SC6000. PARTS LIST Models: (SC C) (SC D), (SC D) 2/2016 FORM NO REV A

Transcription

1 SC6000 PARTS LIST Models: (SC C) 56600(SC D), 56600(SC D) /06 FORM NO REV A

2 PARTS LIST GENERAL VIEW ii SC /06

3 GENERAL VIEW PARTS LIST Kit Item Ref. No. Qty Description Chassis System Control System 3 Electrical System 4 Ecofl ex Assembly 5 Onboard-Charger-Assembly 6 Recovery System 7 Scrub System-Cylindrical 8 Scrub System-Disc 9 Solution System 0 Squeegee System Squeegee Assy Wheel System / SC6000 iii

4 PARTS LIST TABLE OF CONTENTS DESCRIPTION PAGE Chassis System Control System Control System-Upper Column Assembly Control System-Lower Column Assembly Decal System Electrical System Ecofl ex Assembly Onboard-Charger-Assembly Recovery System Scrub System-Cylindrical Scrub System-Cylindrical-Deck Assembly Scrub System-Cylindrical-Side Blade Assemblies Scrub System-Cylindrical-Right Door Assy Scrub System-Left Door Assembly-36C&40D Scrub System-Disc Scrub System-Disc-Deck Assembly Scrub System-Disc-Side Blade Assemblies Scrub System-Disc-Right Door Assembly-34D Scrub System-Disc-Left Door Assembly-34D Scrub System-Disc-Right Door Assembly-40D Solution System Squeegee System Squeegee System-Squeegee Assy J-34D Squeegee System-Squeegee Assy K-36C&40D Wheel System Ladder Diagrams Options & Accessories Recommended Spare Parts Brush Selector Guide-Disc Brush Selector Guide-Cylindrical Squeegee Blade Selector Guide SC /06

5 PARTS LIST WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. If the Ref. No. column is blank; look under the Kit column to identify which kit contains the part in question, then use the kit callout, for example K, to fi nd the Ref. No. for that kit. Kit Item Ref. No. Qty Description K 6 Washer Flat 3/6 Zinc Plat K Screw-BHS-Brass-0-3x3/8-MS K 3 3 Washer EPDM 7/3 X / Chain-Cover Caster Swivel 4 Gray Non MA K 6 Nut, Hex Nyl Loc 0-4 K 7 3 Scr- Hex SS /4-0 X.75 K 8 6 Scr, Hex Hd Loc /4-0 x.50 K 9 3 Wsh, Flt SS.60 X.000 X Solution Tank Hinge Plate K Kit-Hardware Solution Tank * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. / SC6000 3

6 PARTS LIST CHASSIS SYSTEM FRONT SC /06

7 CHASSIS SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K5 Washer M8 K 4 Washer, Flat 3x4 K 3 Screw M4x Hex Hd F/Thd K 4 4 Screw Soc. Hd Mx5 K5 5 Screw M8x0 Hex Hd F/Thd K 6 Scr Mx40 Hex 0.9 Iso407 K3 7 Pin-Clevis.375 X.5 K 8 Bushing-.5x6x4.48mm Tray-Battery 0 Chassis Weldment K Bearing-Flange-6x8x6mm K Bumper Weldment Lift Arm Weldment-Squeegee K4 4 Panel-Electrical Wall K4 5 Edge Trim K4 6 Edge Trim Actuator-Squeegee (M6) K4 8 Trim Seal Bracket-Crossbar Mount K5 0 Strap,Static, Hose Clip K 4 Screw M6x0 Hex Hd F/Thd Ss K 3 4 Washer Flat Xl 6.6x4.0x.0 Ss K3 4 Hair Pin Cotter A,5 K5 5 Washer 8x4x Uni6593 Ss K,K4 6 Screw M6x4 Hex Hd F/Thd Ss K 7 Nut, Hex Nyl Loc M S.S. K 8 Nut, Hex Nyl Loc Thin M4 Ss K,K4 9 Washer Flat Xl 6x8x.5 Ss Battery Spacer Service Kits K Bumper Kit K Hardware Kit-Chassis K Hardware Kit-Actuator K Panel Kit-Electrical Wall K Static Strap Kit / SC6000 5

8 CONTROL SYSTEM SC /06 PARTS LIST

9 CONTROL SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K8 Screw M6x6 Hex Hd F/Thd K7 4 Screw M0x5 Hex Hd F/Thd K8 3 Nut, Hex Nyl Loc Thin M6 K3 4 Washer, Flat 8.4x6x.6 K7 5 4 Washer, Flat 0,5x Tank-Front Floor 7 Steering Column Assembly (See pages 7 and 9) K3 8 Bracket-Mounting K4 9 Clip-Floor Plate-Right K4 0 Clip-Floor Plate-Left Floor Panel Assembly Actuator Panel Weldment K9 3 6 Screw M8x6 Iso7380 Flange Blk K3 4 5 Screw M6x5 Iso7380 Flange Blk K8 5 Bar-Seat Prop K8 6 Bushing-.56x.393x.65in Foot Pedal Assembly (A) K3 8 Clip, Panel K4 9 4 Washer Flat Xl 5.5x5.0x.6 Ss K4 0 4 Screw M5x Hex Hd F/Thd K3 Nut, Hex Nyl Loc M8 Ss K3 Screw M8x30 Carriage K3 3 4 Washer Flat Xl 6x8x.5 - Ss K9 4 Screw Flat Socket Head M6x30.0 K9 5 Nut, Hex Nyl Loc Thin M6 Ss K9 6 Washer, Flat 0,5x K9 7 Pin- Bow-Tie Cotter /4-3/ Seat Mount Weldment Seat Mount Weldment K9 30 Bearing-Flange-0xx5mm Waste Bin-Seat Mount Bracket-Seat K9 33 Nut, Cap M6 Uni 57 Kit Item Ref. No. Qty Description Gasket-Adhesive 5x0x450mm Gasket-Adhesive 5x0x550mm K3 36 Screw M8x35 Hex Hd F/Thd Ss K3 37 Washer 8x4x Uni6593 Ss K9 38 Lug, Brush Driver K3 39 Screw M8x6 Hex Hd F/Thd Ss K3 40 Washer, Flat 8.4x6x Bracket-Floor Plate Cover-Steering Column K4,K U-Nut-Long M6 K4,K Screw M6x5 Iso7380 Flange Blk K3 45 Screw M8x6 Hex Hd F/Thd Ss K3 46 Screw M6x4 Hex Hd F/Thd Ss Standard Seat Kit (48-53) Wsh, Flt Sae 5/ Scr-Hex 5/6-8 X Nut, Hex Nyl Loc-Thin 5/ Slide Kit, No Studs Seat-.5in Mount Switch Seat (S) Service Kits K Hardware Kit-Floor Tank K Hardware Kit-Floor Plate K Hardware Kit-Lower Column K Prop Rod Kit K Hardware Kit-Seat Area / SC6000 7

10 PARTS LIST CONTROL SYSTEM-UPPER COLUMN ASSEMBLY FRONT SC /06

11 CONTROL SYSTEM-UPPER COLUMN ASSEMBLY PARTS LIST Kit Item Ref. No. Qty Description K6 Washer, Flat 3x4 K 3 Screw Soc. Hd M5x40 K0 3 Screw M8x0 Hex Hd F/Thd K 4 3 Washer, Flat 5,3x Emergency Disconnect (S) Bearing-Flange Pcb Box Assembly Membrane Panel Assembly Wheel-Steering Cap-Steering Wheel Shaft-Steering-Upper 0mm 5663 Shroud-Steering Column-Upper Paddle Assembly (35-43) Ibutton-Probe K0 4 Bearing-Flange-4x6x7mm Smart Key-User (A0) Smart Key-Supervisor Steering Column Weldment-Upper K6 8 Cable Tie Mount K0 9 Lever Weldment-Tilt K0 0 Handle-Tilt Lever K6 Key-Wdf 5x7.5x9 Uni6606 K6 9 Screw M6x0 Wn45 Black Zn Mounting Panel-E-Stop Breaker K6 4 Screw M8x5 Iso7380 Flange Blk K0 5 Washer-Retaining mm Din6799 K0 6 Spring-Extension-0.50x.5in Circuit Breaker, 0 Amp (CB) K6 8 Screw M6x0 Hex Hd F/Thd Ss K6 9 Nut, Hex Nyl Loc Thin M K6 30 Scr, Pan Phil M3.5x A Relay Dpdt 36vdc (K) Spring-Extension 0.75x3.00In K6 33 Washer Flat Xl 6x8x.5 K6 34 Scr, Pan Phil M4x0 K 35 Housing-Paddle-Cover K 36 Housing-Paddle K 37 Plate-Blank-Paddle K 38 Screw M5x0 Wn45 Black Zn K 39 Paddle-Boost Of Power K 40 Paddle-Horn K 4 Paddle-Solution K 4 3 Spring-Torsion.33in-35deg Harness-Paddle Service Kits K Paddle Kit K Paddle Housing Kit K Hardware Kit-Upper Column K Column Tilt Kit / SC6000 9

