This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
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- Oswald McCormick
- 5 years ago
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Transcription
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2 This manual is furnished with each new TENNANTr Model 95GR. It provides necessary operating and preventive maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This manual covers all machine variations and standard accessories. The tabbed instruction portion of the manual consists of the Specification, Operation, Maintenance, and Appendix sections. The tabbed parts section consists of the Standard Model Parts, Accessories, Hydraulic Components, and Engine Parts sections. All right side and left side references to the machine are determined by facing the direction of forward travel. All hardware considered to be of a common nature or locally available has been omitted from the parts sections. Be aware that this machine may contain metric hardware. Make sure you use equivalent hardware when replacement becomes necessary. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: D The machine is operated with reasonable care. D The machine is maintained regularly --- per the maintenance instructions provided. D The machine is maintained with Tennant Company supplied or equivalent parts. Parts and supplies may be ordered by phone or mail from any Tennant Company parts and service center, distributor, or from any of the Tennant Company subsidiaries. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. Fill out the data block below for future reference. The telephone numbers, telex numbers, mailing addresses, and locations of those outlets are listed in the Customer Documents section of the manual. MACHINE DATA Please fill out at time of installation. Machine Serial Number --- Engine Serial Number --- Sales Representative --- Customer Number --- Date of Installation --- Manual Number --- MM99 Revision: 00 Published: Trademark Registered in: Austria, Benelux, Denmark, England, France, Germany, Italy, Spain, Switzerland, United States, Argentina, Australia, Canada, Japan, Mexico, Sweden, by TENNANT COMPANY, Minneapolis, Minnesota, U.S.A. Acknowledgments: Technical information and/or illustrations supplied by Teledyne Continental Motors, Industrial Products Division: Cessna Fluid Power Division; Eaton Corporation, Hydraulics Division. Copyright 989 Tennant Company, Printed in U.S.A.
3 CONTENTS STANDARD MODEL PARTS SECTION 5 Page ORDERING REPAIR PARTS Fig. --- Recommended General Maintenance Items Fig. --- Replacement Brushes Fig Main Frame Group Fig Seat Group Fig Engine Side Door Group Fig Engine Hood Assembly Fig Overhead Guard Group Fig Lintel Group Fig Hopper Lift Arms Group Fig Stabilizer Leg Assembly Fig. --- Speed Limiter Assembly Fig. --- Hopper Group Fig Hopper Hinged and Dump Doors Group Fig Filter Box Assembly Fig Side Brush Group Fig Bumper Group Fig Main Brush Lift Group Fig Main Brush Idler Group Fig Main Brush Drive Group Fig Vacuum Fan Group Fig. --- Air Cleaner Group Fig. --- Engine Group Fig Muffler Group Fig Radiator Group Fig Fuel Tank Group Fig Battery Group Page Fig Steering Control Group Fig Front Wheels and Brakes Group Fig Rear Wheel Assembly Fig Rear Wheel Support Group Fig Hydraulic System Fig Side Brush Motor Group Fig Main Brush Control Valve Group Fig Hopper and Side Brush Control Valve Group Fig Hydraulic Reservoir Group Fig Hopper Dump Cylinder Group Fig Main Brush Cylinder Group Fig Hopper Lift Cylinder and Vacuum Fan Motor Group Fig Main Brush Motor Group Fig Pump Group Fig Drive Motor Group Fig Hydraulic Filter Group Fig Hydraulic Fluid Cooler Group Fig Directional Control Group Fig Hydraulic Hose Clamp Group Fig Instrument Panel Assembly Fig Electrical Box Cover Assembly Fig Labels Group NOTE: SECTION 5, STANDARD MODEL PARTS, lists repair parts for a standard model, diesel powered machine. 95GR MM99 (0---89) 5-
4 STANDARD MODEL PARTS 5-95GR MM99(0---89)
5 The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company part numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS STANDARD MODEL PARTS If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COM- MINNEAPOLIS, MINNESOTA USA PANY. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high---strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) 95GR MM99 (0---89) 5-3
6 STANDARD MODEL PARTS Fig. -- Recommended General Maintenance Items 0434 TENNANTr Machine 6853 ( ) Element, Oil Filter ( ) V---Belt ( ) Element, Fuel Filter ( ) Element, Air Cleaner ( ) Element, Hydraulic Oil 335 ( ) Maintenance Kit, Skirts and Seals, Main Brush ( ) Seal, Foam Rubber ( ) Skirt, Side 3477 ( ) Seal Package, Brush Door 5090 ( ) Seal, Side Pan 509 ( ) Retainer, Side Seal ( ) Skirt 6 ( ) Strip 0934 ( ) Chain, Link 653 ( ) Blade, Deflector ( ) Seal 6507 ( ) Strip, Retainer ( ) Adhesive, Tube, 5 oz (50 cc) 338 ( ) Maintenance Kit, Seals and Skirts, Hopper ( ) Seal, Dust Door ( ) Seal ( ) Strip, Backing 6784 ( ) Strip, Hopper Lip 675 ( ) Retainer, Lip Hopper ( ) Seal, Door ( ) Strip 3468 ( ) Retainer, Seal ( ) Seal ( ) Seal, Door ( ) Cord, Sponge ( ) Plate, Wear ( ) Adhesive, Tube, 5 oz (50 cc) ( ) Seal, Foam Rubber ( ) Seal, Foam Rubber ( ) Gasket, Hopper Cover 563 ( ) Seal, Foam Rubber 564 ( ) Seal, Foam Rubber ( ) Seal, Foam Rubber ( ) Seal ( ) Seal ( ) Seal 4865 ( ) Seal, Foam Rubber 357 ( ) Sealant, Tube, 0 oz (95 cc) GR MM99(0---89)
7 STANDARD MODEL PARTS Fig. -- Replacement Brushes 043 TENNANTr Machine 5870N ( ) Side Brush Assembly, Nylon 50N ( ) Side Brush, Nylon 5963 ( ) Adaptor, Side Brush 5939 ( ) Side Brush Assembly, Flat Wire 554 ( ) Side Brush, Flat Wire 5963 ( ) Adaptor, Side Brush ( ) Main Brush, Proex ( ) Main Brush, Brite Wire ( ) Main Brush, Proex and Wire Mix ( ) Main Brush, Nylon, 4 Row ( ) Main Brush, Prostrain 3 53 ( ) Main Brush, Nylon, 4 Row 3654 ( ) Wire Brush, Light Duty 3656 ( ) Wire Brush, Heavy Duty 95GR MM99 (0---89) 5-5
