SC1500. PARTS LIST Advance MODELS , /12 revised 6/13 FORM NO

Transcription

1 SC500 PARTS LIST Advance MODELS , / revised 6/3 FORM NO

2 revised 6/3 GENERAL VIEW Item Ref. No. Qty Description Chassis System Control System 3 Electrical System 4 Recovery System Item Ref. No. Qty Description 5 Scrub System-0D 6 Scrub System-REV 7 Solution System 8 Squeegee Assy ii SC /

3 TABLE OF CONTENTS DESCRIPTION PAGE Chassis System Drive Wheel Assembly Platform Assembly Control System Decal System Electrical System Recovery System Scrub System-0D Scrub System-REV Solution System Squeegee System Ladder Diagram Ladder Diagram Optional Kits and Accessories... 8 Recommended Spare Parts... 9 Brush Selector Guide-Disk Pad Selector Guide... 3 Squeegee Blade Selector Guide... 3 WHEN ORDERING PARTS * Use the part numbers from the Ref. No. columns in this parts list. If the Ref. No. column is blank; look under the Kit column to identify which kit contains the part in question, then use the kit callout, for example K, to fi nd the Ref. No. for that kit. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Kit Item Ref. No. Qty Description K 6 Washer Flat 3/6 Zinc Plat K Screw-BHS-Brass-0-3x3/8-MS K 3 3 Washer EPDM 7/3 X / Chain-Cover Caster Swivel 4 Gray Non MA K 6 Nut, Hex Nyl Loc 0-4 K 7 3 Scr- Hex SS /4-0 X.75 K 8 6 Scr, Hex Hd Loc /4-0 x.50 K 9 3 Wsh, Flt SS.60 X.000 X Solution Tank Hinge Plate K Kit-Hardware Solution Tank Model Serial No. / SC500

4 revised 6/3 CHASSIS SYSTEM SC /

5 revised 6/3 PARTS LIST CHASSIS SYSTEM Kit Item Ref. No. Qty Description K,K4 Washer, Flat Xl 9X3 K4 4 Screw, Hex Hd M8x45- K,K4 3 Screw, Hex Thd To Hd M8x0 Ss K4 4 4 Nut, Hex Nyl Loc Thin M6 K4 5 8 Nut, Hex Nyl Loc Thin M0 K4 6 Washer, Flat 5,3X0 K4 7# 5 Washer, Flat 6,4X,5 K4 8# 4 Washer, Flat 8.4X6X.6 K4 9 4 Scr-Hex Hd Loc 3/8-6x.6 K4 0 4 Scr-Hex M8-.5 X 6MM K3 Nut, Hex Nyl Loc-Thin -4 K4 Key-Wdf 5MMX6.5MMX6MM K4 3 8 Scr-Soc Shd Mx6mmx M0-.50 K4 4 8 Wsh-Flt mm K4 5 Wsh, Int Shprf #0 K 6 Wheel Mounting Tab 8# Drive Wheel Assembly Bar Linkage Battery Tray Steering Shaft Link Bar Steering Shaft Weldt Spindle Mount Weldment Collar Chassis Weldment K4 7 6 Bushing Link Arm [8] Harness-Drive Motor Kit Item Ref. No. Qty Description Sprocket- Tooth K 30 Universal Joint 3# Platform Assembly Tube-Steering Assembly K4 33 Screw Cap 34# Bearing Flange Battery Charger 4V 5A (E) K3 36 Bearing Cup K3 37 Bearing Cone K3 38 Seal,Shaft Block, Bearing K3 40 Bearing Ball K4 4# 7 Tie, Cable K4 4 Chain - Ball K4 43# DELETED K4 44# Screw Grub M5x0 Uni599 K Scr, Pan Phil M5x6 K Screw, Hex Thd To Hd M6x4 K Flat Tie Holder K4 48# 7 Thread Rolling Scr 5X6 K Washer, Flat Xl K4 50# 3 Washer, Flat Xl Ss K4 5 3 Scr, Pan Phil M6x6 K4 5 4 Washer, Flat Xl 9.5X7X.5 53# Clamp 8 K4 54# 4 Washer Flat Xl Uni x4 K Kit-Universal Joint K Kit-Rear Wheel K Kit-Bearing Block K Kit-Chassis Hardware # = Revised or new since last update [ ] = Not Shown / SC500 3

