bar Indicator-Charge Led W/Temp Steering Shaft Weldt Adapter-Interlock Pin Spindle Mount Weldment Adapter-Charger Delta-Q Power Collar Clamp Black Chassis Weldment Strain Relief Kit K4 7 6 Bushing Link Arm [8] Harness-Drive Motor Sprocket- Tooth K 30 Universal Joint 3 Platform Assembly Tube-Steering Assembly TSB-FC K4 33 Screw Cap Bearing Flange 35# Charger-Onboard 4VDC 650W (E) NOTE, TSB-FC SERVICE KITS K Universal Joint Kit K Rear Wheel Kit K Bearing Block Kit K Chassis Hardware Kit [ ] = Not Shown # = Revised or new since last update NOTE = The onboard battery charger has been replaced in production by If you need to replace please order Onboard Charger Kit / SC500 3

6 PARTS LIST revised 9/03 DRIVE WHEEL ASSEMBLY SC /0

7 revised 7/05 PARTS LIST DRIVE WHEEL ASSEMBLY Kit Item Ref. No. Qty Description Drive Wheel Assembly K7 Sprocket Assy TSB-FC-03-3 K7,K8 Bushing, Flanged K5,K8 3 4 Viti Tcei/Scr, Soc Hd K8 4 Scr-Soc Hd 5/6-8 X.50 K8 5 Nut, Hex Nyl Loc-Thin 5/6-8 K7,K8 6 Wsh-Flt Sae Ss 5/6 K5,K6,K7 7 Key-Wdf 5mmx6.5mmx6mm K6,K8,K9 8 4 Scr-Carriage Ss M8-.5 X 0mm K6 9 Drive Wheel Drive Wheel Frame Weldment (used after September 03) Drive Wheel Frame Weldt (used before October 03) K6 Axle TSB-FC K6,K9 Axle Bearing K5 3# Drive Wheel Motor (M) TSB-FC-05-0 * Electromagnetic Brake Kit NOTE Spindle Weldt K5 5 Spacer Steering Plate K5,K6,K8,K9 7 8 Washer, Flat 8x7x.6 SS K7 8 Sprocket-5 Tooth TSB-FC-03-3 K7 9 Sprocket- Tooth TSB-FC Chain-Roller K7 Chain-Roller K7 Weld t-idler Adjust K6 3 Key, 6mm Sq K7,K8 4 Screw, Hex Thd To Hd M6x35 SS K5,K6,K8,K9 5 5 Nut, Hex Nyl Loc Thin M8 SS K5,K6,K8 6 4 Screw, Hex Thd To Hd M6x5 SS K8 7 4 Screw, Hex Thd To Hd M8x30 SS K7,K8 8 Nut, Hex M6 SS K7,K8 9 Screw, Hex Thd To Hd M8x55 SS K Spacer K8 3 Spacer K Ring D 0 UNI7435 TSB-FC K Wsh-Flt A DIN90 0.5X30X.5 TSB-FC K Scr Hex SS M0-.50X0MM TSB-FC SERVICE KITS K Drive Wheel Motor Kit K Wheel And Bearing Kit K Sprocket And Chain Kit (used with ) K Sprocket And Chain Kit (used with ) K Drive Wheel Hardware Kit K Front Wheel Bearings Kit * = Optional, Not Included # = Revised or new since last update NOTE : Electromagnetic Brake Kit can be used to replace Brake-Electromagnetic as a separate repair part for the Drive Wheel Motor. / SC500 5

8 PARTS LIST revised 7/05 PLATFORM ASSEMBLY SC /0

9 revised 7/05 PARTS LIST PLATFORM ASSEMBLY Kit Item Ref. No. Qty Description Platform Assembly K 8 Washer TSB-FC NOTE K 6 Scr Pan Phil Plastit0-4x.6 K 3 Scr Pan Phil Plastite 0-4x K 4 4 Scr-Pan Phil Plast M5x.3x0mm Platform-Upper Pedal-Safety 7# Pedal-Foot Platform-Bottom 9# Spring-Compression-M/W-.480 OD NOTE Switch Harness (S, S5) Grommet Grommet 3# Spring-Compression-SS-.480 OD NOTE SERVICE KITS K Platform Hardware Kit # = Revised or new since last update NOTE : TSB-FC All machines built prior to SN order and install Neoprene Washer PN NOTE : To replace a spring on machines built before July 05, order () of and () of All three springs should be replaced at the same time for these machines. / SC500 7

10 PARTS LIST revised 6/03 CONTROL SYSTEM SC /0

11 revised 9/03 PARTS LIST Kit Item Ref. No. Qty Description K3 Washer, Flat 3X4 K3 Key-Wdf 5mmX6.5mmX6mm Control Panel K3 4 Collar Shaft Steering Shaft Hex K 7 Universal Joint K 8 Hook Latch K3 0 Bearing-Flange Bracket-Prop Rod Steering Wheel K3 3 Nut, Hex Nyl Loc Thin M K,K3 4 4 Scr, Pan Phil M5x0 Ss K3 5 Screw Grub M5x0 Uni599 SERVICE KITS K Universal Joint Kit K Draw Latch Kit K Control Hardware Kit CONTROL SYSTEM / SC500 9