8 STANDARD MODEL PARTS Fig Main Frame Group GR MM99(0---89)
9 STANDARD MODEL PARTS Fig Main Frame Group 0469 TENNANTr Machine 0440 ( ) Frame, Main 55 ( ) Counterweight ( ) Door, L.H ( ) Retainer, Side Skirt ( ) Skirt, Side ( ) Seal, Foam Rubber ( ) Handle ( ) Washer, Nylon ( ) Pivot Assembly, Door Latch ( ) Ramp ( ) Pad, Rubber ( ) Seal, Foam Rubber ( ) Seal, Foam Rubber ( ) Door, R.H ( ) Seal ( ) Strip, Retainer ( ) Retainer, Side Seal ( ) Seal, Side Pan 9 6 ( ) Strip ( ) Chain 690 ( ) Deflector, Rear 6644 ( ) Strip 3 65 ( ) Bracket, Rear Deflector ( ) Skirt 95GR MM99 (0---89) 5-7
10 STANDARD MODEL PARTS Fig Seat Group GR MM99(0---89)
11 STANDARD MODEL PARTS Fig Seat Group 0497 TENNANTr Machine 5878 ( ) Seat, Backrest 570 ( ) Seat, Bottom ( ) Frame, Seat ( ) Adjuster, Seat ( ) Adjuster, Seat ( ) Spacer, Seat Adjuster ( ) Panel, Access ( ) Insulation, Foam ( ) Dust Shield and Label Assembly ( ) Insulation, Panel ( ) Insulation, Panel ( ) Plate, Brush Speed, High ( ) Plate, Brush Speed, Low ( ) Cover, Brush Speed Control ( ) Offset, Seat Mount ( ) Cover, Access ( ) Insulation, Panel ( ) Support, Seat ( ) Plug Button ( ) Plate, Seat Back 3964 ( ) Panel, Right Rear Corner 95GR MM99 (0---89) 5-9
12 STANDARD MODEL PARTS Fig Engine Side Door Group GR MM99( )
13 STANDARD MODEL PARTS Fig Engine Side Door Group 0474 TENNANTr Machine 3475 ( ) Door, Rear, R.H ( ) Latch, Rear Door ( ) Bumper, Rubber ( ) Door, Rear, L.H ( ) Panel, Rear Corner, L.H ( ) Door, Engine Side ( ) Hinge ( ) Foam, Acoustic ( ) Channel, Door Pull ( ) Catch, Spring 656 ( ) Stiffener 7675 ( ) Catch, Door ( ) Strip 4 64 ( ) Door, Access ( ) Latch 95GR MM99 (0---89) 5-
14 STANDARD MODEL PARTS Fig Engine Hood Assembly 0537 TENNANTr Machine 6757 ( ) Arm, Hinge 6759 ( ) Arm, Hinge ( ) Engine Hood Assembly 4 38 ( ) Handle, Grab ( ) Tape, Trim ( ) Molding, Rigid, 8.00 (455 mm) ( ) Molding, Rigid,.5 (305 mm) ( ) Molding, Rigid, 6.75 (45 mm) ( ) Hinge, Reversed Type ( ) Tape, Trim 5848 ( ) Insulation 5846 ( ) Insulation ( ) Insulation ( ) Insulation ( ) Foam, Acoustic ( ) Insulation 5-95GR MM99(0---89)
15 STANDARD MODEL PARTS Fig Overhead Guard Group 0553 TENNANTr Machine 6009 ( ) Guard, Overhead 95GR MM99 (0---89) 5-3
16 STANDARD MODEL PARTS Fig Lintel Group 047 TENNANTr Machine 340 ( ) Lintel 347 ( ) Arm, Support 3 47 ( ) Washer, Dished 4 438A ( ) Horn ( ) Switch, Pressure ( ) Fitting, Straight ( ) Strain Relief ( ) Hose, Rubber ( ) Hose, Rubber ( ) Panel And Label Assembly 0486 ( ) Panel, Lower Access ( ) Brace, Lintel ( ) Molding, Rigid ( ) Clamp, Loop ( ) Sleeve ( ) Sleeve ( ) Tie, Cable ( ) Tie, Cable ( ) Molding, Rigid ( ) Screw, Shoulder GR MM99( )
17 STANDARD MODEL PARTS 6 6 Fig Hopper Lift Arms Group 046 TENNANTr Machine 506 ( ) Pin, Pivot ( ) Bearing ( ) Collar, Locking ( ) Screw, Set ( ) Arm and Decal Assembly, Hopper Lift ( ) Pin, Quick Release 95GR MM99 (0---89) 5-5
18 STANDARD MODEL PARTS Fig Stabilizer Leg Assembly 0534 TENNANTr Machine 5564 ( ) Leg Assembly, Stabilizer 5565 ( ) Leg, Safety 5568 ( ) Pin, Pivot ( ) Bracket, Leg Mounting ( ) Pin, Roll ( ) Spring ( ) Bracket, Stop ( ) Pin, Roll ( ) Shaft ( ) Lever, Stop ( ) Strip, Leg Mounting GR MM99(0---89)
19 STANDARD MODEL PARTS Fig. -- Speed Limiter Assembly 055 TENNANTr Machine 6683 ( ) Limiter Assembly, Speed 679 ( ) Cable Assembly 4638 ( ) Roller, Cable ( ) Sleeve ( ) Guide, Cable ( ) Screw, Shoulder ( ) Cam, Speed Limiter ( ) Spring ( ) Bushing 95GR MM99 (0---89) 5-7
20 STANDARD MODEL PARTS Fig. -- Hopper Group 047 TENNANTr Machine ( ) Hopper ( ) Cable Assembly Upper Door, R.H ( ) Sleeve, Cable ( ) Retainer, Spring ( ) Spring ( ) Pin, Roll ( ) Tube, Spring ( ) Cable ( ) Follower, Cam ( ) Arm, Dust Door ( ) Pin, Roll 3473 ( ) Collar, Locking ( ) Strip, Backing ( ) Bracket, Dust Door ( ) Screw, Hex ( ) Catch ( ) Strip ( ) Eye Bolt ( ) Rod, Hood Support GR MM99(0---89)
21 STANDARD MODEL PARTS TENNANTr Machine ( ) Nut, High Crown A ( ) Screw, Hex 3446 ( ) Clip, Finger Grip ( ) Plate, Bolt ( ) Bracket, L ( ) Spring ( ) Pin, Door Hinge ( ) Door, Fire 7 SK5 ( ) Link, Fusible ( ) Catch, Spring ( ) Seal, Foam Rubber ( ) Seal, Foam Rubber ( ) Door, Hopper ( ) Gasket, Hopper Cover ( ) Flange, Bearing ( ) Fitting, Bulkhead ( ) Strain Relief ( ) Screw, Set ( ) Plate, Inner Hopper ( ) Cable Assembly, Upper Door, L.H ( ) Sleeve, Cable ( ) Retainer, Spring ( ) Spring ( ) Tube, Spring, L.H ( ) Pin, Roll ( ) Cable ( ) Retainer, Seal ( ) Seal, Neoprene ( ) Switch ( ) Box, Switch ( ) Rod, Pivot ( ) Door,Dust ( ) Seal, Dust Door ( ) Washer ( ) Clamp, Worm Drive ( ) Hose ( ) Transition, Hopper 95GR MM99 (0---89) 5-9
22 STANDARD MODEL PARTS Fig Hopper Hinged and Dump Doors Group GR MM99(0---89)
23 STANDARD MODEL PARTS Fig Hopper Hinged and Dump Doors Group 055 TENNANTr Machine 3969 ( ) Hinge, Door ( ) Cam, Door ( ) Rod ( ) Stop, Door A ( ) Spring ( ) Cord, Sponge ( ) Clevis, Cable ( ) Strip ( ) Seal ( ) Pin, Clevis ( ) Hinge, Upper ( ) Strip ( ) Seal ( ) Side, Door, L.H ( ) Pin, Pivot ( ) Pin, Roll ( ) Bearing, Flanged ( ) Sleeve ( ) Washer, 0.03 ( mm) ( ) Washer, 0.3 (3 mm) ( ) Side, Door, R.H ( ) Bottom, Door ( ) Strip ( ) Skirt, Door ( ) Plate, Wear 95GR MM99 (0---89) 5-
24 STANDARD MODEL PARTS 3 Fig Filter Box Assembly 5-95GR MM99(0---89)
25 STANDARD MODEL PARTS Fig Filter Box Assembly 046 TENNANTr Machine ( ) Cover, Filter Box 3993 ( ) Fitting, Bulkhead, Barbed ( ) Hinge ( ) Filter Box Assembly ( ) Strap, Shaker Motor ( ) Strip 6 54 ( ) Motor, Shaker ( ) Screw, Set ( ) Weight, Eccentric ( ) Strip ( ) Bar, Spring 6737 ( ) Screw, Socket Head, Nyloc ( ) Bar, Spacer ( ) Sleeve ( ) Spring, Flat, Beater ( ) Bar, Retainer ( ) Yoke, Shaker Motor ( ) Sleeve ( ) Filter Assembly ( ) Box, Panel Filters ( ) Bracket, Spring Stop ( ) Tie, Cable, 6.75 (70 mm) 5548 ( ) Mount, Cable Tie 3 05 ( ) Nut, Lock 4 73 ( ) Strain Relief ( ) Wire Harness, Shaker ( ) Clamp, Cable ( ) Screw, Hex, Nyloc ( ) Screw, Hex, Nyloc ( ) Seal ( ) Wire Harness, Hopper ( ) Clamp, Cable ( ) Rivet, Steel ( ) Seal 95GR MM99 (0---89) 5-3
