Retriever 6250 SR 1800H

Transcription

1 Retriever 6250 SR 1800H PARTS LIST Advance MODELS (LPG), (Gasoline/Petrol), (Diesel) Nilfisk MODELS (LPG), (Gasoline/Petrol), (Diesel) This manual covers models manufactured after January 2004 with a General Motors engine. All models covered in this manual are OBSOLETE. 12/03 revised 3/08

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3 TABLE OF CONTENTS 1 DESCRIPTION PAGE BRAKE LEVER ASSEMBLY CHASSIS SYSTEM CHASSIS SYSTEM CHASSIS SYSTEM CIRCUIT BREAKER ASSEMBLY (DIESEL) CIRCUIT BREAKER ASSEMBLY (GASOLINE/PETROL & LPG) CONTROL PANEL ASSEMBLY CONTROL SYSTEM DECAL SYSTEM DIESEL ENGINE SYSTEM DIESEL ENGINE SYSTEM COMPONENTS DIESEL RADIATOR ASSEMBLY DRIVE WHEEL SYSTEM DUST CONTROL SYSTEM ELECTRICAL DIAGRAM (DIESEL) ELECTRICAL DIAGRAM (DIESEL) ELECTRICAL DIAGRAM (GASOLINE/PETROL & LPG) ELECTRICAL DIAGRAM (GASOLINE/PETROL & LPG) HYDRAULIC SYSTEM FRONT WHEEL SYSTEM GASOLINE/PETROL & LPG ENGINE SYSTEM GASOLINE/PETROL & LPG ENGINE COMPONENTS GASOLINE/PETROL & LPG RADIATOR ASSEMBLY GASOLINE/PETROL FUEL SYSTEM LPG FUEL SYSTEM HOPPER SYSTEM HOPPER SYSTEM LINKAGE ASSEMBLY MAIN BROOM SYSTEM MAIN BROOM SYSTEM SIDE BROOM SYSTEM SIDE BROOM SYSTEM THROTTLE PEDAL ASSEMBLY TILT STEERING ASSEMBLY RECOMMENDED SPARE PARTS WHEN ORDERING PARTS * Use the 8-10 digit numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

4 2 BRAKE LEVER ASSEMBLY 03-12

5 03-12 BRAKE LEVER ASSEMBLY Brake Lever Assembly Scr, Hex Hd 5/16-24 x Scr, Hex Hd Loc 3/8-16 x Nut, Hex Nyl Loc 5/ Pin, Cotter 1/16 x 1/ Ring, Ret ext Bearing, Flange Bearing, Flange Pad, Rubber Clevis Assembly Linkage, Handbrake Brake Yoke Weldment Brake Lever Weldment Link Weldment Rod End Pin Bushing.39 x.50 x.56

6 4 CHASSIS SYSTEM

7 CHASSIS SYSTEM Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Ring, Ret Ext Type E 0.75 Dia Bushing.37 x.62 x Bumper Bumper Pin Grommet Plug Button Bumper, Self-Adhesive Chassis Weldment Right Door Assy (see Chassis System 2) Left Door Assy (see Chassis System 2) Grommet Cover, Access Door Latch (6250) Lockable Door Latch (SR 1800H) Seat Plate Assy (see Chassis System 2) Tower Door Assy (see Chassis System 3) Hinge Assy Insulation, Tower Rear (petrol & LPG) Foam, Tower Wall (diesel) Lift Link Weldment Gasket, Seat Plate Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex Hd 3/8-16 x Scr, Hex Hd 5/16-18 x Scr, Flt Phil 1/4-20 x Scr, Pan Phil x Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Thd Form 1/4-20 x Scr, Hex Thd Form 1/ Wsh, Flt.392 x 1.00 x Scr, Pan Phil Thd Form-Blk 1/4-20 x Plug, Cap Tray, Battery Blade Strap Plug, Cap Blade, Dump Door Shield Strap, Dump Door Shield Deflector, Prop Rod Taillight Cover Weldment Side Door Assy (petrol & LPG) (see Chassis System 3) Side Door Assy (diesel) (see Chassis System 3) Hood Assy (petrol & LPG) (see Chassis System 3) Hood Assy (diesel) (see Chassis System 3) Stop, Oil Cooler (petrol & LPG) Stop, Oil Cooler (diesel) Scr, Hex Hd 1/4-20 x Bushing Nut, Hex Nyl Loc-Thin 1/4-20 OPTIONS AND ACCESSORIES Overhead Guard Kit Wearpak Kit Back Up Alarm Kit Beacon Kit Turn Signal Kit Cushion Tire Kit (3 tires and lug nuts) Single Tire Kit, Cushion (similar to above 1 tire) Cushion Tire Kit, Non-Marking (3 tires and lug nuts) Single Tire Kit, Non Marking (similar to above 1 tire) Single Tire Kit, Pneumatic (1 tire and lug nuts) Gauge Kit Shaker Timer Kit Blower Wand Kit Vacuum Switch Kit Temperature Switch Kit Enclosed Cab Kit Cab Blower Kit Alternator Kit (for petrol and LPG models) (should be ordered when installing Cab Kit) Left Armrest Kit Stiff Engine Mount Kit Soft Engine Mount Kit Tube Radiator T. U. Kit (for petrol and LPG) Dump Door Shield Kit Interlock Switch Kit

8 6 CHASSIS SYSTEM

9 03-12 CHASSIS SYSTEM Right Door Assy (items 1-8) Nut, Hex Nyl Loc-Thin 1/ Right Door Weldt Skirt, Right Door Strap, Right Door Gasket, Strip Gasket, Strip Scr, Hex Hd 1/4-20 x Wsh, Flt.266 x.906 x Left Door Assy (items 9-14) Nut, Hex Nyl Loc 1/ Left Door Weldt Skirt, Left Door Strap, Left Door Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Seat Plate Assy (items 15-20) Nut, Hex Nyl Loc 5/ Seat Panel Weldt Insulation, Seat Plate 18# Deleted Intentionally 19# Deleted Intentionally 20# Seat Kit NOTE 1 **# Right Armrest Kit NOTE 2 **# Left Armrest Kit NOTE 2 ** = Optional # = Revised or new since last update NOTE 1: Seat is obsolete. Order Seat Kit to replace in the field. NOTE 2: These armrest kits can only be used on obsolete seat

10 8 CHASSIS SYSTEM

11 03-12 CHASSIS SYSTEM Hood Assy (petrol & LPG) (items 1-12) Hood Assy (diesel) (items 1-12) 1# Nut, Hex Jam 3/8-16 (Advance only) Nut, Hex Jam 5/ Gas Cylinder Pull, Pocket Scr, Hex Hd 3/8-16 x Trim Seal Trim Seal (petrol & LPG Trim Seal (diesel) Prop, Oil Cooler Hood Weldment (petrol & LPG) Hood Weldment (diesel) Insulation, Hood (petrol & LPG) Insulation, Hood (diesel) Insulation, Hood (petrol & LPG) Insulation, Hood (diesel) Trim Seal (petrol & LPG) Trim Seal (diesel) Side Door Assy (petrol & LPG) (items 13-15) Side Door Assy (diesel) (items 13-15) Trim Seal Trim Seal Side Door Weldment (petrol & LPG) Side Door Weldment (diesel) Tower Door Assy (items 16-17) Left Door Weldment Gasket, Tower Door # = Revised or new since last update

12 10 CIRCUIT BREAKER ASSEMBLY (DIESEL) 03-12

13 03-12 CIRCUIT BREAKER ASSEMBLY (DIESEL) Circuit Breaker Assy (diesel) Scr, Pan Phil x Nut, Hex Nyl Loc-Thin Circuit Breaker, 20 Amp (Headlights, Tail Lights / F4) Circuit Breaker, 10 Amp (Horn / F6) Circuit Breaker, 8 Amp (Shaker Motor / F5) Panel, Circuit Breaker Relay, SPDT (Hopper Door / K6) Circuit Breaker, 40 Amp (Main / F1) Circuit Breaker, 10 Amp (Accessory Circuit / F2) Boot, Reset Button Boot, Reset Button Relay (Shaker Motor / K2) Glow Plug Timer (E3) Relay (Accessories / K3) Circuit Breaker, 15 Amp (Accessory Circuit / F3)

14 12 CIRCUIT BREAKER ASSEMBLY (GASOLINE/PETROL & LPG) 03-12

15 03-12 CIRCUIT BREAKER ASSEMBLY (GASOLINE/PETROL & LPG) Circuit Breaker Assy (petrol & LPG) Scr, Pan Phil x Nut, Hex Nyl Loc-Thin Circuit Breaker, 8 Amp (Shaker Motor / F5) Circuit Breaker, 10 Amp (Horn / F6) Circuit Breaker, 20 Amp (Head Lights / Tail Lights / F4) Panel, Circuit Breaker Relay, Hopper Door / K Circuit Breaker, 40 Amp (Main / F1) Circuit Breaker, 15 Amp (Ignition Circuit / F2) Boot, Reset Button Boot, Reset Button Relay, Shaker Motor / K Circuit Breaker, 15 Amp (Accessory Circuit 1 / F3)