12 revised 7/04 PARTS LIST DECAL SYSTEM SC /0

13 revised 7/04 PARTS LIST DECAL SYSTEM Kit Item Ref. No. Qty Description K,K Decal, Caution K,K Decal-Chemical Ratio K,K 3 Decal-Advance K 4 Decal-SC500 K Decal-SC500 Rev K,K 5 Decal-Charger Cord K,K 6 Decal-Error Codes K,K 7 Decal-Charger LED K,K 8 Decal-SC500 QR Code SERVICE KITS K SC500 Decal Kit K SC500 REV Decal Kit / SC500

14 PARTS LIST revised 7/05 ELECTRICAL SYSTEM SC /0

15 revised 7/05 PARTS LIST ELECTRICAL SYSTEM Kit Item Ref. No. Qty Description Circuit Breaker 50 Amp (CB) K 4 Washer, Flat 6,4x,5 K 3 3 Scr-Pan Phil /4-0 X.38 K 4 5 Nut, Hex W/ Shprf /4-0 K 5 3 Stud [6] Harness-Main K 7 Interface Panel Assembly (A) K3 * Interface Panel Kit Solid State Relay (K) Electrical Panel Speed Controller (E) Disconnect-Emergency [] Cable-Power Red [3] Cable-Power Black Circuit Breaker, 5 Amp (CB) Bat Terminal Cover Red 6 Potentiometer, 00k (R / part of Main harness) Fuse, 50 Amp (F) Circuit Breaker, 0 Amp (CB3) Electrical Mount Tie, Cable Circuit Breaker-5 Amp (CB4) Contactor 4v, 00 Amp (K) K 3 Washer, Flat Xl 5,5x5x, Ss K 4 Viti Tcei/Scr, Soc Hd K 5 4 Scr, Pan Phil M5x Switch, Key With Water Proof Cup (S) * Key PCS K 7 4 Cover For Screw Tcb 4.8mm 8# 47A 3 Cable Battery Kit 466B TSB-FC K 9 Scr, Pan Phil M6x K 30 Scr, Pan Phil M4x A Knob, Speed Control K 3 Screw, Hex Thd To Hd M5x Bat Terminal Cover Blk Rectifier 35 Amp (D) Screw Hex HD M4X6 SS Rectifier Assy. (D) 37 L Clamp 4.8 X 30 White [ ] Wire Assy White [ ] Wire Assy Black SERVICE KITS K Electrical Hardware Kit K Control Board Kit K Interface Panel Kit [ ] = Not Shown * = Optional, Not Included # = Revised or new since last update / SC500 3

16 PARTS LIST revised 9/03 RECOVERY SYSTEM SC /0

17 revised 7/05 PARTS LIST Kit Item Ref. No. Qty Description K Latch, Draw K7 3 Screw, Hex Thd To Hd M6x30 K7 3 3 Washer, Flat 6,4x,5 S.S. K,K5,K7 4 3 Washer, Flat 4,3x9 K7 5 3 Rivet, Nylon Tree Push-In (.5) Recovery Tank K4 7 Debris Cage K4 8 Debris Tray Cover Back Panel Gasket-Recovery Tank Vac Hose Assy Drain Hose [3] Jumper Harness Guard-Splash-4X-Poly K8 5 Vacuum Motor Support Gasket K6 6 Gasket, Vacuum Motor Hose Clamp 4/3-5 K3,K7 8 8 Washer, Flat Xl 5,5x5x, Ss 9# Cover Vacuum Motor K,K5,K7 0 3 Viti Tcei/Scr, Soc Hd K8 Insulation Tube K8 Panel, Acoustic Insulation K7 3 3 Plate Cover Filter K6 5 Vacuum Motor 3 Stage 4v (M4) K3 6 Gasket Float Support K3 7 Float Cage-Complete K,K5,K7 8 3 Nut, Hex Nyl Loc Thin M4 Ss K3,K7 9 6 Scr,Pan Phil M5x6 Ss K5 30 Clamp, Hose D.50 3 L Clamp 4.8 X 30 White Flat Tie Holder Screw Cyl Hd 5X6 Self L. Plas SERVICE KITS K Draw Latch Kit K Float Cage Kit K Debris Cage Kit K Hose Clamp Kit K Vacuum Motor Kit K Recovery Hardware Kit K Vacuum Motor Insulation Kit [ ] = Not Shown # = Revised or new since last update RECOVERY SYSTEM / SC500 5