12 PARTS LIST CONTROL SYSTEM-LOWER COLUMN ASSEMBLY FRONT SC /06

13 CONTROL SYSTEM-LOWER COLUMN ASSEMBLY PARTS LIST Kit Item Ref. No. Qty Description K5,K7 Screw M0x30 Hex Hd F/Thd Joint-Universal K5,K7 3 4 Bearing-Flange-0x3x7mm K5 4 Bushing-Flange-0x0xmm K5 5 3 Cable Tie Mount K5,K7 6 3 Key-Wdf 5x7.5x9 Uni Sprocket- Tooth Shaft-Steering-Lower-0mm K7 9 Collar-Shaft-0x3x4mm K7 0 Screw M6x.0x0 Soc.Set Cylindrical Shroud-Steering Column-Lower Plate-Tilt Adjustment Steering Column Weldment-Lower K7 4 3 Screw M6x Hex Hd F/Thd Ss K7 5 4 Screw M6x0 Wn45 Black Zn Service Kits K Hardware Kit-Column K Hardware Kit-Lower Column / SC6000

14 PARTS LIST DECAL SYSTEM SC /06

15 DECAL SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K Decal, Caution K Decal-SC6000-Advance K Decal-SC6000-Ecofl ex-advance K 3 Decal-Battery Wiring 36V K 4 Decal Advance Rectangular 0x83 Service Kits K Decal Kit-Americas / SC6000 3

16 PARTS LIST ELECTRICAL SYSTEM FRONT SC /06

17 ELECTRICAL SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K [] 0 Clamp 90x4.8 K Clamp 9x350 K3 3 5 Screw M5x Hex Hd F/Thd K3 4 7 Screw M6x Hex Hd F/Thd K3 5 8 Screw Soc. Hd M5x6 SS K 6 Screw Soc. Hd M6x30 K 7 Washer, Flat 6,4x,5 K 8 Screw Thread Rolling M6x K 9 Nut, Hex W/ Shprf /4-0 K 0 Scr- Hex Ss /4-0 X.50 K Stud, /4-0 [] Harness-Main [ ] Fuse-50 Amp [3] Harness-Traction [4] Cable-Speed Controller-Red [5] Cable-Speed Controller-Black [6] Cable-Power Module-Red [7] Cable-Power Module-Black [8] Harness-Machine Power Module-High Power (E3) Speed Control (E4) Contactor Assembly (Power Module K, / Speed Controller K3) Plate-Contactor Mounting Bus Bar-Contactor Contactor 36v Type 4 (K, K3) Horn-36v (H) [6] Harness-Vacuum Float K [7] 0 Cable Tie Mount K3 8 7 Washer Int Lock M6 Din6798jss [9] Harness-Seat Switch Harness Assembly-Battery K 3 Electrical Mount K3 3 5 Washer, Ext. Shprf Ø 5 SS K 33 Screw M8x6 Hex Hd F/Thd SS K Washer Flat Xl 5.5x5.0x.6ss 35 L Washer, Flat 5.3x0x SS K 36 Nut, Hex Nyl Loc Thin M6ss K,K Washer Flat Xl 6x8x.5 -SS K [38] 5 Tie, Cable 4.8x430 K Scr, Pan Phil M6x0 K4 40 Nut, Hex Nyl Loc Thin M6 SS K4 4 Washer Flat Xl 6x8x.5 SS Cable Assembly x Bat Terminal Cover (BLK) Bat Terminal Cover (RED) Service Kits K Electrical Mount Kit K Hardware Kit-Electrical K Hardware Kit-Controllers K Hardware Kit-Contactor Assembly [ ] = Not Shown / SC6000 5

18 PARTS LIST ECOFLEX ASSEMBLY FRONT SOLUTION HOSE 6 SC /06

19 ECOFLEX ASSEMBLY PARTS LIST Kit Item Ref. No. Qty Description K Clamp, Hose 09/- K3 3 Washer, Flat 6,4x,5 K3 3 4 Scr, Pan Phil Thd Form 6-3 X EcoFlex Bottle Assy Insert-Dry Break Chemical Bottle Assembly Cap, Raw Cap, 38mm Buttress Pump, Detergent, v (M8, M9) Bracket Weldment K Hose /8 Id X 3 Lg K Decal-SC6000-Ecofl ex-advance K 3 Decal-Chemical Ratio K 4 Reducer,Barb K 5 Hose,Chem Resistant, Cap Dry Break /8 Barb K 7 4 Hose, Chem Resistant..00 K 8 Fitting, Y, Barb,.5 K3 9 6 Clamp Black 0 L Washer, Flat 4x9x0.8 Ss K3 3 Nut, Hex Nyl Loc Thin M6 Ss Service Kits K Decal Kit-Ecofl ex K Hose Kit-Ecofl ex K Hardware Kit-Ecofl ex / SC6000 7

20 PARTS LIST ONBOARD-CHARGER-ASSEMBLY FRONT SC /06

21 ONBOARD-CHARGER-ASSEMBLY PARTS LIST Kit Item Ref. No. Qty Description K 4 Scr, Hex Thd To Hd M6- X 6mm K Nut-Hex Nyl Loc M5-0.8 K 3 4 Nut-Hex Nyl Loc M6- K 4 Scr-Hex M5-0.8 X 0mm K 5 4 Scr-Flt Soc M8-.5 X 0mm K 6 Wsh-Flt Ss.04 X.750 X Mount Weldt-Onboard Charger Bracket-Onboard Charger Mount Charger-On Board 36v (E) Cord Charger Yellow Us Cable Support Service Kits K Hardware Kit-Onboard Charger / SC6000 9

22 PARTS LIST RECOVERY SYSTEM FRONT SC /06

23 RECOVERY SYSTEM PARTS LIST Kit Item Ref. No. Qty Description Clamp, Hose 8/6-8 W Tank-Recovery Cover-Vacuum Motor Motor-Vacuum 36vdc (M4) Vacuum Motor Brush Kit K5 5 Seal-Inlet K Cover-Recovery Tank K5 7 Seal-Exhaust K5 8 Seal-Vacuum Motor Inlet K6 9 Cover-Filter K5 0 Plate-Gasket Mount K Panel-Exhaust K Panel-Vacuum Motor Exhaust K 3 Panel-Vacuum Exhaust-Dual K Screen-Filter K Filter-Vacuum Inlet Seal-Recovery Cover Drain Hose Assembly Squeegee Hose Assembly K,K7 9 Cable Tie-Mount K3 0 4 Retainer-Hinge K7 8 Washer-Cosmetic-Ss-M8 K6 Gasket-Vacuum Filter Cover K6 3 Catch-Cover Gasket-Vacuum Cover Debris Tray Assembly K4,K6,K7 6 0 Screw M6x0 Wn45 Black Zn Kit Item Ref. No. Qty Description K7 7 8 Screw M8x80 Din799 Ss Black Switch-Float Mechanical 0v K Seal-Vacuum Block K4 30 Plate-Seal K4 3 Gasket-Seal Vacuum K4 3 Plate-Seal Vacuum K4 33 Gasket-Vacuum Flap-Debris Tray K Mount, Vibration K 36 4 Clamp, Plastic K 37 4 Screw M8x Hex Hd F/Thd Ss K,K3,K Screw M5x Hex Hd F/Thd K,K Washer 8x4x Uni6593 Ss K 40 9 Washer Flat Xl 5.5x0.0x.6 K Latch With Fold Away K7 4 Screw M8x35 Hex Hd F/Thd Ss K 43 8 Scr,Pan Phil M5x6 Ss K7 44 Clamp, Cable Ø.7 Service Kits K Panel Kit-Recovery Tank K Hose Clip Kit K Door Retainer Kit K Shut-Off Plate Kit-Single K Vacuum Motor Seal Kit K Filter Cover Kit K Hardware Kit-Recovery System / SC6000