16 14 CONTROL PANEL ASSEMBLY

17 CONTROL PANEL ASSEMBLY Control Panel Assy (diesel) (#1-8) Scr, Pan Phil Blk x Scr, Pan Phil Thd Form-Blk x Switch, Rocker (Shaker Motor, Dust Control / S7) Switch, Rocker (Headlights / S8) Light Display, 10 Bulb Control Panel Meter, Hour Gauge, Fuel Level Gauge, Oil Pressure NOTE # Meter, Volt NOTE # Gauge, Temperature NOTE # Control Panel Assy (petrol & LPG) (#12-22) Scr, Pan Phil Blk x Scr, Pan Phil Thd Form-Blk x Switch, Rocker (Shaker Motor, Dust Control / S7) Switch, Rocker (Headlights / S8) Light Display, 10 Bulb Control Panel Meter, Hour Gauge, Temperature before TSBUS NOTE # Gauge, Oil Pressure NOTE # Switch, Rocker (Engine Speed / S3) Gauge, Oil Pressure NOTE # Gauge, Temperature after TSBUS NOTE # Meter, Volt Gauge, Fuel Level (petrol) NOTE #1: The Coolant Temp Gauge( ) is installed in this location before TSBUS The Oil Pressure Gauge( ) is installed in this location after TSBUS NOTE #2: The Oil Pressure Gauge( ) is installed in this location before TSBUS The Coolant Temp Gauge ( ) is installed in this location after TSBUS NOTE #3: The Oil Pressure, Volt & Temperature Gauges are not included in Control Panel Assembly but are factory installed via Gauge Kit

18 16 CONTROL SYSTEM 03-12

19 03-12 CONTROL SYSTEM Scr, Hex Hd 5/16-18 x Scr, Pan Phil 1/4-20 x Scr, Hex Thd To Hd 1/2-13 x Nut, Hex Nyl Loc 5/ # Nut, Hex Jam 1/2-13 (Advance only) Throttle Pedal Assy (see Throttle Pedal Assembly) Brake Lever Assy (see Brake Lever Assembly) Tilt Steering Assy (see Tilt Steering Assembly) Console, Finished Lever, Brake Assy Circuit Breaker Assy (diesel) (see Circuit Breaker Assembly (diesel)) Circuit Breaker Assy (petrol & LPG) (see Circuit Breaker Assembly (petrol & LPG)) Control Panel Assy (diesel) (see Control Panel Assembly) Harness, Control Panel Gauge Kit See items 9-11 on page Control Panel Assy (petrol & LPG) TSBUS (see Control Panel Assembly) * Harness, Control Panel before TSBUS * Harness, Control Panel after TSBUS * = Not Shown # = Revised or new since last update

20 18 DECAL SYSTEM 03-12

21 03-12 DECAL SYSTEM Mat, Pedal Mat, Floor Decal, Warning Hydraulic Decal, Warning Fan Decal, Warning Fan Decal, Diesel Fuel (diesel) Decal, Unleaded Fuel (petrol) Decal, Oil Fill Decal, Circuit Breaker (diesel) Decal, Circuit Breaker (petrol & LPG) Decal, Warning Broom 10# Decal, SR 1800 (Nilfisk only) # Decal, 6250 (Advance only) 11# Decal, Wear Items 6250 (Advance only) Decal, Control Rear (diesel) Decal, Control Rear (petrol & LPG) Decal, Control Front (diesel) Decal, Control Front (petrol & LPG) Decal, Reflective (inside tail light) Decal, Warning Tip Over Decal, Tie Down Decal, Warning Hot (qty of 3 on petrol & LPG) Decal, Warning Hopper Decal, No Step * = Not Shown # = Revised or new since last update

22 20 DIESEL ENGINE SYSTEM 03-12

23 03-12 DIESEL ENGINE SYSTEM Panel, Rear Heat Shield Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Scr, Hex Hd Loc 5/16-18 x Scr, Hex Thd Form 1/4-20 x.50 8 Intentionally Omitted Clamp, Hose SAE # Fuel Tank Assy Note 2 11 Intentionally Omitted Fuel Tank Guard Weld t Scr, Hex Thd Form 1/4-20 x Exhaust Pipe Assembly Note Fan * Fan Spacer * Scr, Soc Hd M x 20mm * Scr, Hex Hd 1/4-20 x Rear Engine Mount Assy (before SN ) Note Rear Engine Mount Assy (after SN ) Note Fitting, Adapter Assembly, Radiator (See Diesel Radiator Assembly) Air Tube Assembly Note Hose, Fuel Line Right Engine Mount Assy (before SN ) Note Right Engine Mount Assy (after SN ) Note Left Engine Mount Assy (before SN ) Note Left Engine Mount Assy (after SN ) Note Engine, Diesel Muffler Assembly Note Linkage Assembly (See Linkage Assembly) Air Cleaner Assembly Note Hose, Fuel Line Throttle Cable Assembly Hose, Fuel Line Fuel Filter Kit * Bracket, Fuel Filter Cap, Flare Tube End * Connector, O-Ring Hose, Fuel Line (SR 1800 after SN (TSBUS )), (all Retriever 6250) Fuel Filter Kit 1/4 (SR 1800 after SN (TSBUS )), (all Retriever 6250) Strain Relief (SR 1800 after SN (TSBUS )), (all Retriever 6250) Conduit Note 1 * Glow Plug Timer * Alternator * Fuel Filter Cartridge * Engine Oil Filter * Alternator Belt * Fan Belt * Thermostat * Starter Motor * Switch, Engine Oil Pressure * Switch, Temperature * Solenoid Replacement Kit * Exhaust Gasket * Key Switch Assembly ** Stiff Engine Mount Kit ** Soft Engine Mount Kit * = Not Shown ** = Optional Note 1: Item 35 Conduit goes over item 20 Fuel Line. Note 2: See Diesel Engine System Components.

24 22 DIESEL ENGINE SYSTEM COMPONENTS

25 03-12 DIESEL ENGINE SYSTEM COMPONENTS Fuel Tank Assembly (#1-12, 92) Scr, Hex Thd Form x Fuel Tank Weldment Fuel Pump Assy (#7-12, 92) Sender, Fuel Level Cap, Fuel Tank (only on SR 1800 before SN ) (TSB 734, SR 1800 only) Cap, Non-Vented (SR 1800 after SN & all 6250) (TSB 734, SR 1800 only) Plug, Hex pipe Clamp, Hose SAE # Fuel Pump Bracket Weld t Fuel Pump Gasket Hose, Fuel Line Clamp, Hose SAE #4 *# Wire Assy (Advance only) Rear Engine Mount Assy (#13-21) (Note 1) Rear Engine Mount Assy (#13-21) (Note 2) Scr, Hex Hd 3/8-16 x Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 3/ Scr, Hex Thd To Hd M x 20mm Wsh, Flt.453 x 1.00 x Wsh, Flt.438 x 2.00 x Mount, Isolator, Stiff Mount, Isolator Weldment, Engine Mount (Note 1) Weldment, Engine Mount (Note 2) Air Tube Assembly (#22-29, 93) Scr, Hex Hd 1/4-20 x Scr, Hex Thd Form 1/4-20 x Clamp, Hose SAE # Hose, Lower Radiator Clamp, Hose SAE # Air Tube Weldment Heat Shield Hose, Flex Right Engine Mount Assy (#30-38) (Note 1) Right Engine Mount Assy (#30-38) (Note 2) Scr, Hex Hd 3/8-16 x Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 3/ Scr, Hex Thd To Hd M x 20mm Wsh, Flt.453 x 1.00 x Wsh, Flt.438 x 2.00 x Mount, Isolator, Stiff Mount, Isolator Bracket, Engine Right (Note 1) Bracket, Engine Right (Note 2) Left Engine Mount Assy (#39-47) (Note 1) Left Engine Mount Assy (#39-47) (Note 2) Scr, Hex Hd 3/8-16 x Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 3/ Scr, Hex Thd To Hd M x 20mm Wsh, Flt.453 x 1.00 x Wsh, Flt.438 x 2.00 x Mount, Isolator, Stiff Mount, Isolator Bracket, Engine Left (Note 1) Bracket, Engine Left (Note 2) Exhaust Pipe Assembly (#48-52) Wsh, Flt SAE 5/ Clamp, Muffler Scr, Soc Hd M x 20mm Exhaust Pipe Weldment * Exhaust Gasket for Exhaust Pipe Weldment Muffler Assembly (#53-65) Scr, Hex Hd 1/4-20 x Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form 1/4-20 x Clamp, Muffler Shield, Heat Clamp Weld t Plate, Muffler Hanging Strap, Right Broom Housing Muffler, Diesel Mount Nut Plate Air Cleaner Assembly (#66-80) Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 5/ Hose, Flexible Air Inlet Clamp, Hose SAE # Barb, Adapter 5/16 x 18NPT Indicator, Service Hose, Fuel Line Cleaner, Air * Replacement Safety Filter * Replacement Primary Filter Band Assy Barb, Hose Female Inlet Hood Assembly (#77-80) (TSB 735, SR 1800 only) Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ Flange Weldment Hood, Inlet Throttle Cable Assembly (#81-91) Scr, Hex Hd Loc 1/4-20 x Scr, Hex M x 12mm Cable, Push / Pull Rod End Bracket, Throttle Cable Throttle Lever Extension Lever Assy Scr, Hex Hd 1/4-20 x.62 89# Nut, Hex Machine (Advance only) Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc Fuel Strainer Clamp, P * = Not Shown Note 1: Used before SN Note 2: Used after SN # = Revised or new since last update