6 revised 6/3 DRIVE WHEEL ASSEMBLY SC /

7 revised 6/3 PARTS LIST Kit Item Ref. No. Qty Description # Drive Wheel Assembly K7 Sprocket Assy K7,K8 Bushing, Flanged K5,K8 3 4 Viti Tcei/Scr, Soc Hd K8 4 Scr-Soc Hd 5/6-8 X.50 K8 5 Nut, Hex Nyl Loc-Thin 5/6-8 K7,K8 6 Wsh-Flt Sae Ss 5/6 K5,K6,K7 7 Key-Wdf 5mmx6.5mmx6mm K6,K8,K9 8 4 Scr-Carriage Ss M8-.5 X 0mm K6 9 Drive Wheel Drive Wheel Frame Weldt K6 Axle K6,K9 Axle Bearing K5 3 Drive Wheel Motor (M) Spindle Weldt K5 5 Spacer Steering Plate K5,K6,K8, 7 8 Washer, Flat 8x7x.6 Ss K9 K7 8 Sprocket-5 Tooth K7 9 Sprocket- Tooth Chain-Roller K7 Chain-Roller K7 Weld t-idler Adjust K6 3 Key, 6mm Sq K7,K8 4 Screw, Hex Thd To Hd M6x35 Ss K6,K7,K8, 5 5 Nut, Hex Nyl Loc Thin M8 Ss K9 K5,K6,K8 6 4 Screw, Hex Thd To Hd M6x5 Ss K8 7 4 Screw, Hex Thd To Hd M8x30 Ss K7,K8 8# Nut, Hex M6 SS K7,K8 9 Screw, Hex Thd To Hd M8x55 Ss K Spacer K8 3 Spacer K Kit-Drive Wheel Motor K Kit-Wheel And Bearing K Kit-Sprocket And Chain K Kit-Drive Wheel Hardware K Kit-Front Wheel Bearings # = Revised or new since last update DRIVE WHEEL ASSEMBLY / SC500 5

8 revised 6/3 PLATFORM ASSEMBLY SC /

9 revised 6/3 PARTS LIST Kit Item Ref. No. Qty Description # Platform Assembly K # 8 Washer K # 6 Scr Pan Phil Plastit0-4x.6 K 3# Scr Pan Phil Plastite 0-4x K 4 4 Scr-Pan Phil Plast M5x.3x0mm Platform-Upper Pedal-Safety Foot Pedal Platform-Bottom Compression Spring Switch Harness (S, S5) Grommet Grommet K Kit-Platform Hardware # = Revised or new since last update PLATFORM ASSEMBLY / SC500 7

10 revised 6/3 CONTROL SYSTEM SC /

11 revised 6/3 PARTS LIST Kit Item Ref. No. Qty Description K3 Washer, Flat 3X4 K3 Key-Wdf 5mmX6.5mmX6mm Control Panel K3 4 Collar Shaft Steering Shaft Hex K 7 Universal Joint K 8 Hook Latch K,K3 9# DELETED K3 0 Bearing-Flange Bracket-Prop Rod Steering Wheel K3 3 Nut, Hex Nyl Loc Thin M K,K3 4 4 Scr, Pan Phil M5x0 Ss K3 5# Screw Grub M5x0 Uni599 K Kit-Universal Joint K Kit-Draw Latch K Kit-Control Hardware # = Revised or new since last update CONTROL SYSTEM / SC500 9

12 revised 6/3 PARTS LIST DECAL SYSTEM SC /

13 revised 6/3 PARTS LIST DECAL SYSTEM Kit Item Ref. No. Qty Description K,K Decal, Caution K,K Decal-Chemical Ratio K,K 3 Decal-Advance K 4 Decal-Sc500 K Decal-Sc500 Rev K,K 5 Decal-Charger Cord K,K 6 Decal-Error Codes K,K 7 DELETED K Kit-Decal Sc500 K Kit-Decal Sc500 Rev # = Revised or new since last update / SC500

14 revised 6/3 ELECTRICAL SYSTEM SC /

15 revised 6/3 PARTS LIST Kit Item Ref. No. Qty Description # Circuit Breaker 50 Amp (CB) K 4 Washer, Flat 6,4x,5 K 3 3 Scr-Pan Phil /4-0 X.38 K 4 5 Nut, Hex W/ Shprf /4-0 K 5 3 Stud [6] Harness-Main K 7 Interface Panel Assembly (A) K3 * Kit-Interface Panel Solid State Relay (K) Electrical Panel Speed Controller (E) Disconnect-Emergency [] Cable-Power Red [3] Cable-Power Black Circuit Breaker, 5 Amp (CB) 5# Bat Terminal Cover Red Potentiometer, 00k (R) Fuse, 50 Amp (F) Circuit Breaker, 0 Amp (CB3) Electrical Mount Tie, Cable Circuit Breaker-5 Amp (CB4) Contactor 4v, 00 Amp (K) K 3 Washer, Flat Xl 5,5x5x, Ss K 4 Viti Tcei/Scr, Soc Hd K 5 4 Scr, Pan Phil M5x Switch, Key With Water Proof Cup (S) K 7 4 Cover For Screw Tcb 4.8mm 8 407A 3 Cable,Battery K 9 Scr, Pan Phil M6x K 30 Scr, Pan Phil M4x A Knob, Speed Control K 3 Screw, Hex Thd To Hd M5x 33# Bat Terminal Cover Blk K Kit-Electrical Hardware K Kit-Control Board K Kit-Interface Panel # = Revised or new since last update [ ] = Not Shown * = Optional, Not Included ELECTRICAL SYSTEM / SC500 3