26 STANDARD MODEL PARTS Fig Side Brush Group GR MM99(0---89)
27 STANDARD MODEL PARTS Fig Side Brush Group 0533 TENNANTr Machine ( ) Knob 0903 ( ) Sleeve ( ) Cable, Side Brush Adjusting ( ) Washer ( ) Nut, Spring Loaded ( ) Roller, Cable ( ) Pin, Clevis ( ) Guide, Cable ( ) Actuator ( ) Pin, Clevis ( ) Arm, Actuator Swing ( ) Connector, Cable ( ) Cable, Side Brush Lift ( ) Pin, Clevis ( ) Spring ( ) Pivot ( ) Pin, Clevis ( ) Bracket, Side Brush ( ) Link, Parallel 0 55 ( ) Pin, Clevis ( ) Pin, Clevis 6303 ( ) Bracket, Motor Mounting ( ) Channel ( ) Link, Parallel ( ) Bracket, Side Brush Stop 6 50 ( ) Bumper, Side Brush 7 509A ( ) Bracket, Bumper Support A ( ) Screw, Hex 95GR MM99 (0---89) 5-5
28 STANDARD MODEL PARTS Fig Bumper Group 0540 TENNANTr Machine 677 ( ) Bumper GR MM99(0---89)
29 STANDARD MODEL PARTS Fig Main Brush Lift Group 0480 TENNANTr Machine 656 ( ) Knob 640 ( ) Handle, Brush Lift ( ) Pin, Clevis ( ) Pin, Clevis ( ) Pin, Bell Crank ( ) Rod, Eye ( ) Yoke, End ( ) Pin, Clevis ( ) Bell Crank 0 55 ( ) Pin, Clevis 545 ( ) Knob 539 ( ) Pin, Swivel ( ) Seal ( ) Shaft, Brush Lift ( ) Flange, Bearing ( ) Bearing 7 65 ( ) Link, Main Brush ( ) Clevis, Adjust ( ) Link, Lift ( ) Bell Crank 4609 ( ) Pin, Roll 95GR MM99 (0---89) 5-7
30 STANDARD MODEL PARTS Fig Main Brush Idler Group 0479 TENNANTr Machine 5564 ( ) Washer ( ) Screw, Hex Socket ( ) Bearing ( ) Plug, Brush Idler ( ) Washer As Req ( ) Washer As Req ( ) Arm, Brush, R.H ( ) Plug 8 SK054 ( ) Suspension Kit, Brush ( ) Screw, Shoulder ( ) Key, Square 7675 ( ) Shim, Bearing, 0.06 ( mm) As Req ( ) Shim, Bearing, 0.03 ( mm) As Req ( ) Arm, Shock ( ) Screw, Hex ( ) Shock Absorber GR MM99(0---89)
31 STANDARD MODEL PARTS Fig Main Brush Drive Group 0478 TENNANTr Machine 783 ( ) Plug, Brush Drive ( ) Arm, Brush ( ) Retainer, Seal, L.H ( ) Retainer, Seal, L.H ( ) Seal, Door, L.H ( ) Clamp ( ) Plug ( ) Grommet 9 SK054 ( ) Suspension Kit, Brush ( ) Screw, Shoulder ( ) Clamp, Tube 4780 ( ) Fitting, Grease ( ) Shim, Bearing, 0.06 ( mm) As Req ( ) Shim, Bearing, 0.03 ( mm) As Req ( ) Pin, Roll ( ) Plug, Thread, GR MM99 (0---89) 5-9
32 STANDARD MODEL PARTS Fig Vacuum Fan Group 048 TENNANTr Machine 3498 ( ) Clamp, Worm Drive 5768A ( ) Hose A ( ) Clip, Vacuum Housing ( ) Duct, Intake ( ) Seal, Foam Rubber ( ) Isolator, Vibration ( ) Nut ( ) Impeller ( ) Housing, Vacuum Fan A ( ) Bracket, Mounting, Motor 3435 ( ) Box Assembly, Vacuum Fan Muffler ( ) Sound Insulation Kit ( ) Seal, Foam Rubber ( ) Seal, Foam Rubber GR MM99(0---89)
33 STANDARD MODEL PARTS Intake Duct Fig. -- Air Cleaner Group 0498 TENNANTr Machine ( ) Air Cleaner 4995 ( ) Fastener ( ) Fitting, Plug ( ) Filter, Air ( ) Pre---Cleaner, Air Intake ( ) Label, Instruction ( ) Clamp, Worm Drive 8 59 ( ) Hose, Rubber ( ) Clamp, Cable 0 97 ( ) Clamp, Worm Drive ( ) Coupling, Air Cleaner Tube 3497 ( ) Tube, Air Cleaner ( ) Filter, Service Indicator ( ) Indicator, Service ( ) Coupling, Air Cleaner Tube ( ) Gasket, Intake ( ) Elbow, Intake ( ) Screw, Hex 95GR MM99 (0---89) 5-3
34 STANDARD MODEL PARTS Part of Harness Fig. -- Engine Group 0473 TENNANTr Machine ( ) Guard, Alternator 3494 ( ) Belt ( ) Pulley ( ) Sleeve ( ) Screw, Hex ( ) Sleeve ( ) Screw, Hex ( ) Nut ( ) Alternator ( ) Key, Woodruff GR MM99(0---89)
35 STANDARD MODEL PARTS TENNANTr Machine ( ) Fitting, Cap ( ) Sleeve ( ) Nut ( ) Bracket, Engine Mount ( ) Washer ( ) Screw, Hex ( ) Damper, Engine ( ) Bracket, Engine Mounting ( ) Wire ( ) Sender, Oil Pressure ( ) Sender, Coolant Temperature 6850 ( ) Engine, Diesel ( ) Coupling, Drive ( ) Insert, Drive ( ) Screw, Socket ( ) Plate, Pump Mounting ( ) Pin, Roll ( ) Bracket, Engine Mounting ( ) Boot ( ) Cover, Terminal ( ) Bracket, Bell Crank ( ) Sleeve ( ) Washer, Wavy Spring ( ) Rod, Throttle ( ) Ball Joint ( ) Ball Joint ( ) Bell Crank ( ) Rod, Throttle 5049 ( ) Control Assembly, Throttle ( ) Spring, Compression ( ) Plate, Throttle ( ) Lever, Throttle ( ) Pin, Throttle Pivot ( ) Pin, Roll ( ) Knob ( ) Bracket, Throttle Pivot ( ) Control Unit, Glow Plug ( ) Plate ( ) Relay ( ) Holder, Fuse ( ) Fuse, 80 A ( ) Solenoid, Starter ( ) Wiring Harness, Preheat ( ) Boot, Protector ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Fitting, Elbow, 45_ A ( ) Bracket, L 95GR MM99 (0---89) 5-33
36 STANDARD MODEL PARTS Fig Muffler Group 059 TENNANTr Machine ( ) Gasket 393 ( ) Nut ( ) Pipe, Exhaust ( ) Clamp, Muffler ( ) Muffler ( ) Bracket, L ( ) Bracket, L ( ) Isolator, Vibration ( ) Washer ( ) Nut, Flex lock GR MM99(0---89)
37 STANDARD MODEL PARTS Fig Radiator Group 0470 TENNANTr Machine ( ) Spacer, Fan 680 ( ) Fan, Radiator ( ) Screw, Hex ( ) Clamp, Worm Drive ( ) Hose, Radiator Drain 6 53 ( ) Clamp, Worm Drive ( ) Hose, Radiator 8 97 ( ) Clamp, Worm Drive ( ) Hose, Radiator ( ) Radiator 5305 ( ) Drain Cock ( ) Cap, Radiator ( ) Panel, R.H ( ) Panel, L.H ( ) Panel, Lower ( ) Mount, Radiator ( ) Channel, Cooler Mounting ( ) Shroud, Radiator, R.H ( ) Bracket, Radiator Shroud ( ) Shroud And Decal Assembly 0495 ( ) Panel, Cooler Mounting 95GR MM99 (0---89) 5-35
38 STANDARD MODEL PARTS Fig Fuel Tank Group GR MM99(0---89)
39 STANDARD MODEL PARTS Fig Fuel Tank Group 0499 TENNANTr Machine 984 ( ) Fitting, Elbow 4853 ( ) Fitting ( ) Clamp, Worm Drive ( ) Hose ( ) Fuel Line ( ) Fitting, Elbow ( ) Fitting, Straight ( ) Fuel Line ( ) Nut, Tube ( ) Olive, Rubber ( ) Watertrap 3435 ( ) Washer, Sealing ( ) Plug, Sealing ( ) Bracket, Fuel Filter ( ) Fuel Line ( ) Strip ( ) Bracket, Mounting ( ) Clamp, Cable ( ) Valve, Ball ( ) Fitting, Coupling 4844 ( ) Fitting, Nipple ( ) Strap, Tank ( ) Bar ( ) Clamp, Worm Drive ( ) Hose, Fuel ( ) Tank, Fuel ( ) Cap, Tank ( ) Sending Unit, Fuel Tank 9 43 ( ) Gasket ( ) Fitting, Plug ( ) Strap, Tank ( ) Terminal 95GR MM99 (0---89) 5-37
