Clean Track L24 Parts List Model:
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1 Clean Track L24 Parts List Model: Form No /12
2
3 TABLE OF CONTENTS DESCRIPTION PAGE Chassis System Decal System Recovery System Scrub System Solution System-Electrical Solution System-Electrical Chemical Assy Paddle Assy Ladder Diagram Optional Kits & Accessories Brush Selector Guide WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. 3/ Clean Track L24 1
4 CHASSIS SYSTEM FRONT Clean Track L /12
5 CHASSIS SYSTEM Scr, Hex 3/8-16 x Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Wsh, Flt SAE 5/ Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Wsh, Flt STD 5/ Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin Scr, Hex Hd Loc 1/4-20 x Scr, Hex SS 5/16-18 x Scr, Hex Thd To Hd M X 20mm Nut, Hex Nyl Loc M Nut, Hex Nyl Loc M Nut, Hex Nyl Loc SS M Scr, Hex M x 35mm Scr, Hex SS M x 20mm Scr, Hex M x 40mm Scr, Pan Phil Thd Form x Nut, Hex Jam SS 5/ Nut, Retainer 1/ Barb, Adapter 3/8 x 1/8 NPT Bearing, Flange Pin Spring, Compression Clamp, Hose SAE # Hose, Spiral Socket, 1/8 FPT P-Clamp Gas Spring Y-Tube Transaxle, 24V (M8) [ ] Motor (for ) [ ] Carbon Brush (for ) [ ] Neoprene Mounting Sleeve (for ) [ ] A/R Transaxle Kit (for ) [ ] A/R Transaxle Hub Kit (for ) TSBUS [ ] Kit-Coupling Bushing Wheel, Drive Linkage Arm Plate Shim Bracket, Filter Mount Solution Filter Ball Valve Shoe Support Weld t Link, Lift Chassis Weldt Shoe Assembly [ ] Replacement Shoe (for ) [ ] Shoe Bracket Weld t. (for ) Ring Hose, Vac Bearing, Flange Hose, Vac Caster Swiv 4.0 x Turnbuckle Bearing, Sleeve Solenoid, Pull Type (L3) Bushing Barb, 90 Elbow 1/2 x 1/2NPT Nipple Chain Barb, 90 Elbow 3/8 x 1/2NPT Clip, Conduit Rod, Latch Spring, Compression Bearing, Flange Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc-Thin 5/ Cable Assy Scr, Soc Hd.38 x.25 x 5/ Ring, Ret Ext Type E.38 Dia Shoe Spacer, Foam Foam Strip Scr, Hex SS 5/16-18 x.75 [ ] = Not Shown 3/ Clean Track L24 3
6 DECAL SYSTEM Electrical Panel Locate on connector that is connected to batteries 4 Clean Track L /12
7 DECAL SYSTEM Decal, Charger Decal, Caution Decal-Clean Track L Decal, Battery Wiring Decal-Clarke Decal, Circuit Breaker Decal, CRI Bronze Tie, Cable Tag, CRI Decal, Patent 3/ Clean Track L24 5
8 RECOVERY SYSTEM FRONT Clean Track L /12