16 revised 6/3 8 3 RECOVERY SYSTEM SC /

17 revised 6/3 PARTS LIST Kit Item Ref. No. Qty Description K Latch, Draw K7 3 Screw, Hex Thd To Hd M6x30 K7 3 3 Washer, Flat 6,4x,5 S.S. K,K5,K7 4 3 Washer, Flat 4,3x9 K7 5 3 Rivet, Nylon Tree Push-In (.5) Recovery Tank K4 7 Debris Cage K4 8 Debris Tray Cover Back Panel Gasket-Recovery Tank Vac Hose Assy Drain Hose [3] Jumper Harness Splash Guard K8 5 Vacuum Motor Support Gasket K6 6 Gasket, Vacuum Motor 7# Hose Clamp 4/3-5 K,K7 8 8 Washer, Flat Xl 5,5x5x, Ss Cover, Vac K,K5,K7 0 3 Viti Tcei/Scr, Soc Hd K8 Insulation Tube K8 Panel, Acoustic Insulation K7 3 3 Plate Cover Filter K6 5 Vacuum Motor 3 Stage 4v (M4) K 6 Gasket Float Support K 7 Support Float Support System K 8 Float Cage K 9 Ball Float K,K5,K Nut, Hex Nyl Loc Thin M4 Ss K,K7 3 6 Scr,Pan Phil M5x6 Ss K5 3 Clamp, Hose D.50 K Kit-Draw Latch K Kit-Float Cage K Kit-Debris Cage K Kit-Hose Clamp K Kit-Vacuum Motor K Kit-Recovery Hardware K Kit-Vacuum Motor Insulation # = Revised or new since last update [ ] = Not Shown RECOVERY SYSTEM / SC500 5

18 revised 6/3 SCRUB SYSTEM-0D g c 33f 33d 33b 0 33e 33a 33h 6 SC /

19 revised 6/3 PARTS LIST SCRUB SYSTEM-0D Kit Item Ref. No. Qty Description K Washer, Flat Xl 9X3 K Screw, Hex Thd To Hd M6x50 K 3 4 Screw, Flat Socket Head K 4 Nut, Hex Nyl Loc Thin M5 K 5 Nut, Hex Nyl Loc Thin M8 K 6 3 Washer, Split Lock D.8 K 7# 3 Washer, Flat 8.4X6X.6 K 8 Rivet, Nylon Tree Push-In (.5) K 9 Key, Square.5 X.44 K 0 Scr-Soc Hd 5/6-8 X.5 Zinc K Scr-Hex Thd Form M6 X 0mm K Scr-Soc Shd M6xmm X M5-0.8 K 3 Scr-Soc Shd M8x6mm X M6-.00 K 4 Scr-Hex Plastic M8-.5 X 6MM K 5 Wsh, Bowed.66x.500x Disc Brush Motor (A-F) (M5) Shaft Disc Brush Motor Deck Lift Plate Weldment Lower Deck Plate Brush Housing Squeegee Link Weldment K Squeegee Pivot Block K 3 Bearing Flange K 4 Squeegee Pivot Washer Spacer Motor Solenoid Valve Assy (L) Skirt Brush Double Scrub Brkt Tee Assembly Barbed Elbow Hose, Pvc, Clear.50 X Hose, Pvc Clear K Kit-Squeegee Pivot K Kit-Disc Deck Hardware Kit Item Ref. No. Qty Description Brush Plate Assy Rt 33a Plate, Stop K 33b Wsh, Flt Std #0 K 33c Wsh, Flt.66 X.906 X.060 K 33d 4 Scr, Pan Phil Plastite 0-4 X.38 33e Spring Retainer 33f 565 Gimbal-Collar Assembly 33g Spring, Brush Holder 33h Brush Plate K 34# Scr, Pan Hd Thd Form K 35 Washer, Flat Xl 5,5X5X, Ss K 36 Key Hose Holder K 38 Screw, Hex Thd To Hd M8x6 Loctite K 39 3 Screw, Hex Thd To Hd M8x30 Ss K 40 3 Nut, Hex Nyl Loc Thin M6 Ss K 4 Washer, Flat Xl Ss K 4# Screw Cyl Hd M5x Kit Item Ref. No. Qty Description A Motovario Gearbox 5/ B Motor C Brush Housing Assembly D Cover And Screws E Plastic Cover F Carbon Brushes () # = Revised or new since last update 6 F F E A Key C B Cover and Screws D / SC500 7