18 PARTS LIST revised 6/03 SCRUB SYSTEM-0D g c 33f 33d 33b 0 33e 33a 33h 6 SC /0

19 revised /05 PARTS LIST SCRUB SYSTEM-0D Kit Item Ref. No. Qty Description K Washer, Flat XL 9.0 x 3.0 x.5 K Screw, Hex Thd To Hd M6x50 K 3 4 Screw, Flat Socket Head K 4 Nut, Hex Nyl Loc Thin M5 K 5 Nut, Hex Nyl Loc Thin M8 K 6 3 Washer, Split Lock D.8 K 7 3 Washer, Flat 8.4X6X.6 K 8 Rivet, Nylon Tree Push-In (.5) K 9 Key, Square.5 X.44 K 0 Scr-Soc Hd 5/6-8 X.5 Zinc K Scr-Hex Thd Form M6 X 0mm K Scr-Soc Shd M6xmm X M5-0.8 K 3 Scr-Soc Shd M8x6mm X M6-.00 K 4 Scr-Hex Plastic M8-.5 X 6MM K 5 Wsh, Bowed.66x.500x Disc Brush Motor (A-F) (M5) Shaft Disc Brush Motor Deck Lift Plate Weldment Lower Deck Plate Brush Housing Squeegee Link Weldment K Squeegee Pivot Block K 3 Bearing Flange K 4 Squeegee Pivot Washer Spacer Motor Solenoid Valve Assy (L) Skirt Brush Double Scrub Brkt Tee Assembly Barbed Elbow Hose-Pvc-.50x Hose, Pvc Clear SERVICE KITS K Squeegee Pivot Kit K Disc Deck Hardware Kit Kit Item Ref. No. Qty Description Brush Plate Assy Rt 33a Plate, Stop K 33b Wsh, Flt Std #0 K 33c Wsh, Flt.66 X.906 X.060 K 33d 4 Scr, Pan Phil Plastite 0-4 X.38 33e Spring Retainer 33f 565 Gimbal-Collar Assembly 33g Spring, Brush Holder 33h Brush Plate K 34 Scr, Pan Hd Thd Form K 35 Washer, Flat Xl 5,5X5X, Ss K 36 Key Hose Holder K 38 Screw, Hex Thd To Hd M8x6 Loctite K 39 3 Screw, Hex Thd To Hd M8x30 Ss K 40 3 Nut, Hex Nyl Loc Thin M6 Ss K 4 Washer, Flat Xl Ss K 4 Screw Cyl Hd M5x Kit Item Ref. No. Qty Description A Motovario Gearbox 5/ B Motor C Brush Housing Assembly D Cover And Screws E Plastic Cover F Carbon Brushes () 6 F F E A Key C B Cover and Screws D / SC500 7

20 PARTS LIST revised 6/03 SCRUB SYSTEM-REV SC /0

21 revised 7/05 PARTS LIST SCRUB SYSTEM-REV Kit Item Ref. No. Qty Description K Helical Spring Lock Washer /4 K,K 3 Screw, Hex Thd To Hd M6x45 K 3 Screw, Hex Thd To Hd M6x50 K 4 Nut, Hex Nyl Loc Thin M5 K 5 Nut, Hex Nyl Loc Thin M8 K 6 Washer, Split Lock D.0 K 7 3 Washer, Flat 6,4x,5 S.S. K 8 3 Washer, Flat 8.4x6x.6 K,K3 9 4 Scr-Flt Phil /4-0 X.6 K 0# 7 Scr-Flt Phil Loc SS /4-0 x.75 K Scr-Hex Hd Loc /4-0x.75 K Rivet, Nylon Tree Push-In (.5) K 3 Scr-Soc Shd M6xmm X M5-0.8 K 4 Scr-Soc Shd M8x6mm X M6-.00 K 5 Scr-Hex Plastic M8-.5 X 6mm K 6 3 Scr-Pan Phil Loc Ss /4-0 X.50 K 7 6 Scr-Pan Phil Loc Ss /4-0 X.00 K 8 Wsh, Bowed.66x.500x.060 K4 9 Tee, Hose Rev Lift Plate Weldment Solenoid Valve Assy (L) K Washer Squeegee K 3 Bushing Squeegee Plate Pivot Housing Rev Squeegee Link Weldment Double Scrub Brkt Plate Motor K3 9 4 Isolator-40 Duro /4-0 K4 30 Reducer Barb K 3 Brkt-Squeegee Bushing [3] Connector-Adaptor Kit Item Ref. No. Qty Description K4 33 Grommet K4 34 Hose,Chem Resistant, K4 35 Reducer,Barb Shield Splash Gasket Driver Pad Driver Assy K4 39 Clear Vinyl Hose K 40 3 Screw, Hex Thd To Hd M6x0 Ss K 4 Scr, Pan Hd Thd Form K 4 Washer, Flat Xl 5,5x5x, Ss K4 43 Hose Solution Flex K4 44 Hose Clear Vinyl 3/8 Id X / K,K 45 9 Nut, Hex Nyl Loc Thin M6 Ss K 46 Washer, Flat Xl Ss K4 47 Clamp, Hose Stud Stablizer Short Weight Counter Eccentric Driver Motor Motor 4vdc (M5) [ ] Carbon Brush Set Of (for ) A Bearing K4 54 Hosebarb, 90 Degree A Retainer, Bearing K 56 Screw 3/8-4 X Hex Head K,K Nut, Serrated Flange K 58 Screw Cyl Hd M5x K4 59 Pipe Clamp--M0xm6 SERVICE KITS K REV Deck Hardware Kit K Squeegee Pivot Rev Kit K Isolator Kit K Solution Hose REV Kit [ ] = Not Shown # = Revised or new since last update / SC500 9