24 PARTS LIST SCRUB SYSTEM-CYLINDRICAL 7 8 FRONT SC /06

25 SCRUB SYSTEM-CYLINDRICAL PARTS LIST Kit Item Ref. No. Qty Description Complete Actuator Assembly (M7) K Scr, Hex Thd Form /4-0 X0.38 K 3 4 Scr, Pan Phil Thd Form /4-0x.50 K 4 Spring-Compression.40x.40in K 5 Spring Housing Weldment K 6 Spring-Compression-.44x3.50 In K Actuator Assembly-Heavy Duty K 8 Spring Housing Guide K 9 Nut Retainer K 0 Nut Retainer K Nut, Plastic Cylindrical Scrub Assembly-36c 3 Door Assembly-Left-40d/36c 4 Door Assembly-Right-36c Service Kits K Spring Housing Kit-Actuator / SC6000 3

26 PARTS LIST SCRUB SYSTEM-CYLINDRICAL-DECK ASSEMBLY FRONT RIGHT CYL HARNESS CONNECTION a LEFT DISK/CYL HARNESS CONNECTION 7b a BRUSH DIRECTION ROTATION SC /06

27 SCRUB SYSTEM-CYLINDRICAL-DECK ASSEMBLY PARTS LIST Kit Item Ref. No. Qty Description K8 Clamp 90x4.8 K9 4 Screw M8x5 Hex Hd F/Thd Ss K6 3 Screw Soc. Hd M5x Ss K0 4 4 Nut, Hex Nyl Loc Hvy M8 K0 5 4 Washer, Flat 8.4x6x.6 K 6 4 Scr Mx40 Hex 0.9 Iso407 K0 7 4 Ring, Ret Ext Type E Reinf. 0.5 Dia K0 8 Clevis Pin K3 9 Pin-Clevis.375 X.5 K3 0 Pin- Bow-Tie Cotter 7/6 - / K8 Pin-Bow Tie Cotter 3/ Cylindrical Scrub Deck Weldt K 3 4 Bushing-.5x6x4.48mm K 4 Bushing-Lift Arm Pivot 5 Cylindrical Drive Housing Assy (53-68) K 6 Bearing-Flange-0x3x7mm K 7 Deck Lift Arm Assembly K 7a Rod End-Spherical-8mm-Male K 7b Lift Arm Weldment K6,K78 Valve-Solenoid-36vdc (L) K 9 Deck Trailing Arm Assembly K 9a 8 Bearing-Flange-6x8x6mm Hose-Solution Feed-Cylindrical Hopper Assembly-36in (69-75) Side Blade Assembly-Right (pages 6-7) Side Blade Assembly-Left (pages 6-7) 4 Idler Assembly (44-5) K8 5 Latch-Draw K9 6 4 Bearing-Flange-x4x9mm K9 7 4 Bushing K8 8 Pin-Clevis 8x50 Iso34-B K3 9 Pin-Clevis 0x70 Iso34-B K0 30 Plate-Stop 3 Actuator Assembly-Complete (M7) (pages -3) K0 3 Wheel 3.00 X.5 K0 33 Roller, Rear K0 34 Pin K0,K Hair Pin Cotter A,5 K 36 4 Washer, Flat 3.0x4.0x.5 Ss K Washer 8x4x Uni6593 Ss K 38 Nut, Hex Nyl Loc M8 Ss K Screw M8x30 Carriage K 40 4 Nut, Hex Nyl Loc M S.S. K 4 Screw M0x5 Hex Hd F/Thd K8 4 4 Nut, Hex Nyl Loc Thin M5 Ss K Scr,Pan Phil M5x6 Ss Cap-Hub K6 45 Seal-Oil K6 46 Housing-Cylindrical Deck Idler K3 47 Lug-Cylindrical Deck Drive K6 48 Shaft Assembly-Idler K3 49 Screw M6x0 Hex Hd F/Thd Ss K3 50 Washer Flat Xl 6.6x4.0x.0 Ss Kit Item Ref. No. Qty Description K6 5 Ring D 40 Uni7437 K3 5 Key 5x5x30 Din6885 K4 53 Sheave 95mm-8 Rib K 54 Belt-Self Tension-8 Rib K4 55 Sheave.50in-8 Rib K 56 Housing-Cylindrical Drive K 57 Seal-Oil K3 58 Lug-Cylindrical Deck Drive K5 59 Cover-Belt Housing Motor-36vdc-900rpm-hp (M, M) [ ] 5645 Kit, Wheel Drive Brushes K5 6 Gasket-Cyl Drive Housing K 6 Shaft Assembly-Brush K,K Screw M6x0 Hex Hd F/Thd Ss K3 64 Washer Flat Xl 6.6x4.0x.0 Ss K Screw M6x.0x0 Soc.Set Cylindrical K Screw M5x6 Hex Hd F/Thd Ss K 67 Ring D 40 Uni7437 K3,K Key 5x5x30 Din Hopper-36 Inch K9 70 Screen-Hopper-36in 7 Threshold-Hopper-36in K9 7 Washer Flat Xl 6.6x4.0x.0 Ss 73 7 Scr, Pan Phil M6x6 Ss 74 7 Nut, Hex Nyl Loc Thin M6 Ss K9 75 Scr,Pan Phil M5x6 Ss K6 76 Clamp, Hose 5-4 Size8 Service Kits K Lift Arm Kit-Center K Trailing Arm Kit K Stop Kit-Both Sides K Hardware Kit-Actuator K Solenoid Valve Kit K Solenoid Seal Kit K Latch Kit-Both Sides K Hopper Floor Kit K Roller Kit-Cylindrical Deck K Belt Kit-Both Sides K Drive Housing Kit K Hub Kit K Sheave Kit K Drive Cover Kit-Both Sides K Idler Housing Kit K Hardware Kit-Cylindrical Deck K Pivot Hardware Kit-Both Sides [ ] = Not Shown / SC6000 5

28 PARTS LIST SCRUB SYSTEM-CYLINDRICAL-SIDE BLADE ASSEMBLIES RIGHT SIDE BLADE ASSEMBLY FRONT LEFT SIDE BLADE ASSEMBLY FRONT SC /06

29 SCRUB SYSTEM-CYLINDRICAL-SIDE BLADE ASSEMBLIES PARTS LIST Kit Item Ref. No. Qty Description Side Blade Assembly-Right K8,K Screw M8x5 Hex Hd F/Thd Ss K8 Joint M8 K4 3 Latch Rotary K4 4 Blade-Deck-Red Gum K5 * Blade-Deck-PU K 5 4 Bushing-Sleeve-.507x.65x Arm-Side Blade-Rear Arm-Side Blade-Front K8 8 Rod End-M8-Lh K8 9 Rod-Threaded K7 0 Strap-Cyl Side Blade-Right Side Blade Mount Weldt-Right Side Blade Support Weldt-Right Clip-Spring Adjustment-Right Latch-Double Scrub-Right K9 5 Knob Assembly K 6 4 Washer7x30x3 Iso7089 SS K8 7 Screw M8x40 Uni5739 SS K 8 4 Bearing,.79 X.65 X.375 K9 9 Knob K 0 4 Screw Mx40 A Din93 K4,K 3 Screw M6x30 Hex Hd F/Thd SS K Spacer 6.5x0x4.5 K 3 4 Washer, Flat 3.0x4.0x.5 SS K 4 Screw M6x6 Hex Hd F/Thd SS K 5 Spacer 6. X 0 X 6.5 K7 6 Latch Squeegee K 7 4 Nut, Hex Nyl Loc M S.S. K8,K 8 4 Nut Hex M8 Uni5589 Ss K8 9 Screw M8x35 Hex Hd F/Thd SS K4,K 30 3 Nut, Hex Nyl Loc Thin M6 SS K7 3 Scr, Pan Phil M4x0 Ss K7 3 Nut, Hex Nyl Loc Thin M4 SS K 33 3 Washer Flat Xl 6x8x.5 SS Spring-Extension-0.75x.96in Spring-Extension 0.75x3.00In Service Kits K Latch Kit K Level Adjust Kit-Side Wiper K Knob Kit-Side Wiper K Hardware Kit-Side Wiper K Side Blade Kit-Red Gum K Side Blade Kit-PU K Strap Kit-Both Sides-Cylindrical * = Optional, Not Included Kit Item Ref. No. Qty Description Side Blade Assembly-Left K8,K Screw M8x5 Hex Hd F/Thd Ss K8 Joint M8 K4 3 Latch Rotary K4 4 Blade-Deck-Red Gum K5 * Blade-Deck-PU K 5 4 Bushing-Sleeve-.507x.65x Arm-Side Blade-Rear Arm-Side Blade-Front K8 8 Rod End-M8-Lh K8 9 Rod-Threaded K7 0 Strap-Cyl Side Blade-Left Side Blade Mount Weldt-Left Side Blade Support Weldt-Left Clip-Spring Adjustment-Left Latch-Double Scrub-Left K9 5 Knob Assembly K 6 4 Washer7x30x3 Iso7089 SS K8 7 Screw M8x40 Uni5739 SS K 8 4 Bearing,.79 X.65 X.375 K9 9 Knob K 0 4 Screw Mx40 A Din93 K4,K 3 Screw M6x30 Hex Hd F/Thd SS K Spacer 6.5x0x4.5 K 3 4 Washer, Flat 3.0x4.0x.5 SS K 4 Screw M6x6 Hex Hd F/Thd SS K 5 Spacer 6. X 0 X 6.5 K7 6 Latch Squeegee K 7 4 Nut, Hex Nyl Loc M S.S. K8,K 8 4 Nut Hex M8 Uni5589 Ss K8 9 Screw M8x35 Hex Hd F/Thd SS K4,K 30 3 Nut, Hex Nyl Loc Thin M6 SS K7 3 Scr, Pan Phil M4x0 Ss K7 3 Nut, Hex Nyl Loc Thin M4 SS K 33 3 Washer Flat Xl 6x8x.5 SS Spring-Extension-0.75x.96in Spring-Extension 0.75x3.00In Service Kits K Latch Kit K Level Adjust Kit-Side Wiper K Knob Kit-Side Wiper K Hardware Kit-Side Wiper K Side Blade Kit-Red Gum K Side Blade Kit-PU K Strap Kit-Both Sides-Cylindrical * = Optional, Not Included / SC6000 7