26 24 DIESEL RADIATOR ASSEMBLY

27 03-12 DIESEL RADIATOR ASSEMBLY Radiator Assembly (#1-43) Scr, Hex Hd 1/4-20 x Scr, Hex Hd 1/4-20 x Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/4-20 5# Nut, Hex Nyl Loc (Advance only) Nut, Hex Nyl Loc 1/2-13 7# Nut, Hex Jam 1/2-13 (Advance only) Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Thd Form-Blk x Clamp, Hose SAE # Lens, Tail Light Hose, Radiator Hose, Lower Radiator Radiator Gasket, Bulb Oil Cooler Assembly (#24-40 & 49) Shroud Weldment Weldment, Radiator Mount Back Panel Tube, Radiator Weldment Stiffener Clamp Plate, Clamp Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Elbow, 90 O-Ring Gasket, Bulb Coller, Oil Swivel Gasket Hose Assembly Tube Weldment D Grill Weldment Axle Weldment Roller Roller Stop Weldment Hose Assembly Prop Rest Plug, NPT 3/8 Brass Hose, Fuel Line Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 5/ Wsh, Flt.266 x.750 x Bottle, Overflow Scr, Hex Hd 5/16-18 x 1.00 # = Revised or new since last update

28 26 DRIVE WHEEL SYSTEM 03-12

29 03-12 DRIVE WHEEL SYSTEM Steering Assy (#1-31 & 37) Scr, Hex Hd Loc 1/2-13 x Wsh, Flt SAE 1/ Scr, Pan Phil x Scr, Hex Hd 1/4-20 x Scr, Soc Set Loc 5/16-18 x Pin, Cotter 1/8 x # Scr, Soc Hd 1/2-13 x 1.50 (Advance only) Key, Sq..25 x Scr, Hex Thd Form 1/4-20 x Nut, Hex Jam 5/ Fitting, Lube 1/ Nut, Castle 7/ Bearing, Cup Bearing, Cone Seal, Shaft 16# Gasket, Strip (Advance only) 17# Gasket, Strip (Advance only) Rack Gear, Spur Spindle Weld t Angle, Adjuster Plate, Wear Casting, Steering Bracket, Cylinder Spacer, Gear Cover Plate Cover, Inspection Bracket, Bulkhead Steering Cylinder Assy * Cylinder, Hydraulic * Elbow, 90 O-Ring Grommet Pin Nut, Hex Nyl Loc 1/ Scr, Hex Hd 1/2-13 x Nut, Lug (TSB 797, SR 1800 only) Tire Assembly (TSB 797, SR 1800 only) * Rim, 8.00 x 3.75 (TSB 797, SR 1800 only) * Tire (TSB 797, SR 1800 only) * Tube (TSB 797, SR 1800 only) ** Tire, Cushion ** Tire, Non-Marking ** Tire Assy Rear, Foam Fill Hub Assy (TSB 775 / TSB 797, SR 1800 only) ** Hub Kit (items 34 & 36) Pin, Cotter 5/32 x Scr, Hex Hd Loc 1/2-13 x 1.25 * = Not Shown ** = Optional # = Revised or new since last update

30 28 DUST CONTROL SYSTEM

31 03-12 DUST CONTROL SYSTEM Shaker Assy (#1-23) Wsh, Flt SAE 5/16 2# Deleted Intentionally Scr, Soc Set loc x Wsh, Flt SAE 3/ Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Scr, Hex Thd To Hd 5/16-18 x Scr, Pan Phil x.25 9# Nut, Hex Nyl Loc-Thin 3/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 5/16-18 x Wsh, Bowed.516 x.906 x Wsh, Flt.516 x.938 x Nut, Hex Jam 5/ Bushing.32 x.50 x Bushing.25 x.37 x Bearing, Sleeve 18# Deleted Intentionally Latch, Shaker Shaker Hinge Weld t Eccentric Bushing, Flange Shaker Weld t. 24# U-Bolt 25# Motor, 12 VDC NOTE Filter Impeller Assy (#27-34) Wsh, Flt SAE 3/ Nut, Hex Nyl Loc-Thin 5/ Nut, Hex Nyl Loc-Thin 5/ Scr, Hex Hd Loc 5/16-18 x Wsh, Flt SS.378 x x Trim-Seal Impeller Bracket Weld t Impeller * = Not Shown # = Revised or new since last update NOTE 1: Shaker motor is no longer available. If you order the old shaker motor you will receive Shaker Motor Kit which includes items (9, 24 & 25).

32 30 ELECTRICAL DIAGRAM (DIESEL) RED BT 12 VDC + - RED WHT/BRN S21 GRN/RED F1 RED 1 2 RED/GRN WHT/GRN AC 30 WHT/GRN S RED/WHT 19 H RED/GRN WHT/BRN WHT/GRN M1 YEL/ 3 E3 + - M3 M 1 BRN/YEL RED/WHT B A L1 E3 1 2 E4 1 2 E5 E RED G B F2 4AMPS ORN IGN. WHT/GRN 1 2 VIO.08 AMP VIO 1 2 /YEL L 30 H3 K3 F3 P1 87 BLU/BRN 1 2 ORN VIO 1 2 h 1 BLU/ P2 VIO 1 S GRA/WHT GND R AMP.08 AMP.08 AMP.08 AMP.08 AMP 1.9 AMPS ORN.16 AMPS.7 AMPS VIO VIO VIO VIO VIO VIO VIO 2 S H1 H2 H4 H H21 1 H GRA/ VIO/ WHT/GRA YEL/WHT GRA/YEL K3 WHT/ORN L2 WHT/RED RED/ ORN ORN E1 1 2 H10 23 W BRN/ RED/BRN S2 1 2 S4 t o DEG. F 1 S5 2 S K6 S6 t o 87a DEG. F K ORN COM. S12 /WHT N.C. S15 WHT COM. N.O. WHT/BLU WHT/BLU WHT/BLU S13 COM. S14 N.O. ORN/GRN YEL/BRN K6 1 2 L3 1 2 L4 COM. N.O. 1 2 RED BLU/BRN BLU/

33 03-12 ELECTRICAL DIAGRAM (DIESEL) BT# Battery, 12 VDC (Advance only) E Timer, Shaker (optional) TSBUS E Glow Plug Timer F Circuit Breaker, 40 Amp (Main) F Circuit Breaker, 10 Amp (Accessory Circuit) F Circuit Breaker, 15 Amp (Accessory Circuit) G Alternator H Lamp, Low Oil Pressure H Lamp, Coolant Temperature H Lamp, Charging H Lamp, Dust Control Filter Plugged H Lamp, Hopper Heat Indicator H Light, Beacon (optional) *# Lens, Amber (Advance only) (for ) * Flash Tube (for ) H Lamp, Hydraulic Filter H Lamp, Hopper Door H Lamp, Glow Plug K Relay (Shaker Motor) K Relay (Accessories) K Relay, SPDT (Hopper Door) L Solenoid, Fuel (TSB 825, SR 1800 only) L Solenoid, Dust Control L Solenoid, Main Broom L Solenoid, Side Broom M Starter Motor M Fuel Pump P Meter, Hour P Gauge, Fuel Level R Sender, Fuel Level S Ignition Switch S Switch, Engine Oil Pressure S Switch, Coolant Temp. S Switch, Vacuum (optional) S Switch, Hopper Temp. (optional) S Switch, Rocker (Shaker Motor, Dust Control) S Switch, Hopper Door Interlock S Switch, Main Broom S Switch, Side Broom S Switch, Dump Door Interlock S Switch, Hydraulic Filter S Switch, Neutral Safety * Harness, Control Panel * Harness, Main (TSB 825, SR 1800 only) * Harness, Hopper * Harness, Interlock * = Not Shown # = Revised or new since last update Note 1: When the Shaker Timer is not used, there is a jumper wire connected between the RED/ and RED/BRN wires.