40 STANDARD MODEL PARTS Fig Battery Group 0430 TENNANTr Machine 7633 ( ) Cable, Battery, Positive ( ) Boot, Battery, Positive ( ) Cable, Battery, Negative ( ) Boot, Battery, Negative ( ) Bracket ( ) Battery, 65 CCA ( ) Bolt, Hold---Down ( ) Tray, Battery ( ) Angle, Battery Hold---Down GR MM99(0---89)
41 STANDARD MODEL PARTS Fig Steering Control Group 0539 TENNANTr Machine 5363 ( ) Steering Column Assembly 4700 ( ) Horn Button ( ) Wheel, Steering ( ) Brush, Horn ( ) Spring ( ) Tube, Acrylic ( ) Gear and Column Assembly ( ) Arm, Pitman ( ) Flange, Bearing ( ) Bearing ( ) Support, Steering Column 5096 ( ) Link, Steering 95GR MM99 (0---89) 5-39
42 STANDARD MODEL PARTS 7 Fig Front Wheels and Brakes Group GR MM99(0---89)
43 STANDARD MODEL PARTS Fig Front Wheels and Brakes Group 0554 TENNANTr Machine 658 ( ) Pedal, Brake 3683 ( ) Pin, Clevis ( ) Pin, Clevis ( ) Clevis ( ) Rod, Push 6 SK36 ( ) Cylinder Replacement Kit, Brake SK37 ( ) Repair Kit, Cylinder ( ) Tee ( ) Tube Assembly, L.H ( ) Tube Assembly, R.H ( ) Clamp, Cable ( ) Lever, Brake 556 ( ) Sleeve 3 59 ( ) Link ( ) Strip 5 00 ( ) Pin, Clevis ( ) Cable Assembly, R.H ( ) Spring ( ) Cable Assembly, L.H ( ) Spring ( ) Clamp, Cable ( ) Spacer, Clamp 6537 ( ) Axle Assembly, Front, R.H ( ) Brake Assembly, R.H ( ) Repair Kit, Brake Shoes ( ) Repair Kit, Cylinder ( ) Washer ( ) Tee, Special ( ) Bolt, Special 6 65 ( ) Spindle, Front Axle, R.H ( ) Cap, Grease 6538 ( ) Axle Assembly, Front, L.H ( ) Spindle, Front Axle, L.H ( ) Bolt, Special ( ) Tee, Special ( ) Washer ( ) Brake Assembly, L.H ( ) Repair Kit, Brake Shoes ( ) Repair Kit, Cylinder ( ) Tire and Wheel Assembly ( ) Bearing, Cup ( ) Bearing, Cup ( ) Tire ( ) Bearing, Cone ( ) Bearing, Cone ( ) Nut 95GR MM99 (0---89) 5-4
44 STANDARD MODEL PARTS Fig Rear Wheel Assembly 053 TENNANTr Machine 5705 ( ) Tire and Wheel Assembly 5775 ( ) Rim Assembly 5355 ( ) Stud, Wheel ( ) Tire GR MM99(0---89)
45 STANDARD MODEL PARTS Fig Rear Wheel Support Group 0544 TENNANTr Machine 583 ( ) Arm, Steering 0098 ( ) Key, Square ( ) Bearing, Cone ( ) Block Assembly, Spindle ( ) Fitting, Grease ( ) Bearing, Cup ( ) Bearing, Cup ( ) Bearing, Cone ( ) Spindle, Rear Axle 0 44 ( ) Nut 6456 ( ) Hub Assembly, Drive Wheel 36 ( ) Stud, Wheel ( ) Nut, Wheel 6 95GR MM99 (0---89) 5-43
46 STANDARD MODEL PARTS Fig. 3 Fig. 33 Fig. 34 Fig. 38 Fig. 36 Fig. 37 Fig Hydraulic System GR MM99(0---89)
47 STANDARD MODEL PARTS Fig. 4 Fig. 35 Fig. 4 Fig. 40 Fig. 43 Fig. 39 Fig Hydraulic System GR MM99 (0---89) 5-45
48 STANDARD MODEL PARTS Fig Side Brush Motor Group 0485 TENNANTr Machine ( ) Motor 4753 ( ) Fitting, Elbow, 45_ ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Clamp, Hose ( ) Sleeve ( ) Bracket, Hose GR MM99(0---89)
49 STANDARD MODEL PARTS Fig Main Brush Control Valve Group 0487 TENNANTr Machine 673 ( ) Bushing, Isolator ( ) Bracket, Mounting 3 67 ( ) Ring ( ) Washer ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Hose, Hydraulic 8 45 ( ) Fitting, Tee ( ) Fitting, Elbow ( ) Fitting, Straight 78 ( ) Valve 4759 ( ) Fitting, Straight ( ) Fitting, Elbow ( ) Link, Chain ( ) Pivot, Handle ( ) Pin, Drilled ( ) Stud ( ) Knob ( ) Hose, Hydraulic ( ) Fitting, Elbow 0430 ( ) Valve, Throttling ( ) Clamp ( ) Hose, Hydraulic 95GR MM99 (0---89) 5-47
50 STANDARD MODEL PARTS Fig Hopper and Side Brush Control Valve Group GR MM99(0---89)
51 STANDARD MODEL PARTS Fig Hopper and Side Brush Control Valve Group 0486 TENNANTr Machine 6565 ( ) Knob ( ) Handle, Valve Control ( ) Pin, Clevis ( ) Bracket, Handle Pivot ( ) Pin, Drilled ( ) Bushing, Isolator ( ) Bracket, Valve Mounting 8 67 ( ) Ring ( ) Washer ( ) Valve, Main Control 540 ( ) Fitting, Straight 656 ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Fitting, Tee ( ) Fitting, Straight ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Fitting, Tee ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Fitting, Straight ( ) Fitting, Elbow 4 4 ( ) Hose, Hydraulic ( ) Fitting ( ) Valve, Side Brush 7 53 ( ) Extension, Side Brush ( ) Link, Chain ( ) Pivot, Handle ( ) Stud ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Fitting, Elbow, 45_ ( ) Fitting, Tee ( ) Fitting, Elbow, 45_ ( ) Hose, Hydraulic ( ) Gauge, Hydraulic pressure ( ) Bracket, Mount ( ) Fitting, Straight ( ) Fitting, Straight ( ) Hose, Hydraulic 95GR MM99 (0---89) 5-49
52 STANDARD MODEL PARTS Fig Hydraulic Reservoir Group GR MM99(0---89)
53 STANDARD MODEL PARTS Fig Hydraulic Reservoir Group 0496 TENNANTr Machine 544 ( ) Fitting, Elbow 777 ( ) Fitting, Elbow ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Fitting, Tee 466 ( ) Fitting, Elbow 6937 ( ) Hose, Hydraulic ( ) Fitting, Plug ( ) Filter, Sump ( ) Fitting, Nipple ( ) Fitting, Elbow, 45_ ( ) Hose, Hydraulic ( ) Gauge, Sight ( ) Gasket, Cover ( ) Cover, Tank ( ) Cap 670 ( ) Reservoir, Hydraulic ( ) Filter, Pressure Relief ( ) Element, Filter ( ) Screen, Tank ( ) Washer ( ) Washer ( ) Fitting, Straight 95GR MM99 (0---89) 5-5
54 STANDARD MODEL PARTS Fig Hopper Dump Cylinder Group 0488 TENNANTr Machine 656 ( ) Hose, Hydraulic ( ) Pin, Clevis ( ) Cylinder ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Fitting, Tee ( ) Hose, Hydraulic ( ) Fitting, Straight ( ) Fitting, Tee 6464 ( ) Valve, Relief GR MM99(0---89)
55 STANDARD MODEL PARTS Fig Main Brush Cylinder Group 0490 TENNANTr Machine 8804 ( ) Hose, Hydraulic 477 ( ) Fitting, Elbow, 45_ ( ) Fitting, Elbow, 45_ ( ) Fitting, Straight 5 SK06 ( ) Cylinder ( ) Clevis, Adjustable ( ) Pin, Clevis ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Sleeve ( ) Tie, Cable 8 95GR MM99 (0---89) 5-53
56 STANDARD MODEL PARTS Fig Hopper Lift Cylinder and Vacuum Fan Motor Group 0489 TENNANTr Machine 770 ( ) Motor 5687 ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Fitting, Elbow, 45_ ( ) Hose, Hydraulic ( ) Fitting, Elbow 7 45 ( ) Fitting, Tee ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Fitting, Elbow 6454 ( ) Fitting, Restrictor 5680 ( ) Fitting, Elbow 3 43 ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Cylinder 6 4 ( ) Hose, Hydraulic GR MM99(0---89)