22 PARTS LIST revised 5/04 SOLUTION SYSTEM c 5b a 5d SC /0

23 revised 7/05 PARTS LIST SOLUTION SYSTEM Kit Item Ref. No. Qty Description K5,K7 Screw, Hex Thd To Hd M0 x 50 K7 3 Nut, Hex Nyl Loc Thin M5 K5,K7 3 Nut, Hex Nyl Loc Thin M8 K6,K7 4 8 Washer, Flat 8.4x6x.6 K7 5 Scr, Pan Phil Thd Form 6-3 X.3 K7 6 Nut, Hex Nyl Loc-Thin SS 3/8-6 K7 7 0 Scr-Hex M8-.5 X 6mm K5,K7 8 Scr-Soc Shd M0 x 50mm X M8-.5 K7 9 3 Wsh, Flt.66 X.906 X Solution Tank K6 Tip Pad Filter Bracket Insert-Dry Break Bracket-Tank Support 5 Hinge Assembly 5a Hinge Pin 5b Hinge Weldment 5c Hinge Bracket 5d Bearing Flange Grommet 7 556A Hosebarb 3/8 X 90 Deg Actuator Brkt K5 9 Actuator Assembly (M3) Pivot Block K5 Spacer Actuator K4 Rubber Solution Cap Insert-Brass M Adjustment Pad Chemical Bottle Assembly Prop Rod K4 7 Clip, Panel K7 8 Bushing Hose, Chem Resistant Hose, Chem Resistant 4 Kit Item Ref. No. Qty Description Pump, Chemical (M) Cord-AC NEMA IEC30 - Delta-Q Cap, Raw Cap, Dry Break, /8 Barb Hose-PVC Clear K,K 36 Hose, Spiral L Clamp 4.8 X 30 White Cap - Raw With Tether K Washer, Flat Xl 5,5x5x, SS K,K 40 4 Clamp, Hose 8/9-6clamp, Hose B3hs K7 4 6 Scr, Pan Phil M5x SS K7 4 Screw Cable Support K,K 44 Gasket Buzzer 5-3v (H) K 46 Ball Valve 90 K3 47 Filter, Water TSB-FC-03-7 K 48 Ball Valve K6,K Screw, Hex Thd To Hd M8x30 SS K7 50 Nut, Hex Nyl Loc Thin M6 SS K3,K7 5 Scr, Pan Phil M4x0 SS K7 5 Washer, Flat Xl SS K Scr, Pan Phil M5x6 SS K 54 Hose, Solution 55 L Clamp Cable K 56# Clamps F Solution System Kit SERVICE KITS K Solution Drain Kit K Solution Hose Kit K Solution Filter Kit K Solution Cap Kit K Actuator Kit K Tip Pad Kit K Solution Hardware Kit # = Revised or new since last update / SC500

24 PARTS LIST revised 9/03 SQUEEGEE SYSTEM SC /0

25 revised 7/05 PARTS LIST Kit Item Ref. No. Qty Description K3,K4,K6 7 Washer, Flat 6,4X,5 S.S. K4,K6 Pin-Cotter /8 X.75 K4,K6 3 Nut-Hex Jam Ss 3/8-6 K4,K5 4 4 Wsh-Flt.38 X.563 X.03 K4 5 Squeegee Casting NOTE K4 6 Squeegee Cover K4 7 Squeegee Lift Bracket K4,K8 8 Squeegee Bracket K4 9 Squeegee Plate K,K4 0 Blade-Squeegee Pu Front NOTE K * Blade-Squeegee Red Gum Front NOTE K,K4 Blade-Squeegee Pu Rear NOTE K * Blade-Squeegee Red Gum Rear NOTE K4,K6 # Caster Wheel TSB-FC K4,K6 3 Roller Wheel K4,K8 4 Squeegee Mount Brkt K4,K8 5 Pivot Pin K4,K5 6 4 Retaining Ring K4,K7 7 Strap-Squeegee Rear K4,K5 8 4 Knob K4,K7 9 Latch-T Tab Assy K4,K6 0 Roller Wheel K4,K6 Pin-Clevis.3 X.84 K4,K8 Pin Cover-6mm K4,K7 3 Nut, Hex Nyl Loc Thin M4 Ss K4,K6 4 3 Washer 8x4x Uni 6593 Ss K3,K4 5 6 Screw, Hex Thd To Hd M6x6 Ss K4,K8 6 Spring Acc. Lid Lh K4,K6 7 Viti Tcei/Scr, Soc Hd K3,K4 8 Washer, Flat 5.3X0X Ss K3,K4,K6 9 7 Nut, Hex Nyl Loc Thin M6 Ss K4,K7 30 Scr, Pan Phil M4x0 Ss K3,K4 3 Screw, Hex Thd To Hd M5x0 SS K4,K5 3 L Flat Washer M6 X 8 SS SERVICE KITS K PU Squeegee Blade Kit K Red Gum Squeegee Blade Kit K Squeegee Hardware Kit K Squeegee Assy Kit K Squeegee Knobs Kit K Squeegee Wheels Kit K Squeegee Strap Kit K Squeegee Mount Brkt Kit * = Optional, Not Included # = Revised or new since last update SQUEEGEE SYSTEM NOTE : All squeegee blade kits include both front and rear squeegee blades. NOTE : The squeegee casting is not available for sale separately. If you need to replace it please order the Squeegee Assy Kit / SC500 3