9 RECOVERY SYSTEM Wsh, Flt STD 1/ Scr, Pan Phil X Wsh, Flt SAE 1/ Scr, Pan Phil 1/4-20 X Nut, Hex Nyl Loc-Thin SS Scr, Pan Phil SS X Wsh, Flt Std SS # Scr, Pan Phil 1/4-20 X Scr, Pan Phil 5/16-18 X Scr, Pan Phil SS Type Ab X Gasket, Vacuum Duct Gasket, Vacuum Motor Gasket, Vacuum Duct Cover, Recovery Tank Screen, Fan Inlet Gasket, Recovery Lid Clamp, P Vac Hose Assy Cable Assy Hinge Retaining, Strap Plate Foam, Acoustical Tank-Recovery Blue Motor, Vac 24vdc (M6 / M7) [ ] Carbon Brush set of 2 (for ) Cover, Vac Plate, Vac Gasket, Exhaust Gasket, Cover Tube, Exhaust Drainhose [ ] Drain Hose Cap Kit (for ) * Drain Hose Extension (for ) Clamp, Hose SAE # Tie, Cable Switch, Float (S2) NOTE 1 [ ] = Not Shown * = Optional, Not Included NOTE 1: Float Switch is optional. 3/ Clean Track L24 7
10 SCRUB SYSTEM 20 FRONT Clean Track L /12
11 SCRUB SYSTEM Bushing Scr, Soc Set Loc 5/16-18 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc-Thin 3/ Scr, Hex Hd Loc 1/4-20 X Pin, Cotter Hair Pin, Cotter Hair.0915 X Nut, Hex Jam SS 5/ Nut, Hex Nyl Loc M Scr, Hex M X 35mm Nut, Hex Nyl Loc SS M Scr, Hex SS M6-1 X 16mm Scr, Hex M6-1 X 95mm Scr, Pan Phil Thd Form 1/4-20 X Pin, Ring.50 X Wsh, Flt.516 X.938 X Bearing, Flange Elbow, Panel Mount Motor, 24 Vdc,.5 Hp, 1800 RPM (M4 / M5) [ ] Brush / Spring Kit (for ) Harness, Brush Belt, Auto Tension Drive End Assy (items 46-53) [24] Cover, Belt Idler End Assy (items 54-58) Gasket Housing Weldment Link, Pivot Brush, Soft Nylon Hopper Weld t, Extractor Body, Nozzle QJJA Cover, Nozzle Nozzle, Spray # Nozzle, Spray Pin, Actuator Bushing Blade Sheave, Poly-V Strap Bushing Wheel Clamp, Hose SAE # Insulator, Terminal Wsh, Int Shprf 1/ Spacer, Phenolic Bearing, Ball Spacer Sheave, Poly-V Scr, Soc Set Loc 1/4-20 x Key, Sq..19 x Bearing Plate Spindle Washer, Bearing Bearing, Ball Washer, Bearing Idler Bearing Plate Knob Hub Channel, Rubber [ ] = Not Shown 3/ Clean Track L24 9
12 SOLUTION SYSTEM-ELECTRICAL e 68 68i 68f 68j TO ACCESSORY FITTING 68g 68d 60 68a TO TANK STRAINER TO FRONT NOZZLE TO REAR NOZZLE c 68b 68h 10 Clean Track L /12
13 SOLUTION SYSTEM-ELECTRICAL Scr, Flt Phil 1/4-20 X Wsh, Flt.344 x.938 x Intentionally Omitted Scr, Pan Phil X Scr, Hex 5/16-18 X Scr, Pan Phil 1/4-20 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc 1/ Scr, Pan Phil 1/4-20 X Intentionally Omitted Nut, Hex Nyl Loc-Thin 3/ Wsh, Flt SAE SS # Scr, Pan Phil SS X Pin, Cotter Hair Scr, Pan Phil SS 8-32 X Pin, Ring.50 X Scr, Pan Phil Thd Form X Scr, Pan Phil Loc X Wsh, Flt SS.219 X.500 X.047/ Scr, Truss Phil-Blk 10-24x Tube, Vinyl Nipple, 1/4NPT X.88/ Barb, Adapter 3/8 X 1/4NPT Clamp, Hose SAE # Barb, 90 Ebow 3/4 X 3/8NPT Key Switch Assembly (S1) [ ] A/R Set of 2 Replacement Keys Tank-Solution Blue Nose Cone-24/26 Blue Charger, On-Board 24v TSBUS / TSBUS Bracket, Charger Panel, Electrical Circuit Breaker, 