30 PARTS LIST SCRUB SYSTEM-CYLINDRICAL-RIGHT DOOR ASSEMBLY FRONT 8 SC /06

31 SCRUB SYSTEM-CYLINDRICAL-RIGHT DOOR ASSEMBLY PARTS LIST Kit Item Ref. No. Qty Description K7 4 Ejot 3.5x8 Wn4 K6 Screw M8x0 Hex Hd F/Thd K6 3 Washer, Flat 8.4x6x.6 K5 4 Shaft Ring D. K4 5 Latch Rotary Door Weldment-Right-36c K7 7 Skid Plate-Right-34d K7 8 Skid Plate-Right-Front-36c K5 9 Pin-Door Roller K6 0 Door Striker Weldment-Right K4 Handle-Latch Mat-Door K7 3 4 Washer-Tab K5 4 Wheel, Roller K4 5 Screw M6x30 Hex Hd F/Thd Ss K4 6 Nut, Hex Nyl Loc Thin M6 Ss Service Kits K Latch Kit K Roller Kit-Both Doors K Striker Kit-Right K Skid Plate Kit / SC6000 9

32 PARTS LIST SCRUB SYSTEM-LEFT DOOR ASSEMBLY-36C&40D FRONT 30 SC /06

33 SCRUB SYSTEM-LEFT DOOR ASSEMBLY-36C&40D PARTS LIST Kit Item Ref. No. Qty Description K3 Screw M8x0 Hex Hd F/Thd K3 Washer, Flat 8.4x6x.6 K4 3 Latch Rotary K5 4 Pin- Bow-Tie Cotter 7/6 - / Door Weldment-Left-40d/36c K3 6 Door Striker Weldment-Left K4 7 Handle-Latch K5 8 Pin-Clevis x0 Iso34-B K5 9 Wheel, Roller K4 0 Screw M6x30 Hex Hd F/Thd Ss K4 Nut, Hex Nyl Loc Thin M6 Ss Service Kits K Striker Kit-Left K Latch Kit K Roller Kit-Both Doors / SC6000 3

34 PARTS LIST SCRUB SYSTEM-DISC FRONT SC /06

35 SCRUB SYSTEM-DISC PARTS LIST Kit Item Ref. No. Qty Description Complete Actuator Assembly (M7) K Scr, Hex Thd Form /4-0 X0.38 K 3 4 Scr, Pan Phil Thd Form /4-0x.50 K 4 Spring-Compression.40x.40in K 5 Spring Housing Weldment K 6 Spring-Compression-.44x3.50 In K Actuator Assembly-Heavy Duty K 8 Spring Housing Guide K 9 Nut Retainer K 0 Nut Retainer K Nut, Plastic Disc Deck Assembly-34d 3 Disc Deck Assembly-40d 4 Door Assembly-Left-34d 5 Door Assembly-Right-34d 6 Door Assembly-Left-40d/36c (see pages 30-3) 7 Door Assembly-Right-40d Service Kits K Spring Housing Kit-Actuator / SC

36 PARTS LIST SCRUB SYSTEM-DISC-DECK ASSEMBLY RIGHT DISK HARNESS CONNECTION LEFT DISK/CYL HARNESS CONNECTION a b a FRONT BRUSH ROTATION DIRECTION BRUSH ROTATION DIRECTION 34 SC /06

37 SCRUB SYSTEM-DISC-DECK ASSEMBLY PARTS LIST Kit Item Ref. No. Qty Description K Pin D.6 K3 Clamp 90x4.8 K6 3 Screw Soc. Hd M5x SS K3 4 Screw Soc. Hd M8x35 SS K0 5 4 Nut, Hex Nyl Loc Hvy M8 K0 6 4 Washer, Flat 8.4x6x.6 K 7 Screw Mx40 Hex Hd F/Thd - k K Rivet, Nylon Tree Push-In (.5) K3 9 Key, Square.5 X.44 K3 0 Pin-Clevis.375 X.5 K3 Pin- Bow-Tie Cotter 7/6 - / K Pin-Bow Tie Cotter 5/8 K 3 Pin-Bow Tie Cotter 3/4 K 4 Bushing-.5x6x4.48mm K 5 Bushing-Lift Arm Pivot K 6 Bearing-Flange-0x3x7mm Scrub Deck Weldment-34d Scrub Deck Weldment-40d K 8 Deck Lift Arm Assembly K 8a Rod End-Spherical-8mm-Male K 8b Lift Arm Weldment Spacer-Motor Gearmotor-36vdc-50rpm-.0hp (M, M) [ ] 5645 Kit, Wheel Drive Brushes 5664 Side Blade Assembly-Right (pages 36-37) 5665 Side Blade Assembly-Left (pages 36-37) K6,K73 Valve-Solenoid-36vdc (L) Hose-Solution Feed-Disc Blade-Front-34d Blade-Front-40d K 6 Deck Trailing Arm Assembly K 6a 8 Bearing-Flange-6x8x6mm Knob-M-Lobe Click-On Assembly-34d Click-On Assembly-40d K 9 Bushing K 30 Pin-Clevis 8x50 Iso34-B K3 3 Pin-Clevis 0x70 Iso34-B K3 3 8 Screw M6x30 Uni5737 SS K0 33 Plate-Stop 34 Actuator Assembly-Complete (pages 3-33) (M7) Brush Plate Assy Brush Plate Assy Kit Item Ref. No. Qty Description K3 37 Hair Pin Cotter A,5 K 38 Washer, Flat 3.0x4.0x.5 SS K Screw M8x30 Carriage Iso8677 K,K Nut, Hex Nyl Loc M S.S. K 4 Screw M0x5 Hex Hd F/Thd K3 4 4 Nut, Hex Nyl Loc Thin M6 SS K6 35 Clamp, Hose 5-4 Size8 Service Kits K Lift Arm Kit-Center K Trailing Arm Kit K Stop Kit-Both Sides K Hardware Kit-Side Wiper K Hardware Kit-Actuator K Solenoid Valve Kit K Solenoid Seal Kit K Rivet Kit K Hardware Kit-Disc Deck [ ] = Not Shown / SC

38 PARTS LIST SCRUB SYSTEM-DISC-SIDE BLADE ASSEMBLIES RIGHT SIDE BLADE ASSEMBLY FRONT LEFT SIDE BLADE ASSEMBLY FRONT SC /06