34 32 ELECTRICAL DIAGRAM (DIESEL) RED BLU/BRN BLU/ BLU/ F4 1 2 GRA/RED COM S8 N.O. BLU/ 2.1 AMPS BLU/ H6 1 2 RED F7 K7 1 2 GRN/YEL S9 BLU/ORN BLU/ORN GRA/RED 2 1 E2 X X2 M YEL BLU /GRA RED GRN GRA P L COM X2 F S10 COM N.O. S20 N.O. BLU YEL 1.4 AMPS 1.4 AMPS WHT YEL/RED GRA VIO/YEL GRN WHT/VIO WHT/VIO WHT/VIO 2.1 AMPS.6 AMPS 2.1 AMPS.6 AMPS 2.1 AMPS.6 AMPS 2.1 AMPS.6 AMPS 2.1 AMPS 2.1 AMPS.6 AMPS 2.1 AMPS.6 AMPS 2.1 AMPS 2.1 AMPS H7 BLU/ 1 2 BLU/ 1 H8 3 WHT 2 H9 BLU/ 1 3 WHT 2 BLU/ 1 H BLU/ 1 H12 3 WHT 2 H22 BLU/ 1H BLU/ 1H14 3 WHT H23 H H19 H20 GRA/RED 86 K7 85 F5 RED ORN/RED K AMPS 1 2 GRN/ RED F AMPS BLU/RED COM S11 N.O. WHT/YEL M2 M H R4 1 2 V BLU/ VIO BLU/ VIO GAUGE OPTION P3 l 1 S GRN/ R6 1 2 BLU/ VIO P4 l 3 1 S VIO/ R7 1 2 BLU/ VIO P5 l BLU/ VIO

35 03-12 ELECTRICAL DIAGRAM (DIESEL) E Flasher (optional) F Circuit Breaker, 20 Amp (Headlights, Tail Lights) F Circuit Breaker, 8 Amp (Shaker Motor) F Circuit Breaker, 10 Amp (Horn) F Circuit Breaker, 20 Amp (Signal Lights / optional) H Head Light, Right H Head Light, Right H Tail Light H Tail Light * Light Socket Assy (includes H8 & H9) H Signal Light, Right Front (optional) H Tail / Brake Light, Right Rear (optional) H Signal Light, Left Front (optional) H Tail / Brake Light, Left Rear (optional) H15# Back-Up Alarm (optional) H Horn H Lamp, Back-Up (optional) H Lamp, Back-Up (optional) H Signal Light, Right Rear (optional) H Signal Light, Left Rear (optional) K Relay (Shaker Motor) K Relay, Signal Lights (optional) M2# Motor, 12 VDC (Shaker) NOTE 2 R4 1 Varistor S Switch, Rocker (Headlights) S Switch, Turn Signal (optional) S Switch, Back-Up Alarm (optional) S Switch, Horn S Switch, Brake Light GAUGE OPTION COMPONENTS P Gauge, Oil Pressure (standard on SR 1800 after SN & all 6250) P Gauge, Coolant Temperature (standard on SR 1800 after SN & all 6250) P Voltmeter (standard on SR 1800 after SN & all 6250) R Sender, Oil Pressure (standard on SR 1800 after SN & all 6250) R Sender, Coolant Temperature (standard on SR 1800 after SN & all 6250) ** Turn Signal Kit ** Temperature Switch Kit ** Vacuum Switch Kit ** Back-Up Alarm Kit ** Gauge Kit ** Shaker Timer Kit ** Beacon Kit * = Not Shown ** = Optional # = Revised or new since last update NOTE: For Gauge Option the following items are not used: H2 and S4. R7 replaces S4 with Gauge Option. Cut the VIO / wire off the connector at the lights and connect it to the VIO / wire supplied with the Gauge Kit. NOTE 2: Shaker motor is no longer available. If you order the old shaker motor you will receive Shaker Motor Kit

36 34 ELECTRICAL DIAGRAM (GASOLINE/PETROL & LPG) RED BT VDC A ENGINE SYSTEM (REFERENCE: E-CONTROLS, INC. DRAWING NO. E1331) RED STARTER B+ GROUND RED F1 WHT/GRN RED/GRN S1 GRD ACC ST BAT IGN S21 WHT/BRN 1 2 F2 BLU/BRN BLU/PINK PINK MTRTWR10 BLU/PINK J J BLU/PINK MTRTWR10 BLU/PINK K K PINK/ MTRTWR10 A A PINK STARTER SOLENOID INPUT STARTER SOLENOID INPUT IGN. SW INPUT NOTE: TAN/BRN WIRE IS CONNECTED (+12 V) FOR LP. TAN/BRN WIRE IS CUT (OPEN) FOR GASOLINE. H2 MTRTWR10 MIL OUTPUT PINK YEL/ F F BLU/ (SWITCHED GROUND) MTRTWR6 MTRTWR8 PINK/YEL D D PINK/YEL TAN/BRN D D TAN/BRN FUEL PUMP OUTPUT FUEL SELECT INPUT S3 1 MTRTWR8 THROTTLE INPUT GRA/BLU GRA/BLU (12V FOR MEDIUM) COOLANT TEMPERATURE VIO/BLU MTRTWR8 2 3 E E H H PINK 5 4 MTRTWR6 YEL/BLU OUTPUT 6 B B YEL/BLU THROTTLE INPUT (12V FOR HIGH) M3 M PINK BLU/ P5 I PINK BLU/ P4 I S VIO/BLU PINK BLU/ P3 I S GRA/ R6 PINK BLU/ P2 I S NOT USED ON LP MODEL GRA/WHT R3 PINK P1 h PINK PINK H17 H4 NOT USED ON GASOLINE MODEL WHT/ 40 +/- 4 PSI WHT/GRA S18 S5 PINK H18 YEL/WHT S19 PINK PINK H21 H5 GRA/YEL WHT/ORN S6 K6 t F3 ORN ORN 2 S7 1 3 L2 WHT/RED E1 RED/ ORN W 1 BRN/ RED/BRN 140 DEG. F K2 H10 RED/WHT RED WHT/GRN BLU/ ORN

37 03-12 ELECTRICAL DIAGRAM (GASOLINE/PETROL & LPG) A Electronic Control Unit, Petrol & LPG BT# Battery, 12 VDC (Advance only) * Battery Cable (+) * Battery Cable (-) E Timer, Shaker (optional) TSBUS F Circuit Breaker, 40 Amp (Main) F Circuit Breaker, 15 Amp (Ignition Circuit) F Circuit Breaker, 15 Amp (Accessory Circuit 1) H Lamp, Coolant Temperature H Lamp, Dust Control Filter Plugged H Lamp, Hopper Heat Indicator H Light, Beacon (optional) *# Lens, Amber (Advance only) (for ) * Flash Tube (for ) H Lamp, Low LP H Lamp, Hydraulic Filter H Lamp, Hopper Door K Relay, Shaker Motor K Relay, Hopper Door L Solenoid, Dust Control M Fuel Pump (petrol) P Hour Meter P Fuel Gauge (petrol) P Gauge, Oil Pressure P Gauge, Coolant Temperature before TSBUS Gauge, Coolant Temperature after TSBUS P Voltmeter R Sender, Fuel Level (petrol) R Sender, Oil Pressure S Switch, Ignition replacement Ign. Key (for ) S Switch, Throttle S Switch, Vacuum (optional) S Switch, Hopper Temp. (optional) S Switch, Dust Control/Shaker S Switch, LP Pressure S Switch, Hydraulic Filter S Switch, Neutral Safety * Harness, Main Wiring * Harness, Control Panel Wiring Wiring before TSBUS * Harness, Control Panel after TSBUS * Harness, Hopper Wiring * Harness, Interlock * Spark Plug Wire Set * = Not Shown # = Revised or new since last update Note 1: When the Shaker Timer is not used, there is a jumper wire connected between the RED/ and RED/BRN wires.

