Electronic Service Manuals

Transcription

1 Electronic Service Manuals This electronic document is provided as a service to our customers. We do not create the contents of the information contained in this document. Should you have detailed questions pertaining to the information contained in this document, you may contact Michco, or the manufacturer which provided the original information in this electronic deliverable. Michco s only part in this electronic deliverable was the electronic assembly process. By providing this manual on line we are not guaranteeing parts availability. You may contact Michco through the following methods: Phone (517) or (800) N. High St. -- Lansing, Michigan Fax: (517) CustServe@Michco.com Web site: Parts Web site: Order Parts on Line at: Directly to Parts & Service: By Shop@Michco.com By Fax: (517) By Voice: Use numbers above. Serving the Cleaning Industry Since 1922 Notice: All copyrighted material remains property of original owners, all trademarks are property of respective owners. Manuals are subject to Manufacturer s reproduction limitations. Originals or reproductions were provided by manufacturers through a request. We make no warranty as to the correctness of information provided in this document and you assume all risk. By placing these manuals on line we are not declaring our corporation to be an manufacturer authorized dealer or provider, please check our web site for authorized manufacturers we represent.

2 PARTS LIST Nilfisk Models (): (VD Gas), (VD LP) (VD Diesel) 4/08 revised 6/08

3 2 TABLE OF CONTENTS DESCRIPTION Page Main Frame (Variable Dump)...5 Main Broom Assembly...7 Main Broom Lift Linkage...9 Side Broom Assy. (Variable Dump)...11 Broom and Brush Chamber Door...13 Hopper System (Variable Dump)...15 Hopper System (Filter and Impeller)...17 Hopper System (Valve, Dump Linkage)...19 Scrub Deck and Brushes...21 Rear and Side Squeegees...23 Squeegee Lift...25 Swing Squeegee Support...27 Solution Tank...29 Solution Feed Linkage...31 Recovery Tank...33 Recovery Tank Lid...35 Vacuum Motor & Float...37 Front Wheel and Brake...39 Brake Linkage...41 Rear Wheel...43 Forward/Reverse Control (GM 3.0)...45 Forward/Reverse Control (GM 3.0) - Foot Pedal Assy Forward/Reverse Control (Mitsubishi Diesel)...49 Operator Compartment...51 Hydraulic Hose System (Variable Dump)...53 Suction & Return Hoses (Variable Dump)...55 Main Broom Motor and Fittings...56 Side Broom Motor and Fittings...57 Scrub Motors and Fittings...58 Squeegee and Scrub Deck Cylinders and Fittings...59 Power Steering, Hopper Dump & Hopper Lift Cyl s and Fittings...61 Rear Wheel Motor and Fittings...63 Hydraulic Reservoir, Filter, and Fittings...65 Drive Pump and Fittings...66 Vacuum Motor and Fittings...67 Dust Control Impeller and Fittings...68 Power Steering Unit and Fittings...69 Main Control Valve and Fittings...71 Return Manifold and Fittings (Variable Dump)...73 Cylinder Control Valve and Fittings...75 Auxiliary Pump and Fittings - GM Auxiliary Pump and Fittings Mitsubishi...77 Battery...79 Engine Cover...81 Gas Tank GM 3.0 Liter Engine...83 GM 3.0 Liter Gas Engine (Air Filtration System)...85 GM 3.0 Liter LP Engine (Air Filtration System)...87 GM 3.0 Liter Engine - Gas & LP (Supports, Brackets)...89 GM 3.0 Liter Engine - Gas & LP (Exhaust System)...91 GM 3.0 Liter Engine - Gas & LP (Fan, Radiator Hoses)...93 Fuel Tank Assembly (LP)...95 Mitsubishi S4Q2 Diesel Engine (Fan, Exhaust, Hoses)...97 Mitsubishi S4Q2 Diesel Engine (Supports, Brackets, Throttle)...99 Mitsubishi S4Q2 Diesel Engine (Fuel System) Mitsubishi S4Q2 Diesel Engine (Air Filtration System) Fuel Tank (Diesel) Radiator Assembly...107

4 08-4 TABLE OF CONTENTS (con t) DESCRIPTION Page Decals CE Kit Steering and Instrument Panel Instrument Panel Connections Spare Parts Engine Service Parts - Mitsubishi S4Q2 Diesel Hydraulics Schematic (Variable Dump) Engine Service Parts - GM 3.0 Gas/LP Machine Harness Routing Diagram Electrical Schematic Options Overhead Guard Option Broom Options Back-Up Alarm Option Lights Options Turn Signals & Lights Option Warning Lights w/o Overhead Guard Option Warning Lights with Overhead Guard Option Curb Light Option Fire Extinguisher Option Protecto-Seal Gas Cap Option Debris Basket Option Suspension Seat Option Seat Belt Option ESP Option (Detergent & Solution Tank) ESP Option (Recovery Tank & Detergent Pump) ESP Option (Instrument Panel) ESP Option (Wiring) Tire Options Vacuum Wand Option Wet Sweep Bypass Option Auxiliary LP Tank Option Dual Feed LP Tanks Option Solution Off in Neutral Option Stainless Steel Variable Dump Hopper Option Extended Bumpers Option Wrap-Around Bumpers Option High Torque Drive Wheel Motor Option Hopper High Temperature Shutdown Option Clogged Filter Indicator Option Power Spray Wand Option Timed Filter Shaker Option Broom Selector Guide Brush Selector Guide WHEN ORDERING PARTS * Use the numbers from the Ref. No. columns in this parts list. * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No.

5 4 MAIN FRAME - VARIABLE DUMP /1-06

6 08-4 MAIN FRAME - VARIABLE DUMP Main Frame Cover, LH Support Wing Cover, RH Support Wing Flat Washer,.687 x.344 x Lock Washer, 5/16 Med HS Screw, 5/16-18 x 3/4 HHC Screw, 5/16-18 x 1.50 Lg HHC Spacer Support, Safety Arm (Right) Washer, 3/4 Spring Nut Nut, 3/8-16 Hex Jam Carriage Bolt, 3/8-16 x Cover, Steering Gear Assy Insert, 1/4-20 Threaded Flat Washer,.562 x.265 x Lock Washer, 1/4 Helical Spring Bolt, 1/4-20 x 3/4 Fin. Hex Head Edging, Brush Drive Support Rubber Grommet

7 6 MAIN BROOM ASSEMBLY SEE LIFT BROOM LINKAGE P4738/9606

8 08-4 MAIN BROOM ASSEMBLY Hydraulic Motor, Broom Drive Key, 1/4 x 1.0 (#15) W Arm, Drive Broom Lock Washer, 3/8 Helical Spring Screw, 3/8-14 x 3/4 HHC Hub, Broom Driver Plate, Hub Locking Lock Washer, 1/4 Helical Spring Screw, 1/4-20 x.625 HSHC 10 See Broom Options Lock Washer, 3/4 Helical Spring 12 Intentionally Omitted Bearing Screw, 3/8-16 x 1/2 HSHC Idler Arm, Idler Pivot Collar (Weldment) Spring Pin, 3/8 x Screw, 1/4-20 x 3/4 HHC Gasket, Cover Plate Gasket, Broom Arm Shaft Lift Pin (with Cotter Pin) RH Arm Assembly LH Arm Assembly End Clamp Screw, 1/4-20 x 1.25 HHC Nut, 5/16-18 x.500 x.187 Hex Jam Lock Washer, 5/16 Helical Spring Flat Washer, SS,.750 x.343 x Flange Bearing, 3.75 x Carriage Bolt, 5/16-18 x Shaft, Broom Chamber (Weldment) Dowel Pin Screw, 3/4-10 x 1.25 HHC Retaining Ring, Int Lubrication Fitting, 45 1/8 NPT Flat Washer, 3/ Screw, 1/4-20 x 1/2

9 8 MAIN BROOM LIFT LINKAGE P-5151/9606

10 08-4 MAIN BROOM LIFT LINKAGE Knob Lever, Main Broom Adjusting Rod Screw, 5/16-18 x Spacer Screw, 5/16-18 x.875 HHC Crank Nut, 3/8-16 x.562 x.218 Hex Jam Bracket, Broom Lever Lock Washer, Helical Spring 5/16 Med Screw, 5/16-18 x 3/4 HHC Nut, 5/16-18 x.500 x.265 Hex Bracket, Hopper Valve Screw, 1/4-20 x 2.0 HHC Lock Washer, 1/4 Helical Spring Nut, 1/4-20 x.437 x.218 Hex Broom Lift Link Setscrew Collar, 1.00 x.500 x Setscrew Collar,.750 x.378 x Nut, 1/2-13 Fiber Insert Hex Lubrication Fitting, Straight 1/8 NPT Edging Screw, 1/2-13 x 3.75 HHC Link Nut, #10-24 Fiber Lock Screw, #10-24 x 3/4 RHM Control Valve

11 SIDE BROOM (VARIABLE DUMP) P5149/

12 08-4 SIDE BROOM (VARIABLE DUMP) Side Broom Hydraulic Broom Drive Motor Nut, Hex 5/16-18 x.500 x Lock Washer, Helical Spring 5/16 Med Washer, Flat 5/ Flat Washer, x.266 x Lock Washer, Helical Spring 1/4 Med Screw, 1/4-28 x 1.50 HHC Screw, 1/4-20 x Screw, 3/8-16 x.750 HHC Setscrew Collar, x.750 x Clamp Screw, #10-24 x.500 RHM Nut, Hex MS #10-24 x.375 x Lock Washer, #10 Int Flange Screw, 5/16-18 x HHC NS Seal Kit (Up to Serial No ) NS Seal Kit (Serial No & Above) Bracket, Side Broom Strap Side Broom Arm Weldment Bushing Cable Edging Lock Washer, Helical Spring 3/8 Med Washer, Flat.625 x.281 x Nut, 1/4-20 Hex Fiber Lock Lock Washer, 5/16 Int. Tooth Nut, Hex 5/ Carriage Bolt, 5/ Screw, 1/4-28 x Washer, 1.00 x.391 x Washer, 1.50 x.750 x Nut, Hex MS 1/4-20 x Clamp Clamp

13 12 BROOM & BRUSH CHAMBER DOOR /1-06

14 08-4 BROOM & BRUSH CHAMBER DOOR Door, Left Hand Broom Chamber Door, Right Hand Broom Chamber Flap, Broom Chamber Door Strap, Door Flap Strap, Broom Chamber Flap, Broom Chamber Strap, Broom Chamber Flap Flap, Broom Chamber Bracket, Flap (Weldment) Gasket Screw, 1/4-20 x 3/4 HHC Gasket (36 ) Lock Washer, 1/4 Helical Spring Latch, Flush Mount Lock Washer, 1/ Nut, 1/4-20 Hex Screw, 1/4-20 x 3/4 BHS Flat Washer,.687 x.343 x Carriage Bolt, 1/4-20 x Screw, 1/4-20 x.875 HHC Flap, Front Broom Chamber

15 14 HOPPER SYSTEM (VARIABLE DUMP) 08-4

16 08-4 HOPPER SYSTEM (VARIABLE DUMP) Hopper Bracket, Impellor Mounting and Guard Vac Fan Motor Impellor Ref. Cylinder Pin Collar Ref. Cylinder Rod End Rod Gasket, Dump Door 13# Clamp, Hopper Flap Flap, Hopper Dump Door, Hopper Nut, 1/4-20 Insert Fiber Pin Seal, Outer Door 19# Strap, Inner Seal 20# Strap, Outer Seal Seal, Door Side 22# Clamp, Door Side Seal Seal, Dump Door Cotter Pin Lube Fitting Clamp Lube Fitting Switch Nut, Hex 1/4-20 x.437 x Edging, Hopper Key Clamp Bracket, Safety Arm Stop Hole Plug Washer,.625 x.281 x Screw, 1/4-20 x.750 HHC Lock Washer, Helical Spring Carriage Bolt, 1/4-20 x Hex Nut, Finished Lock Washer, 5/16 Med Flat Washer,.688 x.344 x Screw, x.75 HHC Screw, x 4.50 HHC Flat Washer,.750 x.391 x Lock Nut, (1-piece) Spacer,.625 x.375 x Nut, 8-32 Fiber Insert Lock Washer Screw, 8-32 x 1.50 PH RHM Flat Washer, x.766 x Spacer, x Nut, Slotted Hex Screw, x.75 HSHC Flat Washer,.438 x.192 x.031 # = Revised or new since last update