57 STANDARD MODEL PARTS Fig Main Brush Motor Group 049 TENNANTr Machine ( ) Hose, Hydraulic 6867 ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Fitting, Special ( ) Fitting, Special ( ) Fitting, Tee ( ) Fitting, Elbow, 45_ ( ) Hose, Hydraulic 0 SK038 ( ) Block, Porting SK037 ( ) Motor ( ) Fitting, Elbow ( ) Valve ( ) Switch Assembly, Pressure ( ) Fitting, Tee 6 69 ( ) Hose, Hydraulic 7 68 ( ) Bracket, Valve ( ) Washer 9 67 ( ) Ring ( ) Bushing, Isolator ( ) Fitting, Elbow ( ) Hose, Hydraulic 3 64 ( ) O---Ring ( ) Fitting, Tee ( ) Hose, Hydraulic 95GR MM99 ( ) 5-55
58 STANDARD MODEL PARTS Fig Pump Group 0493 TENNANTr Machine 647 ( ) Fitting, Elbow 4648 ( ) Fitting, Elbow ( ) Fitting, Straight ( ) Fitting, Straight 5 46 ( ) Fitting, Elbow, 45_ ( ) Hose, Hydraulic ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Fitting, Elbow ( ) Hose, Hydraulic 6337 ( ) Hose, Hydraulic 5680 ( ) Fitting, Elbow ( ) Fitting, Straight ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Tube, Brush Pump Drain ( ) Tube, Propelling Pump Drain ( ) Hose, Hydraulic ( ) Fitting, Straight ( ) Pump, Hydraulic ( ) Hose, Hydraulic 6867 ( ) Hose, Hydraulic ( ) Hose, Hydraulic GR MM99( )
59 STANDARD MODEL PARTS Fig Drive Motor Group 0494 TENNANTr Machine 5748 ( ) Hose, Hydraulic 5785 ( ) Fitting, Elbow ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Tube ( ) O---Ring ( ) Tube ( ) Motor, Hydraulic ( ) Fitting, Straight ( ) Fitting, Straight ( ) Hose, Hydraulic ( ) Sleeve 4966 ( ) Tie, Cable 95GR MM99 ( ) 5-57
60 STANDARD MODEL PARTS Ca Fig Hydraulic Filter Group 0495 TENNANTr Machine ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Fitting, Straight ( ) Filter, Hydraulic Fluid ( ) Element, Filter ( ) Hose, Hydraulic ( ) Fitting, Elbow ( ) Sleeve ( ) Tie, Cable GR MM99( )
61 STANDARD MODEL PARTS Fig Hydraulic Fluid Cooler Group 049 TENNANTr Machine ( ) Hose, Hydraulic ( ) Fitting, Straight ( ) Fitting, Elbow ( ) Fitting, Plug ( ) Cooler, Hydraulic Fluid ( ) Fitting, Elbow ( ) Hose, Hydraulic 95GR MM99 ( ) 5-59
62 STANDARD MODEL PARTS Pump Fig Directional Control Group 0476 TENNANTr Machine 440 ( ) Pedal, Foot 06474A ( ) Pin, Clevis ( ) Rod, End ( ) Yoke, Adjustable ( ) Pin, Clevis ( ) Link, Direction Control ( ) Bearing 8 34 ( ) Pin, Roll ( ) Pin, Roll ( ) Shaft, Cross 5689 ( ) Bracket, Return Spring 4968 ( ) Plate, Spring Steel ( ) Ball Joint ( ) Stud ( ) Lever, Pump Control ( ) Bracket, Support ( ) Angle, Bracket ( ) Arm, Pump Control ( ) Stud ( ) Shaft, Control 687 ( ) Rod, L 549 ( ) Bellcrank 3 84 ( ) Sleeve, Brush Lift ( ) Handle, Brush Speed ( ) Pin, Clevis ( ) Spring ( ) Knob ( ) Bearing ( ) Ball Joint ( ) Key, Square GR MM99( )
63 STANDARD MODEL PARTS 7 3 Hydraulic Tank 4 To Engine Mounting Bracket 3 6 Tubes From Bottom Of Pump 3 5 Fig Hydraulic Hose Clamp Group 0475 TENNANTr Machine 693 ( ) Mount, Hose ( ) Sleeve ( ) Clamp, Hose ( ) Clamp, Hose ( ) Bushing ( ) Bracket, Angle ( ) Clamp, Cable 95GR MM99 (NIL) 5-6
64 STANDARD MODEL PARTS Fig Instrument Panel Assembly 0483 TENNANTr Machine 044 ( ) Panel and Decal Assembly, Instrument ( ) Clamp, Cable ( ) Switch ( ) Hour Meter ( ) Gauge, Voltage ( ) Gauge, Oil Pressure ( ) Gauge, Water Temperature ( ) Boot, Pushbutton 763 ( ) Switch, Pushbutton ( ) Lamp, Indicator ( ) Seal, Instrument Panel ( ) Wrap, Instrument Panel ( ) Grommet ( ) Wire Harness, Main ( ) Plugbutton ( ) Tie, Cable, 6.75 (70 mm) ( ) Mount, Cable Tie ( ) Timer, Shaker ( ) Relay ( ) Block, Diode Assembly ( ) Switch, Ignition ( ) Key Set, Ignition 784 ( ) Connector ( ) Wire Assembly, Shaker Timer ( ) Gauge, Fuel ( ) Terminal, Tab GR MM99(NIL)
65 STANDARD MODEL PARTS Fig Electrical Box Cover Assembly 057 TENNANTr Machine ( ) Cover Assembly, Electrical 3408 ( ) Cover, Electrical Box 6875 ( ) Controller, Side Brush Lift ( ) Relay ( ) Bracket, Circuit Breaker ( ) Circuit Breaker, 5 A ( ) Circuit Breaker, 5 A ( ) Bracket, Tie Mount ( ) Tie, Cable ( ) Mount, Cable Tie ( ) Strip, Retainer 340 ( ) Seal, Electrical Box 95GR MM99 ( ) 5-63
66 STANDARD MODEL PARTS Fig Labels Group TENNANTr Machine 044 ( ) Label Kit, Complete 3438 ( ) Label Kit, Warning 397 ( ) Label Kit, 95GR GR MM99( )
67 CONTENTS ACCESSORIES SECTION 6 Page ORDERING REPAIR PARTS Fig. --- Cab Kit Fig. --- Back---Up Alarm Kit Fig Wire Brush Dolly Assembly Fig Air Cleaner Kit Fig Air Bypass Kit Fig Speed Control Kit Fig Fire Extinguisher Kit Fig Heater Defroster Kit Fig Hopper Dolly Kit Fig Operating Lights Kit Fig. --- Flashing Light Kit, Engine Cover Fig. --- Flashing Light Kit, Overhead Guard Fig Flashing Light Kit, Cab Fig Revolving Light Kit, Engine Cover Fig Revolving Light Kit, Overhead Guard Fig Revolving Light Kit, Cab Fig Snow Blade Kit Fig Side Brush Dust Control Group, Multi---Level Dump Fig Vacuum Wand Kit NOTE: SECTION 6, ACCESSORIES, lists repair parts included as part of the available accessories. 95GR MM99(0---89) 6-
68 ACCESSORIES 6-95GR MM99(0---89)
69 The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company part numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS ACCESSORIES If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COM- MINNEAPOLIS, MINNESOTA USA PANY. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high---strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) 95GR MM99(0---89) 6-3
70 ACCESSORIES Fig. -- Cab Kit TENNANTr Machine ( ) Cab Kit 6039 ( ) Bracket, L 070 ( ) Switch ( ) Clip, Cab ( ) Clamp, Cable ( ) Wire Harness, Cab ( ) Grommet ( ) Panel Assembly, Cab Filler ( ) Glass, Filler Panel ( ) Weather Strip ( ) Hinge ( ) Chain ( ) Hook ( ) Bumper, Rubber ( ) Armrest, Cab ( ) Plate, Strike 6 609A ( ) Angle, Cab ( ) Roof, Cab ( ) Insulation NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts GR MM99( )