39 SCRUB SYSTEM-DISC-SIDE BLADE ASSEMBLIES PARTS LIST Kit Item Ref. No. Qty Description 5664 Side Blade Assembly-Right K8,K Screw M8x5 Hex Hd F/Thd SS K8 Joint M Side Blade Mount Weldment-Rt Side Blade Support Weldt-Right K3 5 Strap-Side Blade-Right K4 6 Blade-Deck-Red Gum K5 * Blade-Deck-PU K 7 4 Bushing-Sleeve-.507x.65x Arm-Side Blade-Rear Arm-Side Blade-Front K8 0 Rod End-M8-Lh Latch-Double Scrub-Right K8 Rod-Threaded Spring-Extension-0.75x.96in Clip-Spring Adjustment K9 5 Knob Assembly Spring-Extension 0.75x3.00in K 7 4 Washer 7x30x3 Iso7089 SS K8,K 8 Screw M8x40 Uni5739 SS K 9 4 Bearing,.79 X.65 X.375 K9,K 0 Knob K 4 Screw Mx40 A Din93 K Screw M6x30 Hex Hd F/Thd SS K 3 Spacer 6.5x0x4.5 K 4 4 Washer, Flat 3.0x4.0x.5 SS K 5 Screw M6x6 Hex Hd F/Thd SS K 6 Spacer 6. X 0 X 6.5 K3 7 Latch Squeegee K 8 4 Nut, Hex Nyl Loc M S.S. K8,K 9 4 Nut Hex M8 Uni5589 SS K 30 Nut, Hex Nyl Loc Thin M6 SS K3 3 Scr, Pan Phil M4x0 Ss K3 3 Nut, Hex Nyl Loc Thin M4 SS K 33 3 Washer Flat Xl 6x8x.5 - SS Service Kits K Level Adjust Kit-Side Wiper K Knob Kit-Side Wiper K Hardware Kit-Side Wiper K Side Blade Kit-Red Gum K Side Blade Kit-PU K Strap Kit-Both Sides-Disc * = Optional, Not Included Kit Item Ref. No. Qty Description 5665 Side Blade Assembly-Left K8,K Screw M8x5 Hex Hd F/Thd SS K8 Joint M Side Blade Mount Weldment-Left Side Blade Support Weldt-Left K3 5 Strap-Side Blade-Left K4 6 Blade-Deck-Red Gum K5 * Blade-Deck-PU K 7 4 Bushing-Sleeve-.507x.65x Arm-Side Blade-Rear Arm-Side Blade-Front K8 0 Rod End-M8-Lh Latch-Double Scrub-Left K8 Rod-Threaded Spring-Extension-0.75x.96in Clip-Spring Adjustment K9 5 Knob Assembly Spring-Extension 0.75x3.00in K 7 4 Washer 7x30x3 Iso7089 SS K8,K 8 Screw M8x40 Uni5739 SS K 9 4 Bearing,.79 X.65 X.375 K9,K 0 Knob K 4 Screw Mx40 A Din93 K Screw M6x30 Hex Hd F/Thd SS K 3 Spacer 6.5x0x4.5 K 4 4 Washer, Flat 3.0x4.0x.5 SS K 5 Screw M6x6 Hex Hd F/Thd SS K 6 Spacer 6. X 0 X 6.5 K3 7 Latch Squeegee K 8 4 Nut, Hex Nyl Loc M S.S. K8,K 9 4 Nut Hex M8 Uni5589 SS K 30 Nut, Hex Nyl Loc Thin M6 SS K3 3 Scr, Pan Phil M4x0 SS K3 3 Nut, Hex Nyl Loc Thin M4 SS K 33 3 Washer Flat Xl 6x8x.5 - SS Service Kits K Level Adjust Kit-Side Wiper K Knob Kit-Side Wiper K Hardware Kit-Side Wiper K Side Blade Kit-Red Gum K Side Blade Kit-PU K Strap Kit-Both Sides-Disc * = Optional, Not Included / SC

40 PARTS LIST SCRUB SYSTEM-DISC-RIGHT DOOR ASSEMBLY-34D FRONT SC /06

41 SCRUB SYSTEM-DISC-RIGHT DOOR ASSEMBLY-34D PARTS LIST Kit Item Ref. No. Qty Description K7 4 Ejot 3.5x8 Wn4 K6 Screw M8x0 Hex Hd F/Thd Iso407 K6 3 Washer, Flat 8.4x6x.6 K5 4 Shaft Ring D. K4 5 Latch Rotary Door Weldment-Right-34d K7 7 Skid Plate-Right-34d K7 8 Skid Plate-Right-Front-34d K5 9 Pin-Door Roller K6 0 Door Striker Weldment-Right K4 Handle-Latch Mat-Door K7 3 4 Washer-Tab K5 4 Wheel, Roller K4 5 Screw M6x30 Hex Hd F/Thd Ss Iso407 K4 6 Nut, Hex Nyl Loc Thin M6 Ss Service Kits K Latch Kit K Roller Kit-Both Sides K Striker Kit-Right K Skid Plate Kit / SC

42 PARTS LIST SCRUB SYSTEM-DISC-LEFT DOOR ASSEMBLY-34D FRONT SC /06

43 SCRUB SYSTEM-DISC-LEFT DOOR ASSEMBLY-34D PARTS LIST Kit Item Ref. No. Qty Description K3 Screw M8x0 Hex Hd F/Thd K3 Washer, Flat 8.4x6x.6 K4 3 Latch Rotary K5 4 Pin- Bow-Tie Cotter 7/6 - / Door Weldment-Left-34d K4 6 Handle-Latch K3 7 Door Striker Weldment-Left K5 8 Pin-Clevis x0 Iso34-B K5 9 Wheel, Roller K4 0 Screw M6x30 Hex Hd F/Thd Ss K4 Nut, Hex Nyl Loc Thin M6 Ss K4 Scr, Pan Phil M6x Service Kits K Striker Kit-Left K Latch Kit K Roller Kit-Both Sides / SC6000 4

44 PARTS LIST SCRUB SYSTEM-DISC-RIGHT DOOR ASSEMBLY-40D FRONT SC /06

45 SCRUB SYSTEM-DISC-RIGHT DOOR ASSEMBLY-40D PARTS LIST Kit Item Ref. No. Qty Description K7 4 Ejot 3.5x8 Wn4 K6 Screw M8x0 Hex Hd F/Thd K6 3 Washer, Flat 8.4x6x.6 K5 4 Shaft Ring D. K4 5 Latch Rotary Door Weldment-Right-40d K7 7 Skid Plate-Right-34d K7 8 Skid Plate-Right-Front-36c K5 9 Pin-Door Roller K6 0 Door Striker Weldment-Right K4 Handle-Latch Mat-Door K7 3 4 Washer-Tab K5 4 Wheel, Roller K4 5 Screw M6x30 Hex Hd F/Thd Ss K4 6 Nut, Hex Nyl Loc Thin M6 Ss Service Kits K Latch Kit K Roller Kit-Both Sides K Striker Kit-Right K Skid Plate Kit / SC

46 PARTS LIST 4 6 SOLUTION SYSTEM FRONT SC /06

47 SOLUTION SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K Gasket, O-Ring Tank-Solution Cross Bar Sensor-Solution Level (S7) K 5 Hose-Drain K3 6 Washer-Cosmetic-Ss-M Bracket-Filter Mount Hose-0x6x5mm Panel-Cover Grommet-.59x.78x Valve-Ball- 5/8x3/4in Brb Solution Cap Assembly [ ] Gasket-Solution Cap Support-Seat K3 4 Screw M8x80 Din799 Ss Black Seal-Tank Gap Hose-Manifold Assembly K 7 Clip-Drain Hose K 8 Cap, Pipe Ght Nylon K 9 Washer-Rubber K 0 Barb, Adapter 3/4 X 3/4ght K3 9 Screw M8x6 Hex Hd F/Thd Ss Iso407 K Screw M8x80 Hex Hd F/Thd Iso407 K3 3 4 Washer Flat Xl 8.5x36.0x3.0 K3 4 Washer Flat Xl 5.5x5.0x.6 Ss K3 5 9 Screw M5x Hex Hd F/Thd Iso407 K3 6 5 Washer 8x4x Uni6593 Ss K 7 Nut, Hex Nyl Loc M8 Ss K 8 Elbow Ø0 K 9 Filter Water Gasket Screen-Filter Cap with Seal-Solution Filter K3 33 Clamp Cable D.6 K3 34 Clamp, Cable Ø.7 K,K,K Clamp, Hose 5-4 Size8 Service Kits K Drain Hose Kit K Filter Kit K Hardware Kit-Solution System [ ] = Not Shown / SC