20 revised 6/3 SCRUB SYSTEM-REV SC /

21 revised 6/3 PARTS LIST SCRUB SYSTEM-REV Kit Item Ref. No. Qty Description K Helical Spring Lock Washer /4 K,K 3 Screw, Hex Thd To Hd M6x45 K 3 Screw, Hex Thd To Hd M6x50 K 4 Nut, Hex Nyl Loc Thin M5 K 5 Nut, Hex Nyl Loc Thin M8 K 6 Washer, Split Lock D.0 K 7 3 Washer, Flat 6,4x,5 S.S. K 8# 3 Washer, Flat 8.4x6x.6 K,K3 9 4 Scr-Flt Phil /4-0 X.6 K 0 7 Scr-Flt Phil Loc /4-0 X.75 K Scr-Hex Hd Loc /4-0x.75 K Rivet, Nylon Tree Push-In (.5) K 3 Scr-Soc Shd M6xmm X M5-0.8 K 4 Scr-Soc Shd M8x6mm X M6-.00 K 5 Scr-Hex Plastic M8-.5 X 6mm K 6 3 Scr-Pan Phil Loc Ss /4-0 X.50 K 7 6 Scr-Pan Phil Loc Ss /4-0 X.00 K 8 Wsh, Bowed.66x.500x.060 K4 9 Tee, Hose Rev Lift Plate Weldment Solenoid Valve Assy (L) K Washer Squeegee K 3 Bushing Squeegee Plate Pivot Housing Rev Squeegee Link Weldment Double Scrub Brkt Plate Motor K3 9 4 Isolator-40 Duro /4-0 K4 30 Reducer Barb K 3 Brkt-Squeegee Bushing [3] Connector-Adaptor Kit Item Ref. No. Qty Description K4 33 Grommet K4 34 Hose,Chem Resistant, K4 35 Reducer,Barb Shield Splash Gasket Driver Pad Driver Assy K4 39 Clear Vinyl Hose K 40 3 Screw, Hex Thd To Hd M6x0 Ss K 4# Scr, Pan Hd Thd Form K 4 Washer, Flat Xl 5,5x5x, Ss K4 43 Hose Solution Flex K4 44 Hose Clear Vinyl 3/8 Id X / K,K 45 9 Nut, Hex Nyl Loc Thin M6 Ss K 46 Washer, Flat Xl Ss K4 47# Clamp, Hose Stud Stablizer Short Weight Counter Eccentric Driver Motor Motor 4vdc (M5) [ ] Carbon Brush Set Of (for ) A Bearing K4 54 Hosebarb, 90 Degree A Retainer, Bearing K 56 Screw 3/8-4 X Hex Head K,K Nut, Serrated Flange K 58# Screw Cyl Hd M5x K4 59# Pipe Clamp--M0xm6 K Kit-Rev Deck Hardware K Kit-Rev Squeegee Pivot K Kit-Isolator K Kit-Rev Solution Hose # = Revised or new since last update [ ] = Not Shown / SC500 9

22 revised 6/3 SOLUTION SYSTEM c 5b a 5d SC /

23 revised 6/3 PARTS LIST SOLUTION SYSTEM Kit Item Ref. No. Qty Description K5,K7 Screw, Hex Thd To Hd M0x50 K7 # 4 Nut, Hex Nyl Loc Thin M5 K5,K7 3 Nut, Hex Nyl Loc Thin M8 K6,K7 4 8 Washer, Flat 8.4x6x.6 K7 5 Scr, Pan Phil Thd Form 6-3 X.3 K7 6 Nut, Hex Nyl Loc-Thin Ss 3/8-6 K7 7 0 Scr-Hex M8-.5 X 6mm K5,K7 8 Scr-Soc Shd M0x50mm X M8-.5 K7 9 3 Wsh, Flt.66 X.906 X Solution Tank K6 Tip Pad Filter Bracket Insert-Dry Break Support Brkt 5# Hinge Assembly 5a Hinge Pin 5b Hinge Weldment 5c Hinge Bracket 5d Bearing Flange Grommet 7# 556A Hosebarb 3/8 X 90 Deg Actuator Brkt K5 9 Actuator Assembly (M3) Pivot Block K5 Spacer Actuator K4 Rubber Solution Cap Insert-Brass M Adjustment Pad Chemical Bottle Assembly Prop Rod K4 7 Clip, Panel K7 8 Bushing Hose, Chem Resistant Hose, Chem Resistant 4 Kit Item Ref. No. Qty Description Pump, Chemical (M) Charger Cord, Us Cap, Raw Cap, Dry Break, /8 Barb, 90$ Hose-Pvc Clear K,K 36 Hose, Spiral # Tie, Cable Cap - Raw With Tether K7 39# 7 Washer, Flat Xl 5,5x5x, Ss K,K 40# 4 Clamp, Hose 8/9-6clamp, Hose B3hs K7 4 6 Scr, Pan Phil M5x Ss K7 4 Scr, Pan Phil M6x0 Ss Cable Support K,K 44 Gasket Buzzer 5-3v (H) K 46 Ball Valve 90 K3 47 Filter, Water K 48 Ball Valve K6,K Screw, Hex Thd To Hd M8x30 Ss K7 50 Nut, Hex Nyl Loc Thin M6 Ss K3,K7 5 Scr, Pan Phil M4x0 Ss K7 5 Washer, Flat Xl Ss K7 53# 6 Scr,Pan Phil M5x6 Ss K 54# Hose, Solution 55# L Clamp Cable K 56# Clamp Hose Parana 3/0 K Kit-Solution Drain K Kit-Solution Hose K Kit-Solution Filter K Kit-Solution Cap K Kit-Actuator K Kit-Tip Pad K Kit-Solution Hardware # = Revised or new since last update / SC500

