ADDENDUM. Remanufactured Portable Air Compressor 900H. Caterpillar Tier 2 & Tier 3 WARRANTY NOTICE

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ADDENDUM Remanufactured Portable Air Compressor 900H Caterpillar Tier 2 & Tier 3 PART NUMBER: SAFETY WARNING Users are required to read the entire User Manual before handling or using the product.

1 ADDENDUM Remanufactured Portable Air Compressor 900H Caterpillar Tier 2 & Tier 3 PART NUMBER: SAFETY WARNING Users are required to read the entire User Manual before handling or using the product. WARRANTY NOTICE Failure to follow the instructions and procedures in this manual, or misuse of this equipment, will void its warranty. The information in this manual is current as of its publication date, and applies to: From remanufacture date 1/15/2015 through present This manual only applies to remanufactured machines. Publication date: 10/14/2015 Copyright 2015 Sullair, LLC. All rights reserved. Subject to EAR, ECCN EAR99 and related export control restrictions.

2 The Sullair Certified Remanufacturing Program Thank you for your choice to invest in a quality remanufactured Sullair portable air compressor. Sullair Certified REMAN is a factory authorized remanufacturing program for Sullair 1600H AF portable air compressors, featuring genuine OEM parts, and product testing that meets the same high standards as new Sullair portable air compressors. Sullair Certified REMAN begins with a Sullair used air compressor core that is fully disassembled. Components are then inspected, cleaned, serviced or replaced. As the REMAN air compressor is assembled, all parts must meet the same specifications as new. The Difference Between Remanufactured and Rebuilt The Sullair REMAN Program is not a repair, refurbish, rebuild or overhaul program where parts and components are changed only when broken or unusable and may not meet the OEM performance and quality standards. Sullair remanufactured parts must meet the same tolerances and specifications as brand new genuine Sullair parts. A Sullair Certified REMAN compressor will perform like new, meeting the tough application demands you expect from a reliable Sullair portable air compressor. Your REMAN Compressor Your fully remanufactured compressor has been disassembled down to its core components, which are completely cleaned by using the best alternative cleaning methods identified for each component. All items then receive detailed inspections to establish the criteria for either the replenishment of existing parts or replacement with new genuine Sullair parts. The remanufacturing assembly process brings the compressor back together to original technical specifications. The entire remanufactured product is then tested and inspected on multiple points to the precise technical specifications expected of a Sullair air compressor. Subject to EAR, ECCN EAR99 and related export control restrictions.

3 Table of Contents Table of Contents 1.1 Identifying your remanufactured compressor Procedure for ordering parts Engine & compressor assembly (Tier 3 & Tier 2) Engine assembly and mounting (Tier 3 & Tier 2) Cooling system, aftercooled (Tier 2) Electrical parts (Tier 2) Decal locations (Tier 2)...20 A.1 Electrical system, functional description Tier Subject to EAR, ECCN EAR99 and related export control restrictions. i

4 Table of Contents Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. ii

5 1: Identification 1.1 Identifying your remanufactured compressor In order to properly maintain or service your remanufactured compressor, you will need to specify your particular model when contacting Sullair Service. For support services, you will need to supply two identifiers for your compressor your serial number and the bill of materials (BOM) number. This information can be found on the machine s nameplate. The table below indicates which type of machine you have based on the BOM number identification. Table 1-1: 900H machine type by BOM number BOM number Machine type Tier Tier 2 w/ cold weather package Tier Tier 3 w/ cold weather package Figure 1-1: Location of the BOM number on the nameplate For the location of the nameplate on the compressor, see Figure 2-1 on page 3. Subject to EAR, ECCN EAR99 and related export control restrictions. 1

6 1: Identification Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. 2

2.1 Procedure for ordering parts You should order parts from the nearest authorized Sullair representative or the representative from whom the compressor was purchased.

7 2.1 Procedure for ordering parts You should order parts from the nearest authorized Sullair representative or the representative from whom the compressor was purchased. If for any reason you cannot obtain parts in this manner, contact the factory directly at the address, phone number, or website listed below. Sullair North America Operations 3700 East Michigan Boulevard Michigan City, IN USA SULLAIR (USA only) (non-usa) When ordering parts, always indicate the serial number of the compressor. You can get the serial number from the Bill of Lading for the compressor or from the Serial Number Plate located on the compressor (see Figure 2-1: Location of serial number plate). The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair will void the Sullair warranties specific to this product and may lead to hazardous conditions over which Sullair has no control. Such conditions include, but are not limited to, bodily injury and compressor failure. Figure 2-1: Location of serial number plate Subject to EAR, ECCN EAR99 and related export control restrictions. 3

8 2.2 Engine & compressor assembly (Tier 3 & Tier 2) R09 (sh1) Subject to EAR, ECCN EAR99 and related export control restrictions. 4

9 2.2 Engine & compressor assembly (Tier 3 & Tier 2) R09 (sh2) Subject to EAR, ECCN EAR99 and related export control restrictions. 5