48 PARTS LIST SQUEEGEE SYSTEM FRONT 46 SC /06

49 PARTS LIST SQUEEGEE SYSTEM Kit Item Ref. No. Qty Description K 4 Countersunk Screw M4x K3 Nut, Hex Hvy M0x,5 K 3 Nut, Hex Thin M8 K6 4 Screw M0x45 Hex Hd F/Thd Ss Iso407 K3 5 Rod End-0mm Mount-Squeegee K 7 Pin-Squeegee Tilt Squeegee Arm Weldment Squeegee Assembly-J 34D Disc Model / Includes Red Gum Rubber Blades Squeegee Assembly-K 36C Cylindrical Model & 40D Disc Model / Includes Red Gum Rubber Blades K 0 Wear Plate-Squeegee K Spacer-Squeegee Tilt K6 Bearing-Flange-4x6x7mm K6 3 Bushing Knob-M-Lobe K 5 Knob-M8-Lobe Short K 6 Washer-Bevel-8.x0x0.7x.35mm K3 7 Screw M0x.5x30 Uni5740 SS K 8 Tilt Rod Assembly Caster Assembly Spring-Extension K Nut Hex Hvy M8 K6 Nut M0 Hex Loc Thin Ss Iso 05 K 3 Washer, Flat 8x7x.6 SS K6 4 Washer Flat Xl 0x30x.5-SS Service Kits K Squeegee Tilt Adjuster Kit K Squeegee Wear Plate Kit K Squeegee Mount Rod End Kit K Hardware Kit-Squeegee 34D J 36C & 40D K / SC

50 PARTS LIST SQUEEGEE SYSTEM-SQUEEGEE ASSY J-34D FRONT 48 SC /06

51 SQUEEGEE SYSTEM-SQUEEGEE ASSY J-34D PARTS LIST Kit Item Ref. No. Qty Description K5 Scr-Hex Thd/Hd Ss 5/6-8x Squeegee-J Seal-Squeegee Insert-Squeegee Airfl ow-j K7 5 Blade-Squeegee Fr-Red Gum-J NOTE K Blade-Squeegee-Red Gum-Rr-J NOTE K9 * Blade-Squeegee-PU J-Front NOTE K9 * Blade-Squeegee-PU J-Rear NOTE Squeegee Strap Assembly-Rr-J Squeegee Strap Weldment-Fr-J K4 9 Bushing-.344x.500x.56in K4 0 Wheel 5.00 X.50 K5 Nut Thumb K5 Handle Lever K4 3 Screw M8x55 Hex Hd F/Thd Ss Iso407 K5 4 Knob M8x30 Stainless Steel K5 5 Screw M8x35 Hex Hd F/Thd Ss Iso407 K4,K5 6 4 Washer, Flat 8x7x.6 Ss K5 7 Nut Self L. 5/6 Unc Ss Service Kits K Squeegee Roller Kit-Both K Squeegee Knob Kit K Squeegee Blade Kit-Red Gum J K Squeegee Blade Kit-PU J * = Optional, Not Included NOTE : All squeegee blade kits include both front and rear squeegee blades. / SC

52 PARTS LIST SQUEEGEE SYSTEM-SQUEEGEE ASSY K-36C&40D FRONT 50 SC /06

53 SQUEEGEE SYSTEM-SQUEEGEE ASSY K-36C&40D PARTS LIST Kit Item Ref. No. Qty Description K5 Scr-Hex Thd/Hd Ss 5/6-8x3.75 K8 Blade-Squeegee-Red Gum K-Fr NOTE K Blade-Squeegee-Red Gum-Rr-K NOTE K0 * Blade-Squeegee-PU K-Front NOTE K0 * Blade-Squeegee-PU K-Rear NOTE Squeegee-K Squeegee Strap Assembly-Rr-K Squeegee Strap Weldment-Fr-K Seal-Squeegee Insert-Squeegee Airfl ow-k K4 9 Bushing-.344x.500x.56in K4 0 Wheel 5.00 X.50 K5 Nut Thumb K5 Handle Lever K4 3 Screw M8x55 Hex Hd F/Thd Ss Iso407 K5 4 Knob M8x30 Stainless Steel K5 5 Screw M8x35 Hex Hd F/Thd Ss Iso407 K4,K5 6 4 Washer, Flat 8x7x.6 Ss K5 7 Nut Self L. 5/6 Unc Ss Service Kits K Squeegee Roller Kit-Both K Squeegee Knob Kit K Squeegee Blade Kit-Red Gum K K Squeegee Blade Kit-PU K * = Optional, Not Included NOTE : All squeegee blade kits include both front and rear squeegee blades. / SC6000 5

54 PARTS LIST WHEEL SYSTEM 4a 4 5 4a 4b FRONT b 7c 7a 7d e 7f 7g 5 SC /06

55 WHEEL SYSTEM PARTS LIST Kit Item Ref. No. Qty Description K3,K4,K5 Screw M0x5 Hex Hd F/Thd K5 4 Screw M0x35 Hex Hd F/Thd K,K5 3 Pin Cotter 3 X 50 Iso 34 K4 4 Wheel-Rear-Pu x3.5in K3 4a Bearing-Ball-.378x.835x.669 K3 4b Seal-Oil K3,K Cap-Hub Spindle Plate Weldment Wheel-Drive-in (M) 7a Wheel-Drive in 7b Cover-Drive Coupler 7c Drive Coupler 7d Bearing-Drive Wheel 7e Brake 7f 5668 Cover-Brake 7g 5668 Cover-Terminal K 8 Washer-x44x8mm K 9 Chain-Roller K 0 Chain Tensioner Weldment K Chain Guide Weldment Bracket-Wire Guide K Cap, Grease K 4 Bearing, Cup K 5 Bearing, Cone K 6 Bearing, Cone K 7 Bearing, Cup K 8 Seal, Radial Lip K,K5 9 5 Screw M6x0 Hex Hd F/Thd Ss K,K5 0 Washer Flat Xl 6.6x4.0x.0 Ss K3,K4,K5 Washer Flat Xl.0x40.0x3.0 K,K5 Nut Hex M0x.5 Uni5594 K 3 Nut Hex M6 Uni5589 Ss K 4 Nut, Hex Nyl Loc Thin M6 Ss K5 5 Clamp, Hose Support K5 6 6 Screw M6x0 Hex Hd F/Thd Ss K5 7 Washer Flat Xl 6x8x.5 - Ss Service Kits K Steering Chain Kit K Spindle Bearing Kit K Bearing Kit-Rear Wheel K Rear Wheel Kit K Hardware Kit-Wheel System / SC

56 PARTS LIST LADDER DIAGRAM- F FUSE, 50 A. RED BT + - BATTERY, 36 Vdc BLK ~ B+ B- GND E BATTERY CHARGER RED (A) TO F4 CB CIRCUIT BREAKER, 0 AMP RED YEL/BRN YEL/BRN YEL/BRN YEL/BRN BLU/RED GRA YEL/BRN L GRA SOLENOID SOLUTION L GRA SOLENOID DUST GUARD K KSI RELAY 0 6 H YEL/BRN 8 4 BATTERY CHARGER INTERLOCK ORN/BRN GRA/BLK YEL/WHT GRN YEL/BRN GRA GRA J- J- J- J-3 J-0 J- J-4 J-3 OBC B+ B+ KSI (K) KSI (K) INTERLOCK B- B- B- E MAIN CONTROL BOARD CAN0 H CAN0 L CAN H CAN L 0Ohm GND GND GND VBUS J-9 DM J 0 DP J- USB GND J-3 0Ohm J-6 J-5 J-6 J- J- RED J- J- YEL GRN WHT BLK YEL GRN GRN (O) TO F4 (P) TO F VBUS DM DP ID GND J3 USB BLK BLK BLK SHD 7 6 (K) TO E3 (L) TO 3E4 (M) TO E3 (N) TO 3E4 RED BLU/RED GRA GRA BLU/RED HORN H BACK-UP ALARM OPTION LP HEADLIGHT VIO/BRN GRN/BRN J- J-4 B- B- +5V +5V +5V +5V J-5 J-4 J-3 J-0 RED YEL WHT BLU LVL 4 LVL 3 LVL LVL S7 LEVEL SENSOR BLK BLK BLU/RED BLU/RED BLU/RED BLU/RED LP HEADLIGHT OPTION S SW, SEAT (G) TO 3C4 S SW EMERGENCY (F) TO F4 (H) TO 3C4 BLK GRN/BLU GRN/BLU ORN ORN J-9 J- J-0 B- +5V +5V +5V +5V J-6 J-7 J-8 J-8 YEL/RED ORN/RED TAN/WHT WHT/ORN S3 SW, HORN S4 SW, BOP S5 SW, SOLUTION S6 SWITCH, FLOAT BLK BLK BLK BLK M8 - M + DETERGENT PUMP GRN/RED ORN/GRA J-6 J-7 B+ B- B+ B- +5V J-9 BLU/BRN S8 SIDE SWEEP A0 BLK M9 - M + DETERGENT PUMP BLU/YEL J-8 B+ B- J-5 WHT I-BUTTON GND LP3 RED/WHT J-9 B+ B- B- J-4 BRN SMART KEY B+ KSI KSI BLU/RED BLK (B) TO B (J) TO 3C4 (I) TO B3 BEACON, FLASHING OPTION B- (D) TO F Ladder Diagram REV B OPTION BLK (O) TO E (F) TO B4 (A) TO B (P) E YEL BLU/RED YEL/BRN GRN TELEMATIC MODULE A () CAN H () KEY (3) B+ (4) GND (5) (6) (7) (8) (9) (0) () () CAN L 54 SC /06

