Illustrated Parts List for VMAC System V900088

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1 Illustrated Parts List for VMAC System V Freightliner M2 Caterpillar ACERT C7 1 - Kit Pack List, V Fastener Pack, Fastener Pack, (Continued) Compressor Assembly, P Compressor Sub Components, P Inlet Valve Sub Components, VR70 Tank, Main Bracket Assembly, Document Changes and Revisions Version Revision Details Revised by/date Approved by/date Implemented - New YBD/12JUL06 BC/14JUL06 19JUL2006 A ECN pulley IB 29 Sept 2006 SM 10 Oct Oct 2006 B ECN coal. spring IB 22 Apr 2007 SH 23 Apr Apr 2007 Fax:

2 1 - Kit Pack List, V Item # Part # Qty Description BACKING STRAP, 3/ BRACKET, COOLER MOUNT BRACKET, TANK MOUNT BELT, K HOSE, COOLANT, HOSE, FUEL 1/2" X 23.5" ( ) HOSE, FUEL 1/2" X 27" ( ) HOSE, COOLANT MODIFIED HOSE, COOLANT MODIFIED TUBE, COOLER OUT TUBE, COOLANT, UPPER RAD TUBE, COOLANT IN, WELDMENT HOSE, CRIMPED, 1/4" X 142" HOSE, CRIMPED, 5/16" X 143" HOSE, CRIMPED, 1/2" X 69" HOSE, CRIMPED, 1/2" X 74" HOSE, CRIMPED, 1" X 101" CRANK PULLEY, FORD 3126 CAT MANUAL, OWNERS GENERIC, VR70 & MANUAL, INSTALL, V ILLUSTRATED PARTS LIST, V CLAMP, MOUNTING BRACKET C, VR CONTROL BOX, 96.0" TEMP INTERFACE CABLE, V VRTC, V FAST PACK, V SYSTEM OPERATION INSTRUCTION AND ID ASSEMBLY, MAIN BRACKET TANK, VR70 DRESSED INT OIL FILTER WELDMENT, COOLER 31 A OIL, VR, 1L, HIGH PERFORMANCE 32 A OIL, VR, 4L, HIGH PERFORMANCE 33 P COMPRESSOR ASSEMBLY 2 Fax:

3 Kit Pack List Sub Assemblies Fast ener Packs Compressor Assembly Compress or Sub Components xxxxxxx Clutch xxxxxxx Temperature Probe xxxxxx x Inlet Valve Sub Components xxxxxxx Filter Kit Ass embly xxxxxxx Filter Kit Ass embly xxxxxxx Fill P lu g x xxx xx x Regulator Valve xxxxxxx Main Bracket Assembly xxxxxxx Tank Mount Strap Assembly xxxxxxx VR70 Tank xxxxxxx Adaptor Packs Adaptor Kit Sub Assemblies Cooler Assembly xxxxxxx Adaptor Kit 2005 Model Year xxxxxxx Sub Assemblies Cooler Assembly xxxxxxx Page 1 Page 1 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Belt xxxxxxx xxxxxxxx 2X 1 2 2X 3 4 (not to scale) 6 2X X (not to scale) Figure 1 - Kit Pack List Fax:

4 2 - Fastener Pack, Item# Part# Qty Description FASTENER PACK, CRANK PULLEY BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ ADAPTOR, PULLEY ASSEMBLY FASTENER PACK, TANK BOLT, HHCS NC G8 PL, 1/2 X BOLT, HHCS G10.9, M8 X 1.25 X NUT, PREVAILING TORQUE NC, 1/ NUT, NYLOCK, M WASHER, SAE, 5/ WASHER, FLAT SAE, 1/ FAST PACK, MAIN BRACKET BOLT, HHCS, FLHD, M10 X 1.50 X BOLT, HHCS, FLHD, M10 X 1.50 X BOLT, HHCS, FLHD, M10 X 1.50 X FAST PACK, COOLER BOLT, HHCS G10.9, M10 X 1.5 X BOLT, HHCS G8.8, M14 X 2.0 X NUT, NYLOCK NC PL, 3/ WASHER, ALLOY PL SAE, 3/ CLAMP, HOSE HS FAST PACK, HOSE BOLT, HHCS NC G8 PL, 5/16 X BOLT, HHCS NC G8 PL, 5/16 X 1/ NUT, NYLOCK NC PL, 5/ WASHER, SAE, 5/ HOSE, HEATER 3/4" X 46" ( ) CLAMP, HOSE HS CLAMP, HOSE HS CLAMP, STRAP, 1 5/ CLAMP, INSULATED DOUBLE TUBE, 1/ CLAMP, C R.I., 2" CONNECTOR, STEEL O-RING, 1/2-3/ JIC 90 DEG STEEL, SWIVEL, 3/8-3/ CONNECTOR, BRASS NPT-HOSE, 1/2-3/4 4 Fax:

5 1 6X X X 2.2 4X 2.3 4X 2.4 4X 2.6 4X 2.1 8X X 4.2 2X 4.3 2X X 3.3 6X X X 5.4 2X X X Figure 2 Fastener Packs Fax:

6 2 - Fastener Pack, (Continued) Item# Part# Qty Description FAST PACK, HOOD BLOCK, HOOD BOLT, HHCS NC G8 PL, 3/8 X WASHER, ALLOY PL SAE, 3/ FAST PACK, POWER STEERING RESERVOIR SPACER, POWER STEERING RESERVOIR BOLT, HHCS NC G8 PL, 3/8 X WASHER, ALLOY PL SAE, 3/ FAST PACK, FAN STUD, FAN 3/8-24 X 1 1/2" NUT, HEX NF, 3/ WASHER, ALLOY PL SAE, 3/ SPACER, FAN FAST PACK, FUEL FILTER MOUNT BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ FAST PACK, WIRING LOOM LOOM, SPLIT PLASTIC, 1/ LOOM, SPLIT PLASTIC, 1/ TIE, NYLON MD, 7" 6 Fax:

7 6 8X X 9.1 3X 9.2 2X 6.1 8X 6.3 3X X 8.1 5X 8.2 5X X Figure 2 Fastener Packs (Cont.) Fax:

8 3 - Compressor Assembly, P Item # Part # Qty Description BOLT, SHCS, M8 X 1.25 X BOLT, SHCS, M8 X 1.25 X 55, G BOLT, SHCS, M8 X 1.25 X 50, G SENSOR, PRESSURE PIPE FTG, PLUG SKT HEAD, 1/ ELBOW, STEEL JIC/O-RING, 1/2 3/ PLUG, STEEL HEX SAE/O-RING PORT ELBOW, BRASS NPT-TUBE, 1/8-5/ ELBOW, BRASS NPT-SAE 45 DEG,1/8-1/ ELBOW, BRASS STREET 45 DEG, 1/ O-RING, VITON, 3 1/8 ID X 1/ O-RING, VITON, 11/16 ID X 3/ INLET VALVE, BASIC INTEGRATED REG. 14 P VR70 COMPRESSOR ASSEMBLY 8 Fax:

9 2 2X 3 2X X Figure 3 Compressor Assembly Fax:

10 4 - Compressor Sub Components, P Item # Part # Qty Description TEMPERATURE PROBE 2 P CLUTCH COMPLETE 6 GROVE reference only 1 2 Figure 4 Compressor Sub Components 10 Fax:

11 5 - Inlet Valve Sub Components, Item # Part # Qty Description REGULATOR VALVE PLUG O-RING, VITON, 2 3/8 ID X 3/ O-RING, VITON, 1 7/8 ID X 3/16 5 A FILTER KIT ASSEMBLY SCREW, BUTTON HEAD, X 3/ ROD, THREADED, 1/4 X NUT, NYLOCK NC, 1/ NUT, HEX NC PL, 1/4, GR WASHER, FLAT SAE, 1/ PLATE, INNER FILTER ELEMENT, FILTER, PAPER COVER, AIR FILTER, PLASTIC O-RING, VITON, 2 9/16 ID X 3/32 (4X) Shown for reference only Shown for reference only 3 1 Figure 5 Inlet Valve Sub Components Fax:

12 6 - VR70 Tank, Item # Part # Qty Description BOLT, HHCS NC G5 FL LK, 3/8 X BOLT, HHCS NC G8 FL LK PL,1/4 X 1/ COVER, SIGHT GLASS ELEMENT, SEP, COALESING SEAL, TANK REAR CAP THIMBLE, SCREEN CONNECTOR, STEEL NPT-JIC, 3/4-3/ NIPPLE, STEEL STR THRD, 3/ PLUG, STEEL #5 ORB HEX CONNECTOR, BRASS NPT-SAE, 3/8-1/ O-RING, VITON, 4 3/4 ID X 1/ SPRING, COMPRESSION, FL 1.5",OD SPRING, WAVE OIL FILTER, VR SHORT ASSEMBLY, BLOWDOWN CAP VALVE, SAFETY 200 PSI MUFFLER, SINTERED EXHAUST 16 A SIGHT GLASS ASSEMBLY 12 Fax:

13 11 2X X 15.2 Figure 6 - VR70 Tank Fax:

14 7 - Main Bracket Assembly, Item # Part # Qty Description BRACKET, MAIN V IDLER, SERP,6 RIB,FLANGE,90MM STEEL IDLER, SERP, BACK,FLANGE,90MM STEEL SPACER, IDLER - BOLT BOLT, HHCS NC G8 FL, 1/2 X 1 1/ BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ TENSIONER, MODIFIED, ( ) X 4 4X 5 4X 2 Figure 7 Main Bracket Assembly 14 Fax:

Illustrated Parts List for VMAC System V Ford F250-F350 Triton 5.4 L 3-valve (with 3 bolt crank pulley)

Illustrated Parts List for VMAC System V900092 2008 Ford F250-F350 Triton 5.4 L 3-valve (with 3 bolt crank pulley) System V900102 2010-2008 Ford F250-F350 Triton 5.4 L 3-valve (with center bolt crank pulley)