24 SQUEEGEE SYSTEM SC /

25 Kit Item Ref. No. Qty Description K3,K4,K6 7 Washer, Flat 6,4X,5 S.S. K4,K6 Pin-Cotter /8 X.75 K4,K6 3 Nut-Hex Jam Ss 3/8-6 K4,K5 4 4 Wsh-Flt.38 X.563 X.03 K4 5 Squeegee Casting NOTE K4 6 Squeegee Cover K4 7 Squeegee Lift Bracket K4,K8 8 Squeegee Bracket K4 9 Squeegee Plate K,K4 0 Blade-Squeegee Pu Front NOTE K * Blade-Squeegee Red Gum Front NOTE K,K4 Blade-Squeegee Pu Rear NOTE K * Blade-Squeegee Red Gum Rear NOTE K4,K6 Caster Wheel K4,K6 3 Roller Wheel K4,K8 4 Squeegee Mount Brkt K4,K8 5 Pivot Pin K4,K5 6 4 Retaining Ring K4,K7 7 Strap-Squeegee Rear K4,K5 8 4 Knob Assembly K4,K7 9 Latch-T Tab Assy K4,K6 0 Roller Wheel K4,K6 Pin-Clevis.3 X.84 K4,K8 Pin Cover-6mm K4,K7 3 Nut, Hex Nyl Loc Thin M4 Ss K4,K6 4 3 Washer 8x4x Uni 6593 Ss K3,K4 5 6 Screw, Hex Thd To Hd M6x6 Ss K4,K8 6 Spring Acc. Lid Lh K4,K6 7 Viti Tcei/Scr, Soc Hd K3,K4 8 Washer, Flat 5.3X0X Ss K3,K4,K6 9 7 Nut, Hex Nyl Loc Thin M6 Ss K4,K7 30 Scr, Pan Phil M4x0 Ss K3,K4 3 Screw, Hex Thd To Hd M5x0 Ss K Kit-Squeegee Blade Pu K Kit-Squeegee Blade Red Gum K Kit-Squeegee Hardware K Kit-Squeegee Assy K Kit-Squeegee Knobs K Kit-Squeegee Wheels K Kit-Squeegee Strap K Kit-Squeegee Mount Brkt * = Optional, Not Included SQUEEGEE SYSTEM NOTE : All squeegee blade kits include both front and rear squeegee blades. NOTE : The squeegee casting is not available for sale separately. If you need to replace it please order the Kit-Squeegee Assy / SC500 3

26 PIN 4 - BRAKE + PIN 5 - KSI B+ RED RED BLK 3 WHT/BRN BLU BLK WHEN CHARGER IS NOT UNSTALLED THERE NEEDS TO BE A JUMPER BETWEEN PINS AND ON CONNECTOR X6 ON MAIN HARNESS YEL/ORN RED BRN/VIO J3- B+ J3-8 B+ WHT/RED RED BLK VIO/BLK BRN ORN/RED GRN/BLK DEAD MAN SWITCH J3-4 J3-4 KEY SWITCH A (CONTROL BOARD) MAIN MACHINE CONTROLLER MOTION J3-6 J3-3 BRUSH CONTACTOR RED/YEL INHIBIT SPC J-7 RED/YEL BT BATTERY, 4 Vdc + - F FUSE, 50A. OPTIONAL DETERGENT PUMP BLU/GRY ORN/BLU BRN/BLK E CHARGER S.P.E. (OPTIONAL) BRN ORN ORN E CURTIS 0 SPEED CONTROLLER DEADMAN SWITCH S PIN 6 - BRAKE - PIN - INHIBIT PIN 9 - STATUS PIN 6 - REV. ALARM PIN 7 - DRIVE SWITCH PIN 3 - HIGH X6C PIN 8 - SPEED LIMIT PIN 3 - POT. LOW PIN 4 - GO SWITCH B- M M BLK YEL/BLK RED/GRN Y BRAKE RED/WHT RED/WHT STATUS J3-7 BLU/BLK REV. ALARM J3-5 RED/BRN YEL J3- SOLUTION SOLENOID GRN/ORG VIO YEL BRN/VIO BRN BRN B- YEL/BLK RED/GRN RED/WHT J3-0 HORN + GRA X6A BLU BLK X6B J3-9 HORN - J- + DETERGENT PUMP BLK BLK BLK BLK B- J-8 B- J-7 B- J- B- J- J-3 - DETERGENT PUMP YEL/ORN RED BRN B+ CB CIRCUIT BREAKER, 50A. A B ~ B+ B- GND 3 CIRCUIT BREAKER, 5 AMP CB K CONTACTOR, BRUSH L VALVE, SOLENOID H - + HORN M M + X6D X43B X43A X57B M M - X6E revised 6/3 LADDER DIAGRAM MOTOR, WHEEL DRIVE EMERGENCY STOP S4 X6D X6C X44A X6E X6A SW, SPST KEY S X44B X58B R 00K POT 3 S5 X58A X57A X6B GO SWITCH 4 SC /