26 PARTS LIST PIN 4 - BRAKE + PIN 5 - KSI B+ RED RED BLK 3 WHT/BRN BLU BLK WHEN CHARGER IS NOT UNSTALLED THERE NEEDS TO BE A JUMPER BETWEEN PINS AND ON CONNECTOR X6 ON MAIN HARNESS YEL/ORN RED BRN/VIO J3- B+ J3-8 B+ WHT/RED RED BLK VIO/BLK BRN/WHT ORN/RED GRN/BLK DEAD MAN SWITCH J3-4 J3-4 KEY SWITCH A (CONTROL BOARD) MAIN MACHINE CONTROLLER MOTION J3-6 J3-3 BRUSH CONTACTOR RED/YEL INHIBIT SPC J-7 RED/YEL BT BATTERY, 4 Vdc + - F FUSE, 50A. OPTIONAL DETERGENT PUMP BLU/GRY ORN/BLU BRN/BLK E CHARGER S.P.E. (OPTIONAL) BRN/ORN ORN ORN E CURTIS 0 SPEED CONTROLLER DEADMAN SWITCH S PIN 6 - BRAKE - PIN - INHIBIT PIN 9 - STATUS PIN 6 - REV. ALARM PIN 7 - DRIVE SWITCH PIN 3 - HIGH X6C PIN 8 - SPEED LIMIT PIN 3 - POT. LOW PIN 4 - GO SWITCH B- M M BLK YEL/BLK RED/GRN Y BRAKE RED/WHT RED/WHT STATUS J3-7 BLU/BLK REV. ALARM J3-5 RED/BRN YEL J3- SOLUTION SOLENOID GRN/ORG VIO YEL BRN/VIO BRN BRN B- YEL/BLK RED/GRN RED/WHT J3-0 HORN + GRA X6A BLU BLK X6B J3-9 HORN - J- + DETERGENT PUMP BLK BLK BLK BLK B- J-8 B- J-7 B- J- B- J- J-3 - DETERGENT PUMP YEL/ORN RED BRN B+ CB CIRCUIT BREAKER, 50A. A B ~ B+ B- GND 3 CIRCUIT BREAKER, 5 AMP CB K CONTACTOR, BRUSH L VALVE, SOLENOID H - + HORN M M + X6D X43B X43A X57B M M - revised 5/04 X6E LADDER DIAGRAM- BEFORE JULY 04 MOTOR, WHEEL DRIVE EMERGENCY STOP S4 X6D X6C X44A X6E X44B X6A SW, SPST KEY S X58B R 00K POT 3 S5 X58A X57A X6B GO SWITCH D 4 SC /0

27 revised 7/04 PARTS LIST Item Ref. No. Qty Description LADDER DIAGRAM- BEFORE JULY 04 A BT Control Board Battery CB Circuit Breaker 50A (Drive Wheel) CB Circuit Breaker 5 Amp (Control Circuit) CB Circuit Breaker 0 Amp (Vacuum Motor) CB Circuit Breaker-5 Amp (Brush Motor) D Rectifier Assy. D Rectifier 35 Amp E Speed Controller E Battery Charger 4v 5a F Fuse 50 Amp H Buzzer 5-3v K Solid State Relay K Contactor 4v 00 Amp L# Solenoid Valve Assembly M Drive Wheel Motor M Pump Chemical M Actuator Kit (Motor Brush Lift Actuator) M Motor Vacuum 3st 4v 40w M Disc Brush Motor (0D) R Potentiometer 00k (Speed Adjustment / part of Main harness) S Switch Key with Cap * Key PCS S Switch-Sealed (part of Switch Harness ) S Disconnect-Emergency S5 Switch-Sealed (part of Switch Harness ) Y Electrical Brake (part of Drive Wheel Motor M) * = Optional, Not Included # = Revised or new since last update NOTE = The onboard battery charger has been replaced in production by If you need to replace please order Onboard Charger Kit / SC500 5

28 PARTS LIST LADDER DIAGRAM- BEFORE JULY 04 YEL/ORN K CIRCUIT BREAKER, 0 AMP CB3 SOLID STATE "RELAY" BLU/ORN WHT J-3 BAT CHARGER ON BOARD COMMUNICATION BRUSH ACT (-) J-9 A(CONTROL BOARD) MAIN MACHINE CONTROLLER B- J-8 ACT POSITION J- ACT POSITION J- J3- VACUUM MOTOR POWER MODULE BRUSH ACT (+) J-0 A D YEL/BLK POS M3 C RED/VIO F B RED BLK B+ BRN GRA/BLK BRN/YEL BLU TOP LIMIT POS + BLK/WHT ORN/BLK BOTTOM LIMIT M4 M MOTOR, VAC M5 RED BLK M + MOTOR, BRUSH B M CIRCUIT BREAKER, 5 AMP CB4 K 4 3 CONTACTOR, BRUSH MOTOR, BRUSH LIFT ACTUACTOR + ~ ~ - - revised /05 FLY-BACK DIODE D 6 SC /0

29 revised 7/04 PARTS LIST Item Ref. No. Qty Description LADDER DIAGRAM- BEFORE JULY 04 A BT Control Board Battery CB Circuit Breaker 50A (Drive Wheel) CB Circuit Breaker 5 Amp (Control Circuit) CB Circuit Breaker 0 Amp (Vacuum Motor) CB Circuit Breaker-5 Amp (Brush Motor) D Rectifier Assy. D Rectifier 35 Amp E Speed Controller E Battery Charger 4v 5a F Fuse 50 Amp H Buzzer 5-3v K Solid State Relay K Contactor 4v 00 Amp L# Solenoid Valve Assembly M Drive Wheel Motor M Pump Chemical M Actuator Kit (Motor Brush Lift Actuator) M Motor Vacuum 3st 4v 40w M Disc Brush Motor (0D) R Potentiometer 00k (Speed Adjustment / part of Main harness) S Switch Key with Cap * Key PCS S Switch-Sealed (part of Switch Harness ) S Disconnect-Emergency S5 Switch-Sealed (part of Switch Harness ) Y Electrical Brake (part of Drive Wheel Motor M) * = Optional, Not Included # = Revised or new since last update NOTE = The onboard battery charger has been replaced in production by If you need to replace please order Onboard Charger Kit / SC500 7