57 LADDER DIAGRAM- PARTS LIST Kit Item Ref. No. Qty Description A Telematics Module (Optional) A Smart Key A Foot Pedal BT N/A Battery 36VDC CB amp Breaker E Battery Charger (Optional) E Main Control Board Assy E Power Module E Wheel Drive Controller F Amp Fuse H Horn H Back-Up Alarm (Optional) J USB (Optional) K 4089A Main Relay K Power Module Contactor K Speed Controller Contactor L Solenoid Valve L Valve-Solenoid-36VDC (Optional) LP Headlight (Optional) LP Headlight (Optional) LP Beacon, Flashing (Optional) M Motor, Right Brush Disc M Motor, Left Brush Disc M Side Sweep (Optional) M Motor, Vacuum M Motor, Vacuum (Optional) M Squeegee Actuator M7 Deck Actuator M Detergent Pump M Detergent Pump M Dust Guard Pump/ Wash Pump (Optional) M Drive Motor S SW, Seat S SW, Emergency S SW, Horn S SW, Bop S SW, Solution S Switch, Float S Level Sensor S Side Sweep (Optional) Color Codes BLK BLU BRN GRA GRN ORN PINK RED TAN VIO WHT YEL Black Blue Brown Gray Green Orange Pink Red Tan Violet White Yellow / SC

58 PARTS LIST LADDER DIAGRAM- (B) TO B5 B+ B- RED POWER MODULE K TO C5 BLU/GRA B+ E3 POWER MODULE B- BLK (D) TO E5 RED (I) TO B5 BLU/GRA BLU/GRA + M M MOTOR, RIGHTBRUSH DISK + M M MOTOR, LEFT BRUSH DISK WHT/VIO BLK/YEL RIGHT DECK BRUSH IS FRONT CYINDRICAL BRUSH LEFT DECK BRUSH IS REAR CYLINDRICAL BRUSH - - PWM B- PWM B- B- B+ B- B+ B- B+ B- B+ J3-4 J3-3 J3-6 J3- BLK/GRA TAN/BRN BLU/GRA ORN/GRA M6 - + M SQUEEGEE ACTUATOR M7 - + M DECK ACTUATOR KSI BLU/GRA BLU/GRA + M3 M SIDE SWEEP - ORN/RED GRA/RED PWM B- PWM B- B- B+ B- B+ J3-0 J3- WHT/BLK BLU/ORN M0 - + M DUST GUARD PUMP/ WASH PUMP OPTION M4 M MOTOR, VACUUM CAN H CAN L 0Ohm J3-4 J3-3 YEL GRN (K) TO E (M) TO E BLK BLU/RED BLU/GRA OPTION M5 M ORN/BLU PWM B- +5V SERIAL SERIAL TX RX J3-5 J3-8 J3-7 BLK/PINK BLU/GRN GRN/VIO 4 3 X95 CURTIS PROGRAMMER CONNECTOR B+ (C) TO 3B BLU/RED BLU/RED MOTOR, VACUUM K COIL, POWER MODULE 3 4 TO B BRN J3- J3-9 KSI B- GND J3- BLK BLK B- (E) TO 3F Ladder Diagram REV B 56 SC /06

59 LADDER DIAGRAM- PARTS LIST Kit Item Ref. No. Qty Description A Telematics Module (Optional) A Smart Key A Foot Pedal BT N/A Battery 36VDC CB amp Breaker E Battery Charger (Optional) E Main Control Board Assy E Power Module E Wheel Drive Controller F Amp Fuse H Horn H Back-Up Alarm (Optional) J USB (Optional) K 4089A Main Relay K Power Module Contactor K Speed Controller Contactor L Solenoid Valve L Valve-Solenoid-36VDC (Optional) LP Headlight (Optional) LP Headlight (Optional) LP Beacon, Flashing (Optional) M Motor, Right Brush Disc M Motor, Left Brush Disc M Side Sweep (Optional) M Motor, Vacuum M Motor, Vacuum (Optional) M Squeegee Actuator M7 Deck Actuator M Detergent Pump M Detergent Pump M Dust Guard Pump/ Wash Pump (Optional) M Drive Motor S SW, Seat S SW, Emergency S SW, Horn S SW, Bop S SW, Solution S Switch, Float S Level Sensor S Side Sweep (Optional) Color Codes BLK BLU BRN GRA GRN ORN PINK RED TAN VIO WHT YEL Black Blue Brown Gray Green Orange Pink Red Tan Violet White Yellow / SC

60 PARTS LIST LADDER DIAGRAM-3 (C) TO B5 B+ RED K3 RELAY, SPST 3 4 Y EM BRAKE RED YEL/BLU BLU/ORN GRA/ORN J4-6 J4-3 J4-5 B+ B- B+ B- E4 WHEEL-DRIVE CONTROLLER B- U V W BLK RED RED RED DRIVE MOTOR M U V M 3~ W +V 5 (E) TO F5 B RED BLU BLK YEL YEL WHT X90 +V PHASE B +5V B- TEMP SENSOR +5V J4-5 J4-3 J4-7 J4-8 PINK/RED PINK/BLU WHT/BLK PINK/WHT WHT/BLK 6 PHASE A +5V J4-3 TAN/RED CAN H +5V WIPER B- 0Ohm J4-5 J4-6 J4-8 J4-3 RED VIO/BLK GRA YEL B A R POT. 5 OHM C (L) TO E PINK/RED WHT/BLK (G) TO B4 GRN/BLU J4-9 INTERLOCK CAN L J4-35 GRN (N) TO E (J) TO B5 (H) TO C4 BLU/RED ORN J4- J4-0 KSI E-STOP TX RX J4-8 J4-9 PINK/RED WHT/ORN WHT/BLK BLU/GRA 4 3 X94 CURTIS PROGRAMMER CONNECTOR Ladder Diagram REV B 58 SC /06

61 LADDER DIAGRAM-3 PARTS LIST Kit Item Ref. No. Qty Description A Telematics Module (Optional) A Smart Key A Foot Pedal BT N/A Battery 36VDC CB amp Breaker E Battery Charger (Optional) E Main Control Board Assy E Power Module E Wheel Drive Controller F Amp Fuse H Horn H Back-Up Alarm (Optional) J USB (Optional) K 4089A Main Relay K Power Module Contactor K Speed Controller Contactor L Solenoid Valve L Valve-Solenoid-36VDC (Optional) LP Headlight (Optional) LP Headlight (Optional) LP Beacon, Flashing (Optional) M Motor, Right Brush Disc M Motor, Left Brush Disc M Side Sweep (Optional) M Motor, Vacuum M Motor, Vacuum (Optional) M Squeegee Actuator M7 Deck Actuator M Detergent Pump M Detergent Pump M Dust Guard Pump/ Wash Pump (Optional) M Drive Motor S SW, Seat S SW, Emergency S SW, Horn S SW, Bop S SW, Solution S Switch, Float S Level Sensor S Side Sweep (Optional) Color Codes BLK BLU BRN GRA GRN ORN PINK RED TAN VIO WHT YEL Black Blue Brown Gray Green Orange Pink Red Tan Violet White Yellow / SC

62 PARTS LIST Item Ref. No. Qty Description Accessories * 5665 Overhead Guard Kit * Side Sweep Kit * Back-Up Alarm Kit * Beacon Kit * Vacuum Wand Kit * On Board Charger Kit * Solution Auto Fill Kit * Bumper Kit-Heavy Duty-Front * Squeegee Guard Kit * Foot Guard Kit * Deluxe Seat Kit * Dual Vacuum Motor Kit * Headlight Kit * 5665 Wash Hose Kit * Dust Guard Kit * EcoFlex Kit * Weight Kit-Steering Column * Seat Kit-Standard * Battery Watering Kit-36V * Battery Watering Assembly * Mop Holder Kit * Overhead Guard Kit-Short * TRACKCLEAN SC6000 Kit * USB Kit * Arm Rest Kit-R/H Only * Seat Belt Kit-Standard Seat * Drain Hose Extension Options Seat Kit-Standard Smart Key-User Smart Key-Supervisor Literature Pack ADVANCE OPTIONS & ACCESSORIES 60 SC /06