38 36 ELECTRICAL DIAGRAM (GASOLINE/PETROL & LPG) RED WHT/GRN BLU/ ORN ORN S12 /WHT S15 WHT/BLU K6 WHT/BLU WHT/BLU S13 S14 ORN/GRN YEL/BRN L3 23 W L4 23 W BLU/ RED F4 F7 GRN/YEL K7 S9 GRA/RED BLU/ORN BLU/ORN S8 S20 E2 P X L YEL BLU /GRA RED GRN GRA WHT BLU YEL BLU/ YEL/RED VIO/YEL GRN BLU/ BLU/ BLU/ WHT BLU/ WHT BLU/ BLU/ WHT BLU/ H6 H7 H8 H9 H11 H12 H22 H13 GRA BLU/ WHT H14 H23 GRA/RED S10 WHT/VIO WHT/VIO WHT/VIO H15 H19 H20 GRA/RED K7 RED F5 ORN/RED K2 GRN/ M2 M RED F6 BLU/RED S11 WHT/YEL H16 R4 V

39 03-12 ELECTRICAL DIAGRAM (GASOLINE/PETROL & LPG) E Flasher (optional) F Circuit Breaker, 20 Amp (Head Lights / Tail Lights) F Circuit Breaker, 8 Amp (Shaker Motor) F Circuit Breaker, 10 Amp (Horn) F Circuit Breaker, 20 Amp (Signal Lights / optional) H Head Light, Right H Head Light, Left H Tail Light H Tail Light * Light Socket Assy (includes H8 & H9) H Signal Light, Right Front (optional) H Tail/Brake Light, Right Rear (optional) H Signal Light, Left Front (optional) H Tail/Brake Light, Left Rear (optional) H15# Back-Up Alarm (optional) H Horn H Lamp, Back-Up (optional) H Lamp, Back-Up (optional) H Signal Light, Right Rear (optional) H Signal Light, Left Rear (optional) K Relay, Shaker Motor K Relay, Hopper Door K Relay, Signal Lights (optional) L3# Solenoid, Main Broom (Advance only) L Solenoid, Side Broom M2# Shaker Motor NOTE 1 R Varistor S Switch, Head Lights S Switch, Turn Signal (optional) S Switch, Back-Up Alarm (optional) S Switch, Horn S Switch, Hopper Door Interlock S Switch, Main Broom S Switch, Side Broom S Switch, Dump Door Interlock S Switch, Brake Light ** Turn Signal Kit ** Hopper Temperature Switch Kit ** Vacuum Switch Kit ** Back-Up Alarm Kit ** Shaker Timer Kit ** Beacon Kit * = Not Shown ** = Optional # = Revised or new since last update NOTE 1: Shaker motor is no longer available. If you order the old shaker motor you will receive Shaker Motor Kit

40 38 HYDRAULIC SYSTEM

41 03-12 HYDRAULIC SYSTEM

42 40 HYDRAULIC SYSTEM Scr, Hex Thd Form 1/4-20 x Hopper Door Cylinder Assy (#55-58) Hydraulic Hose Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Wheel Motor Assy (#59-64), TSBUS Locknut, Bulkhead Locknut, Bulkhead 20# Steering Unit Assy (Advance only) (#65-70) Lift Cylinder Assy (#71-77) Steering Cylinder Assy (#78-79) Sleeve Sleeve Relief Block Assy (#80-91, 168) *# Seal Kit for (Advance only) Directional Control Valve Assy (#92-107) Pump Assy (# & ) Impeller Motor Assy (# ) Main Broom Motor Assy (# , 169) Side Broom Motor Assy (# ) Side Broom Valve Assy (# ) Manifold Hydraulic Assy (# ) Plate, Bulkhead Hose Bracket Assy * Scr, Hex Hd 1/4-20 x 1.50 * Scr, Hex Hd 1/4-20 x.75 * Nut, Hex Nyl Loc 1/4-20 * Clamp, Tube * Bracket, Hose Reservoir Assy (# , 170) Elbow, 90 Union Locknut, Bulkhead Hose Assy Hose Assy Hose Assy (before SN ) Hose Assy (after SN , used with hose item 60) Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Hose Assy Pin, Cotter.12 x Cylinder, Hydraulic Pin Elbow, 90 O-Ring Pin, Cotter.12 x # Hose Assy (only after SN ) (Advance only) 61 Intentionally Omitted Motor, Wheel (TSB 775, SR 1800 only), TSBUS * Seal Kit for Elbow, 90 O-Ring Elbow, 45 O-Ring W/Nut Scr, Hex Thd To Hd M6-1.0 x 16mm Steering Control Unit Seal Kit for Steering Column Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 W/Nut Ring, Ret Ext Cylinder, Hopper * Seal Kit for Pin, Cylinder Short Pin 75# Pin,.15 Hairpin Cotter (Advance only) Connector, O-Ring Elbow, 90 O-Ring Cylinder, Hydraulic *# Seal Kit for (Advance only) Elbow, 90 O-Ring Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ Coupling, #6 Test Port Block, Relief * A/R Relief Valve Cartridge (4 per relief block) *# A/R Solenoid Valve Cartridge (Advance only) * A/R Flow Divider Cartridge Connector, O-Ring Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring Elbow, 45 O-Ring W/Nut Tee, Run O-Ring Elbow, 45 W/Nut Tee, Run W/Nut * = Not Shown

43 03-12 HYDRAULIC SYSTEM Scr, Hex Hd 1/4-20 x Scr, Hex Hd 1/4-20 x Intentionally Omitted Scr, Hex Hd x Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin Knob U-Clip, Valve Bushing Left Lever Weld t Right Lever Weld t Bracket, Valve Valve, Directional Control * Seal for Connector, O-Ring Connector, O-Ring Tee, Run O-Ring Scr, Hex Hd 1/2-13 x Scr, Hex Hd 3/8-24 x O-Ring Pump, Piston * Seal Kit for Pump, Triple Gear * Seal Kit for Connector, O-Ring Elbow, 90 O-Ring Elbow, 90 O-Ring Oil Filter Assembly (# ) Elbow, 45 STR.-THD Motor, Hydraulic * Seal Kit for * Solenoid Cartridge for * Solenoid Coil for Connector, O-Ring Elbow, 90 O-Ring Motor, Main Broom (TSB 777, SR 1800 only) * Seal Kit for Elbow, 90 Long O-Ring Motor, Side Broom * Seal Kit for Elbow, 90 O-Ring Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ Valve, Solenoid * Seal Kit for Spacer, Solenoid Valve Tee, Branch O-Ring Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ Tee, Run W/Nut Manifold, Hydraulic Tee, Run W/Nut Connector, O-Ring Plug, Hex Soc O-Ring Connector, O-Ring Connector, O-Ring Elbow, 90 W/Nut Elbow, 90 W/Nut 141 Intentionally Omitted Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ # Scr, Pan Phil Loc 5/16-18 x 1.00 (Advance only) Elbow, 90 Street Elbow, 90 W/Nut Strap, Hydraulic Reservoir Plug, Hex Soc O-Ring Cap, Filler Reservoir Weld t Oil Filter Assy * Replacement Oil Filter Adapter, 1/8 NPT Switch, N.O. Pressure Dust Boot Connector, O-Ring Connector, O-Ring Tee, Run W/Nut Reducer Head, Oil Filter Oil Filter Cartridge Union, Straight Thread Reducer, Straight Thread Tee, Branch O-Ring Tee, Run W/Nut Oil Cooler Assy (diesel) (see Radiator Assembly (diesel)) Oil Cooler Assy (petrol/lpg/dual fuel) (see Radiator Assembly (petrol)) Elbow, 90 W/Nut Connector, Extended O-Ring (TSB 731, SR 1800 only) Tee, Run W/Nut (TSB 731, SR 1800 only) Hose Assy (TSB 731, SR 1800 only) * = Not Shown # = Revised or new since last update

44 42 FRONT WHEEL SYSTEM 03-12

45 03-12 FRONT WHEEL SYSTEM Pin Cotter 3/16 x Nut, Lug M14 x Scr, Hex Hd 1/2-20 x Nut, Hex Castle 1-14 Thin Tire Assembly * Scr, Hex Thd To Hd M x 20mm * Nut, Hex Nyl Loc M *# Rim, 8.00 x 3.75 (Advance only) * Tire, 5.70 / N * Tube ** Tire, Cushion ** Tire, Non-Marking ** Tire Assy, Front Foam Fill Front Hub Assembly 6a Stud, M x b Hub, Front 6c Bushing,.75 x.56 x.29 6d Bearing, Ball Brake Assembly 7a Scr, Hex Hd 3/8-16 x b# Bearing, Flange (Advance only) 7c Casting, Mount 7d Ring, Ret Ext.75 Dia. 7e Brake Shoe 7f Spring 7g Cam 7h Nut, Hex Nyl Loc 3/8-16 7i Lever Washer, Adapter Washer, Thick Hub Cap Wsh, Flt SAE 1/2 * = Not Shown ** = Optional # = Revised or new since last update Note: All quantities shown on this page reflect one Front Wheel System only, there are two Front Wheel Systems on the machine.