30 PARTS LIST revised 5/04 LADDER DIAGRAM- AFTER JUNE 04 PIN 4 - BRAKE + PIN 5 - KSI B+ BLK RED BRN/BLK RED BLK AB RED CIRCUIT BREAKER, 50A. CHARGER OPTIONAL SEE PAGE 3 WHEN CHARGER IS NOT INSTALLED THERE NEEDS TO BE A JUMPER BETWEEN PINS AND ON CONNECTOR X6 ON MAIN HARNESS 3 BRN/ORN WHT/BRN BLU BLK RED J3- B+ J3-8 B+ BRN/VIO DEAD MAN SWITCH J3-4 J3-4 KEY SWITCH E CURTIS 0 SPEED CONTROLLER B- M ORN A (CONTROL BOARD) MAIN MACHINE CONTROLLER PIN 6 - BRAKE - MOTION J3-6 M YEL/ORN BRN/WHT RED/WHT J3-3 BRUSH CONTACTOR WHT/RED PIN - INHIBIT RED/YEL INHIBITSPC J-7 PIN 9 - STATUS PIN 6 - REV. ALARM PIN 7 - DRIVE SWITCH ORN/BLU BLK YEL/BLK X57B RED/GRN X57A BRN/VIO BRN STATUS J3-7 BLU/BLK RED/BRN REV. ALARM J3-5 DRIVE SWITCH J3-3 PIN 3 - HIGH J3- SOLUTION SOLENOID VIO/BLK PIN 8 - SPEED LIMIT PIN 3 - POT. LOW J3-0 HORN + ORN/RED PIN 4 - GO SWITCH J3-9 HORN - GRN/BLK J- + DETERGENT PUMP RED/YEL BLK BLK BLK BLK B- J-8 B- J-7 B- J- B- J- OPTIONAL J-3 - DETERGENT PUMP BLU/GRY RED YEL/ORN MOTOR, WHEEL DRIVE F B- BT BATTERY, 4 Vdc + - FUSE, 50A. CB S X6C YEL/BLK X43B DEADMAN SWITCH S EMERGENCY STOP S4 X6C RED/GRN X43A CIRCUIT BREAKER, 5 AMP CB ORN X58A SW, SPST KEY RED/WHT D RED/WHT BRN YEL GRN/ORG VIO YEL GRA BLU BLK BRN B+ M X6D X6D X44A Y BRAKE M X6E X6E X44B X58B K CONTACTOR, BRUSH VALVE, SOLENOID L R 00K POT H GO SWITCH S5 HORN X6A X6A X6B X6B M + M - DETERGENT PUMP 8 SC /0

31 revised 7/04 PARTS LIST Item Ref. No. Qty Description LADDER DIAGRAM- AFTER JUNE 04 A BT Control Board Battery CB Circuit Breaker 50A (Drive Wheel) CB Circuit Breaker 5 Amp (Control Circuit) CB Circuit Breaker 0 Amp (Vacuum Motor) CB Circuit Breaker-5 Amp (Brush Motor) D Rectifier Assy. D Rectifier 35 Amp E Speed Controller E Battery Charger 4v 5a F Fuse 50 Amp H Buzzer 5-3v K Solid State Relay K Contactor 4v 00 Amp L# Solenoid Valve Assembly M Drive Wheel Motor M Pump Chemical M Actuator Kit (Motor Brush Lift Actuator) M Motor Vacuum 3st 4v 40w M Disc Brush Motor (0D) R Potentiometer 00k (Speed Adjustment / part of Main harness) S Switch Key with Cap * Key PCS S Switch-Sealed (part of Switch Harness ) S Disconnect-Emergency S5 Switch-Sealed (part of Switch Harness ) Y Electrical Brake (part of Drive Wheel Motor M) * = Optional, Not Included # = Revised or new since last update / SC500 9

32 PARTS LIST revised /05 LADDER DIAGRAM- AFTER JUNE 04 YEL/ORN SOLID STATE "RELAY" J-3 BAT CHARGER ON BOARD COMMUNICATION BRUSH ACT (-) J-9 A(CONTROL BOARD) MAIN MACHINE CONTROLLER B- J-8 ACT POSITION J- ACT POSITION J- J3- VACUUM MOTOR POWER MODULE BRUSH ACT (+) J-0 A D C F B INLINE FUSE 3A P/N RED BLK B+ BRN GRA/BLK BLU/ORN WHT BRN/YEL B- BLU YEL/BLK M CIRCUIT BREAKER, 0 AMP CB3 K CIRCUIT BREAKER, 5 AMP CB4 MOTOR, BRUSH LIFT ACTUACTOR TOP LIMIT POS M3 RED/VIO POS BLK/WHT ORN/BLK BOTTOMLIMIT + M4 M MOTOR, VAC FLY-BACK DIODE D + ~ ~ - M5 M + RED BLK MOTOR, BRUSH E4 ~ GND B+ B- CHARGER DELTA Q K 4 3 CONTACTOR, BRUSH A B ~ GND B+ B- 3 CHARGERS.P.E. 30 SC /0

33 revised 7/04 PARTS LIST Item Ref. No. Qty Description LADDER DIAGRAM- AFTER JUNE 04 A BT Control Board Battery CB Circuit Breaker 50A (Drive Wheel) CB Circuit Breaker 5 Amp (Control Circuit) CB Circuit Breaker 0 Amp (Vacuum Motor) CB Circuit Breaker-5 Amp (Brush Motor) D Rectifier Assy. D Rectifier 35 Amp E Speed Controller E Battery Charger 4v 5a F Fuse 50 Amp H Buzzer 5-3v K Solid State Relay K Contactor 4v 00 Amp L# Solenoid Valve Assembly M Drive Wheel Motor M Pump Chemical M Actuator Kit (Motor Brush Lift Actuator) M Motor Vacuum 3st 4v 40w M Disc Brush Motor (0D) R Potentiometer 00k (Speed Adjustment / part of Main harness) S Switch Key with Cap * Key PCS S Switch-Sealed (part of Switch Harness ) S Disconnect-Emergency S5 Switch-Sealed (part of Switch Harness ) Y Electrical Brake (part of Drive Wheel Motor M) * = Optional, Not Included # = Revised or new since last update / SC500 3