17 16 HOPPER SYSTEM (FILTER & IMPELLER) P5148a-ecp/1-04

18 08-4 HOPPER SYSTEM (FILTER & IMPELLER) Grommet Nut, 1/4-20 Insert Fiber 23# Air Deflector, Top Rear Clamp Filter Access Door Bracket, Door Filter Access (RH) Bracket, Door Filter Access (LH) Filter Panel POLY Filter Panel Option Filter Clamp, Weldment Knob Assembly Shaker Arm Plate, Shaker Motor * Motor, Shaker * Cover, Filter Shaker Motor * Weight, Filter Shaker Cable Latch Gasket, Hopper Access Door Gasket, Hopper Access Door Pin, Shaker Pivot Collar Bracket Bumper Stud A 2 Knob Tye-Rap Bushing Nut, Hex 1/4-20 x.437 x Screw, 1/4-20 x HHC Washer,.625 x.281 x Screw, 1/4-20 x.750 HHC Screw, 1/2-13 x HHC Lock Washer, 1/2 HS Med Washer, 9/16 x 1 3/8 x Lock Washer, Helical Spring Carriage Bolt, 1/4-20 x Screw, 1/2-13 x Setscrew, 1/4-20 x.250 HSKCP Nut, 3/8-16 Stop *Contained in Kit # = Revised or new since last update

19 18 HOPPER SYSTEM (VALVE, DUMP LINKAGE) 08-4

20 08-4 HOPPER SYSTEM (VALVE, DUMP LINKAGE) Hopper Control Valve ORFS Boss Reducer, 9/16-18 to 7/ ORFS Connector, 7/16-20 to 9/ ORFS 90 Elbow, 9/ Fitting - Straight Screw, #10-24 x.750 RHM Nut, Hex MS #10-24 x.375 x Lever Link Nut, Hex 1/4-20 x.437 x Lock Washer, Helical Spring 1/4 Med Screw, 1/4-20 x 1.0 HHM Flat Washer,.625 x.281 x Handle Lock Washer, 1/4 Ext Ref. Hose Ref. Hose Ref. Hose Ref. Hose Ref. Hose Ref. Hose

21 20 SCRUB DECK & BRUSHES 08-4

22 08-4 SCRUB DECK & BRUSHES Scrub Deck * Drive Brush Assembly Hyd. Scrub Motor Clamp-Hose Fitting, Tee Nipple U Bolt - 1/ Nipple Nipple 10 Intentionally Omitted 11# Hose-Water Feed Hose-Water Feed Nut, 1/ Washer,.50 Split Washer, Helical Spring Bolt, 1/2-13 x 1.75 LG Lockwasher, 5/ Screw, 5/16 with Nylok Nut, Finish Hex, * SERVICE PARTS Drive Hub Hub Plate Brush Drive Arm Spacer Latch Spring Brush Latch Roll Pin /16 Lock Washer Screw Screw /4 Lock Washer 12# Washer # = Revised or new since last update

23 22 REAR & SIDE SQUEEGEES 08-4

24 08-4 REAR & SIDE SQUEEGEES Squeegee - Weldment Duct - Squeegee Inlet Spacer - Bushing Spacer - Squeegee Kit, Rear Skirt, Squeegee 6 Intentionally Omitted Strap - Squeegee Clamp Clamp - End Squeegee Clamp - Nut Knob - Squeegee Caster Assembly Wheel O-Ring Screw, 3/8-16 x HHC Flat Washer,.750 x.390 x Nut, Finish Hex Nut, 3/8-16 Hex Screw, 3/8-16 x 1.25 HHC SS Bolt, Hex Tap 5/16-18 x 1.75 SS Bolt, Carriage, x Weldment - RH Bracket Kit, Side Skirt, Squeegee Strap Pin - Lift Hair Pin Pin - Lock Up Washer,.563 x.281 x.063 SS Screw, 1/4-20 x 1.00 HHC SS # Lock Washer, 1/2 HS Med Lock Washer, Helical Spring 1/4 Med Nut, 1/4-20 Hex Nut, Hex Weldment - LH Bracket

25 24 SQUEEGEE LIFT /12-05

26 08-4 SQUEEGEE LIFT Screw, 3/4-10 X 4.0 HHC Spacer Bracket Flat Washer,.875 x.375 x Nut, 3/8-18 Hex Stop Bolt, 3/8-16 x 1.25 HHC Lift Cylinder Lock Washer, 3/4 Helical Spring Nut, 3/4-10 Fin. Hex Head Arm, Squeegee Lift Pin Assembly Cotter Pin Set Screw, 3/8-16 x 1/2 (Allen Set) Fitting, 90 Elbow (O-Ring) Screw, 3/8-18 x 1.25 Hex Head Nut, 5/16-18 Jam Flat Washer.750 x.343 x Nut, 5/16-18 Fiber Insert Hex Chain, Squeegee Lift Bracket, Squeegee Lift Screw, 5/16-18 x 1.0 HHM

27 26 SWING SQUEEGEE SUPPORT 08-4

28 08-4 SWING SQUEEGEE SUPPORT Pivot Bracket, Left Pivot Bracket, Right Shaft Support-Squeegee Collar, W/Setscrew Arm-Squeegee Bushing, Brush Lift Pin, Rear, Weldment Weldment - Squeegee Support Bracket, Angle Wheel, Caster Nut, Hex, 5/ Screw, 3/8-16 X 1-1/2 HHC Nut, Hex, Stop, 3/ /16-18 X 1.25, Hex Head Screw Nut, Hex, Insert Fiber, 5/ /16-18, Hex Nut SCREW, 5/16-18 X 1.5 HHC Spring Bolt, Hex Head, 3/8-16 X 1 1/4 SS 21# Hose-Vacuum - 26 NOTE 1 22# Hose Clamp NOTE 1 23# Hose-Vacuum NOTE Tie, Cable Nylon 6/ Hose Tie W/ Eyelet Spring - Extension # = Revised or new since last update NOTE 1: Part of Kit

29 28 SOLUTION TANK TO SOLUTION BRACKET P4735b/

30 08-4 SOLUTION TANK Solution Tank, Stainless Steel (Standard) Solution Tank, Mild Steel (Option) Fitting, Drain Gasket, Tank Drain Cap Screw, 5/16-18 x 1 1/4 SS Lock Washer, Helical Spring 5/16 Med SS Nut, Hex 5/16-18 x.50 x.265 SS Spacer Screw, 1/2-13 x 1.50 HHC Nut, 1/2-13 Hex Jam Lock Washer, Helical Spring 1/2 Med Flat Washer, x.531 x Drain Plug Assembly Switch, Float Strainer, Pump Inlet Fitting, 3/4 NPT, 3/4 Barb Hose Clamp, Hose Gasket, Solution Tank Holder, Hose Elbow, 90 1/4 NPT Plug, 3/4 NPT Nylon Drain Hose, Clamp, Hose Screw, 3/8-16 x 1.50 HHC Fitting, 3/4 NPT x 2 Nylon Nipple Washer, SS Sealing Reducer, 1/4 NPT - 1/8 NPT Brass Lock Washer, 1/4 SS Nut, 1/4-20 SS Hex Screw, 1/4-20 x.500 HHC SS Plug, 1/4 NPT Nylon Flat Washer, 3/ Nut, 3/8-16 Hex Nut, 3/8-16 Fiber Lock Cover, Solution Tank

31 30 SOLUTION FEED LINKAGE 08-4

32 08-4 SOLUTION FEED LINKAGE Fiber Insert Nut, Hex 5/16-18 x Hex Solution Control Lever Bushing Screw, 5/16-18 x HHC Solution Control Link Hose Clamp Hose Fitting, 3/4 Barbed, 14 NPT Nylon Pipe Nipple, 3/4 NPT x 2.00 short Flat Washer,.625 x.281 x Lock Washer, Helical Spring 1/4 Med Screw, 1/4-20 x.750 HHC Fitting, 3/4 NPT, 3/4 Barbed, 90, Nylon Bracket, Solution Pipe Ball Valve Spring Washer,.875 x.500 x Flat Washer,.687 x.343 x Solution Valve Lever Nut, Hex Hvy. 3/8-16 x.687 x Screw, 5/16-18 x HHC Knob Plug, Pipe, 3/4 NPT, Nylon Nipple, Closed 3/4 NPT x 1.38

33 32 RECOVERY TANK DRAINAGE HOSE NOTE: OPEN LINK TO ACCOMMODATE SPACER P-4734/0303 8

34 08-4 RECOVERY TANK # Recovery Tank - Stainless Steel (Standard) Recovery Tank - Mild Steel (Option) Fitting Weldment Support Shim Bracket Weldment Gasket Drain Plug Assembly Screw, 3/8-16 x HHC Nut, Hex, 3/8-16 x.562 x Washer, Flat, x.390 x Washer, Lock, Helical Spring 3/8 Med Bolt, Carriage, 5/16-18 x Screw, PH THM 1/4-20 x Washer, 5/16 Flat SS Washer, Lock, Helical Spring 5/16 Med Stop Stud, 1/2-13 UNF-2A x Nut, Hex Jam, 1/2-13 x.750 x Screw, x Stud, Gas Spring Safety Clip, Gas Spring Gas Spring, Recovery Tank Tilt Washer, 1/4 Med. Lock Switch, Float Connector, Float Switch Nut, Insert Fiber, Screw 1/4-20 x.75 HHC S.S Washer, Sealing 1/ Washer, 1/4 Lock Split S.S Nut, 1/4-20 Hex S.S Chain Screw, 5/16-18 X HHC Sleeve Spacer,.500 X.370 X Clamp, Float Switch Washer, 1/4 Flat S.S Clamp Hose, Holder, Hose Hose Screw, 1/4-20 X HHC Washer, Rubber Washer, Flat, X.28 X.08 SS Loom, Wire Screw, HHC 3/8-16 X Washer, Flat, 3/ Nut, Hex, 3/ Washer, Flat, x.766 x Nut, Hex, STD FIN 1/ Nut, Fiber, 3/8 16 # = Revised or new since last update

35 34 RECOVERY TANK LID UPPER COVER SOLUTION TANK P4605/9510 RECOVERY TANK

36 08-4 RECOVERY TANK LID Recovery Tank Lower Cover Recovery Tank Upper Cover Solution Tank Cover Flat Washer, 1/ Edging Screw, 5/16-18 x 1.0 HHC Flat Washer, 5/ Nut, Hex Fiber Insert 5/ Strap Bracket Lower Cover Insulation Lower Cover Insulation Lower Cover Insulation Gasket, Center Section Cover Support Rod Gasket, Perimeter Gas Spring Stud (13 mm) Clip Screw, 1/2-13 x 1.50 HHC Lock Washer, 1/ Nut, Hex 1/4-20 x.437 x Screw, 1/4-20 x 1/2 BHS Screw, 1/4-20 x 1.0 HHC Nut, Hex 1/2-13 x.750 x Lock Washer, 5/16 Helical Spring Nut, 5/ Latch Assembly Screw, x 1/ Sealing Washer,.562 x #10 x Lock Washer, #10 Helical Spring Nut, Hex MS #10-24 x.375 x Screw, 5/16-18 x 3/4 HHC Spring Washer,.750 x.312 x Flat Washer, 5/ Pop Rivet,.125 Dia Strap, Gasket Retainer Strap, Gasket Retainer Flat Washer # Strap, Gasket Retainer Vac Hose Key No.s 4, 5 and 6 must be ordered together for proper fit. Lid Gasket Kit:

37 36 VACUUM MOTOR & FLOAT RECOVERY TANK LID P-4721/8-02

38 08-4 VACUUM MOTOR & FLOAT Impellor Flat Washer,.750 x.390 x Nut, Lock 3/8-24 x.562 x Screw, 1/4-20 x.500 HHCBB Lock Washer, Helical Spring 1/4 Med Hose Clamp, Strap-Float Ball Pop Rivet Nut, Hex 1/4-20 x.437 x Ball Float Spacer,.625 x.375 x Nut, Hex 5/16-18 x.50 x Lock Washer, Helical Spring 5/16 Med Screen Support Screw, 1/4-20 x HHC Fan Duct Nut, Hex Fiber Insert 1/ Spacer Screw, 5/16-18 x HHC Fan Cover Vacuum Motor # Seal Kit # Coil # Valve Edging Rivet, 1/8 x Strap, Gasket Retainer Strap, Gasket Retainer Flat Washer, #10 Brass Strap, Gasket Retainer Washer,.625 x.281 x Fitting, SAE - OR 90 EL (not shown) Fitting, 45 - EL 8 ORS-8 SAE (not shown) Fitting, 45 - EL 4 ORS-4 SAE (not shown) # = Revised or new since last update