27 revised 6/3 PARTS LIST LADDER DIAGRAM Item Ref. No. Qty Description A NA Control Board BT NA Battery CB# Circuit Breaker 50A (Drive Wheel) CB# Circuit Breaker 5 Amp (Control Circuit) CB3# Circuit Breaker 0 Amp (Vacuum Motor) CB4# Circuit Breaker-5 Amp (Brush Motor) E Speed Controller E Battery Charger 4V 5A F Fuse 50 Amp H Buzzer 5-3v K Solid State Relay K Contactor 4v 00 Amp L Solenoid Valve Assembly M# Drive Wheel Motor M Pump Chemical M3# Actuator Assembly (Motor Brush Lift Actuator) M Motor Vacuum 3st 4v 40w M Disc Brush Motor (0D) M Motor 4vdc (REV) R Potentiometer 00k (Speed Adjustment) S Switch Key with Cap S NA Switch-Sealed (part of Switch Harness ) S Disconnect-Emergency S5 NA Switch-Sealed (part of Switch Harness ) Y# NA Electrical Brake (part of Drive Wheel Motor M) # = Revised or new since last update / SC500 5

28 LADDER DIAGRAM YEL/ORN K CIRCUIT BREAKER, 0 AMP CB3 SOLID STATE "RELAY" BLU/ORN WHT J-3 BAT CHARGER ON BOARD COMMUNICATION BRUSH ACT (-) J-9 A(CONTROL BOARD) MAIN MACHINE CONTROLLER B- J-8 ACT POSITION J- ACT POSITION J- J3- VACUUM MOTOR POWER MODULE BRUSH ACT (+) J-0 A D C F B RED BLK B+ BRN GRA/BLK D VACUUM MOTOR POWER MODULE BRN/VIO BLU TOP LIMIT YEL/BLK POS RED/VIO POS + BLK/WHT ORN/BLK BOTTOM LIMIT M4 M MOTOR, VAC M5 RED BLK M + MOTOR, BRUSH B M K 4 3 CONTACTOR, BRUSH MOTOR, BRUSH LIFT ACTUACTOR M3 - revised 6/3 CIRCUIT BREAKER, 5 AMP CB4 6 SC /

29 revised 6/3 PARTS LIST LADDER DIAGRAM Item Ref. No. Qty Description A NA Control Board BT NA Battery CB# Circuit Breaker 50A (Drive Wheel) CB# Circuit Breaker 5 Amp (Control Circuit) CB3# Circuit Breaker 0 Amp (Vacuum Motor) CB4# Circuit Breaker-5 Amp (Brush Motor) E Speed Controller E Battery Charger 4V 5A F Fuse 50 Amp H Buzzer 5-3v K Solid State Relay K Contactor 4v 00 Amp L Solenoid Valve Assembly M# Drive Wheel Motor M Pump Chemical M3# Actuator Assembly (Motor Brush Lift Actuator) M Motor Vacuum 3st 4v 40w M Disc Brush Motor (0D) M Motor 4vdc (REV) R Potentiometer 00k (Speed Adjustment) S Switch Key with Cap S NA Switch-Sealed (part of Switch Harness ) S Disconnect-Emergency S5 NA Switch-Sealed (part of Switch Harness ) Y# NA Electrical Brake (part of Drive Wheel Motor M) # = Revised or new since last update / SC500 7

30 Item Ref. No. Qty Description Kits * Kit-On Board Charger-Eu * Kit-Shelf Charger Us * Kit-Control Board * Kit-Interface Panel OPTIONAL KITS AND ACCESSORIES Squeegee Blade Kits (See Squeegee Blade Selector Guide) Kit-Squeegee Blade PU NOTE * Kit-Squeegee Blade Red Gum NOTE Accessories * Indicator Battery Level * Programmer 3np User * Programmer Cable * Ecofl ex Bottle Assy * Kit-Chemical Injection Eu * Literature Pack 0 Disk Scrub Brushes (See Brush Selector Guide) * Pad Holder-0 3 Lug * Disc Brush-0 Magnagrit 3 Lug * Disc Brush-0 Dyna Grit 3 Lug * Disc Brush-0 Aglite 3 Lug * Disc Brush-0 Prolene 3 Lug * Disc Brush-0 Prolite 3 Lug * Disc Brush-0 Union Mix 3 Lug * Disc Brush-0 Midgrit 3 Lug * Disc Brush-0 Midlite 3 Lug * Pads Cs 0 Black Thin (Qty 5) * Pads Cs 0 Brown 5 (Qty 5) * Pads Cs 0 Blue 5 (Qty 5) REV Pads (See Pad Selector Guide) * Velcro Sided 0 * Pad Maroon Spp0 (Qty 5) * Pad Micro Fiber * Pad 0-In Red 500 (Qty 5) * Pads Cs 0 White 5 (Qty 5) * = Optional, Not Included NOTE : All squeegee blade kits include both front and rear squeegee blades. 8 SC /