30 Amp (CB2) Plate, Circuit Breaker Tee, Barb Charger Cord, Us Cover-Chemical Bottle Blue Hinge Clip, Conduit Chemical Tank AS Cap, Raw W/Tether Valve, Solenoid 24v (L1 / L2) Yoke, Actuator Bracket Linkage Pivot Pump, 24vdc (M1) [ ] Pump Head Assy (for ) [ ] Check Valve Assy (for ) Gas Spring Actuator Bracket Weldt Assy, Electrical Box (59a-59k) 59a Scr, Pan Phil 1/4-20 X.38 59b Nut, Hex W/ Shprf 1/ c Scr, Pan Phil Thd Form 8-32 X.75 59d Scr, Pan Phil Thd Form X.38 59e Stud, 1/ f Panel, Electrical 59g Contactor, 24vdc 100a (K2) 59h Controller, Speed (A2) 59i Fuse, 150 Amp (F1) 59j Standoff, Insulated 59k Contactor, 24vdc 200a (K1) Hose, Assembly, Paddle Control Panel Assy (A1) * Replacement Membrane Switch Assy for Hose, 1/4 X Long Lug, Brush Driver Tee, Branch 1/4 Br Hose, 3.0 _E Hose, Lift Actuator Assembly (M3 / 68a-68j) 68a Scr, Pan Phil Thd Form 1/4-20 x.38 68b Scr, Hex Thd Form 1/4-20 x.38 68c Tube 68d Actuator, Motor * Plastic Nut 68e Spring Housing Guide 68f Compression Spring 68g Compression Spring 68h Nut Retainer 68i Nut Retainer 68j Wsh, Flt.075 x 1.03 x Hose, PVC Connector Assy (connected to batteries) Connector Assy (connected to machine) Clamp, Plastic Barb, 90 Elbow 1/2 X 1/2NPT Clamp, P Hose Barb, 90 Elbow 1/4 X 1/4NPT Tie, Cable Clamp, P Circuit Breaker, 10 Amp (CB1) Elbow,90 Barb Male Tee, Female Union Elbow 90 Barb Male 3/8X3/8 NPT Clamp, Hose SAE # Clamp, Plastic Wsh, Flt STD #10 [ ] = Not Shown * = Optional, Not Included 3/ Clean Track L24 11
14 SOLUTION SYSTEM-ELECTRICAL-2 FRONT h 59e 59j 59b 73 59i c 59d 59k a 59g 6 59f 12 Clean Track L /12
15 SOLUTION SYSTEM-ELECTRICAL Scr, Flt Phil 1/4-20 X Wsh, Flt.344 x.938 x Intentionally Omitted Scr, Pan Phil X Scr, Hex 5/16-18 X Scr, Pan Phil 1/4-20 X Scr, Hex 5/16-18 X Wsh, Flt SAE 1/ Scr, Pan Phil X Scr, Pan Phil 1/4-20 X Scr, Hex 3/8-16 X Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc 1/ Scr, Pan Phil 1/4-20 X Intentionally Omitted Nut, Hex Nyl Loc-Thin 3/ Wsh, Flt SAE SS # Scr, Pan Phil SS X Pin, Cotter Hair Scr, Pan Phil SS 8-32 X Pin, Ring.50 X Scr, Pan Phil Thd Form X Scr, Pan Phil Loc X Wsh, Flt SS.219 X.500 X.047/ Scr, Truss Phil-Blk 10-24x Tube, Vinyl Nipple, 1/4NPT X.88/ Barb, Adapter 3/8 X 1/4NPT Clamp, Hose SAE # Barb, 90 Ebow 3/4 X 3/8NPT Key Switch Assembly (S1) [ ] A/R Set of 2 Replacement Keys Tank-Solution Blue Nose Cone-24/26 Blue Charger, On-Board 24v TSBUS / TSBUS Bracket, Charger Panel, Electrical Circuit Breaker, 30 Amp (CB2) Plate, Circuit Breaker Tee, Barb Charger Cord, Us Cover-Chemical Bottle Blue Hinge Clip, Conduit Chemical Tank AS