39 38 FRONT WHEEL & BRAKE 08-4

40 08-4 FRONT WHEEL & BRAKE Brake Caliper Assembly Weldment # DELETED Flat Washer Molded Wheel Stub Axle Weldment Lock Washer, Helical Spring ½ Med Screw, 1/2-20 x 1.0 HHC Roller Bearing, x x Roller Bearing, Cup Only Screw, 1/4-20 x 3/4 HSHC Brake Disc Stud, 1/2-20 x Hub, Front Wheel Roller Bearing, Cone (Timke n) 14# Wash Flat Nut, 1-14 Fin. Slotted Hex Cotter Pin,.187 x Lug Nut, 1/2-20 x.800 x Dust Cap # = Revised or new since last update

41 40 BRAKE LINKAGE 08-4

42 08-4 BRAKE LINKAGE Cross Shaft Brake Pedal Pad, Brake Pedal Lever, Parking Brake Cable, Parking Brake Spacer, Lever Mounting Bracket, Brake Pulley Bracket, Brake Cross Shaft Rod, Brake Pin, Brake Clevis Clevis, 3/8 Rod Clevis, Brake Pedal Bushing, Pulley Pulley Screw, 3/8-16 x 1.50 HHC Nut, 3/8-16 x.562 x.328 Hex Lock Washer, 3/8 Helical Spring Nut, 3/8-16 x.562 x.218 Hex Jam Screw, 5/16-18 x Screw, 5/16-18 x 2.75 HHC 21 Intentionally Omitted 22 Intentionally Omitted Spring Cotter Pin,.062 x Nut, 5/16-18 Fiber Insert Hex Collar w/setscrew, x 1.00 x Screw, 5/16-18 x 1.25 HHC Clamp, 1/2 Cable Screw, 5/16-18 x.75 HHC Screw, 5/16-18 x 3.25 HHC Flat Washer,.687 x.343 x Spacer,.500 x.327 x.780 (Part of #4)

43 42 REAR WHEEL /12-04

44 08-4 REAR WHEEL # Support, Rear Wheel 2# Hydraulic Motor # (Key: - one comes w/motor) # DELETED # (Motor Seal Kit: - Service Part) # (Shaft Seal Kit: - Service Part) Bearing Plate Thrust Bearing (TIMKEN -#T581) Cup Bearing (TIMKEN - #15245) Spur Gear Rack Guide Rack Nut, 3/4-16 x x.641 Slotted Hex Flat Washer, 3/4 Series W Key,.250 x SQ Cotter Pin, 1/8 dia. x 2.00 STL Screw, 1/2-13 x HHC Lock Washer, Helical Spring 1/2 Med Nut, Hex 1/2-13 x.750 x Lock Washer, Helical Spring 1/4 Med Screw, 1/4-20 x.750 SHCS Dowel Pin,.250 x Screw, 1/2-13 x HHC Screw, 1/4-20 x.625 HHC Lubrication Fitting, Straight 1/8 NPT Power Steering Hydraulic Cylinder Nut, Hex Jam 1/2-20 x.750 x Lubrication Fitting, 45 1/8 NPT 25* Hub, Drive Wheel 26* Studs Only 27* Tire & Outer Rim [ ]# Tire, Rear Wheel Non Marking [ ]# Tire, Rear Wheel Extra Traction [ ]# Tire, Rear Wheel (Hvy Duty Option) [ ]# Tire, Rear Wheel (Directional) TSBUS * Nut, Wheel Washer, 1.25 ID x 2.25 OD x.13 # = Revised or new since last update *Part of 6 press-on wheel complete assembly Hub Assembly w/pressed-in studs (Item No. s 25 & 26):

45 44 FORWARD/REVERSE CONTROL (GM 3.0) /12-05

46 08-4 FORWARD/REVERSE CONTROL (GM 3.0) Transmission Arm Lock Washer, 1/4 Int Isolator Nut, 1/4-20 Hex Plate, Hydrostat Arm Screw, 1/4-20 x 1/2 HHC Lock Washer, 5/16 Med Helical Spring Screw, 5/16-18 x 1.5 HHC Spacer, Transmission Arm Screw, 1/4-20 x 2.25 HHC Nut, 1/4-20 Fiber Insert Centering Control Cable, Forward/Reverse Cable Washer,.625 x.281 x Screw, 1/4-20 x Spacer, 1/4 OD x 1/2 ID x 5/ Rod End, 1/4 Female Rod, 1/4-28 x 3.0 Centering Control Adjustment Nut, 1/4-28 x.437 x.156 Hex Jam Flat Washer,.750 x.281 x Screw, 1/2-13 x 1.25 HHC Nut, 1/2-13 Elastic Lock Reflective Sleeve, 1 dia. x Flat Washer,.750 x.390 x Lock Washer, 3/8 Helical Spring Bolt, 3/8-16 x 1.25 Hex Head Clamp Screw, 1/4-20 x.750 HHC

47 46 FORWARD/REVERSE CONTROL (GM 3.0) con t /4-06

48 08-4 FORWARD/REVERSE CONTROL (GM 3.0) con t Bracket, Foot Pedal Mount Foot Pedal Flat Washer,.750 x.390 x Carriage Bolt, 5/16-18 x 3/ Bracket, Foot Pedal Prox. Switch Flat Washer,.687 x.344 x Nut, 5/16-18 Fiber Insert Hex Switch, Low Dump Hopper Proximity Bracket, Accel. Cable Mounting Clevis Cable, Forward/Reverse Cable Nut, 1/4-28 x.437 x.156 Hex Jam Screw, 1/4-20 x 3/4 HHC Washer,.625 x.281 x Nut, 1/4-20 Fiber Insert Shoulder Screw, 1/4 x 5/ Nut, #10-24 Elastic Stop

49 48 FORWARD/REVERSE CONTROL (MITSUBISHI DIESEL) 08-4

50 08-4 FORWARD/REVERSE CONTROL (MITSUBISHI DIESEL) Nut, Hex 1/4-20 x.437 x Lock Washer, Helical Spring 1/4 Med Lock Washer, Helical Spring 5/16 Med Screw, 5/16-18 x HHC Transmission Arm Isolator, 1/ Screw, 1/4-20 x HHC Transmission Arm Plate Spacer, Transmission Arm Screw, 1/4-20 x.750 HHC Nut, Hex Jam 1/4-28 x.437 x Rod, 1/4-28 x Rod End, 1/ Lock Washer, Helical Spring 1/2 Med Nut, Hex 1/2-13 x.875 x Centering Control Lock Washer, 1/4 Int Screw, 1/2-13 x HHC Centering Control Bracket Nut, Hex 5/16-18 x.500 x Screw, 5/16-18 x.750 HHC Forward Reverse Pedal Bracket Forward Reverse Pedal Flat Washer,.750 x.390 x Carriage Bolt, 5/16-18 x Bracket, Foot Pedal Prox. Switch Switch, Proximity Screw, #10-24 x.625 x.375 SH Clevis Forward / Reverse Cable Cable Mounting Bracket Flat Washer,.750 x.281 x Hose Clamp, Flat Washer, Transmission Arm Nut, Hex Fiber Insert # Insulating Sleeve Nut, Hex Fiber Insert 1/ Screw, 1/4-20 x.500 HHC Bracket, Forward/Reverse Cable Hydroback Bracket

51 50 OPERATOR COMPARTMENT

52 08-4 OPERATOR COMPARTMENT * Plastic Plug,.440 Dia. 2* Clevis 3* Lever, Throttle Control Nut, Hex Jam 1/4-28 x.437 x.156 5* Rod End, 1/ Nut, Hex MS #10-32 x.375 x.125 7* Cable, Throttle 8* Clamp Screw, #10-24 x 1/2THM Screw, 1/4-20 x 3/4 HHC Lock Washer, 1/4 Helical Spring Flat Washer,.625 x.281 x Shell, Drive Compartment Nut, Hex 1/4-20 x.437 x Plastic Plug,.562 Dia Screw, 3/8-16 x 1.0 HHC Bracket, Drive Compartment Support 18# Nut, Hex Nyl Loc 7/ # DELETED Flat Washer,.750 x.390 x Nut, 5/16-18 x.500 x.265 Hex Lock Washer, 5/16 Helical Spring Striker Pin Screw, #10-24 x.625 BHS Rotary Latch Grip, Cover Latch Handle, Seat Cover Latch Lock Washer, #10 Helical Spring Nut, #10-24 x.375 x.125 Hex Cover Screw, 1/4-20 x.625 HHC Seat 33< Check Engine Light 34* Knob Flat Washer,.500 x.218 x * Bracket, Throttle Cable Mounting Edging Lock Washer, 1/4 Int 39* Bracket, Throttle Control Mounting Riv-Nut - 1/4-20 THD Slide Adjuster Kit Arm Rest Kit 45* Cover, Switch Panel, Access 47* Clamp 48* Carriage Bolt, 5/16-18 x Flat Washer,.687 x.344 x < Base, Switch 51< Actuator, Throttle # = Revised or new since last update * = Diesel Only < = Gas & LP Only

53 52 HYDRAULIC HOSE SYSTEM (VARIABLE DUMP) B A B TO RETURN MANIFOLD FROM RESERVOIR A TOP HOSE P T 1 P T B C A D 38 T P A B C1C 3C2C C C 21 TO POWER STEERING UNIT TO DOUBLE GEAR PUMP PRIORITY PORT - TOP 7 TO DOUBLE GEAR PUMP SECONDARY PORT - BOTTOM TO VAC MOTOR RECOVERY TANK /3-06

54 08-4 HYDRAULIC HOSE SYSTEM (VARIABLE DUMP) 53 1< Hydraulic Hose ORS 4-STR 110 3< Hydraulic Hose ORS 4-90 to STR < Hydraulic Hose ORS 4-90 to STR 80 5< Hydraulic Hose ORS 8-90 to STR Hydraulic Hose ORS 8-STR 94 7* Hydraulic Hose ORS 8-STR Hydraulic Hose ORS 4-90 to STR Hydraulic Hose ORS 4-90 to STR 26 10< Hydraulic Hose ORS 4-STR 60 11< Hydraulic Hose ORS 4-STR Hydraulic Hose ORS 8-45 to STR Hydraulic Hose ORS 8-90 to STR Hydraulic Hose ORS 4-90 to STR Hydraulic Hose ORS 4-90 to STR Hydraulic Hose ORS 4-STR Hydraulic Hose ORS 4 90 to STR Hydraulic Hose ORS 8-90 to STR Hydraulic Hose ORS 4-90 to STR Hydraulic Hose ORS 8-90 to STR Hydraulic Hose ORS 8-STR Hydraulic Hose, ORS 4-90 to STR 29 27< Hydraulic Hose ORS 4-STR 15 28< Hydraulic Hose ORS 8-45 to STR Hydraulic Hose ORS 4-STR Hydraulic Hose ORS 8-90 to STR ORFS Union, 13/ Hydraulic Hose ORS 4-STR 67 * = Diesel Only + = Components of , common hydraulic hose kit. < = Components of , VD hydraulic hose kit.

55 54 SUCTION & RETURN HOSES (VARIABLE DUMP) 08-4

56 08-4 SUCTION & RETURN HOSES (VARIABLE DUMP) 55 2* Hydraulic Hose ORS 4-90 to STR 119 6* Hydraulic Hose ORS 8-90 to STR 68 8* Hydraulic Hose ORS 4-90 to STR 38 14# Hydraulic Hose ORS 4-STR 30 15# Hydraulic Hose ORS 4-90º to STR 42 16* Hydraulic Hose ORS 8-STR 80 23# Hydraulic Hose ORS 4-STR # Hydraulic Hose ORS 8-45 to STR # Hydraulic Hose ORS 4-90 to STR # Hydraulic Hose ORS 8-90 to STR 35 34# Hydraulic Hose ORS 16-STR Hydraulic Hose 1.0 ID Low Pressure 33 36# Hydraulic Hose ORS 4-STR 37 37* Hydraulic Hose ORS 4-STR 49 39# Hydraulic Hose ORS 4-90º to STR 55 # = Components of , common hydraulic hose kit. * = Components of , VD hydraulic hose kit.