31 revised 6/3 PARTS LIST RECOMMENDED SPARE PARTS CLASS W = Normal Wear O = Ordinary Maintenance E = Extra-Ordinary Maintenance CLASS PART NO. DESCRIPTION CHASSIS SYSTEM E Mounting Tab E Bar Linkage E Battery Tray E Steering Shaft E Link Bar E Steering Shaft Weldt E Spindle Mount Weldment E Collar E Chassis Weldment O Harness-Drive Motor O Sprocket- Tooth O Bearing-Flange E Block, Bearing E Battery Charger 4v 5a E Kit-Universal Joint O Kit-Rear Wheel E Kit-Bearing Block E Kit-Chassis Hardware E Kit-Drive Wheel Motor O Kit-Wheel And Bearing O Kit-Sprocket And Chain E Kit-Drive Wheel Hardware E Kit-Front Wheel Bearings CONTROL SYSTEM E Control Panel E Shaft Steering E Shaft Hex E Bracket-Prop Rod E Steering Wheel E Drive Wheel Frame Weldt E Spindle Weldt E Steering Plate W Chain-Roller E Kit-Universal Joint E Kit-Draw Latch E Kit-Control Hardware ELECTRICAL SYSTEM E# Circuit Breaker 50 Amp E Harness-Main E Solid State Relay E Electrical Panel E Speed Controller E Disconnect-Emergency E Cable-Power E Handle E Circuit Breaker, 5 Amp E Potentiometer, 00k E Cable,Battery E Fuse, 50 Amp E Circuit Breaker, 0 Amp E Electrical Mount E Circuit Breaker-5 Amp E Connector Assy E Contactor 4v, 00 Amp E Switch, Key With Water Proof Cup E L Terminal Clamp Batt E L Terminal Clamp Batt E 5096A Knob, Speed Control E Boot, Protective (Red) E Battery Insulator E Cable-Power Red E Cable-Power Black E Boot-Battery Post E Tie, Cable E 407A Cable,Battery E Kit-Electrical Hardware E Kit-Control Board E Kit-Interface Panel CLASS PART NO. DESCRIPTION PLATFORM ASSEMBLY E Platform-Upper E Pedal-Safety E Foot Pedal E Platform-Bottom E Compression Spring O Switch Harness E Grommet E Grommet E Kit-Platform Assembly RECOVERY SYSTEM E Recovery Tank E Back Panel O Gasket-Recovery Tank O Vac Hose Assy O Drain Hose E Jumper Harness E Splash Guard E# Clamp, Hose 4/3-5 E Cover, Vac O Filter E Kit-Draw Latch E Kit-Float Cage E Kit-Debris Cage E Kit-Hose Clamp E Kit-Vacuum Motor E Kit-Recovery Hardware E Kit-Vacuum Motor Insulation SCRUB SYSTEM-0D E Disc Brush Motor E Shaft Disc Brush Motor E Deck Lift Plate Weldment E Lower Deck Plate E 5604 Brush Housing E Squeegee Link Weldment E Spacer Motor E Solenoid Valve Assy E Skirt Brush E Double Scrub Brkt E Tee Assembly E Barbed Elbow 90 E Hose, Pvc, Clear.50 X 4.00 E Hose, Pvc Clear E Brush Plate Assy Rt E Plate, Stop E Spring Retainer E 565 Gimbal-Collar Assembly E Spring, Brush Holder E Brush Plate O Hose Holder E Motovario Gearbox 5/ E Motor E Brush Housing Assembly E Cover And Screws E Plastic Cover O Carbon Brushes () E Kit-Squeegee Pivot E Kit-Disc Deck Hardware E Kit-Disc Deck Assy 0 SCRUB SYSTEM-REV E Rev Lift Plate Weldment E Solenoid Valve Assy E Plate Pivot E Housing Rev E Squeegee Link Weldment E Double Scrub Brkt E Plate Motor E Connector-Adaptor E Shield Splash E Gasket Driver CLASS PART NO. DESCRIPTION SCRUB SYSTEM-REV CONTINUED E Pad Driver Assy E Stud Stablizer Short E Weight Counter E Eccentric E Driver Motor E Motor 4vdc O Carbon Brush Set Of (For ) E 50736A Bearing E 6775A Retainer, Bearing E Kit-Rev Deck Assy E Kit-Rev Deck Hardware E Kit-Rev Squeegee Pivot E Kit-Isolator E Kit-Rev Solution Hose SOLUTION SYSTEM E Solution Tank E Filter Bracket E Support Brkt E Hinge Pin E Hinge Weldment E Hinge Bracket E Bearing Flange E Grommet E# 556A Hosebarb 3/8 X 90 Deg E Actuator Brkt E Pivot Block E Insert-Brass M8 E Adjustment Pad E Prop Rod E Hose-Pvc Clear E Tie, Cable E Cap - Raw With Tether E Buzzer 5-3v E Insert-Dry Break E Chemical Bottle Assembly E Hose, Chem Resistant E Hose, Chem Resistant 4 E Pump, Chemical E Charger Cord, Us E Cap, Raw E Cap, Dry Break, /8 Barb, 90 E Cable Support E Kit-Solution Drain E Kit-Solution Hose E Kit-Solution Filter E Kit-Solution Cap E Kit-Actuator E Kit-Tip Pad E Kit-Solution Hardware E Kit- Refi lling Hose SQUEEGEE SYSTEM W Kit-Squeegee Blade Pu W Kit-Squeegee Blade Red Gum E Kit-Squeegee Hardware E Kit-Squeegee Assy E Kit-Squeegee Knobs W Kit-Squeegee Wheels E Kit-Squeegee Strap E Kit-Squeegee Mount Brkt DECAL SYSTEM - SC500 E Kit-Decal Sc500 DECAL SYSTEM - SC500 REV E Kit-Decal Sc500 Rev ACCESSORY / OPTIONS E Kit-Shelf Charger Us # = Revised or new since last update / SC500 9