71 ACCESSORIES TENNANTr Machine ( ) Clip ( ) Window Assembly, Rear 560 ( ) Weather Strip 568 ( ) Glass, Safety ( ) Window Assembly, Cab, L.H ( ) Weather Strip 5 56 ( ) Channel, Glass ( ) Glass, Side Window ( ) Glass, Safety ( ) Channel, Rigid ( ) Strip, Rubber ( ) Pad, Rubber ( ) Pull and Lock Set ( ) Rail, Attaching ( ) Frame and Windshield Assembly, Front ( ) Glass, Safety ( ) Weather Strip ( ) Blade, Windshield Wiper 37 5 ( ) Arm, Windshield Wiper ( ) Motor, Windshield Wiper ( ) Wire Assembly, Wiper Motor ( ) Door Assembly, Cab ( ) Seal Replacement Kit ( ) Channel, Flexible ( ) Channel, Flexible ( ) Weatherstrip, Rubber ( ) Channel, Flexible ( ) Spacer, Rubber ( ) Window, Sliding ( ) Channel, Rigid ( ) Window, Stationary ( ) Pad, Rubber ( ) Pull and Lock Set ( ) Channel, Flexible ( ) Spacer, Rubber ( ) Circuit Breaker, 5 A ( ) Buss Bar, Circuit Breaker ( ) Terminal, Tab ( ) Connector, Contact 95GR MM99( ) 6-5
72 ACCESSORIES 3 Directional Control Pedal Overhead Guard 6 Main Frame Fig. -- Back--Up Alarm Kit TENNANTr Machine ( ) Alarm Kit, Back--- Up ( ) Wire Harness, Lights 4966 ( ) Tie, Cable ( ) Mount, Cable Tie ( ) Grommet ( ) Headlight Assembly ( ) Bulb ( ) Horn, Back--- Up Alarm ( ) Plate, Horn ( ) Wire Assembly, Ground ( ) Wire Harness, Horn and Flasher ( ) Bracket, Flasher 4576 ( ) Flasher ( ) Wire Harness, Switch ( ) Bracket, Switch ( ) Switch, Pedal ( ) Bracket, Cam NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts GR MM99( )
73 ACCESSORIES 3 4 Fig Wire Brush Dolly Assembly 0438 Tennantr Machine ( ) Dolly Assembly, Wire Brush 435 ( ) Sleeve ( ) Bearing and Collar ( ) Label, Caution, Unstable Dolly 95GR MM99( ) 6-7
74 ACCESSORIES Fig Air Cleaner Kit 0577 TENNANTr Machine 3445 ( ) Air Cleaner Kit ( ) Housing, Air Cleaner 4995 ( ) Fastener ( ) Plug ( ) Filter, Air ( ) Pre---Cleaner, Air ( ) Label, Instruction ( ) Clamp, Worm Drive 8 59 ( ) Hose ( ) Clamp, Cable ( ) Duct, Intake 354 ( ) Seal, Foam Rubber ( ) Hose ( ) Bumper 4 97 ( ) Clamp, Worm Drive GR MM99( )
75 ACCESSORIES Hopper Cover 7 Fig Air Bypass Kit 059 TENNANTr Machine ( ) Air Bypass Kit 560 ( ) Scoop, Air ( ) Door Assembly, Air Bypass ( ) Seal, Foam Vinyl ( ) Seal, Foam Vinyl ( ) Clamp ( ) Arm, Control ( ) Stiffener, Door Seal 0837 ( ) Sealant, Silastic, 3 oz (90 cc) NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts. 95GR MM99( ) 6-9
76 ACCESSORIES Fig Speed Control Kit 058 TENNANTr Machine 576 ( ) Speed Control Kit 4390 ( ) Pin, Clevis NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts GR MM99( )
77 ACCESSORIES Fig Fire Extinguisher Kit 0578 TENNANTr Machine 5065 ( ) Fire Extinguishing Kit 53 ( ) Extinguisher, Fire NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts. 95GR MM99( ) 6-
78 ACCESSORIES Overhead Guard Seat Support Comes With Engine Fig Heater Defroster Kit 0588 TENNANTr Machine ( ) Heater Defroster Kit 3458 ( ) Fan Assembly, Defroster 5360 ( ) Plate, Mounting ( ) Fitting, Tee 4 44 ( ) Fitting, Straight ( ) Deflector, Air ( ) Heater ( ) Terminal, Spade ( ) Wire Assembly, Heater ( ) Clamp, Worm Drive ( ) Hose 6873 ( ) Valve, Heater 0343 ( ) Fitting, Straight Barbed NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts. 6-95GR MM99( )
79 ACCESSORIES Fig Hopper Dolly Kit 0630 TENNANTr Machine 500 ( ) Dolly, Hopper 570A ( ) Caster, Swivel 4 95GR MM99( ) 6-3
80 ACCESSORIES Hopper Front Bumper 4 Lintel Master Brake Cylinder 4 Electrical Box Cover Instrument Panel Fig Operating Lights Kit GR MM99( )
81 ACCESSORIES 0 Steering Column Fig Operating Lights Kit 0650 TENNANTr Machine ( ) Operating Lights Kit ( ) Wrap, Headlight 460 ( ) Plate, Headlight ( ) Lamp Assembly, Headlight 080 ( ) Lamp ( ) Ground Wire, Headlight ( ) Light Assembly, Turn Signal ( ) Grommet ( ) Clamp, Cable ( ) Wire Harness, Headlight ( ) Mount, Cable Tie ( ) Tie, Cable, 6.75 (70 mm) 4 93 ( ) Strain Relief 6395 ( ) Clamp, Cable ( ) Switch, Mercury ( ) Spotlight Assembly 387 ( ) Bulb ( ) Protector ( ) Switch ( ) Buss Bar, Circuit Breaker ( ) Circuit Breaker, 5 A ( ) Light Assembly, Gauge ( ) Switch 55 ( ) Turn Signal Assembly 39 ( ) Flasher, Signal ( ) Wire Harness, Taillight ( ) Clamp, Cable ( ) Taillight Assembly ( ) Bulb NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts. 95GR MM99( ) 6-5
82 ACCESSORIES Engine Cover Instrument Panel Electrical Box Cover 3 6 Fig. -- Flashing Light Kit, Engine Cover 0634 TENNANTr Machine ( ) Flashing Light Kit, Engine Cover ( ) Light Assembly, Flashing, Red 640 ( ) Lamp ( ) Lens, Flashing Light, Red ( ) Bracket, Flasher ( ) Flasher ( ) Grommet ( ) Wire Harness ( ) Switch ( ) Clamp, Cable ( ) Clamp, Cable ( ) Light Assembly, Flashing, Amber ( ) Lens, Flashing Light, Amber ( ) Light Assembly, Flashing, Blue ( ) Lens, Flashing Light, Blue NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts GR MM99( )
83 ACCESSORIES Overhead Guard Instrument Panel Electrical Box Cover 3 Fig. -- Flashing Light Kit, Overhead Guard TENNANTr Machine ( ) Flashing Light Kit, Overhead Guard ( ) Light Assembly, Flashing, Red 640 ( ) Lamp ( ) Lens, Flashing Light, Red ( ) Bracket, Flasher ( ) Flasher ( ) Wire Harness ( ) Switch ( ) Mount, Cable Tie ( ) Tie, Cable ( ) Plate, Light Mounting ( ) U---Bolt ( ) Grommet 0574 ( ) Grommet ( ) Light Assembly, Flashing, Amber ( ) Lens, Flashing Light, Amber ( ) Light Assembly, Flashing, Blue ( ) Lens, Flashing Light, Blue NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts. 95GR MM99( ) 6-7
84 ACCESSORIES Cab Roof 4 Electrical Box Cover Instrument Panel 3 5 Fig Flashing Light Kit, Cab 0637 TENNANTr Machine ( ) Flashing Light Kit, Cab ( ) Light Assembly, Flashing, Red 640 ( ) Lamp ( ) Lens, Flashing Light, Red ( ) Bracket, Flasher ( ) Flasher 5548 ( ) Mount, Cable Tie ( ) Tie, Cable ( ) Grommet ( ) Switch ( ) Light Assembly, Flashing, Amber ( ) Lens, Flashing Light, Amber ( ) Light Assembly, Flashing, Blue ( ) Lens, Flashing Light, Blue NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts GR MM99( )