57 56 MAIN BROOM MOTOR & FITTINGS TO PRESSURE PORT OF DUST CONTROL MOTOR TO"1" PORT ON MAIN CONTROL VALVE 6 TO UNION FITTING THEN TO PRESSURE PORT OF DUST CONTROL MOTOR P / TO RETURN MANIFOLD Main Broom Motor # DELETED Motor Seal Kit (Service Part) ORFS 90 Elbow, 3/4-16 to 13/ Ref. Hose ORFS Connector, 7/16-20 to 9/ Ref. Hose Ref. ORFS Union, 13/16-16 # = Revised or new since last update

58 08-4 SIDE BROOM MOTOR & FITTINGS 57 TO PORT "1" ON SIDE BROOM CONTROL VALVE TO PORT "3" ON SIDE BROOM CONTROL VAVLE FROM P1 MAIN CONTROL BLOCK TO A PORT SIDE BROOM MOTOR 1 2 B A TO TOP OF RETURN BLOCK 8 TO B PORT SIDE BROOM MOTOR 9 P4379A/ ORFS Connector, 9/ Hydraulic Motor Seal Kit for (Up to Serial No ) Seal Kit for (Serial No & Above) Ref. Hose Fitting, Union 9/16-18 ORS Ref. Hose Washer, Flat Fitting, Valve, Housing - 3 way Fitting, Run tee Screw Lock Washer

59 58 SCRUB MOTORS & FITTINGS REF SCRUB DECK FRONT OF MACHINE P3810b Fitting - 10 SAE - 8 ORS Fitting - 10 SAE ORS Fitting - 10 SAE - 8 ORS Fitting - 8 SAE - 8 ORS Hose End Hose End Scrub Motor Hyd Seal Kit for Motor

60 08-4 SQUEEGEE, SCRUB DECK CYLINDERS, & FITTINGS TO "C2" PORT ON CYLINDER CONTROL VALVE TO "C1" PORT ON CYLINDER CONTROL VALVE 4 TO "C3" PORT ON CYLINDER CONTROL VALVE 1 1 TO "C4" PORT ON CYLINDER CONTROL VALVE P ORFS 90 Elbow, 7/16-20 to 9/ Hydraulic Cylinder (Squeegee) Hydraulic Cylinder (Scrub Deck) Ref. Hose Ref. Hose Ref. Hose

61 60 POWER STEERING, HOPPER DUMP, HOPPER LIFT CYLINDERS, & FITTINGS 08-4 TO WORK PORT "C" ON HOPPER PUMP VALVE 10 TO WORK PORT "D" ON HOPPER DUMP VALVE 9 TO WORK PORT "A" ON HOPPER DUMP VALVE 12 TO RETURN MANIFOLD TO WORK PORT "B" ON HOPPER DUMP VALVE HOPPER LIFT (VARIABLE DUMP ONLY) 8 17 HOPPER DUMP (VARIABLE DUMP ONLY) TO PORT "R" ON POWER STEERING UNIT 7 19 TO PORT "L" ON POWER STEERING UNIT POWER STEERING 2 P4878 5

62 08-4 POWER STEERING, HOPPER DUMP, HOPPER LIFT CYLINDERS, & FITTINGS Ref. Hose ORFS 90 Elbow, 7/16-20 to 9/ Ref. Hose Dump Cylinder Ref. Hose Ref. Hose Steering Cylinder NS Dump and Steering Cylinders Seal Kit Lift Cylinder NS Lift Cylinder Seal Kit ORFS Connector, 7/16-20 to 9/ Ref. Hose Ref. Hose Run Tee Fitting Fitting, Check Valve Fitting Adapter, 9/16-18 ORFS - 1/4-18 NPT Adapter Fitting Adapter Fitting 19# Ref. Hose # = Revised or new since last update

63 62 REAR WHEEL MOTOR & FITTINGS TO RETURN MANIFOLD RESERVOIR TO RIGHT WORK PORT OF TRANSMISSION TO LEFT WORK PORT OF TRANSMISSION FRONT REAR PORT PORT 13 P5092

64 08-4 REAR WHEEL MOTOR & FITTINGS Nut, Fiber Lock 5/16-18 THD s Spring Washer,.750 x.312 x.013 3* Flat Washer, For 5/16 Bolt (.687 x.343 x.062) Nut, Hex Jam 5/16-18 x.500 x Hose Clamping Unit 6* Split Hose Bushing Screw, 5/16-18 x HHC Fitting Fitting Fitting Seal Fitting Rear Wheel Motor Motor Seal Shaft Seal for Eaton P/N Shaft Seal for Eaton P/N Hose Ref. Hose

65 64 HYDRAULIC RESERVOIR, FILTER, & FITTINGS 08-4

66 08-4 HYDRAULIC RESERVOIR, FILTER, & FITTINGS - EXPLODED VIEW Reservoir Filter Cap Screw, #10-24 x.1/2 RHM Hydraulic Reservoir Cover Lock Washer, 5/16 Helical Spring Lock Washer, # Edging Fitting, 3/4 NPT x 1 7/ Fluid Level Sight Gauge Strainer Pipe Plug, 1/2 NPT ORFS Connector, 7/16-20 to 9/ Return Filter Assembly NS Return Filter Replacement Filter Straight Barbed Stem, /2 to x Screw, 5/16-18 x 1.0 HHC Hose Clamp, Screw, #10-24 x 1/2 TC/HH Hose 18 Intentionally Omitted Hose Hose Hose Hose 23 Intentionally Omitted 24 Intentionally Omitted

67 66 DRIVE PUMP & FITTINGS 08-4 TO VAC MOTOR ORFS Connector, 1 1/16-12 to 13/ ORFS 90 Elbow, 9/ Drive Pump ORFS 90 Elbow, 1 1/16-12 to 13/ Tee Fitting Ref. Auxiliary Pump (Double Gear) Ref. Hose Ref. Hose Screw, x 1.25 HHC Ref. Hose Kit, Pump Assembly Lock Washer, Helical Spring Hose, ORS 8-STR, Flat Washer,.750 x.391 x.093

68 08-4 VAC MOTORS & FITTINGS / Fitting, 90º Elbow (O-Ring) Fitting, -4 ORB x -4 ORS, 45º Elbow

69 68 DUST CONTROL IMPELLER & FITTINGS TO PORT "2" ON MAIN CONTROL VALVE TO RESERVOIR TO UNION FITTING 6 P4837/ Fitting, 90 #4 SAE x #4 ORS Fitting, 90 #8 SAE x #8 ORS Dust Control Motor Ref. Hose Ref. Hose Fitting, STRT #8 SAE x #8 ORS

70 POWER STEERING UNIT & FITTINGS T L P R P4834/9705 TO POWER STEERING CYLINDER TO PRIORITY PORT ON DOUBLE GEAR PUMP 8 TO POWER STEERING CYLINDER TO PORT T ON CYLINDER CONTROL BLOCK Power Steering Unit ORFS Boss Reducer, 3/4-16 to 9/ Fitting, Straight ORFS Connector, 9/ Ref. Hose 8# Ref. Hose Ref. Hose, 67 # = Revised or new since last update

71 70 MAIN CONTROL VALVE & FITTINGS TO HOPPER DUMP VALVE T1 P P 3 TO RETURN MANIFOLD TO DUST CONTROL MOTOR P4833A/0603 TO AUXILIARY PUMP TO MAIN BROOM MOTOR(BOTTOM PORT) TO PORT "2 ON SIDE BROOM VALVE

72 08-4 MAIN CONTROL VALVE & FITTINGS Valve Fitting - Straight ORFS 90 Elbow, 3/4-16 to 13/ ORFS 90 Elbow, 7/16-20 to 9/16-18 (Gas Only) 5** Ref. Hose 5# Ref. Hose Ref. Hose 9** Fitting ** Fitting - Straight Screw, 1/4-20 x HHC Lock Washer, 1/4 Split Nut, Hex 1/4-20 x.437 x Flat Washer For 1/4 Bolt 18** Fitting - Straight 18# ORFS 90 Elbow, 3/4-16 to 13/16-16 ** = Diesel Only # = Gas Only

73 72 RETURN MANIFOLD & FITTINGS (VARIABLE DUMP) FROM REAR OIL COOLER FROM SIDE BROOM VALVE FROM RESERVOIR 6 MAIN FRAME BACKBONE FROM DRIVE PUMP FROM CASE DRAIN REAR WHEEL MOTOR FROM CASE DRAIN MAIN BROOM MOTOR FROM FRONT PORT OF HOPPER LIFT CYLINDER 17 FROM CONTROL VALVE (PORT TI) FROM CASE DRAIN ON DRIVE PUMP FRONT OF MACHINE revE/1-06

74 08-4 RETURN MANIFOLD & FITTINGS (VARIABLE DUMP) Screw, 1/4-20 x 3.0 HHC Return Manifold Reducer (O-Ring Face), ORS 8 to Nut for Reducer ORFS 90 Elbow, 3/4-16 to 13/ Hose Hose Hose Hose Fitting, Straight Barbed Stem, /2 x.50 x Fitting, ORFS Connector, 7/16-20 to 9/ Hose Hose Fitting, Reducer Hose Hose Hose Clamp, 13/16 to 1.50 Hose Flat Washer,.56 x.26 x Lock Washer, 1/4

75 74 CYLINDER CONTROL VALVE & FITTINGS C4 C1 C2 2 4 T P A B C3 TO LOWER PORT OF SQUEEGEE CYLINDER TO UPPER PORT OF SCRUB DECK CYLINDER TO UPPER PORT OF SQUEEGEE CYLINDER TO LOWER PORT OF SCRUB DECK CYLINDER TO PORT "T" ON POWER STEERING UNIT /2-02 TO REAR CASE DRAIN PORT ON RESERVOIR

76 08-4 CYLINDER CONTROL VALVE & FITTINGS Screw, 1/4-20 x 3.50 HHC Valve Straight Fitting ORFS 90 Elbow, 7/16-20 to 9/ Lock Washer, 1/4 Split Plug Flat Washer, 1/ Cavity Plug

77 AUXILIARY PUMP & FITTINGS (GAS) TO RESERVOIR TO RELIEF VALVE IN RECOVERY TANK LID TO PORT P ON POWER STEERING UNIT TO PORT P ON MAIN CONTROL VALVE Fitting, 90 Elbow Fitting, 90 Elbow Auxiliary Pump Ref. Drive Pump ORFS Run Tee, 13/ ORFS Cap, #8 ORS Ref. Hose Fitting, Reducer Ref. Hose, 16ORS Fitting, 90 Elbow Ref. Hose, Ref. Hose, 94

78 08-4 AUXILIARY PUMP & FITTINGS (DIESEL) TO RESERVOIR 6 TO PORT P ON MAIN CONTROL VALVE TO RELIEF VALVE IN RECOVERY TANK LID TO PORT P ON POWER STEERING UNIT Fitting, 90 Elbow Fitting, 90 Elbow Auxiliary Pump Ref. Drive Pump ORFS Run Tee, 13/ ORFS Cap, #8 ORS Ref. Hose Fitting, Reducer Ref. Hose, 16ORS Fitting, 90 Elbow Ref. Hose, Ref. Hose, 69.5

79 78 BATTERY ,18,21 TO TO GROUND STARTER 19,22, GAS & LP DIESEL revB/2-06

80 08-4 BATTERY Cable, Battery (+) (to Starter) (Gas/LP) Battery (Gas & LP) Battery (Diesel) Edging Carriage Bolt, 5/16-18 x 3/ Door, Battery Access Fastener, Quarter-Turn Retainer Washer,.265 x.625 x Carriage Bolt, 1/4-20 x Clamp, Battery Flat Washer,.625 x.281 x Lock Washer, 1/4 Helical Spring Nut, Hex 1/4-20 x.437 x U-Clip Hinge Flat Washer,.687 x.343 x Lock Washer, Helical Spring 5/16 Med Nut, Hex 5/16-18 x.500 x Cable, Battery (+) (to Starter) (Diesel) Cable, Battery (-) (to Ground) (Gas/LP) Clamp, 1/2 Battery Cable Boot, Protective (Red) Boot, Protective (Black) Cable, Battery (-) (to Ground) (Diesel)

81 80 ENGINE COVER 08-4

82 08-4 ENGINE COVER Engine Cover Center Support Weldment Stop, Engine Cover Slam Latch Handle, Cover Latch Grip, Cover Latch Bracket, Engine Cover Edging Gasket, Engine Cover Seal Spring, Handle Return Lock Washer, Helical Spring 1/4 Med Screw, 1/4-20 x.75 HHC Flat Washer,.625 x.281 x Nut, 1/4-20 Fiber Insert Hex Screw, #10-24 x.625 HHC Nut, #10-24 Elastic Stop Bolt, 1/4-20 x 1.5 Hex Flat Washer,.687 x.343 x Striker Pin Nut, 5/16-18 Fiber Insert Hex Flat Washer,.875 x.375 x Screw, 3/8-16 x 1.25 HHC 23# Nut, 3/8-16 Hex Stop Screw, 5/16-18 x 7/8 HHC Lock Washer, 5/16 HS Med Horn Bracket, Radiator Support Edging-Brush Drive Support # = Revised or new since last update

83 82 GAS TANK - GM 3.0 LITER ENGINE 08-4

84 08-4 GAS TANK - GM 3.0 LITER ENGINE Gasoline Tank Weldment Clamp, Fuel Pump * Fuel Pump * Fuel Temp Manifold * Fitting, -6 SAE x 5/16 Quick Connect * Fitting, -3 SAE x 5/16 Quick Connect * Fuel Filter Hose, Low Permeation Fuel Line Hose, Low Permeation Fuel Line Hose, Low Permeation Fuel Line Hose, Low Permeation Fuel Line Hose, Low Permeation Fuel Line Rubber Grommet Carriage Bolt, 1/4-20 x Washer,,625 x.281 x Nut, 1/4-20 Fiber Insert Carriage Bolt, 1/4-20 x 3/ Nut, M4 Distorted Thread Nut, M5 Distorted Thread Float, Fuel Level Fuel Cap Cover (Weldment) Bracket, Clamp 24# Bracket, Clamp Lock Washer, 1/4 Helical Spring Bolt, 1/4-20 x 3/4 LG Fin. Hex Head Clamp * Fitting, Fuel Pump # = Revised or new since last update * = Included with engine See Spare Parts and Engine Service Parts pages for additional engine replacement parts.