Cap, Raw W/Tether Valve, Solenoid 24v (L1 / L2) Yoke, Actuator Bracket Linkage Pivot Pump, 24vdc (M1) [ ] Pump Head Assy (for ) [ ] Check Valve Assy (for ) Gas Spring Actuator Bracket Weldt Assy, Electrical Box (59a-59k) 59a Scr, Pan Phil 1/4-20 X.38 59b Nut, Hex W/ Shprf 1/ c Scr, Pan Phil Thd Form 8-32 X.75 59d Scr, Pan Phil Thd Form X.38 59e Stud, 1/ f Panel, Electrical 59g Contactor, 24vdc 100a (K2) 59h Controller, Speed (A2) 59i Fuse, 150 Amp (F1) 59j Standoff, Insulated 59k Contactor, 24vdc 200a (K1) Hose, Assembly, Paddle Control Panel Assy (A1) * Replacement Membrane Switch Assy for Hose, 1/4 X Long Lug, Brush Driver Tee, Branch 1/4 Br Hose, 3.0 _E Hose, Lift Actuator Assembly (M3 / 68a-68j) 68a Scr, Pan Phil Thd Form 1/4-20 x.38 68b Scr, Hex Thd Form 1/4-20 x.38 68c Tube 68d Actuator, Motor * Plastic Nut 68e Spring Housing Guide 68f Compression Spring 68g Compression Spring 68h Nut Retainer 68i Nut Retainer 68j Wsh, Flt.075 x 1.03 x Hose, PVC Connector Assy (connected to batteries) Connector Assy (connected to machine) Clamp, Plastic Barb, 90 Elbow 1/2 X 1/2NPT Clamp, P Hose Barb, 90 Elbow 1/4 X 1/4NPT Tie, Cable Clamp, P Circuit Breaker, 10 Amp (CB1) Elbow,90 Barb Male Tee, Female Union Elbow 90 Barb Male 3/8X3/8 NPT Clamp, Hose SAE # Clamp, Plastic Wsh, Flt STD #10 [ ] = Not Shown * = Optional, Not Included 3/ Clean Track L24 13
16 CHEMICAL ASSY 13 FRONT Clean Track L /12
17 CHEMICAL ASSY Chemical Tank Assy (1-14) Nut, Hex Nyl Loc SS Scr, Pan Phil SS 8-32 x Bushing, 1/4 ID Snub Pump, Chemical (M2) Circuit Board Assy Clip, Conduit Bracket, Chemical Pump Chemical Bottle As Bracket, Tank Mounting Cap Check Valve, 1/8 Barb, 125PSI Cap, Dry Break, 1/8 Barb, Hose, Chemical Resistant, Insert, Dry Break Indicator Assy * A/R Chemical Bottle Assy (8, 10, 14) * = Optional, Not Included 3/ Clean Track L24 15
18 PADDLE ASSY Clean Track L /12
19 PADDLE ASSY Assembly, Paddle Potentiometer, 100k (R2) Potentiometer, 5k (R1) Wsh, Flt SAE # Scr, Pan Phil Plastite 6-18 X Scr, Pan Phil Plastite 1/4-1 X Scr, Pan Phil Plastite 8-10 X Scr, Pan Phil Thd Form X Wsh, Flt.193 X.875 X Scr, Pan Phil Type B 8 X Paddle, Back Cover Paddle, Front Cover Weldment, Handle Bar Knob Harness, Handle Spring, Compression Cam Controller Sleeve Washer, Plastic Clamp Potentiometer Fork Tie, Cable Clamp, P 3/ Clean Track L24 17