85 ACCESSORIES Engine Cover Instrument Panel 5 6 Fig Revolving Light Kit, Engine Cover 0635 TENNANTr Machine ( ) Revolving Light Kit, Engine Cover ( ) Light Assembly, Revolving, Red 64 ( ) Lens, Revolving Light, Red 65 ( ) Bulb ( ) Grommet ( ) Wire Harness ( ) Switch ( ) Terminal ( ) Clamp, Cable ( ) Clamp, Cable ( ) Light Assembly, Revolving, Amber 643 ( ) Lens, Revolving Light, Amber ( ) Light Assembly, Revolving, Blue 64 ( ) Lens, Revolving Light, Blue NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts. 95GR MM99( ) 6-9
86 ACCESSORIES 3 Overhead Guard Instrument Panel Fig Revolving Light Kit, Overhead Guard TENNANTr Machine ( ) Revolving Light Kit, Overhead Guard ( ) Light Assembly, Revolving, Red 64 ( ) Lens, Revolving Light, Red 65 ( ) Bulb ( ) Plate, Light Mounting ( ) U---Bolt ( ) Grommet ( ) Mount, Cable Tie ( ) Wire Harness ( ) Switch ( ) Terminal ( ) Cable Tie ( ) Light Assembly, Revolving, Amber 643 ( ) Lens, Revolving Light, Amber ( ) Light Assembly, Revolving, Blue 64 ( ) Lens, Revolving Light, Blue NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts GR MM99( )
87 ACCESSORIES Cab Roof 3 Instrument Panel 4 5 Fig Revolving Light Kit, Cab 0639 TENNANTr Machine 3446 ( ) Revolving Light Kit, Cab ( ) Light Assembly, Revolving, Red 64 ( ) Lens, Revolving Light, Red 65 ( ) Bulb ( ) Grommet 5548 ( ) Mount, Cable Tie ( ) Tie, Cable ( ) Switch ( ) Terminal ( ) Light Assembly, Revolving, Amber 643 ( ) Lens, Revolving Light, Amber ( ) Light Assembly, Revolving, Blue 64 ( ) Lens, Revolving Light, Blue NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts. 95GR MM99( ) 6-
88 ACCESSORIES Fig Snow Blade Kit 6-95GR MM99( )
89 ACCESSORIES Fig Snow Blade Kit 069 TENNANTr Machine 6063 ( ) Snow Blade Kit 3305 ( ) Blade and Frame Assembly 3303 ( ) Blade Assembly, Snow ( ) Cutting Edge Assembly ( ) Disc Shoe Assembly ( ) Pin, Linch ( ) Washer ( ) Spacer 33 ( ) Quadrant and A--- Frame Assembly ( ) Quadrant Assembly, Snowplow ( ) Spring ( ) Eye Bolt ( ) Screw, Hex 3304 ( ) A--- Frame, Snowplow 0805 ( ) Clevis ( ) Screw, Hex ( ) Screw, Hex ( ) Pin, Toggle 6 38 ( ) Label, Important, Do Not Raise ( ) Label, Warning, Always Lower ( ) Chain ( ) Link, Chain, Connecting ( ) Dolly, Hopper 570A ( ) Caster, Swivel ( ) Crossbar, Snow Blade ( ) Pin, Clevis ( ) Pin, Hair Cotter A ( ) Bumper, Frame 6 607A ( ) Bumper, Frame A ( ) Bumper, Frame ( ) Stop, Arm ( ) Washer, Wavy ( ) Chain, Tire NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts. 95GR MM99( ) 6-3
90 ACCESSORIES Fig Side Brush Dust Control Group, Multi--Level Dump GR MM99( )
91 ACCESSORIES Fig Side Brush Dust Control Group 057 TENNANTr Machine ( ) Hopper ( ) Door, Hopper, L.H ( ) Door, Hopper, R.H ( ) Bracket, Skirt Mounting, L.H ( ) Skirt ( ) Strip ( ) Bracket, Skirt Mounting, R.H ( ) Strip ( ) Skirt ( ) Panel, Skirt Mounting ( ) Strip 608 ( ) Skirt ( ) Retainer B ( ) Cap, Pocket, L.H ( ) Tube, Vacuum ( ) Clamp, Worm Drive ( ) Tube, Top Vacuum 7 50 ( ) Hose ( ) Tube ( ) Hose 0 59 ( ) Strip 5930 ( ) Strip 594 ( ) Seal, Top Brush B--- ( ) Cap, Pocket, R.H ( ) Retainer ( ) Skirt ( ) Pin, Special ( ) Bracket, Pivot 563 ( ) Shroud Assembly ( ) Bracket, Bumper ( ) Bumper ( ) Retainer 3 59 ( ) Retainer 3 58 ( ) Retainer ( ) Skirt, Side Brush ( ) Skirt, Front Brush ( ) Retainer ( ) Retainer ( ) Shroud, Side Brush ( ) Plate, Push ( ) Cover, Expansion ( ) Ring, Segment ( ) Tube ( ) Tube, Collar ( ) Adaptor, Brush ( ) Plate, Adapter ( ) Stop, Side Brush NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts. 95GR MM99( ) 6-5
92 ACCESSORIES Hopper Cover Fig Vacuum Wand Kit 0590 TENNANTr Machine 398 ( ) Vacuum Wand Kit ( ) Hose and Cuff Assembly 540 ( ) Wand ( ) Clip, Finger Grip ( ) Door, Fire, Vacuum Wand ( ) Pin, Clevis ( ) Spring ( ) Lever ( ) Clamp, Cable ( ) Chain 0 44 ( ) Plug, Expandable 5435 ( ) Decal, Vacuum Attachment NOTE: To identiy parts shown but not listed here, see Section 5, Standard Model Parts GR MM99( )
93 CONTENTS HYDRAULIC COMPONENTS SECTION 7 Page ORDERING REPAIR PARTS Fig. --- Pump Breakdown, Fig. --- Motor Breakdown, Fig Motor Breakdown, SK Fig Motor Breakdown, Fig Motor Breakdown, Fig Valve Breakdown, Fig Valve Breakdown, Fig Valve Breakdown, Fig Valve Breakdown, Fig Valve Breakdown, Fig. --- Cylinder Breakdown, Fig. --- Cylinder Breakdown, SK Fig Cylinder Breakdown, NOTE: SECTION 7, HYDRAULIC COMPONENTS, lists repair parts for repairable hydraulic components. 95GR MM99 (0---89) 7-
94 HYDRAULIC COMPONENTS 7-95GR MM99(0---89)
95 The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company part numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS HYDRAULIC COMPONENTS If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COM- MINNEAPOLIS, MINNESOTA USA PANY. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high---strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) 95GR MM99 (0---89) 7-3
96 HYDRAULIC COMPONENTS Fig. -- Pump Breakdown, TENNANTr Manufacturer ( ) Pump SK95 ( ) Seal Kit, Overhaul SK96 ( ) Seal Kit, Shaft ( ) Shaft *998 ( ) Ring, Retaining 3 *048 ( ) Ring, Retaining 4 *36805 ( ) Bearing 5 *7438 ( ) Retainer *9355 ( ) Rotating Group GR MM99(0---89)
97 HYDRAULIC COMPONENTS TENNANTr Manufacturer 6 *4334 ( ) Washer, Spherical 7 *39077 ( ) Plate, Swash 8 *7596 ( ) Plate, Shoe 9 *35689 ( ) Yoke 0 *94887 ( ) Piston Kit *453 ( ) Washer * ( ) Ring, Snap 3 *4794 ( ) Spring 4 *4954 ( ) Washer, Thrust 5 *488 ( ) Pin, Spring ( ) Coupling 7 *38937 ( ) Plate, Valve 8 * ( ) Plug 9 *3908 ( ) Ring, Snap 0 * ( ) Race, Bearing, Inner *3909 ( ) Bearing, Needle *5430 ( ) O---Ring 3 *879 ( ) Plug 4 *39564 ( ) Shaft 5 *04654 ( ) Bearing 6 *75944 ( ) O---Ring 7 * ( ) Key 8 *9445 ( ) Pintle, Long 9 *006 ( ) Bearing, Needle ( ) Key ( ) Plate, Pintle Cover 4 3 *3990 ( ) Pintle, Short 33 *39776 ( ) Screw 8 34 *4459 ( ) Plug 4 35 *38399 ( ) Valve, Check, 4500 psi (3,030 kpa) 36 *3380 ( ) Valve, Check, 500 psi (7,40 kpa) ( ) Spring 38 * ( ) Valve ( ) Pump, Accessory 39 *9398 ( ) Cartridge Kit ( ) Vane Kit ( ) Ring 4 * ( ) Plate, Pressure 43 *3456 ( ) Spring 44 *78C ( ) Screw 4 45 * ( ) Plug 46 *30353 ( ) Plug ( ) Spring 48 *38654 ( ) Piston ( ) Poppet ( ) Spring * Vickers Part Number 95GR MM99 (0---89) 7-5