85 84 GM 3.0 LITER - GAS ENGINE (AIR FILTRATION SYSTEM) 08-4

86 08-4 GM 3.0 LITER - GAS ENGINE (AIR FILTRATION SYSTEM) # Engine, GM 3.0 GAS Bracket, Air Cleaner Clamp, Air Cleaner Filter Assy., Air Cleaner 5# 2 Cap Screw, 3/8-16 x 1.25 NOTE 1 6# 1 Cap Screw, 3/8-16 x 2.0 NOTE Screw, 5/16-18 x 3/4 HHC Flat Washer,.687 x.344 x Nut, 5/16-18 Fiber Insert Hex Hose, Air Intake Tube Weldment Hose, Air Intake Plug, 1/8 NPT Clamp, Hose Clamp, Hose Filter Service Indicator # = Revised or new since last update NOTE 1: Included with engine See Spare Parts and Engine Service Parts pages for additional engine replacement parts.

87 86 GM 3.0 LITER - LP ENGINE (AIR FILTRATION SYSTEM) 08-4

88 08-4 GM 3.0 LITER - LP ENGINE (AIR FILTRATION SYSTEM) Engine, GM 3.0 LP Bracket, Air Cleaner Clamp, Air Cleaner Filter Assy., Air Cleaner 5# 2 Cap Screw, 3/8-16 x 1.25 NOTE 1 6# 1 Cap Screw, 3/8-16 x 2.0 NOTE Screw, 5/16-18 x 3/4 HHC Flat Washer,.687 x.344 x Nut, 5/16-18 Fiber Insert Hex Hose, Air Intake Tube Weldment Hose, Air Intake Hose, Air Intake Plug, 1/8 NPT Clamp, Hose Clamp, Hose Fitting, 1/4 NPT x 1/8 NPT x 3/8 JIC Tee Switch, Low Pressure 19 Intentionally Omitted Filter Service Indicator 21 Intentionally Omitted Valve, Safety LP Export # = Revised or new since last update NOTE 1: Included with engine See Spare Parts and Engine Service Parts pages for additional engine replacement parts.

89 88 GM 3.0 LITER - GAS & LP ENGINES (SUPPORTS, BRACKETS) /12-05

90 08-4 GM 3.0 LITER - GAS & LP ENGINES (SUPPORTS, BRACKETS) Engine, GM 3.0 LP Engine, GM 3.0 GAS Bracket, Engine Mount Bracket, Engine Mount Bracket, Engine Mount Washer, 25/64 ID x 3/4 OD Lock Washer, 3/8 Helical Spring Bolt, 3/8-16 x 1.25 Fin. Hex Head Bolt, 3/8-16 x 1.25 Hex Head Screw, 3/8-16 x 1.50 HHC Support, Engine Support, Engine Nut, 3/8-16 Hex Stop Isolator, Engine Mount (Red Dot) Washer Flat Washer, x.531 x Screw, 1/2-13 x 3.5 SS Spacer, Snubbing Washer Nut, 1/2-13 Elastic Lock Edging, Brush Drive Support

91 90 GM 3.0 LITER - GAS & LP ENGINES (EXHAUST SYSTEM) 08-4

92 08-4 GM 3.0 LITER - GAS & LP ENGINES (EXHAUST SYSTEM) Engine, GM 3.0 LP Engine, GM 3.0 GAS * Gasket, Exhaust Flange Exhaust Downpipe * Gasket, Exhaust Flange * Muffler, Catalyst Hanger, Muffler Exhaust Tailpipe * O2 Sensor, GM Flat Washer,.687 x.344 x Lock Washer, 5/ Screw, M8 x 1.25 x 25mm HHC Washer, 25/64 ID x 3/4 OD Bolt, 3/8-16 x 1.25 Hex Head Lock Washer, 3/8 Helical Spring Nut, 3/8-16 Hex Washer,,625 x.281 x Bolt, 1/4-20 Fin. Hex Head Nut, 1/4-20 Fiber Insert * = Included with and engines See Spare Parts and Engine Service Parts pages for additional engine replacement parts.

93 92 GM 3.0 LITER - GAS & LP ENGINES (FAN, RADIATOR HOSES) 08-4

94 08-4 GM 3.0 LITER - GAS & LP ENGINES (FAN, RADIATOR HOSES) Engine, GM 3.0 LP Engine, GM 3.0 GAS Hose, Upper Radiator Hose, Lower Radiator Clamp, Hose Clamp, Hose Spacer, Fan Fan, 18 5-Blade Sickle Lock Washer, 5/ Screw, 5/16-24 x 2.25 Hex Head Lock Washer, 3/8 Int./Ext. Tooth Bolt, 3/8-16 x 1.25 Fin. Hex Head Connector, O-Ring Hose Assy Plug, Hex 37 Flared

95 94 LP FUEL TANK ASSEMBLY

96 08-4 LP FUEL TANK ASSEMBLY Tube, LP Fuel Hose Assy, LPG Clamp, Fuel Tube Hose Assy, LPG Hose, LP Vapor Adapter, SAE 45 Deg Screw - 1/4-20 X.625 HHC Bolt-Hex Head, Finished, 3/8-16 X Flat Washer,.687 X.344 X Washer, Lock, 1/4, Helical Spring Nut, Fiber Insert 1/ Nut, Hex, Insert Fiber, 5/ Screw, 1/4-20 X 1.75 HHC Washer-Lock, 3/8, Helical Spring Bolt-Hex Head, Finished, 1/ Screw, Hex Head, 5/16-18 X Washer,.625 X.281 X Fitting, 3/8 Tube X 1/4 NPT, Elbow, Fitting, 3/8 Hose Barb X 1/8NPT Relief Valve Fitting, Bulkhead Nut, Hex, Stop, 3/ Kit, Low LP Indicator 24# Weldt, LP Collar Coupling, LP Tank, Acme Rego 7141f Weldment, Lock Pad Guard, LP Tank Weldment Fitting, 1/4 NPT X 3/8 SAE Fitting 1/4 NPT X 3/8 SAE Straight LP Tank # = Revised or new since last update See Spare Parts and Engine Service Parts pages for additional engine replacement parts.

97 96 MITSUBISHI S4Q2 DIESEL ENGINE (FAN, EXHAUST, HOSES) 08-4

98 08-4 MITSUBISHI S4Q2 DIESEL ENGINE (FAN, EXHAUST, HOSES) Engine Assy., Mitsubishi S4Q2 Diesel 2# Hanger, Muffler Hose, Lower Radiator Clamp Hose, Upper Radiator Tube, Exhaust Downpipe Muffler Tailpipe Clamp, 1/4 Muffler Spacer, S4Q2 Engine Fan Fan, 18 5-Blade Sickle Lock Washer, 5/ Carriage Bolt, x Lock Washer, 1/4 Helical Spring Nut, 1/4-20 Hex Nut, M8 x Screw, M8 x 1.25 x 55mm HHC Sleeve, Insulating Clamp Muffler 1 5/8 # = Revised or new since last update See Spare Parts and Engine Service Parts pages for additional engine replacement parts.

99 98 MITSUBISHI S4Q2 DIESEL ENGINE (SUPPORTS, THROTTLE) 08-4

100 08-4 MITSUBISHI S4Q2 DIESEL ENGINE (SUPPORTS, THROTTLE) Support, Engine Isolator, Engine Mount (Red Dot) Spacer, Snubbing Washer Bracket, Engine Rear Bracket, Engine Mount Bracket, Engine Mount Lock Washer, 3/8 Helical Spring Bolt, 3/8-16 x 1.25 LG Fin. Hex Head Screw, 1/2-20 x 3.50 LG HHC Nut, 1/2-20 Fiber Insert Flat Washer, 1.00 x.39 x Lock Washer, 1/ Nut, 3/8-16 Hex Support, Engine Arm, Throttle Bracket, Forward/Reverse Cable Washer, 25/64 ID x 3/4 OD Plain Screw, M12 x 1.75 x 40mm HHC Screw, M12 x 1.75 x 25mm HHC Lock Washer, M10 Helical Spring Screw, M10 x 1.25 x 20mm HHC Coupling, Engine Screw, M8 x 1.25 x 15mm 8.8 Blox Casting, Pump Plate Screw, M10 x 1.25 x 30mm HHC Wire, Ground to Frame Bolt, 3/8-16 Fin. Hex Head Lock Washer, 3/8 Int./Ext. Tooth Clamp, Conduit Lock Washer, #10 Ext Flat Washer,.500 x.219 x Nut, #10-24 Elastic Stop Cable, Throttle (80 ) Connector, Ball Joint Nut, Nut, 1/4-28 Fiber Insert Lock Washer, 1/4 Helical Spring Screw, M6 x1.0 x 20mm HHC Edging, Brush Drive Support Screw, 8-32 BHC Washer See Spare Parts and Engine Service Parts pages for additional engine replacement parts.

101 100 MITSUBISHI S4Q2 DIESEL ENGINE (FUEL SYSTEM) 08-4

102 08-4 MITSUBISHI S4Q2 DIESEL ENGINE (FUEL SYSTEM) Flat Washer, 1.00 x.39 x Bracket, Fuel Filter Filter, Diesel Fuel /16 Lock Washer Screw, M8 x 1.25 x 40mm Bolt, 3/8-16 x 1.25 Hex Head Washer, 25/64 ID x 3/4 OD Nut, 3/8-16 Hex Stop Insert, 1/4-20 Threaded * Pump, Fuel Lock Washer, 1/4 Helical Spring Bolt, 1/4-20 x.75 Fin. Hex Head * Hose Barb, 1/8 NPT x 5/16 90 Elbow Hose, Fuel (22 ) Clamp, Hose Flat Washer,.625 x.281 x Cap Screw, 1/4-20 x 1.25 Hex Head Nut, 1/4-20 Hex Bracket, Murphy Nut, 1/4-20 Fiber Insert Star Washer Relay, Murphy Screw, #10-24 x.38 RHMS Bracket, Murphy Screw, M8 x 1.25 x 20mm Lock Washer, 1/ Relay, Glow Plug * Solenoid, Starter Hose, Fuel (15 ) Bumper, Fuel Line Clamp, Cable Clamp Washer, 1/4 ID x.44 OD x Screw, 1/4-20 x.875 Hex Head Edging, Frame Fitting, 1/8 NPT x 5/16 Hose Barb Hose, 5/16 ID x 4 Fuel Screw, #10-24 x 5/ Nut, #10-24 Elastic Stop * = Comes with Engine Assembly See Spare Parts and Engine Service Parts pages for additional engine replacement parts.

103 102 MITS. S4Q2 DIESEL ENGINE (AIR INTAKE/FILTRATION) /2-06

104 08-4 MITS. S4Q2 DIESEL ENGINE (AIR INTAKE/FILTRATION) Bracket, Air Cleaner Band, Air Cleaner Assy Filter Assy., Air Cleaner Hose, Air Intake Lock Washer, M10 Helical Spring Screw, M10 x 1.25 x 20mm HHC Flat Washer,.687 x.344 x Nut, 5/16-18 Fiber Insert Hex Screw, 5/16-18 x 1.25 Hex Head Clamp, Hose Clamp, Hose Fitting, 1/8 NPT Nipple Filter Service Indicator See Spare Parts and Engine Service Parts pages for additional engine replacement parts.