34 PARTS LIST revised 7/05 Item Ref. No. Qty Description Kits * Shelf Charger US Kit * Shelf Charger Adapter Kit * Control Board Kit * Interface Panel Kit OPTIONAL KITS AND ACCESSORIES Squeegee Blade Kits (See Squeegee Blade Selector Guide) PU Squeegee Blade Kit NOTE * Red Gum Squeegee Blade Kit NOTE Accessories * Indicator Battery Level * Programmer-User * Programmer Cable-Molex * Ecoflex Bottle Assy * Literature Pack (Used on machines built before July 04) * Literature Pack (Used only on machines built after June 04) 0 Disk Scrub Brushes (See Brush Selector Guide) * Pad Holder-0 3 Lug * Disc Brush-0 Magnagrit 3 Lug * Disc Brush-0 Dyna Grit 3 Lug * Disc Brush-0 Aglite 3 Lug * Disc Brush-0 Prolene 3 Lug * Disc Brush-0 Prolite 3 Lug * Disc Brush-0 Union Mix 3 Lug * Disc Brush-0 Midgrit 3 Lug * Disc Brush-0 Midlite 3 Lug * Pads Cs 0 Black Thin (Qty 5) * Pads Cs 0 Brown 5 (Qty 5) * Pads Cs 0 Blue 5 (Qty 5) REV Pads (See Pad Selector Guide) * Velcro Sided 0 *# Pad-Maroon-0-0/CS (Qty 0 per case) (Americo) *# Pad-Maroon-0-0/CS (Qty 0 per case) (3M) * Pad Micro Fiber * Pad 0-In Red 500 (Qty 5) * Pads Cs 0 White 5 (Qty 5) * = Optional, Not Included # = Revised or new since last update NOTE : All squeegee blade kits include both front and rear squeegee blades. 3 SC /0

35 revised 7/05 PARTS LIST RECOMMENDED SPARE PARTS Item Ref. No. Qty Description CHASSIS SYSTEM Ordinary Maintenance O Harness-Drive Motor O Sprocket- Tooth O Bearing-Flange O Rear Wheel Kit O Wheel And Bearing Kit O Sprocket And Chain Kit (used w/560443) O Sprocket And Chain Kit (used w/ ) Extra-Ordinary Maintenance E Mounting Tab E Bar Linkage E Battery Tray E Steering Shaft E Link Bar E Steering Shaft Weldt E Spindle Mount Weldment E Collar E Chassis Weldment E Block, Bearing E Battery Charger 4v 5a E Universal Joint Kit E Bearing Block Kit E Chassis Hardware Kit E Drive Wheel Motor Kit E Drive Wheel Hardware Kit E Front Wheel Bearings Kit CONTROL SYSTEM Normal Wear W Chain-Roller Extra-Ordinary Maintenance E Control Panel E Shaft Steering E Shaft Hex E Bracket-Prop Rod E Steering Wheel E Drive Wheel Frame Weldt E Spindle Weldt E Steering Plate E Universal Joint Kit E Draw Latch Kit E Control Hardware Kit ELECTRICAL SYSTEM Extra-Ordinary Maintenance E Circuit Breaker 50 Amp E Harness-Main E Solid State Relay E Electrical Panel E Speed Controller E Disconnect-Emergency E Cable-Power E Handle E Circuit Breaker, 5 Amp E Cable, Battery E Fuse, 50 Amp E Circuit Breaker, 0 Amp E Electrical Mount E Circuit Breaker-5 Amp E Connector Assy E Contactor 4v, 00 Amp E Switch, Key With Water Proof Cup E Key PCS E L Terminal Clamp Batt E L Terminal Clamp Batt E 5096A Knob, Speed Control E Boot, Protective (Red) Item Ref. No. Qty Description ELECTRICAL SYSTEM CONTINUED Extra-Ordinary Maintenance E Battery Insulator E Cable-Power Red E Cable-Power Black E Boot-Battery Post E Tie, Cable E# 47A Cable Battery Kit 466B TSB-FC E Electrical Hardware Kit E Control Board Kit E Interface Panel Kit PLATFORM ASSEMBLY Ordinary Maintenance O Switch Harness Extra-Ordinary Maintenance E Platform-Upper E Pedal-Safety E Foot Pedal E Platform-Bottom E Compression Spring E Grommet E Grommet E Platform Hardware Kit RECOVERY SYSTEM Ordinary Maintenance O Gasket-Recovery Tank O Vac Hose Assy O Drain Hose O Filter Extra-Ordinary Maintenance E Recovery Tank E Back Panel E Jumper Harness E Guard-Splash-4X-Poly E Clamp, Hose 4/3-5 E Cover, Vac E Draw Latch Kit E Float Cage Kit E Debris Cage Kit E Hose Clamp Kit E Vacuum Motor Kit E Recovery Hardware Kit E Vacuum Motor Insulation Kit SCRUB SYSTEM-0D Ordinary Maintenance O Hose Holder O Carbon Brushes () Extra-Ordinary Maintenance E Disc Brush Motor E Shaft Disc Brush Motor E Deck Lift Plate Weldment E Lower Deck Plate E 5604 Brush Housing E Squeegee Link Weldment E Spacer Motor E Solenoid Valve Assy E Skirt Brush E Double Scrub Brkt E Tee Assembly E Barbed Elbow 90 E Hose-Pvc-.50x3.50 E Hose, Pvc Clear E Brush Plate Assy Rt E Plate, Stop E Spring Retainer E 565 Gimbal-Collar Assembly E Spring, Brush Holder E Brush Plate # = Revised or new since last update / SC500 33