98 HYDRAULIC COMPONENTS Fig. -- Motor Breakdown, TENNANTr Manufacturer 7505 ( ) Motor, Propelling SK547 ( ) Seal Kit, Shaft SK64 ( ) Seal Kit, Overhaul ( ) Spring ( ) Ball, Steel ( ) Spring ( ) Plate, Balance ( ) Valve ( ) Drive, Valve ( ) Plate, Valve ( ) Gerotor 348 ( ) Drive 3480 ( ) Shaft and Bearing Kit ( ) Key ( ) Nut GR MM99(0---89)
99 HYDRAULIC COMPONENTS Fig Motor Breakdown, SK TENNANTr Manufacturer SK037 ( ) Motor 0643 ( ) Seal Kit 0644 ( ) Shaft and Bearing Kit ( ) Drive ( ) Geroler ( ) Drive, Valve ( ) Plate, Valve ( ) Valve ( ) Ring, Balance ( ) Pin ( ) Spring 3835 ( ) Key ( ) Nut ) O---Ring ( ) Loctite 95GR MM99 (0---89) 7-7
100 HYDRAULIC COMPONENTS Fig Motor Breakdown, TENNANTr Manufacturer ( ) Motor, Hydraulic ( ) Seal Kit 3474 ( ) Flange, Mounting ( ) Shaft Assembly, Output ( ) Drive ( ) Gerotor Set GR MM99(0---89)
101 HYDRAULIC COMPONENTS Fig Motor Breakdown, TENNANTr Manufacturer 770 ( ) Motor, Hydraulic SK56 ( ) Seal Kit ( ) Key, Square 95GR MM99 (0---89) 7-9
102 HYDRAULIC COMPONENTS Fig Valve Breakdown, TENNANTr Manufacturer 6504 ( ) Valve SK745 ( ) Seal Kit 3365 ( ) Repair Kit, Detent GR MM99(0---89)
103 HYDRAULIC COMPONENTS Fig Valve Breakdown, TENNANTr Manufacturer 78 ( ) Valve SK74 ( ) Seal Kit 95GR MM99 (0---89) 7-
104 HYDRAULIC COMPONENTS Fig Valve Breakdown, TENNANTr Manufacturer 685 ( ) Valve SK88 ( ) Seal Kit 7-95GR MM99(0---89)
105 HYDRAULIC COMPONENTS Fig Valve Breakdown, TENNANTr Manufacturer 6464 ( ) Valve, Relief 6085 ( ) Seal Kit 95GR MM99 (0---89) 7-3
106 HYDRAULIC COMPONENTS Fig Valve Breakdown, TENNANTr Manufacturer 7676 ( ) Valve SK94 ( ) Seal Kit GR MM99(0---89)
107 HYDRAULIC COMPONENTS Fig. -- Cylinder Breakdown, TENNANTr Manufacturer 3438 ( ) Cylinder, Hydraulic 3467 ( ) Seal Kit 95GR MM99 (0---89) 7-5
108 HYDRAULIC COMPONENTS Fig. -- Cylinder Breakdown, SK TENNANTr Manufacturer SK06 ( ) Cylinder ( ) Seal Kit GR MM99(0---89)
109 HYDRAULIC COMPONENTS Fig Cylinder Breakdown, TENNANTr Manufacturer 670 ( ) Cylinder SK80 ( ) Seal Kit 3758 ( ) Pin, Clevis ( ) Clip, Pin 4 95GR MM99 (0---89) 7-7
110 HYDRAULIC COMPONENTS GR MM99(0---89)
111 CONTENTS ENGINE PARTS, DIESEL SECTION 8 Page ORDERING REPAIR PARTS Fig. --- Engine Block Group Fig. --- Cylinder Head Group Fig Fuel System Group Fig Crankshaft Group Fig Piston Group Fig Camshaft Group Fig Oil Pump Group Fig Gear Cover Group Fig Flywheel and Starter Group Fig Intake and Exhaust Manifold Group Fig. --- Water Pump Group Fig. --- Water Header and Thermostat Group Fig Alternator Brackets and PCV Group Fig Oil Filter Group NOTE: SECTION 8, ENGINE PARTS, DIESEL, lists repair parts for diesel powered engines, TENNANT part number GR MM99 (0---89) 8-
112 ENGINE PARTS, DIESEL 8-95GR MM99 (0---89)
113 The components used in this machine have been carefully selected for performance and safety. Use only Tennant Company specified or equivalent parts. To receive prompt service in filling of your parts orders, please direct all orders for parts with Tennant Company part numbers to the Tennant Company, and all orders for parts with vendor part numbers to the local supplier of the respective vendor. When ordering parts, please furnish all of the following information:. Machine model number - shown on the machine data plate. SER.NO. ORDERING REPAIR PARTS ENGINE PARTS, DIESEL If the old part cannot be identified, send it to us with the quantity needed specified on the order. Any claim for loss or damage to a shipment in transit should be filed promptly against the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicate items back ordered. If parts received are suspected to be incorrect or defective, please write, wire, or phone the Tennant Company representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. SERIAL NUMBER INFORMATION EXPLANATION Serial number listings are shown to indicate on which machines each part can be used. These listings are explained by the following examples: GVW. LBS. KG. TENNANT COM- MINNEAPOLIS, MINNESOTA USA PANY. Machine serial number - shown on the machine data plate. 3. Power source - gasoline, LPG, diesel, electric. 4. Company name. 5. Shipping address. 6. Billing address. 7. Name, first and last - of person ordering parts. 8. Telephone number. 9. Purchase order number. 0. Part number, description, and quantity - of each item on the order.. Customer ID Number. Do not order parts by key number or the figure number of the illustrated parts. Indented items indicate parts of assemblies. Standard hardware is furnished only when part of a purchased assembly. Please get hardware from a local hardware supplier. ( ) The part can be used on all machines. ( ) The part can be used on all machines beginning with the serial number listed. ( ) The part can be used on all machines up to and including serial number listed. ( ) The part can be used on all machines between and including the serial numbers listed. Where xxxxxx s are listed in place of a serial number, it indicates a change was made but the exact serial number had not been established when the catalog went to press. SI UNITS OF MEASURE (INTERNATIONAL SYSTEM) Metric equivalents have been included, where applicable, throughout this parts catalog. FASTENER STRENGTH IDENTIFICATION Fasteners required to have high---strength qualities equivalent to SAE Grade 8 are identified throughout this catalog by the description GR 8. Unless identified by this description, all standard fasteners are SAE Grade 5. (Specifications and design subject to change without notice.) 95GR MM99 (0---89) 8-3
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