105 104 FUEL TANK (DIESEL) (Gas) (Diesel) Gas (only) return line ( ) runs down side of tank to hole in plate (see #13) Gas (only) return line 13 (Gas only) P4747ecp-PP

106 08-4 FUEL TANK (DIESEL) Screw, 1/4-20 x.750 HHC Lock Washer, 1/4 Helical Spring Cover Bracket Float Screw, #10-32 x.44 (Self-Seal) 7# Gasket Fuel Tank Bracket Flat Washer, x.265 x Fitting, 1/8 90 Male Elbow Compression Fuel Line Grommet, x.625 x.437 x Fuel Cap Bumper, Fuel Line Nut, 1/4-20 Fin. Hex 19# Star Washer Star Washer # = Revised or new since last update

107 106 RADIATOR ASSEMBLY 08-4

108 08-4 RADIATOR ASSEMBLY Radiator Bracket, Oil Cooler Flat Washer,.687 x.344 x Screw, M8 x 1.25 x 15mm HHC Oil Cooler Carriage Bolt Nut, 5/16-18 Fiber Insert Hex Isolator, Engine Mount (Red Dot) Washer Spacer, Snubbing Washer Flat Washer, x.531 x Lock Washer, 1/ Screw, 1/2-13 x Overflow Bottle Assy. (1 liter) Hose, 1/4 ID x 20, Black Clamp, Cable Clamp, Hose Hose, 1/4 ID x 28, Clear Lock Washer, 5/16 20 Intentionally Omitted Bracket, Radiator Support Plug, Radiator Outlet (Gasoline/LPG) Plug, Radiator Outlet (Diesel) Clamp, Hose Fitting, Straight -8 ORS x -12 SAE Fan Washer Isolator, 32 x 32, M8-1.25

109 108 DECALS 08-4

110 08-4 DECALS Decal, Caution Decal, Tie Down Decal, LPG (LPG only) Decal, Warning Hydraulic Decal, Warning Broom Decal, Warning Fan Decal, Warning Tip Over Decal, Warning Hopper Decal, Coolant Level Decal, Warning Hot Decal, Caution Decal, Hands Clear Decal, Unleaded Fuel (Petrol only) Decal, Diesel Fuel Decal, No Step Bi-directional Pedal Front Instrument Panel Top Instrument Panel Left Side Control Panel Side Broom-Pull to Raise Decal, Nilfisk Pad (foot pedal) Pad (edge)

111 110 CE KIT 08-4

112 08-4 CE KIT Static Strap Latch Brake Lever (replaces ) 4 REF. 1 CE Serial Number Plate Back-Up Alarm (see Options Parts List) [6]# Latch Key /8-16 x 1.0 Carriage Bolt 8 Intentionally Omitted Fan Wash Lock Washer, Int./Ext. Tooth Nut-Hex Nyl Loc Insert, #10-24 Nylon Flat Washer,.500 x.219 x Screw, #10-24 x.63 THM [ ] Circuit Breaker (15 Amp) [ ] Inch Non-Insulated Ring Term. [ ] Pigtail Wire Assy [ ] Insulator Terminal [ ]# Light, Flashing Amber [ ]# Filter Panel [ ]# Main Broom [ ]# Broom, Curb Polyfiber [ ]# Blade, Squeegee Linatex [ ]# Solution OFF in Neutral Option [ ] = Not Shown # = Revised or new since last update

113 112 STEERING & INSTRUMENT PANEL /5-02

114 08-4 STEERING & INSTRUMENT PANEL Cap, Steering Wheel Steering Wheel Screw, 3/8-16 x 1.0 HHC Lock Washer, 3/8 Helical Spring Steering Column Assembly Housing, Steering Screw, 1/4-20 x 3/4 SS Screw, #10-24 x.375 THM Cover, Panel Pump, Steering Control Unit Pump Seal Kit (Service item) Nut, 1/4-20 SS Hex Lock Washer, 1/4 SS Sealing Washer,.63 x Screw, 1/4-20 x 1/2 BHS Panel, Circuit Breaker Instrument Panel Blank Panel Housing, Console Flat Washer, 1.06 x.265 x Bracket, Console Support Screw, 1/4-20 x 1/ Screw, #10-16 x 1/2 T/F RHM Lock Washer, 1/4

115 114 INSTRUMENT PANEL CONNECTIONS 08-4

116 08-4 INSTRUMENT PANEL CONNECTIONS 115 1^ Key Switch (K-SW) 2^ Horn, Push Button (H-PB) 3^ Circuit Breaker (15 AMP) 4^ Harness, Instrument Panel 5^ Voltmeter (VM) 6^ Gauge, Oil Pressure (OPG) 7^ Gauge, Hour Meter (HM) 8^ Gauge, Water Temperature (WTG) 9^ Light, Rec High - Solution Low 10^ Switch, Main & Side Broom (SPST On/Off) 11^ Switch, SPST On/Off (L) 12^ Switch, SPDT On/On Switch, Glow Plug (Diesel Only) Screw, #10-24 x.625 THM 15^ Washer, #10 Lock Med. Helical Spring 16^ Nut, #10-24 Hex Wire, WTG to FG (Gas & Diesel Only) Gauge, Fuel (Gas & Diesel Only) 19^ Relay 20^ Relay Screw, #10-24 x.750 THM Flat Washer,.833 x.250 x Switch, Shaker Motor (SM-SW) Hole Plug 25^ Hole Plug (Light SW) Kit, Low LP Indicator Light (LP Only) 27^ Screw, #10-24 x.50 THM 28^ Harness, Circuit Breaker 29^ Weldment, Instrument Panel 30^ Panel, Circuit Breaker Mount Nut, #10-32 Hex Washer, #10 Int. 33^ Bracket, Relay 34^ Boot 35^ Decal, Control Top Instr Panel 36^ Decal, Control Top Instr Panel 37< Hole Plug 38^ Wire Assy. ^ = Used on all models < = Used on MD models

117 116 SPARE PARTS - GAS/LP MACHINES 08-4 SPARE PARTS GAS/LP (VARIABLE DUMP) MACHINES BROOM & HOPPER COMPONENTS Flap, Broom Chamber Front Flap - Broom Chamber Flap - Broom Chamber Rear Sides Flap - Broom Door Gasket - Broom Door Flap - Hopper Lip Seal Outer Door SQUEEGEE COMPONENTS Kit, Rear Skirt, Squeegee Kit, Side Skirt, Squeegee FILTERS Hydraulic Return Filter Element Hopper Panel Filter Engine Air Filter (Safety) Engine Air Filter (Main) ENGINE-RELATED COMPONENTS GM 3.0L Gas/LP Engine Oil Filter Fuel Filter (Gasoline) Filter (Propane) Belt, Water Pump & Alternator A/R Seal, Front Crankshaft

118 08-4 SPARE PARTS - DIESEL (VARIABLE DUMP) MACHINE 117 SPARE PARTS - DIESEL (VARIABLE DUMP) MACHINE OPTION NO BROOM & HOPPER COMPONENTS Flap - Broom Chamber Front Flap - Broom Chamber Flap - Broom Chamber Rear Sides Flap - Broom Door Gasket - Broom Door Flap - Hooper Lip Seal - Outer Door SQUEEGEE COMPONENTS Kit, Rear Skirt, Squeegee Kit, Side Skirt, Squeegee FILTERS Engine Air Filter (Safety) NOTE Engine Air Filter (Main) NOTE Hydraulic Return Filter Element Hopper Panel Filter NOTE 1: Both filters should be changed at the same time ENGINE-RELATED COMPONENTS Mitsubishi S4Q2 Diesel Engine Oil Filter Element, Fuel Filter Belt, Alternator/Fan Solenoid & Linkage, Shut Down A/R Ring Set, Piston A/R Bushing, Con-Rod

119 118 ENGINE SERVICE PARTS - MITSUBISHI S4Q2 DIESEL Ref. No. Qty Description Alternator Fan, S4Q2 Engine Belt, Alternator/Fan Water Pump Gasket, Water Pump Oil Filter Glow Plug Relay, Glow Plug (installed on wire harness) Relay, Murphy (installed on wire harness) Injector Pipe, Cylinder # Pipe, Cylinder # Pipe, Cylinder # Pipe, Cylinder # Pipe, Fuel Leak-Off Gasket, Thermostat Thermostat Starter Gasket, Cylinder Head Solenoid & Linkage, Shut Down Element, Fuel Filter Filter, Water Separator Switch, Water Temperature Switch, Oil Pressure (for Murphy Shutdown) # Manifold, Exhaust S4Q2 # Gasket, Manifold to Head # Gasket, Manifold to Pipe # DELETED # DELETED # DELETED # = Revised or new since last update

120 08-4 HYDRAULIC SCHEMATIC (VARIABLE DUMP) 119

121 120 ENGINE SERVICE PARTS - GM 3.0 GAS/LP Ref. No. Qty Description ECU, 2006 LP Cert 3.0L NOTE ECU, 2007 LP Cert 3.0L NOTE ECU, 2006 Gas Cert 3.0L NOTE ECU, 2007 Gas Certified 3.0L NOTE Harness, 3.0L LP Harness, 3.0L Gas Harness, Engine To Machine Interface Harness, Fuel Temp Extension Sensor, Coolant Sensor, Crankshaft Position Sensor, TMAP Sensor, O2 Pre Cat Switch, Oil Pressure # Sender, Water Temp Sender, Oil Pressure Water Pump Oil Pump Gasket, Cylinder Head Gasket, Valve Cover Gasket, Lifter Cover Gasket, Intake Manifold Plate, Drive, SAE 13T B-B Bolt, Drive Plate Distributor Assembly (Complete) Distributor Cap Distributor Rotor Ignition Module Ignition Coil Coil Wire Spark Plug Wire Set Spark Plug Oil Filter PCV Valve Starter Bolt, Starter Alternator Belt, Water Pump & Alternator Thermostat, Gasket, Thermostat Gasket, Thermostat Housing # = Revised or new since last update NOTE 1: Use ECU for 2006 engine (P/N: ). Use ECU for 2007 engine (P/N: ). NOTE 2: Use ECU for 2006 engine (P/N: ). Use ECU for 2007 engine (P/N: ).

122 08-4 ENGINE SERVICE PARTS - GM 3.0 GAS/LP (continued) Ref. No. Qty Description Throttle Body, Bosch 40mm Gasket, Bosch Throttle Body Mixer, IMPCO Model Gasket, Adapter Mixer Adapter, Mixer - Throttle Body Seal, Mixer Adapter O-Ring, Mixer Adapter Electronic Pressure Regulator (EPR) Sender, LPG Temp - EPR Fitting Kit - EPR Isolator, EPR Hose, Water - EPR Valve, LP Safety Connector, Safety Valve Lock, Safety Valve Connector Filter, Propane Fuel Rail Assembly Fuel Injector Intake Manifold, GM 3.0L Intake Gasket Exhaust Manifold, GM 3.0L Exhaust Manifold Gasket A/R Head Bolt A/R Seal, Front Crankshaft Engine Service Kit Engine Service Manual # Hose, Breather Cap # Cap, Oil Fill # = Revised or new since last update

123 CONNECT TO STARTER + 14-PIN Metripack GT connector, 2-PIN Anderson Powerpole connector Connects to comes w/engine Assy. Connects to comes w/engine Assy. 122 MACHINE HARNESS ROUTING DIAGRAM (GAS/LP/DIESEL) /12-05 SHAKER MOTOR HIGH RECOVERY SWITCH FLOAT 34,26,27,10,21 19 RECOVERY TANK (BACK WALL) 20 FROM INSTRUMENT PANEL HARNESS SOLUTION LOW FLOAT 1 30,29,31,33 7 HORN SOLUTION TANK (INSIDE WALL) RECOVERY TANK 20 SEE INSTRUMENT PANEL 6,24,25, ,34, CONNECT TO ENGINE BLOCK ECP EPR Connects to Patch harness to MITSUBISHI ENGINE HARNESS DIESEL FUEL PUMP - + THROTTLE SW. MIL LIGHT FUEL D2 NOTE: TAPE INDIVIDUALLY WHEN NOT USED TANK GASOLINE FUEL PUMP Fuel manifold Foot Pedal Prox. Connectors Wires 12,55,&46=Reverse Wires 12, 56, & 46 = Forward NOTE: THESE (3) WIRES MUST EXIT MAIN HARNESS IN THE MIDDLE OF THE OPENING FOR LIGHT OPTIONS FOR THE REST OF THE HARNESS TO FIT ,29,31,33