36 PARTS LIST revised /05 RECOMMENDED SPARE PARTS CONTINUED Item Ref. No. Qty Description SCRUB SYSTEM-0D CONTINUED E Motovario Gearbox 5/ E Motor E Brush Housing Assembly E Cover And Screws E Plastic Cover E Squeegee Pivot Kit E Disc Deck Hardware Kit E Disc Deck Assy 0 Kit SCRUB SYSTEM-REV Ordinary Maintenance O Carbon Brush Set Of (For ) Extra-Ordinary Maintenance E Rev Lift Plate Weldment E Solenoid Valve Assy E Plate Pivot E Housing Rev E Squeegee Link Weldment E Double Scrub Brkt E Plate Motor E Connector-Adaptor E Shield Splash E Gasket Driver E Pad Driver Assy E Stud Stablizer Short E Weight Counter E Eccentric E Driver Motor E Motor 4vdc E 50736A Bearing E 6775A Retainer, Bearing E REV Deck Assy Kit E REV Deck Hardware Kit E Squeegee Pivot Rev Kit E Isolator Kit E Solution Hose REV Kit SOLUTION SYSTEM Extra-Ordinary Maintenance E Solution Tank E Filter Bracket E Support Brkt E Hinge Pin E Hinge Weldment E Hinge Bracket E Bearing Flange E Grommet E 556A Hosebarb 3/8 X 90 Deg E Actuator Brkt E Pivot Block E Insert-Brass M8 E Adjustment Pad E Prop Rod E Hose-Pvc Clear E Tie, Cable E Cap - Raw With Tether E Buzzer 5-3v E Insert-Dry Break E Chemical Bottle Assembly E Hose, Chem Resistant E Hose, Chem Resistant 4 E Pump, Chemical E Cord Charger Yellow US E Cap, Raw E Cap, Dry Break, /8 Barb, 90 E Cable Support E Solution Drain Kit E Solution Hose Kit E Solution Filter Kit E Solution Cap Kit E Actuator Kit E Tip Pad Kit E Solution Hardware Kit Item Ref. No. Qty Description SQUEEGEE SYSTEM Normal Wear W PU Squeegee Blade Kit W Red Gum Squeegee Blade Kit W Squeegee Wheels Kit Extra-Ordinary Maintenance E Squeegee Hardware Kit E Squeegee Assy Kit E Squeegee Knobs Kit E Squeegee Strap Kit E Squeegee Mount Brkt Kit DECAL SYSTEM Extra-Ordinary Maintenance E SC500 Decal Kit E SC500 REV Decal Kit ACCESSORY / OPTIONS Extra-Ordinary Maintenance E Shelf Charger US Kit 34 SC /0

37 PARTS LIST BRUSH SELECTOR GUIDE We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Soft Nylon: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Poly: Lite Grit: Medium Grit: Heavy Grit: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. 0" Disk Scrub Brushes Pad Holder Magnagrit Dyna Grit Aglite Prolene Prolite Union Mix Midgrit Midlite Pads Cs 0 Black Thin (Qty 5) Pads Cs 0 Brown 5 (Qty 5) Pads Cs 0 Blue 5 (Qty 5) DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Heavy Medium Lite Soft Application Grit Grit Grit Poly Nylon Stripping: Concrete X Terrazzo X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X Terrazzo X X X Ceramic/Quarry tile X X X Marble X X X Vinyl tile X X X Raised-rubber tile X X X / SC500 35

38 PARTS LIST revised 7/05 PAD SELECTOR GUIDE We provide pads that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. White: Red: Blue: Black: 3M Hi Pro: Maroon: For very light scrubbing on high gloss floor finishes where a red pad may be too aggressive. Most popular daily cleaning and scrubbing pad for use on a wide varieties of floors. For heavy duty scrubbing prior to recoating. Removes dirt, spills and scuffs, leaving a clean surface ready for recoating. For conventional stripping with chemicals. For conventional stripping with chemicals. Unique open web construction allows stripping solution to flow through the pad to rinse out dirt and reduce loading for increased pad-to-floor contact and more efficient stripping. Prepares wood, vinyl tile, sheet vinyl, marble, terrazzo and concrete floors for refinishing. REV Deck Pads Velcro Sided Pad-Maroon-0-0/CS (Qty 0 per case) (Americo) Pad-Maroon-0-0/CS (Qty 0 per case) (3M) Pad Micro Fiber Pad 0-In Red 500 (Qty 5) Pads Cs 0 White 5 (Qty 5) 36 SC /0

39 revised 0/04 PARTS LIST SQUEEGEE BLADE SELECTOR GUIDE Red Gum Rubber: Polyurethane: Provides longest life on finished or unfinished concrete floors. Oil resistance provides superior life in applications with oily floors. Performance Traits Red Gum Rubber (Natural Rubber) Polyurethane/ Pentathane Tear Strength X X Abrasion Resistance X X Applications Oil Resistant Applications X Appearance Red Translucent / SC500 37

40 A Nilfisk Brand 4600 st Avenue North Plymouth, MN Phone: Fax: Nilfi sk-advance, Inc.