46 GASOLINE/PETROL & LPG ENGINE SYSTEM

47 GASOLINE/PETROL & LPG ENGINE SYSTEM Wsh, Flt SAE #10 (LPG) Wsh, Flt SAE 3/8 (LPG) Scr, Hex Hd 3/8-16 x.88 (LPG) 4# Nut, Hex Nyl Loc (Advance only) (LPG) Nut, Hex Nyl Loc-Thin 3/8-16 (LPG) Scr, Hex Thd Form 1/4-20 x.50 (LPG) Scr, Pan Phil Thd Form-Blk x.50 (LPG) Clamp, Hose SAE # Hose, Air Inlet Cover, Fuel Opening (LPG) Gasket, Bulb (LPG) LP Clamp Assy (LPG) Plate, LP Clamp (LPG) Clamp, Hose SAE # Formed Hose Linkage Assy (see Linkage Assembly) Panel, Rear (petrol) Radiator Assembly (see Petrol & LPG Radiator Assembly) Engine Assembly, LPG (see Petrol & LPG Engine Components) (6250) Engine Assembly, Petrol (see Petrol & LPG Engine Components) (6250) # LPG Engine Assy-Euro (Advance only) (see Petrol & LPG Engine Components) (SR 1800H) # Gasoline/Petrol Engine Assy-Euro (Advance only) (see Petrol & LPG Engine Components) (SR 1800H) Tube Weldment Scr, Hex Hd 5/16-18 x.75 (petrol) Nut, Hex Nyl Loc 5/16-18 (petrol) Scr, Hex Thd Form 1/4-20 x.75 (petrol) Scr, Hex Thd Form 1/4-20 x.50 (petrol) Fuel Tank Guard Weldment (petrol) Air Cleaner Assy (items 26-40) Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 5/ Nut, Hex Nyl Loc 5/ Hose, Flexible Air Inlet Clamp, Hose SAE # Barb, Adapter 5/16 x 18 NPT Indicator, Service Cleaner, Air * Replacement Safety Filter * Replacement Primary Filter Band Assy Hose, Fuel Line Barb, Hose Female Inlet Hood Assy (items 37-40) Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ Hood, Inlet Flange Weldment Conduit (LPG only) * = Not Shown # = Revised or new since last update

48 46 GASOLINE/PETROL & LPG ENGINE SYSTEM COMPONENTS

49 03-12 GASOLINE/PETROL & LPG ENGINE SYSTEM COMPONENTS Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc 1/ Clamp, Hose SAE # Mount, Isolator Hose, Lower Radiator 8A Barb, Adapter 5/8 x 3/8 NPT(LPG) 8B Plug, NPT 3/8 Brass (petrol) Scr, Hex Hd 1/4-20 x Scr, Hex Hd 5/16-18 x Scr, Hex Hd 3/8-16 x Wsh, Flt SAE 3/ Scr, Hex Hd Loc 3/8-16 x Scr Hex Thd To Hd M6-1.0 x 16mm (LPG only) Wsh, Flt.453 x x Wsh, Flt.438 x x Oil Switch Assembly (items 52-59) Fan Pump Assy (see Hydraulic System) Engine, GM 1.6L LPG Engine, GM 1.6L Petrol 21# Mount, Engine (Advance only) 22# Mount, Engine (Advance only) 23# Mount, Engine (Advance only) Engine Mount Weldment Weldment, Tube Sheave, Fan Belt, Fan Fan Spacer Assembly Exhaust Assembly (6250) (items & 65) # Exhaust Assembly-Euro (Advance only) (SR 1800H) (items & 65) Clamp, Muffler Nut, Hex Flange Loc 1/ Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Scr, Hex Hd 3/8-24 x Scr, Hex Hd Loc 1/4-20 x Scr, Hex M x 30mm Scr, Pan Phil Thd Form 8-32 x Muffler/Cat. Con. (6250 models) Muffler (SR 1800H models) Stud Mount, Silicone Tailpipe Exhaust Pipe Weldment Heat Shield Hanger, Muffler Rear Hanger, Muffler Front Nut Plate Spark Arrester Vaporizer (LPG) Fuel Lock Off Valve (LPG) Throttle Actuator Mixer (100) (LPG) Ignition Coil Starter Motor (before TSBUS ) Starter Motor (after TSBUS ) Scr, Hex Hd 1/4-20 x Hose Assembly Connector, O-Ring Elbow, 45 O-Ring W/Nut Switch Block Seal Washer Adapter, Brass Sender, Pressure Oil Pressure Switch (shipped with engine) Washer, Copper (shipped with engine) Scr, Hex Nyl Loc M x 20mm Clamp, Hose SAE #10 (LPG only) Hose, Heater (LPG only) Gasket, Exhaust ENGINE REPLACEMENT PARTS * Thermostat Kit * O2 Sensor * Throttle Actuator * Map Sensor * Wire Harness * Plug Wire Kit * Spark Plug * Ignition Coil * Alternator 70A * Starter Motor (before TSBUS ) * Starter Motor (after TSBUS ) * Crank Pos Sensor * Coolant Sensor * Water Pump * Oil Filter Cartridge * Exh Gasket Donut * Timing Belt (Cam) * Oil Pressure Switch * PCV Valve * Cat Con * Muffler (SR Models Only) * Pump Drive 15t PETROL ONLY * Petrol Injector * Petrol Fuel Pump * Fuel Rail and Reg. * Petrol Fuel Filter * ECU Petrol LPG ONLY * Mixer * Vaporizer * ECU LPG * Fuel Trim Valve 90 * Fuel Trim Valve Str. * LPG Lock off And Filter * LPG Filter Cartridge * Vapor Hose * = Not Shown # = Revised or new since last update

50 48 GASOLINE/PETROL & LPG RADIATOR ASSEMBLY

51 03-12 GASOLINE/PETROL & LPG RADIATOR ASSEMBLY Radiator Assembly (items 1-16) Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc-Thin 1/2-13 3# Nut, Hex Jam 1/2-13 (Advance only) Hose, Fuel Line Scr, Hex Hd 1/4-20 x Wsh, Flt.266 X.750 x Scr, Hex Thd Form 1/4-20 x Bottle, Overflow Clamp Plate, Clamp Back Panel Assembly (items 17-25) Prop Rest Rod, Support Oil Cooler Assembly (items & 57) Radiator Shroud Assy G & P (items 44-56) Clamp, Hose SAE # Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ # Nut, Hex Nyl Loc (Advance only) Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Thd Form-Blk x Scr, Pan Phil Thd Form-Blk 1/4-20 x Lens, Tail Light Grommet Back Panel Weldment Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Gasket, Bulb Trim Seal Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Cooler, Oil Swivel Axle Weldment Roller Tube Weldment G Hose Assy Hose Assy Grill Weldment Roller Stop Weldment Baffle, Air Elbow, 90 O-Ring Nut, Hex Nyl Loc 5/ Clamp, Hose SAE # Gasket, Bulb Hose, Coolant Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Radiator Radiator Mount Weldment G & P Radiator Shroud Weldment, G & P Radiator Hose Bracket, Vaporizer Scr, Hex Hd Loc 1/4-20 x Scr, Hex Hd 5/16-18 x 1.00 # = Revised or new since last update

52 50 GASOLINE/PETROL FUEL SYSTEM

53 03-12 GASOLINE/PETROL FUEL SYSTEM Petrol Fuel Assembly (items 1-13, 34-37) Clamp, Hose SAE # Fuel Tank Weldment Gasket Sender, Fuel Level Cap, Non-Vented Hose, Fuel Line Scr, Hex Thd Form x Hose Clamp, Pressure Barbed Elbow, Fuel Line * Wire Assembly, Pigtail Hose, Fuel Pressure Strainer, Fuel Fuel Pump Assembly (items & 33) Adaptor Weldment Nut, Hex Nyl Loc 5/ Clamp, Hose SAE # Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Scr, Hex Thd Form 1/4-20 x Fuel Filter, Pressure (shipped w/engine) Hose Assembly (items 26-28) P-Clamp Barbed Elbow, Fuel Line Fuel Pump Bracket Hose Assembly (items 29-32) Hose, Fuel Line Hose Clamp, Pressure Coupler, Fuel Line Hose, Fuel Pressure Hose, Clamp, Pressure Coupler, Fuel Line Barbed Elbow, Fuel Line Hose, Fuel Pressure Fuel Pump Hose, Fuel Line Fuel Filter Kit 1/ Strain Relief Decal, Unleaded Fuel * Gauge, Fuel Level * = Not Shown