124 MACHINE HARNESS ROUTING DIAGRAM (GAS/LP/DIESEL) Ref. Switch, Float (Solution Low) Ref. Switch, Float (Rec. High) Ref. Battery (Gas/LP Only) Ref. Battery (Diesel Only) Bushing, Connector (Liquid Tight) Ref. Boot, Protective (Red) Ref. Screw, 3/8-16 x.75 HHC Ref. Horn Ref. Cable, Battery (Negative)(Gas/LP) Ref. Cable, Battery (Negative)(Diesel) Boot, Protective (Red) Tie, Cable Harness, Machine Ref. Screw, #10-24 x.25 THMS Clamp, Adjustable Ref. Cable, Battery (Positive)(Gas/LP) Ref. Cable, Battery (Positive)(Diesel) Ref. Motor, Shaker Bushing, Snap Ref. Boot, Protective (Black) Wire Assembly, Hopper (HO - WA) Terminal,.156 Male Bullet Clamp Ref. Screw, #10-24 x.50 RHM Ty-Rap Ref. Screw, #10-24 x.75 THM Ref. Lock Washer, 3/8 Int./Ext Ref. Nut, 3/8-16 Hex Lock Washer, # Ref. Flat Washer, # Diode Assembly (D2) Screw, 1/4-20 x.75 THM Lock Washer, 1/4 ID Helical Spring Nut, 1/4-20 Hex Ref. Cable, Ground Lock Washer, 1/4 Ext Nut, # Harness, Hopper Flat Washer, 3/8 37# DELETED Grommet # = Revised or new since last update

125 124 ELECTRICAL SCHEMATIC (GAS/LP/DIESEL) VOLT BATTERY 1 2 CB-1 SHAKER RELAY R CB-2 H-PB HORN MTR PM SHAKER MOTOR TO L-SW #1 BATT ST IGN ACC K-SW CB-9 TO OPTIONS TO L-SW #2 CB-3 CB-4 CB (I) (I) OP WT (S) (G) (I) (S) VM (G) R Throttle Sw. G.P. Sw R R A B C D E F G H J K L M N P IGNITION THROTTLE SW. Not Used (+) (-) HM WATER TEMPERATURE SENDER OIL PRESSURE SENDER HOUR METER POWER GLOW PLUG SW. INPUT START/ CRANK POWER Not Used LOW LPG SW SIGNAL Not Used ENGINE. FAULT LIGHT SIGNAL PIN ENGINE HARNESS CONNECTOR R3 R2 R4 12 (I) FG (S) (GAS ONLY) (FGS) (G) 34 7 CB-6 HO-SW. (C) HELD CLOSED BY HOPPER CB-7 (NO) HD-SW. (C) (NO) HELD CLOSED BY DOOR SCRUB BRUSHES SW. 18 R BRUSH ROTATION SW. SHAKER MOTOR SW. MAIN BROOM SW. DUST CONTROL SW. SIDE BROOM SW. 3 LOWER (ON) 14 RAISE OPTION (85) R1 (86) BRUSH PRESSURE SW. SHAKER MOTOR RELAY DUST CONTROL SOL. (I) MAIN BROOM SOL. (2) SIDE BROOM SOL. (5) SCRUB BRUSHES SOL. (6) SCRUB BRUSHES SOL. (8) NORMAL ROTATION BRUSH SOL. (4) REVERSE ROTATION BRUSH SOL.(3) SCRUB BRUSH LOCK UP SOL. (9) 7 CB-8 19 SQUEEGEE 18 RAISE (TRANSVERSE) SW. LOWER D2 25 SQUEEGEE LOCK UP SOL. (10) SQUEEGEE FAN MOTOR SOL. (12) SQUEEGEE CYLINDER SOL.(7) R3 REVERSE SL-SW RH-SW R R SOLUTION LOW LIGHT RECOVERY HIGH LIGHT

126 08-4 OPTIONS Factory Installed Option * Back Up Alarm *# ESP Option * Seat Belt * Fire Extinguisher * Overhead Guard * Spray & Vac Wand * Side Broom (for MD Models) * Squeegee Wand * Suspension seat with RH Arm Rest * Stainless Steel VD Hopper (in lieu of Standard) * Stainless Steel Low Dump Hopper (in lieu of standard) * Auxillary LP Tank Mount w/o Tank *# Dual Feed LP Tanks (w/o auxillary tank) * Extended 4 corner roller bumpers * Bumper Frame Wrap Around (poly) *# Curb Broom Light * Amber Flashing Light on OHG (must order ) * Amber Flashing Light without OHG * Amber Rotating Light on OHG (must order ) * Amber Rotating Light without OHG * Amber Strobe Light on OHG (must order ) * Amber Strobe Light without OHG *# Head, Tail and Instrument Lights *# Head, Tail, Instrument and Brake Lights *# Head, Tail, Instrument, Brake Lights, Turn Signals and 4-Way Flashers * Recovery Tank Debris Basket * Wet Sweep Bypass (not available on manual dump) * High Torque Drive Wheel Motor (in lieu of standard) * Timed filter shaker * Clogged filter indicator * Hopper High Temp Shutdown * Solution Off in Neutral *# Urethane Front Tires *# Tire, Rear Wheel Non Marking *# Tire, Rear Wheel Extra Traction *# Tire, Rear Wheel (Hvy Duty Option) *# Tire, Rear Wheel (Directional) TSBUS * = Optional, Not Included # = Revised or new since last update

127 126 OVERHEAD GUARD OPTION 08-4

128 08-4 OVERHEAD GUARD OPTION Overhead Guard Option Guard (Weldment) Support (Weldment) Support-(Weldment) 4# DELETED Screw, 1/2-13 x HHC Nut, Hex 1/2-13 x.875 x Lock Washer, Helical Spring 1/2 Med Flat Washer,.750 x.520 x Screw, 1/2-13 x HHC # = Revised or new since last update

129 128 BROOM OPTIONS P4195a Proex and Wire Proex Natural Fiber and Wire Nylon Polypro Prolene Nylon, High Density Fiber and Wire, High Density Poly Prolene Nylon

130 08-4 BACK-UP ALARM OPTION Back-Up Alarm Option 1# Nut, Hex Nyl Loc 1/4-20 2# Wsh, Flt SAE 1/4 3# Back-Up Alarm 4# Scr, Hex 1/4-20 x.75 5# Terminal Insulator 6# Wire Assy, Pigtail 7# Grommet 8# Nut Plate 9# Switch 10# Screw-PH. RHM 6-32 x 1.25 ZN 11# Wshr-Flat.375x.156x.047 Stl. # = Revised or new since last update

131 130 LIGHTS OPTIONS V.M. F.G. W.T O.P. H.M A

132 08-4 LIGHTS OPTIONS # Headlights/Taillights/Brake Lights/Instrument Lights (items 1-26) # Headlights/Taillights/Instrument Lights (items 1-16, 26) 1# Bracket, Front Light 2# Bracket, Rear Light Light, 12VDC, 55W Headlight Bracket, Headlight Mount Taillight Scw RHM x.50 Zn Pl Nut - #10-24 Elastic Stop Nut 8 Intentionally Omitted Instrument Light and Lead Spade Terminal, Female Light Switch, Push/Pull Washer 1/4 Lock Int Screw, 1/4-20 x.500 BHS Male Bullet Plug 15 Intentionally Omitted Wire Circuit Breaker (15 Amp) Boot Terminal Switch-Brake Lockwasher Nut, Hex Screw, Hex Lockwasher, #10 Int Washer, Flat, # Insert, 1/4-20 # = Revised or new since last update

133 132 LIGHTS & TURN SIGNALS OPTION 08-4 WIRING HARNESS A MOUNT ON LEFT SIDE OF STEERING COLUMN BRAKE ARM NOTE: USE RED WIRE FROM TURN SIGNAL LIGHT BACKSIDE OF INST. PANEL

134 08-4 LIGHTS & TURN SIGNALS OPTION # Headlights/Taillights/Instrument Lights/Brake Lights & Turn Signals 1# Bracket, Front Light 2# Bracket, Rear Light Head Light, 12VDC/55W Bracket, Head Light Mount Light, Red Tail/Brake/Turn Screw, x.50 RHM Nut, Elastic Stop Light, Amber Side Marker Instrument Light and Lead 10 Intentionally Omitted Light Switch, Push/Pull Lock Washer, 1/4 Int Screw, 1/4-20 x.50 BHS Bullet Plug (Male) 15 Intentionally Omitted Wire 17 Intentionally Omitted 18 Intentionally Omitted 19 Intentionally Omitted Switch, Brake Lock Washer, Nut, Hex MS 1/4-20 x.437 x Screw, Hex Lock Washer, 10 Int Flat Washer Intentionally Omitted 27 Intentionally Omitted Turn Signal Switch Rubber Washer, x.187 x Insert 31 Intentionally Omitted Spade Terminal, Female # = Revised or new since last update

135 134 WARNING LIGHTS w/o OVERHEAD GUARD OPTION 08-4

136 08-4 WARNING LIGHTS w/o OVERHEAD GUARD OPTION Rotating Light Bolt 1/2-13 X 1-3/4 LG Flat Washer, x.531 x Nut Elastic Stop Nut Washer, 1/2 Lock Warning Light, Amber Revolving Pole, Light Harness, Warning Light Connector, 2-Way Flashing Light Bolt 1/2-13 X 1-3/4 Lg Flat Washer, x.531 x Washer, 1/2 Lock Pole, Light Harness, Warning Light Connector, 2-Way Light, Emergency, Amber Strobe Light Bolt 1/2-13 X 1-3/4 LG Flat Washer, x.531 x Washer, 1/2 Lock Pole, Light Harness, Warning Light Connector, 2-Way Strobe - Amber (12 to 80 VDC) Nut, Hex Nyl Loc SS Wsh, Flt STD SS Screw, x 5/8 LG

137 136 WARNING LIGHT with OVERHEAD GUARD OPTION 08-4

138 08-4 WARNING LIGHTS with OVERHEAD GUARD OPTION Rotating Light Scr, Hex SS 1/4-20 x Scr, Hex Thd Form X Wsh, Flt.193 X.875 X /4 Lock Washer Nut Elastic Stop Nut Screw, X 5/8 LG Clamp Warning Light, Amber Revolving Harness, Warning Light Connector, 2-Way Plate, Flasher Flashing Light /4 Lock Washer Nut Elastic Stop Nut Screw, X 5/8 LG Clamp Harness, Warning Light Connector, 2-Way Plate, Flasher Scr, Hex Thd Form X Wsh, Flt.193 X.875 X Bolt-Hex Head, Finished, 1/4-20x3/4 LG Light, Emergency, Amber Strobe Light /4 Lock Washer Nut Elastic Stop Nut Screw, X 5/8 LG Clamp Harness, Warning Light Connector, 2-Way Plate, Flasher Scr, Hex Thd Form X Wsh, Flt.193 X.875 X Bolt-Hex Head, Finished, 1/4-20x3/4 LG Strobe-Amber (12 to 80 VDC)

139 138 CURB LIGHT OPTION

140 08-4 CURB LIGHT OPTION # Curb Light Option Light Male Terminal,.156 (not shown) Butt Splice (not shown) 4# Cover, Light Screw, 1/4-20 x 1.0 Phillips Nut, 1/4-20 Fiber Insert # = Revised or new since last update

141 140 FIRE EXTINGUISHER OPTION 08-4 H25 2 DRIVER S COMPARTMENT 1 H15 P4872-3/ Fire Extinguisher Option Fire Extinguisher Screw, 1/4-20 x.750 HHC Lock Washer, 1/4 Split Nut, Hex 1/4-20 x.437 x.218

142 08-4 PROTECTO-SEAL GAS CAP OPTION P Protecto-Seal Gas Cap

143 142 DEBRIS BASKET OPTION DRILL.281 DIA HOLE - 2 PLACES USE PUNCH MARKS FOR LOCATION C0354/ Debris Basket Option Debris Basket Debris Basket Frame Screw, 1/4-20 x.750 HHC Sealing Washer, 1/ Lock Washer, 1/ Nut, Hex 1/ ft. Edging