63 PARTS LIST OPTIONS & ACCESSORIES (CONTINUED) Item Ref. No. Qty Description Kits 34D Squeegee Blade Kits for (See Squeegee Blade Selector Guide) Squeegee Blade Kit-Red Gum J NOTE * Squeegee Blade Kit-PU J NOTE 36C & 40D Squeegee Blade Kits for (See Squeegee Blade Selector Guide) Squeegee Blade Kit-Red Gum K NOTE * Squeegee Blade Kit-PU K NOTE Scrub System Side Blade Kits for Cylindrical and Disc Decks (See Blade Selector Guide) Side Blade Kit-Red Gum * Side Blade Kit-PU 34D Disc Scrub Brushes (See Brush Selector Guide) * Pad Holder-7 3 Lug * Disc Brush-7 Magnagrit 3 Lug * Disc Brush-7 Dynagrit 3 Lug * Disc Brush-7 Aglite 3 Lug * Disc Brush-7 Prolene 3 Lug * Disc Brush-7 Prolite 3 Lug * Disc Brush-7 Union Mix 3 Lug * Disc Brush-7 Midgrit 3 Lug * Disc Brush-7 Midlite 3 Lug 40D Disc Scrub Brushes (See Brush Selector Guide) * Pad Holder-0 3 Lug * Disc Brush-0 Magnagrit 3 Lug * Disc Brush-0 Dyna Grit 3 Lug * Disc Brush-0 Aglite 3 Lug * Disc Brush-0 Prolene 3 Lug * Disc Brush-0 Prolite 3 Lug * Disc Brush-0 Union Mix 3 Lug * Disc Brush-0 Midgrit 3 Lug * Disc Brush-0 Midlite 3 Lug 36C Cylindrical Scrub Brushes (See Brush Selector Guide) * Brush-Cyl-Hard Nyl-Natural-7in * Brush-Cyl-80 Grit-Blue-7in * Brush-Cyl-80 Grit-Black-7in * Brush-Cyl-Soft Nyl-Yellow-7in * Brush-Cyl-Polypro-Red-7in Side Sweep Brush * Poly Broom * = Optional, Not Included NOTE : All squeegee blade kits include both front and rear squeegee blades. / SC6000 6

64 PARTS LIST RECOMMENDED SPARE PARTS WEAR ITEMS BRUSHES Disc Scrub Brushes 34D 40D Brush Pad Holder MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit Cylindrical Scrub Brushes 36C Soft Nylon Hard Nylon Prolene Grit Grit BROOMS Side Sweep 36C Poly Broom DECK BLADES Disc Deck Blade Kits 34D 40D Kit, Red Gum Side Blade Kit, Polyurethane Side Blade Kit, Red Gum Side Blade Kit, Poyurethane Side Blade Cylindrical Deck Blade Kits 36C Kit, Red Gum Side Blade Kit, Polyurethane Side Blade REAR SQUEEGEE BLADES Squeegee Blade Kits 34 (J) 36C & 40D (K) Kit, Red Gum Squeegee Blade Kit, Polyurethane Squeegee Blade Kit, Red Gum Squeegee Blade Kit, Polyurethane Squeegee Blade SC /06

65 RECOMMENDED SPARE PARTS PERIODIC SERVICE ITEMS AND SPARES PARTS LIST CLASS W = Normal Wear O = Ordinary Maintenance E = Extra-Ordinary Maintenance Class Ref No. Description CHASSIS E Actuator-Squeegee CONTROL SYSTEM E Foot Pedal Assy E Membrane Panel Assembly E Pcb Box Assembly E Ibutton-Probe O Smart Key-User O Smart Key-Supervisor E Circuit Breaker 0 Amp E 4089A Relay Dpdt 36vdc E Switch Seat E Gas Spring ELECTRICAL SYSTEM E Module-High Power E 5663 Speed Control O Fuse-50 Amp O Contactor 36v Type 4 RECOVERY SYSTEM O Drain Hose Assembly O Squeegee Hose Assembly O Gasket-Vacuum Cover O 5667 Debris Tray Assembly E Switch-Float Mechanical 0v O Screen-Filter O Filter-Vacuum Inlet O Cover-Vacuum Motor O Seal-Vacuum Block O Motor-Vacuum 36vdc O Vacuum Motor Brush Kit O Seal-Recovery Cover O Clamp O Motor-Vacuum 36vdc O Vacuum Motor Brush Kit O 5669 Vacuum Motor Seal Kit SCRUB SYSTEM O Actuator Assembly-Heavy Duty (All) E Motor-36vdc-900rpm-hp (36C) O 5645 Kit Wheel Drive Brushes (All) E Cap-Hub O Knob-M-Lobe Disc (34D, 40D) E 5663 Gearmotor-36vdc-50rpm-.0hp Disc (34D, 40D) O Brush Plate Assembly Disc (34D, 40D) O Brush Plate Assembly Disc (34D, 40D) O Latch Kit Class Ref No. Description SCRUB SYSTEM (CONTINUED) O Knob Kit-Side Wiper O Disk Strap Kit-Both Sides Disc (34D, 40D) O Latch Kit-Both Sides (36C) E Belt Kit-Both Sides (36C) E Hub Kit (36C) E Sheave Kit (36C) E Idler Housing Kit (36C) O Cylinder Strap Kit-Both Sides (36C) SOLUTION SYSTEM E Valve-Ball-5/8x3/4in Brb O Filter Net Ss 50 Mesh For E Cap With Seal-Solution Filter O Gasket For Water Filter O Chemical Bottle Assy E Pump Detergent v O Cap O Cap Dry Break /8 Barb O Drain Hose Kit O Filter Kit O Solenoid Valve Kit O Solenoid Seal Kit SQUEEGEE SYSTEM E Knob-M-Lobe O Caster Assembly O Squeegee Tilt Adjuster Kit E 5669 Squeegee Knob Kit-Both SWEEP SYSTEM E Sensor-Proximity E Gear Motor-Sweep-Right O Carbon Brushes Kit O Clamp With Pin WHEEL & BRAKE SYSTEM E Cap Grease E Cap-Hub O Bearing-Drive Wheel E 5668 Cover-Brake E Steering Chain Kit E Spindle Bearing Kit E Bearing Kit-Rear Wheel E Rear Wheel Kit E Hardware Kit-Wheel System / SC

66 PARTS LIST BRUSH SELECTOR GUIDE - DISC We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications. ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from the fl oor. Recommended for use in place of red pads. Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of green or blue pads. Union Mix: Medium grade natural fi bers for polishing fi nished fl oors with standard-speed equipment. Recommended for use in place of white pads. AgLite Grit 500: For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface fl oors. Recommended for use in place of red or white pads. MidGrit 40: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads. MidLite Grit 80: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads. Dyna Grit 80: Magna Grit 46: Short Trim Pad Holder: For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads. For extreme heavy-duty scrubbing or stripping of fl oors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. Made with a structural foam block and center ring for correct pad centering. It has a shower feed design for getting solution to the fl oor. SC D DISC BRUSHES Pad Holder-7 3 Lug Disc Brush-7 Magnagrit 3 Lug Disc Brush-7 Dynagrit 3 Lug Disc Brush-7 Aglite 3 Lug Disc Brush-7 Prolene 3 Lug Disc Brush-7 Prolite 3 Lug Disc Brush-7 Union Mix 3 Lug Disc Brush-7 Midgrit 3 Lug Disc Brush-7 Midlite 3 Lug SC D DISC BRUSHES Pad Holder-0 3 Lug Disc Brush-0 Magnagrit 3 Lug Disc Brush-0 Dyna Grit 3 Lug Disc Brush-0 Aglite 3 Lug Disc Brush-0 Prolene 3 Lug Disc Brush-0 Prolite 3 Lug Disc Brush-0 Union Mix 3 Lug Disc Brush-0 Midgrit 3 Lug Disc Brush-0 Midlite 3 Lug DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Union Application Grit Grit Grit Grit Grit Prolene Prolite Mix Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X Ceramic/Quarry tile X X X X Marble X X Vinyl tile X X X Raised-rubber tile X X Polishing: Raised Disc Tile X Marble X Vinyl tile X 64 SC /06