32 BRUSH SELECTOR GUIDE We provide brushes and pad holders that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications. Soft Nylon: Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove fi nish from the fl oor. Recommended for use in place of red pads. Poly: Lite Grit: Medium Grit: Heavy Grit: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl fl oor tile. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffi ng or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface fl oors. Recommended for use in place of red or white pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard fl oor surfaces. Recommended for use in place of green or blue pads. For aggresive, heavy-duty scrubbing or stripping of fl oors. Recommended for use in place of brown pads. 0" Disk Scrub Brushes Pad Holder Magnagrit Dyna Grit Aglite Prolene Prolite Union Mix Midgrit Midlite Pads Cs 0 Black Thin (Qty 5) Pads Cs 0 Brown 5 (Qty 5) Pads Cs 0 Blue 5 (Qty 5) DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Heavy Medium Lite Soft Application Grit Grit Grit Poly Nylon Stripping: Concrete X Terrazzo X Ceramic/Quarry tile X Vinyl tile X General Scrubbing: Concrete X X X X Terrazzo X X X Ceramic/Quarry tile X X X Marble X X X Vinyl tile X X X Raised-rubber tile X X X 30 SC /

33 PAD SELECTOR GUIDE We provide pads that will give you the best possible performance between machine and fl oor. Following are descriptions of the materials and their applications. White: Red: Blue: Black: 3M Hi Pro: Maroon: For very light scrubbing on high gloss fl oor fi nishes where a red pad may be too aggressive. Most popular daily cleaning and scrubbing pad for use on a wide varieties of fl oors. For heavy duty scrubbing prior to recoating. Removes dirt, spills and scuffs, leaving a clean surface ready for recoating. For conventional stripping with chemicals. For conventional stripping with chemicals. Unique open web construction allows stripping solution to fl ow through the pad to rinse out dirt and reduce loading for increased pad-to-fl oor contact and more effi cient stripping. Prepares wood, vinyl tile, sheet vinyl, marble, terrazzo and concrete fl oors for refi nishing. REV Deck Pads Velcro Sided Pad Maroon Spp0 (Qty 5) Pad Micro Fiber Pad 0-In Red 500 (Qty 5) Pads Cs 0 White 5 (Qty 5) / SC500 3

34 SQUEEGEE BLADE SELECTOR GUIDE Red Gum Rubber: Polyurethane: Provides longest life on fi nished or unfi nished concrete fl oors. Oil resistance provides superior life in applications with oily fl oors. SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY) Performance Traits Red Gum Rubber (Natural Rubber) Polyurethane/ Pentathane Resilience X Tear Strength X Abrasion Resistance X X Wear Resistance X X Low Temp Flexibility X High Temp Flexibility X Ozone Resistance Chemical Resistance X Applications Oil Resistant Applications X General Purpose X X Hot Water Applications X X Chemical Applications X Color Red Translucent 3 SC /

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36 Nilfi sk-advance Equipamentos de Limpeza Ltda. Av. Dep. Emílio Carlos, Bairro do Limão São Paulo - SP - Brasil sk-advance.ind.br Tel.: () Fax: () Nilfi sk-advance, Inc st Avenue North Plymouth, MN Phone: Fax: Nilfi sk-advance, Inc. A Nilfisk-Advance Brand