54 52 LPG FUEL SYSTEM

55 03-12 LPG FUEL SYSTEM LPG Assembly (items 1-6) Pin, Locator Cradle, LP Tank L.P. Tank, 33lb Wsh, Flt SAE 1/ Scr, Hex Thd Form 1/4-20 x LP Filter Assembly (items 7-21) Nut, Hex Jam 7/ Elbow, 90 Street Coupler, Female Switch, N.C. Pressure Fitting, Bulkhead Hose Assy Elbow, 45 Male 45 Flared Vent 1/4 NPT Clamp, Hose Support Tee Adapter, SAE 45 Deg. 18# Conduit (Advance only) Dust Boot Hose Assy Elbow, Male 90 # = Revised or new since last update

56 54 HOPPER SYSTEM

57 03-12 HOPPER SYSTEM Wsh, Flt SAE 5/ Scr, Pan Phil x Wsh, Flt SAE 3/ Wsh, Flt SAE 1/ Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc-Thin Nut, Hex Nyl Loc-Thin 3/ Scr, Hex Thd Form 1/4-20 x.38 12# Scr, Pan Phil Thd Form x.50 (Advance only) Scr, Pan Phil Thd Form x Scr, Hex Thd Form 1/4-20 x Scr, Hex Thd Form x Scr, Pan Phil Thd Form-Blk x.62 17# Gasket, Strip Raw (Advance only) Bushing.33 x.50 x Plate, Boot Hopper Cover Hinge Weld t Boot, Hopper Plate, Hinge Bumper, Self-Adhesive Filter Clamp Weld t Bracket, Headlight Gasket, Litter Door Litter Door Weld t Hopper Weld t Hood Prop Weld t Strap, Inside Blade Blade, Inside Strap, Dust Shield Shield, Dust Lens, Amber Panel, Access Cover Gasket Latch, Lift & Turn Cover, Hopper Latch Assy (#46-55) Foam Latch Headlight Grommet 45 Intentionally Omitted Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Nut, Hex Nyl Loc 1/ Scr, Hex Hd Loc 1/4-20 x Scr, Hex Thd Form x Bracket, Latch Latch Latch Pull Strike, Latch 55# Trim (5cm) (Advance only) Grille Weldment Switch, Waterproof (on SR 1800 after SN & all Retriever 6250 models) Bracket, Switch (on SR 1800 after SN & all Retriever 6250 models) Scr, Hex x.38 (on SR 1800 after SN & all Retriever 6250 models) # = Revised or new since last update

58 56 HOPPER SYSTEM

59 03-12 HOPPER SYSTEM Wsh, Flt SAE 1/ Scr, Hex Hd 1/2-13 x Wsh, Flt SAE 3/ Nut, Hex Nyl Loc SS 1/ Nut, Hex Nyl Loc-Thin 1/ Scr, Hex Hd Loc 3/8-16 x Scr, Soc Set Loc 3/8-16 x Scr, Flt Phil SS 1/4-20 x Ring, Ret Ext Type E.75 Dia. 10# Nut, Hex Jam 1/2-13 (Advance only) Scr, Hex Thd Form 1/4-20 x Scr, Pan Phil Thd Form x Scr, Hex Thd Form 1/4-20 x Nut, Push Cap 1/ Pipe, Plug 1/8 Brass Bearing, Flange Bushing Bearing, Sleeve Bumper Pin Hopper Prop Hinge Weld t Left Hinge Pin Weld t Right Hinge Pin Weld t Strain Relief Strap, Side Blade Strap, Side Blade Collar, Hopper Hinge Bearing, Sleeve Bearing, Sleeve Rod, Pull Guide, Pull Rod Blade, Litter Shield Panel, Hopper, Right Panel, Hopper, Left Switch Actuator Assy (#50-63) (only on SR 1800 before SN ) Hopper Weld t. 38# Dump Door Assy. (Advance only) (TSB 746, TSBUS , SR 1800 only) (only on SR 1800 before SN ) * Nut, Hex Nyl Loc SS 1/4-20 *# Scr, Hex Hd SS 1/4-20 x 1.25 (Advance only) *# Dump Door Weld t. (Advance only) * Angle, Dump Door * Blade, Dump Door Dump Door Assy. (items 40-48) (TSBUS , SR 1800 only) (SR 1800 after SN & all Retriever 6250 models) Nut, Hex Nyl Loc SS 1/ Wsh, Flt SAE SS 1/ Scr, Hex Hd SS 1/4-20 x # Scr, Hex Hd SS 1/4-20 x 1.25 (Advance only) Angle, Dump Door Blade, Dump Door Wiper, Dump Door Strap Dump Door Weldment Bumper, 1.43 Dia Scr, Hex Hd 1/4-20 x # Nut, Hex Machine (Advance only) Wsh, Flt SAE 1/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc 1/ Grommet Bushing Bracket Lever Weld t Rod Nut Bearing, Flange Rod End Plug, Cap Scr, Hex Hd 3/8-16 x 2.00 (on SR 1800, used after SN & all 6250) 66# Nut, Hex Jam 3/8-16 (Advance only) (on SR 1800, used after SN & all 6250) Conn, 2 Way Female Strain Relief Strap, Horizontal Seal Seal, Horizontal Strap, Threshold Skirt, Threshold Foam Foam Foam * = Not Shown # = Revised or new since last update

60 58 LINKAGE ASSEMBLY 03-12

61 03-12 LINKAGE ASSEMBLY Linkage Assembly Scr, Hex Hd 1/4-20 x Scr, Hex Hd 1/4-20 x 2.00 (only on SR 1800 before SN ) Wsh, Flt SAE 5/ Scr, Soc Hd 1/4-20 x Wsh, Flt SAE 3/ Scr, Soc Set Loc 5/16-18 x.25 (only on SR 1800 before SN ) Scr, Hex Hd 3/8-16 x Wsh, Flt SAE 1/4 9# Scr, Pan Phil 8-32 x 1.25 (Advance only) Scr, Soc Set Loc 1/4-20 x Scr, Hex Hd 3/8-16 x Collar, Shaft (only on SR 1800 before SN ) 13# Actuator Weld t. (Advance only) (only on SR 1800 before SN ) Arm Weld t. 15# Pivot, Actuator (Advance only) (only on SR 1800 before SN ) 16# Interlock Bracket Weld t. (Advance only) (only on SR 1800 before SN ) Plate, Cam Cable, Push / Pull Bracket Weld t Hydroback Cable, Control Clevis Assembly Rod End Bearing, Flange (only on SR 1800 before SN ) Mount, Neutral Start Switch Sealed Ball Switch Assy (Neutral Start Switch) Interlock Bracket Weldment (on SR 1800, used after SN & all Retriever 6250 models) Cam, Nylon (on SR 1800, used after SN & all Retriever 6250 models) 29# Washer, Fender (Advance only) (on SR 1800, used after SN & all Retriever 6250 models) Scr Hex Loc 1/4-20 x.75 (on SR 1800, used after SN & all Retriever 6250 models) # = Revised or new since last update

62 60 MAIN BROOM SYSTEM

63 03-12 MAIN BROOM SYSTEM Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Scr, Hex Hd 1/2-13 x Scr, Hex Hd 5/16-18 x Wsh, Flt SAE 3/ Scr, Hex Hd 1/4-20 x Scr, Hex Hd 5/16-18 x Scr, Hex Hd 3/8-16 x Stop, Broom Scr, Hex Hd 1/4-20 x Scr, Hex Hd 3/8-16 x Scr, Flt Phil 1/4-20 x Nut, Hex Nyl Loc 1/ Nut, Hex Nyl Loc 3/ Nut, Hex Nyl Loc-Thin 1/ Nut, Hex Nyl Loc-Thin 3/ Scr, Hex Grd 8 1/4-20 x Wsh, Flt SS.260 x 1.00 x Scr, Hex Thd Form 1/4-20 x Handle, Adjustable Bushing.32 x.50 x Bushing.50 x.62 x Bearing, Hex Flange Spacer, Shaft Broom Arm Nut Weldment Spacer, Shaft Right Hex Arm Weldment Arm, Hex Broom Idler Hub Assembly (see Main Broom System-2) Link, Lift Plate, Left Access Skirt, Left Skirt, Broom Housing Drive Lug Assembly (see Main Broom System-2) Lift Lever Assembly (see Main Broom System-2) Block, Hex Clamp Strap, Right Broom Housing Lift Link Weldment Gasket, RS Strip Link, Lift Stop, Broom Broom Adjuster Weldment Support, Blade Strap, Blade Blade, Broom Housing Blade, Internal Broom Housing Bearing, Sleeve Broom, Main, Proex / Wire ** Broom, Main, Polypropylene ** Broom, Main, Proex / Wire, 12 Row ** Broom, Main, Nylon ** Broom, Main, Proex, 12 Row ** Broom, Main, Polypropylene / Wire ** Broom, Main, Proex Scr, Hex Hd 3/8-16 x 2.50 ** = Optional