144 SUSPENSION SEAT OPTION 143 WEIGHT ADJUSTMENT LEVER BACKREST ADJUSTMENT 1 7 FORWARD/BACKWARD ADJUSTMENT LEVER Suspension Seat Option Seat without armrests 2# DELETED 3# DELETED 4# DELETED Lock Washer 5/ Nut, 5/16-18 Lock Armrest Kit (Includes both Armrests) # = Revised or new since last update

145 144 SEAT BELT OPTION 08-4

146 08-4 SEAT BELT OPTION Seat Belt Option for Standard Seat Seat Belt Bolt 1/2-13 x 1-3/4 LG Screw, 1/2-13 x HHC Flat Washer, x.531 x Locknut-Elastic, 1/ Spacer-For Idler Pulley

147 146 ESP OPTION (DETERGENT & SOLUTION TANK)

148 08-4 ESP OPTION (DETERGENT & SOLUTION TANK) # ESP Option (Detergent and Solution Tank) 1# Hose 2# /4-20 X 0.75 Hex Head Screw, Ss 3# Adapter, 1/4 Female X 1/8 Male 4# Fitting, 1/4 Npt X 1/8 Npt,Street Elbow,90 5# Fitting, 1/4 Npt X 3/8 Hose Barb, 90 6# Fitting, 1/4 Npt, Running Tee 7# Fitting, 3/4 Npt Street Elbow, 90, Brass 8# Fitting, 3/4 Nptx3/4 Hose Barb, 90 9# Fitting, Bulkhead ( Detergent Tank) 10# Fitting, Bulkhead (Detergent Float) 11# Fitting-Plastic 12# Tube-Detergent Feed 13# Tube-Detergent Feed 14# Hose Clamp 15# Hose Clamp- Witteck #10p 16# Nut - 1/4-20 Hex 17# Support, Detergent Tank 18# Switch, Liquid Level 19# Tank, Detergent 20# Washer, 11/16 Od X.260 Id X.050 Thk 21# Washer, Sealing 22# Washer-Lock, 1/4 Helical Spring 23# Hose # = Revised or new since last update

149 148 ESP OPTION (RECOVERY TANK & DETERGENT PUMP)

150 08-4 ESP OPTION (RECOVERY TANK & DETERGENT PUMP) # ESP Option (Recovery Tank & Detergent Pump) 1# Solution Inlet Filter 2# Elbow, Street 3/4 NPT 3# Fitting, 3/4 NPT Connector 4# Sealing Washer 5# O-Ring Seal 6# Wash Flat 2 x 1.06 x.109 ZN 7# Fitting, 90 Elbow 8# Fitting, 3/4 NPT Close Nipple 9# Fitting, 3/4 NPT Coupling 10# Fitting, 90 Swivel Elbow 11# Clamp 12# Hose, Pump to Recovery Tank 13# Nut, Hex 14# Pump, ESP 15# Flat Washer 16# Screw, x RHM 17# Hose, Pump to Solution Tank 18# Spacer 19# Pump, Peristaltic Metering 20# Screw, x 2.00 SHC 21# Fitting, Union-Reducer Connector 22# Detergent Feed Tube 18 23# Hose Clamp 24# Fitting, 90 25# Grommet 26# Nut, Fiber 27# Washer, Flat 28# Terminal 29# Screw # = Revised or new since last update

151 150 ESP OPTION (INSTRUMENT PANEL)

152 08-4 ESP OPTION (INSTRUMENT PANEL) # ESP Option (Instrument Panel) ESP Wiring Harness 2# ESP Instrument Panel DPS ON/OFF Switch Wire Assembly, Gr. for Detergent Low & Solution High Light Knob 7# Decal, Detergent Flow 8# Screw, x.50 9# Lock Washer, 10 Ext. 10# Included with harness 11# Guard, Rheostat 12# Lock Washer 13# Nut, Hex # = Revised or new since last update

153 152 ESP OPTION (WIRING)

154 08-4 ESP OPTION (WIRING) # ESP Option (Wiring) 1# ESP Wiring Harness, Section A 2# ESP Wiring Harness, Section B 3# LS - DMP Switch 4# Wire Tie 5# Terminal,.156 Male 6# Terminal,.250 FISO Female 7# Carriage Bolt 8# Flat Washer,.562 x.265 x.062 9# Bracket 10# Flat Washer,.500 x.218 x # Nut-Ins-Fiber 1/4-20 ZN PL 12# Nut, Hex Nyl Loc # Roll Pin.125 x # Screw, x.375 THM 15# Terminal,.250 FISO 16# Conduit # = Revised or new since last update

155 154 TIRE OPTIONS # Tire, Rear Wheel Non Marking [ ]# Tire, Rear Wheel Extra Traction [ ]# Tire, Rear Wheel (Hvy Duty Option) [ ]# Tire, Rear Wheel (Directional) TSBUS Front Tire, Urethane ( tire) [ ] = Not Shown # = Revised or new since last update

156 08-4 VACUUM WAND OPTION 155 1, Vacuum Wand Option Clip Screw, x.625 T/C HH Adapter Clarke Hose Clarke 1 1/2 Wand Assembly Squeegee Decal, Warning

157 156 WET SWEEP BYPASS OPTION 08-4 TO PRESSURE SIDE OF DUST CONTROL MOTOR H 46 I WIRING HARNESS TO MAIN BROOM MOTOR TO RETURN SIDE OF DUST CONTROL VALVE TO NO. 2 PORT MAIN CONTROL VALVE B SHAKER MOTOR SWITCH DUST CONTROL SWITCH 16 P4881/9809

158 08-4 WET SWEEP BYPASS OPTION Wet Sweep Bypass Option Solenoid Valve (N.O.) ORFS Run Tee, 3/4-16 to 13/ Bracket ORFS Run Tee, 3/4-16 to 13/ Screw, 1/4-20 x HHC Hose (Gas) Hose (Diesel) Flat Washer,.625 x.281 x Lock Washer, 1/4 Int Lock Washer, Helical Spring 1/4 Med Nut, Hex 1/4-20 x.437 x Spacer Fitting, 90 Elbow Ref. Hose Ref. Hose Switch Wire, Jumper

159 158 AUXILIARY LP TANK OPTION

160 08-4 AUXILIARY LP TANK OPTION Auxiliary LP Tank Option Plate, Bracket Mounting 2# Bracket, Tank Mounting Bolt, 3/8-16 x 1.0 Fin. Hex Head Nut, 3/8-16 Elastic Lock Flat Washer,.687 x.344 x Screw, 5/16-18 x 1.0 Hex Head Nut, Hex, Insert Fiber, 5/16-18 # = Revised or new since last update

161 160 DUAL FEED LP TANKS OPTION

162 08-4 DUAL FEED LP TANKS OPTION # Dual Feed LP Tanks Option 1# /16-18, Hex Nut 2# /16 Lock Washer 3# Bolt-Hex Head, Finished, 3/8-16 X # Bracket, Tank Mounting 5# Coupling, Lp Tank, Acme Rego 7141f 6# Fitting, 45 Flare Elbow, 1/4 Npt 7# Flat Washer,.687 X.344 X.062 8# Grommet 9# Hose, Lp High Pressure 72 10# Hose, Lp High Pressure, 24 11# Hose, Lp High Pressure, 28 12# Locknut-Elastic, 3/ # Plate, Bracket Mounting 14# Screw, Hex Head, 5/16-18 X # Valve, Dual Tank Check # = Revised or new since last update

163 162 SOLUTION OFF IN NEUTRAL OPTION

164 08-4 SOLUTION OFF IN NEUTRAL OPTION Solution Off In Neutral Option Valve, Bracket Valve, Solution (12VDC) 3# Hose, Solution Tube 1/2 ID x Clamp, Hose (Witteck 10P) Screw, 1/4-20 Round Head Washer,.625 x.281 x Nut, 1/4-20 Fiber Insert # = Revised or new since last update

165 164 STAINLESS STEEL VARIABLE DUMP HOPPER OPTION / Stainless Steel Variable Dump Hopper Option Hopper, Stainless Steel Door, Hopper Dump 3# Clamp, Hopper Flap 4# Strap, Outer Seal 5# Strap, Inner Sea 6# Clamp, Door Side Seal # = Revised or new since last update

166 08-4 EXTENDED BUMPERS OPTION / Extended Bumpers Option Bracket, Bumper Mount Bracket, Bumper Mount Flat Washer Shaft, Bumper Cotter Pin (1/8 dia. x 1.5 long) Lock Washer, 1/ Screw, 1/2-13 x 3/ Roller, Bumper

167 166 WRAP-AROUND BUMPERS OPTION /10-05

168 08-4 WRAP-AROUND BUMPERS OPTION Wrap-Around Bumpers Option Bumper, Poly, Bumper, Poly, 20 3# Bumper, Poly, # Bumper, Poly, 10 5# Bumper, Poly, Flat Washer,.687 x.344 x Screw, 1/4-20 x 2.0 # = Revised or new since last update

169 168 HIGH TORQUE DRIVE WHEEL MOTOR OPTION / High Torque Drive Wheel Motor Option Motor, Hydraulic Drive Cotter Pin, 1/8 dia. x 1.5 long

170 08-4 HOPPER HIGH TEMP SHUTDOWN OPTION Hopper High Temp Shutdown Option Bracket, Thermostat Switch Switch, Thermostat Bolt, 3/8-16 x 3/4 Fin. Hex Head Nut, 3/8-16 Hex Stop Screw, x 1/2 RHM Nut, Elastic Stop

171 170 CLOGGED FILTER INDICATOR OPTION 08-4

172 08-4 CLOGGED FILTER INDICATOR OPTION Clogged Filter Indicator Option Regulator, Differential Pressure Switch Fitting, 1/8 NPT Barbed End Filter, Vent Plug Connector, Bulkhead Hose Screw, x 1/2 RHM Nut, Elastic Stop On Control Panel (not shown): # DELETED # DELETED # Light, Red LED Indicator # DELETED # = Revised or new since last update

173 172 POWER SPRAY WAND OPTION

174 08-4 POWER SPRAY WAND OPTION Power Spray Wand Option Tool Assembly Wand Assembly Hose Assembly Screw X 1.25 Lg Screw X1.5 Lg, RHM Washer-Flat.438 X.192 X Nut Elastic Stop Nut Switch, Toggle, On-Off Terminal (.156 Male) Fitting- 3/8 to 3/8 90 Street Elbow Terminal (.156 Female) Fitting-90 Elbow (Nylon) Terminal, 8 Spring Spade Tongue, Awg Fitting Reducer-Male Pipe 1/4 X 1/ Adapter, 1/4 Hose X 1/8 NPT Fitting, 3/8 Npt-1/8 NPT Reducer Nipple Boot Clamp, Hose Wire, Red, 16 Awg X /2 OD X.375 ID Cobon Tubing Adapter, 3 OD OD Clamp, Valve Clamp, Hose Clamp, Over-Center Hose, Decal-Power Wand Hose-Solution Feed Spray Nozzle Pump, Water 12V DC Valve-Solution 1/4 NPT Street Elbow Nut, Hex Nyl Loc-Thin Plug Seal, Weatherpack Shroud, Delphi. W.P. 2 Way Terminal, Weather Pack, Male 37# Clip, Tool 38# Screw, HWH x.63 # = Revised or new since last update

175 174 TIMED FILTER SHAKER OPTION Timed Filter Shaker Option Timer Screw, x 1.25 long Flat Washer,.500 x.219 x Nut, Elastic Stop

176 08-4 BROOM SELECTOR GUIDE 175 Main Broom: PN Proex & Wire (STD.) (8 Double Rows) This broom has a more aggressive cleaning action, used to pick up heavier debris. PN Nylon (Optional) (8 Double Rows) General purpose broom that can be used for all types of light soil. High wear material so uneven surfaces do not cause excessive wear. Nylon has a high heat deflection temperature, is chemical resistant and will absorb water in wet conditions. Truly a general purpose broom. PN Proex (Optional) (8 Double Rows) Synthetic fiber made of polypropylene designed to pick up paper, gravel, sand and other lighter less bulky litter. PN High Density Fibre/Wire (Optional) Fiber and wire bristles offer dust control from the natural vegetable fibers and a light cutting action from the crinkle wire. Designed for applications with fine dust and light compacted soilage. PN High Density Nylon (Optional) PN Polypropylene (Optional) (8 Double Row) 8 Double Row Length...50 (127 cm) Diameter...14 (35.5 cm) Side Broom: PN Polypropylene (STD. on Variable Dump) The side broom function is to sweep the dirt and debris away from the curb, wall, pallet, etc. into the path of the main broom. PN Nylon (Optional) Diameter...24 (60.9 cm)