20 LADDER DIAGRAM RED F1 1 2 FUSE, 150 A. RED GRN RED ONBOARD BATTERY CHARGER B+ B- INTERLOCK BLK BT1 + - BATTERY BLK BRN/WHT J2-4 A1 CONTROL BOARD B+ UNSWITCHED CB1 GRN 1 2 BRN/WHT CIRCUIT BREAKER, 10 AMP S1 BRN/WHT SW, SPST KEY BRN J2-8 B+ SWITCHED (OPTIONAL) CHEMICAL RATIO SENSOR BRN S3 1 2 BRN BRN BRN BRN NOTE: SWITCH IS PART OF PUMP ASSEMBLY K1 VIO/BLK COIL, BRUSH MOTOR CONTACTOR K2 BLU/RED COIL, VAC MOTOR CONTACTOR L1 1 2 RED/GRN COIL, SOLUTION SOLENOID I L2 1 2 YEL/GRN COIL, SOLUTION SOLENOID II M1 + M - GRN/BLK SOLUTION PUMP (OPTIONAL) NOTE: IF NOT USED CONNECT LEADS TO K2 ORN/RED -> BLU/RED K3 BRN -> BRN BRN ORN/RED COIL, AUX VAC MOTOR CONTACTOR BRN (OPTIONAL) M2 + M - CHEMICAL PUMP YEL/BLK J1-1 J2-1 J1-2 J1-4 J1-6 J1-10 J1-5 SUPPLY INPUT B- BRUSH CONTACTOR VACUUM CONTACTOR SOLUTION I GROUND SOLUTION II SOL. PUMP GROUND GROUND GROUND GROUND RECOVERY TANK FULL SENSE AUX VACUUM CONTACTOR DRIVER POT HIGH DRIVER POT INPUT CHEMICAL PUMP DRIVER POT LOW J3-9 J3-7 J3-3 J2-5 J2-6 J2-7 J3-11 J3-2 RED/WHT BRN/BLK BLK BLK BLK BLK BLK BLK (OPTIONAL) S2 J3-5 GRA/WHT 2 1 BLK J3-10 J3-6 J3-4 PINK BRN GRA SUPPLY OUTPUT B- SWITCH, FLOAT 1 2 R2 3 POT. 100K OHM SPEED LIMIT BRN L3 (OPTIONAL) 1 2 BLU/WHT COIL, SHOE PIN SOLENOID J1-3 SHOE PIN SOLENOID BRN/BLK PIN 18 - SPEED LIMIT POT BRN CB2 RED 1 2 WHT/YEL B+ B- BLK CIRCUIT BREAKER, 30 AMP RED A SPEED CONTROLLER M1 M8 - M + YEL/RED M2 MOTOR, WHEEL DRIVE K1 WHT PIN 5 - KSI BRN PIN 9 - STATUS ORN/BLU PIN 6 - BRAKE (-) RED/BLK PIN 16 - REV BLU/BLK PIN 13 - POT.LO WHT PIN 4 - POT.WIPER BLU PIN 3 - POT.HI BLK R1 POT. 5K OHM THROTTLE J1-7 STATUS J1-8 FOR/REV. J1-9 REVERSE J3-13 POT LO J3-14 POT HI J3-12 SLP OUTPUT WHT + BRUSH ACTUATOR 1 BRUSH ACTUATOR 2 VACUUM MOTOR SENSE BRUSH MOTOR SENSE M5 M - BLK J2-2 J2-3 J3-8 J3-1 M3 VIO/YEL M WHT/GRN MOTOR, BRUSH ACTUATOR ORN WHT/GRA WHT/GRA MOTOR, LEFT BRUSH WHT - M4 M + BLK RED RED K2 (OPTIONAL) K3 BLU WHT/VIO NOTE: IF NOT USED CONNECT LEADS TO K2 WHT/VIO -> BLU RED -> RED MOTOR, RIGHT BRUSH BLU 1 2 BLK M6 MOTOR, VAC M WHT/VIO 1 2 BLK M7 MOTOR, AUX VAC M ORN 18 Clean Track L /12
21 LADDER DIAGRAM A Control Panel Assy A Speed Control BT1 NA 4 Battery (see Optional Kits & Accessories page) CB Circuit Breaker, 10 Amp CB Circuit Breaker, 30 Amp F Fuse, 150 Amp K Contactor, Brush Motor K Contactor, Vac Motor K3 NA Not Used L Solenoid 1, Solution L Solenoid 2, Solution M Pump, Solution M Pump, Chemical M Lift Actuator Assembly M Motor, 24 Vdc,.5 Hp, 1800 RPM (Right) [ ] Brush / Spring Kit (for ) [ ] Brush / Spring Kit (for ) M Motor, 24 Vdc,.5 Hp, 1800 RPM (Left) [ ] Brush / Spring Kit (for ) [ ] Brush / Spring Kit (for ) M Motor, Vac 24vdc [ ] Carbon Brush set of 2 (for ) M Motor, Vac 24vdc [ ] Carbon Brush set of 2 (for ) M Transaxle, 24V [ ] Motor (for ) [ ] Carbon Brush (for ) [ ] Neoprene Mounting Sleeve (for ) R Potentiometer, 5K Ohm, Throttle R Potentiometer, 100K Ohm, Speed Limit S Key Switch Assembly [ ] A/R Set of 2 Replacement Keys S Switch, Float NOTE 1 S3 N/A 1 Switch (part of M7) [ ] Charger, Onboard 24V TSBUS / TSBUS [ ] Thermistor Repair Kit for [ ] Chemical Ratio Sensor [ ] Harness, Main [ ] Harness, Scrub Deck Ground [ ] Cable Assy 4 AWG (Battery Cables) [ ] Boot, Battery Post [ ] Tie, Cable [ ] Tie, Cable [ ] Spacer, Battery [ ] = Not Shown NOTE 1: Float Switch is optional. 3/ Clean Track L24 19
22 Common Kits * Kit, Scrub & Vac Tool W/Caddy * QuiQ Programmer Kit TSBUS OPTIONAL KITS AND ACCESSORIES Replacement parts for the kits listed above can be found on each kit s associated instruction sheet. Scrub Brushes * Soft Nylon * Hard Nylon * Prolene * Midlite * DynaGrit * MagnaGrit * Multi-Surface Accessories * Indicator, Battery Level (1 per battery) * A/R Light Duty Soft Floor Drag Wand * A/R Heavy Duty Soft Floor Drag Wand * A/R Upholstery Tool Assy * A/R Upholstery Tool Assy * A/R Hose Assy, 8 FT * A/R Hose Assy, 15 FT * Kit, Float Switch * A/R Panel Assy * A/R Tote Bag * A/R Programmer, 1307 User * A/R Programmer Cable * Literature Pack [ ] = Not Shown * = Optional, Not Included 20 Clean Track L /12
23 BRUSH SELECTOR GUIDE-CYLINDRICAL We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Soft Nylon Brush: Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning. Hard Nylon Brush: Polypropylene Brush: Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene. Standard for carpet only models. Low cost, yet effective cleaning for carpeted areas and many common floor surfaces. 180 Grit Brush: Least aggressive grit brush. Used for daily cleaning of hard-finished floors. 80 Grit Brush: Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations. 46 Grit Brush: Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for heavy stripping of finish. Multi-Surface: Standard for multi-surface models. Anti-microbial brush designed for all flooring surfaces. BRUSHES Soft Nylon Hard Nylon Prolene Grit Grit Grit Multi-Surface CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Polypro- Stiff Soft Multi Application Grit Grit Grit pylene Nylon Nylon Surface Stripping: Concrete X X Terrazzo X X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X X Terrazzo X X X X X Ceramic/Quarry tile X X X X X Marble X X X X Vinyl tile X X X X X Raised-rubber tile X X X Extraction: Carpet X X X 3/ Clean Track L24 21
24 A Nilfisk-Advance Brand st Avenue North Plymouth, MN Phone: Fax: Nilfi sk-advance, Inc.
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