64 62 MAIN BROOM SYSTEM

65 03-12 MAIN BROOM SYSTEM Lift Lever Assembly (#1-5) Lever Weldment Lever Weldment Knob Bushing.32 x.50 x Scr, Hex Hd 5/16-18 x Drive Lug Assembly (#6-13) Left Side Arm Weldment Nut, Hex Nyl Loc 1/ Hub, Driver Wsh, Flt Brass.26 x 1.25 x Scr, Hex Hd 1/4-20 x Scr, Hex Grd 8 1/4-20 x Scr, Hex Hd 1/2-13 x Broom Motor Seal Guard Idler Hub Assembly (#14-19) Washer, Flat Bearing, Ball Hub, Idler Bushing Idler Arm Weldment Scr, Hex Hd Loc 5/16-18 x.75 * = Not Shown

66 64 SIDE BROOM SYSTEM

67 03-12 SIDE BROOM SYSTEM Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd 1/2-13 x Scr, Hex Hd Loc 5/16-18 x Nut, Hex Jam 5/ Bushing,.32 x.50 x Bearing, Sleeve Stop, Broom Stop, Broom Handle, Adjustable Side Broom Lift Lever Assy (see Side Broom System-2) Bushing,.52 x.62 x Linkage Linkage Side Broom Assy (see Side Broom System-2) Lever Weld t Switch, Side Broom

68 66 SIDE BROOM SYSTEM

69 03-12 SIDE BROOM SYSTEM Side Broom Lift Lever Assy (#1-10) Wsh, Flt SAE 1/ Wsh, Flt SAE 5/ Scr, Hex Hd Loc 5/16-18 x Scr, Hex Hd 1/2-13 x Bushing,.32 x.50 x Knob Bearing, Sleeve Lever Weldment Lever Weldment Bushing,.52 x.62 x Side Broom Assy (#11-37) Scr, Hex Hd 1/2-13 x Wsh, Flt SAE 1/ Scr, Hex Hd 1/2-13 x Scr, Hex Hd 3/8-16 x # Scr, Hex Hd 3/8-16 x.75 (Advance only) Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc-Thin 1/ Pin, Spr..31 x Wsh, Flt.75 x 1.25 x Nut, Hex Jam 5/ Bearing, Sleeve Bearing, Sleeve Bushing Thumb Nut Weldment Lower Bracket, Side Broom Side Broom Hub Assembly Side Broom Arm Weldment Guard, Side Broom Arm, Side Broom, Lower Broom, Side H. Duty ** Broom, Side, Nylon ** Broom, Side, Wire Side Broom Motor Assembly * Motor, Side Broom * Elbow, 90 O-Ring Motor Bracket Weldment Bracket, Side Broom Upper Bracket, Side Broom Side Broom Pivot Weldment Cable, Side Broom Spring, Comp. * = Not Shown ** = Optional # = Revised or new since last update

70 68 THROTTLE PEDAL ASSEMBLY 03-12

71 03-12 THROTTLE PEDAL ASSEMBLY Throttle Pedal Assembly Scr, Hex Hd 1/4-20 x Nut, Hex Nyl Loc 1/ Bushing Pedal Weldment Pedal Weldment Bearing, Flange Cotter, Hair Pin Clevis Pin.25 x Clevis Assembly

72 70 TILT STEERING ASSEMBLY 03-12

73 03-12 TILT STEERING ASSEMBLY Tilt Steering Assembly Scr, Hex Hd 1/4-20 x Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 5/ Wsh, Flt SAE 5/ Scr, Hex Hd 1/4-20 x Wsh, Flt SAE 1/ Scr, Hex Hd 5/16-18 x Nut, Hex Nyl Loc 5/ Nut, Hex Nyl Loc-Thin 1/ Nut, Steering Wheel Scr, Soc Set Loc Nut, Hex Jam 1/ Scr, Pan Phil Thd Form x Bushing,.32 x.50 x Knob Spring, Ext Spring, Comp Bushing Steering Bracket Weldment Pawl Weldment Lever, Steering Lock Cover, Steering Hoses Cap, Steering Wheel Steering Wheel Spring Bracket Weldment Plug, Plastic Bearing, Flange Latch, Adjustable Steering Nut, Hex Nyl Loc 1/ Scr, Hex Hd 1/4-20 x.75

74 72 RECOMMENDED SPARE PARTS Part # Part Description Qty Class Model Notes Machine Wear Pack Kit 1 W * Items included in Kit Hopper System *Skirt, Sweeping Threshold (.187) 1 W Std Skirt, Sweeping Threshold (.125) 1 W Optional *Blade, Dump Door 2 W *Gasket, Hopper Cover 1 OM *Gasket, Litter Door 1 OM *Filter Panel, Dust Control 1 W Hopper Seal, Top Horizontal 1 W Blade, Litter Shield 1 W Inside Blade, Hopper 1 OM Shield, Dust 1 W *Blade (side of Dump Door) 2 W Broom System *Main Broom, Proex STD 1 W *Side Broom, STD 1 W *Left Skirt, Broom Housing 1 W *Skirt, Right Door 1 W *Right Skirt, Broom Housing 1 W *Rear Blade, broom Housing 1 W *Internal Blade, Broom Housing 1 W Skirt, Left Door 2 W Blade 2 W Engine *Air Cleaner Filter, Primary 1 OM *Air Cleaner Filter, Safety 1 OM Fuel Filter Cartridge 1 OM Diesel Oil Filter, Engine 1 OM Diesel Oil Filter, Engine 1 OM Petrol/LPG Fuel Filter 1 OM Petrol Fuel Filter 1 OM LPG Engine, Cooling Fan 1 EM

75 03-12 RECOMMENDED SPARE PARTS 73 Part # Part Description Qty Class Model Notes Chassis Tire Assembly, Front (2 total) 1 OM Lug Nut (for ) 5 EM Tire Assembly, Rear (1 total) 1 OM Lug Nut (for ) 5 OM Latch, Door (non-locking) 1 EM Hydraulic Hydraulic Oil Filter 1 OM Main Reservoir Hydraulic Oil Filter Cartridge 1 OM Used on Propulsion Pump Seal Kit, Propulsion Pump 1 EM Seal Kit, Accessory Pump 1 EM Seal Kit, Wheel Drive Motor 1 EM Seal Kit, Main Broom Motor 1 EM Seal Kit, Side Broom Motor 1 EM Seal Kit, Impeller motor 1 EM Electrical Neutral Safety Start Switch 1 EM Switch, Main & Side Broom 2 EM Relay, Hopper Door Light 1 EM Relay, Shaker motor/accessories 1 EM Switch, Rocker (shaker/dust) 1 EM Switch, Rocker (headlight) 1 EM Switch, Rocker (engine speed) 1 EM Petrol/LPG Switch, Interlock (hopper/dump door) 2 EM New style two switches Solenoid, Fuel Lock-Off EM LPG Miscellaneous Thumb Nut Weldt, Side Broom 1 EM Replacement Key (for PN ) 1 EM Used on Petrol/LPG models only Replacement Key (for PN ) 1 EM Used on Diesel models only / SR 1800H Service manual 1 OM SR 1800H & 6250 models Class W = Normal Wear Part OM = Ordinary Maintenance EM = Extra-Ordinary Maintenance

76 74 BROOM SELECTOR GUIDE Main Broom: PN Proex & Wire (STD.) (8 Double Rows) This broom has a more aggressive cleaning action, used to pick up heavier debris. PN Proex & Wire (Optional) (12 D-Rows) PN Polypropylene (Optional) (8 D-Rows) A top quality synthetic fiber. This filament is made for a wide variety of applications. Retains its stiffness when wet and resists abrasive chemicals, solvents and oils. A general purpose material offering high performance for a wide range of applications. PN Nylon (Optional) (8 D-Rows) General purpose broom that can be used for all types of light soil. High wear material so uneven surfaces do not cause excessive wear. Nylon has a high heat deflection temperature, is chemical resistant and will absorb water in wet conditions. Truly a general purpose broom. PN Proex (Optional) (12 Double Rows) PN Proex (Optional) (8 Double Rows) Synthetic fiber made of polypropylene designed to pick up paper, gravel, sand and other lighter less bulky litter. PN Poly/Wire (Optional) (8 Double Rows) 8 Double Row Length...45 (114.3cm) Diameter...16 (40.64 cm) 12 Double Row Length...45 (114.3cm) Diameter...16 (40.64 cm) Side Broom: PN Polypropylene (STD.) The side broom function is to sweep the dirt and debris away from the curb, wall, pallet, etc. into the path of the main broom. PN Nylon (Optional) PN Wire (Optional) Diameter...25 (63.5 cm)