10 2.2 Engine & compressor assembly (Tier 3 & Tier 2) Key Part number Qty Description Notes COUPLING, ASSY 900 CAT BUSHING, TAPERLOCK 2"BORE X 1/2"KEY SPACER, COUPLING CARBON STEEL SUPPORT, UNIT FILTER, ASSEMBLY SCREEN FILTER SIGHTGLASS, ORF BLOCK SAE ADAPTER, DISCHARGE 3" ORIFICE,PLUG BRASS 1/8"NPT x 7/64" VALVE ASSEMBLY,INLET 6" 350PSI SENSOR, TEMP THERMISTOR BRASS GASKET, 1/32 X 6 1/4IDX8 1/4OD VALVE, INLINE CHECK(1/4"NPT)DC WASHER, SNUBBING 1" BOLT ISOLATOR, VIBRATION 500 LB. CAPACITY BAIL, LIFTING 600 THRU HOUSING, ADAPTER DXR PLUG,STR THD 3/4-16 SAE VIT ADAPTER, FEMALE PIPE 5/8 X 1/ O-RING,VITON 3 1/4 X 1/8" CAPSCREW, HEX GR8 5/8-11 X 1 3/ CAPSCREW, SOC HD 3/8-16 X 1 1/ CAPSCREW, HEX GR5 7/16-14 X CAPSCREW, HEX GR5 1/2-13 X 1 1/ CAPSCREW, HEX GR5 1/2-13 X 1 3/ CAPSCREW, HEX GR5 1-8 X 5 1/ WASHER, SPR LOCK REG PLTD 7/ WASHER, SPR LOCK REG PLTD 1/2 Subject to EAR, ECCN EAR99 and related export control restrictions. 6

11 2.2 Engine & compressor assembly (Tier 3 & Tier 2) Key Part number Qty Description Notes WASHER, SPR LOCK REG PLTD 5/ WASHER, SPR LOCK REG PLTD WASHER, PL-B REG PLTD 1/ WASHER, PL-B REG PLTD 5/ CONNECTOR, 37 FL/MPT PLTD 1/4 X 1/ CONNECTOR, 37 FL/MPT PLTD 1/4 X 1/ CONNECTOR, 37 FL/MPT PLTD 1/2 X 1/ ELBOW, 37FL 90M 1/4 X 1/ ELBOW, 37FL 90M 1/2 X 1/ NIPPLE, PIPE-HEX 1/4 X 1/ ELBOW, PIPE-90M 1/4 X 1/ CAPSCREW,FERRY HEAD HD PLTD 1/2-13 X 1 1/ CONNECTOR, STR X JIC 7/16 X 7/ R 1 COMPR&PART, 900H Drawing notes A1 PART NUMBERS ; ADAPTER, DISCHARGE 3", ; O-RING, VITON 3 1/4 X 1/8, & ; CAPSCREW, SOCKET HEAD 3/8-16 X 1 1/4 ARE INCLUDED WITH THE UNIT. A2 TO BLUE HOSE ON HOSE BUNDLE. A3 TO RED HOSE ON HOSE BUNDLE. A4 TO YELLOW HOSE ON HOSE BUNDLE. A5 TO WHITE HOSE ON HOSE BUNDLE. A6 TO PURPLE HOSE ON HOSE BUNDLE. A7 TO SCAVANGE LINE ON TOP OF REC TANK. Subject to EAR, ECCN EAR99 and related export control restrictions. 7

12 2.3 Engine assembly and mounting (Tier 3 & Tier 2) R06 Subject to EAR, ECCN EAR99 and related export control restrictions. 8

13 2.3 Engine assembly and mounting (Tier 3 & Tier 2) Key Part number Qty Description Notes FAN, 38" 1.50" SHFT 900 HAF 11 BLD CAT C9 T SUPPORT,BRACKET CIRCUIT BREAKER 750B HARNESS,WRG AIR INLET HEATER 750B WASHER, SNUBBING 1" BOLT ISOLATOR, VIBRATION 500 LB. CAPACITY SUPPORT, FRT ENG MNT 3408 DITA WASHER,.375 HARDENED NUT, HEX LOCKING 5/ CAPSCREW, HEX GR8 3/8-16 X 1 1/ CAPSCREW, HEX GR8 5/8-11 X CAPSCREW, HEX GR5 3/8-16 X 3/ CAPSCREW, HEX GR5 1-8 X 5 1/ SCREW, HEX SER WASHER 1/4-20 X 3/ WASHER, SPR LOCK REG PLTD WASHER, PL-B REG PLTD 3/ WASHER, PL-B REG PLTD 5/8 17 SEE_CHART_ENG 1 ENGINE,DIESEL Drawing notes (WIRE ENDS ARE MARKED AS TO WHERE THEY ARE TO BE LOCATED) A3 MOUNT TO OUTSIDE OF ECM. A5 TO INLET HEATER RELAY ON ENGINE. Engine chart Engine Engine part number CAT C9 T CAT C9 T Subject to EAR, ECCN EAR99 and related export control restrictions. 9

14 2.4 Cooling system, aftercooled (Tier 2) R00 (sh1) Subject to EAR, ECCN EAR99 and related export control restrictions. 10

15 2.4 Cooling system, aftercooled (Tier 2) R00 (sh2) Subject to EAR, ECCN EAR99 and related export control restrictions. 11

16 2.4 Cooling system, aftercooled (Tier 2) Key Part number Qty Description Notes HOSE, MED PRESS 1.50 X 54" LG FLANGE, KIT SAE SPLT 2" - VITON CONTAINER, RAD FLUID RECOVERY 5QT HOSE, BELLOW CHRG AIR 3" ID C CLAMP, HOSE CONST TORQUE BAFFLE,REAR FILLER SS CAT C BAFFLE,REAR FILLER CS CAT C WEATHERSTRIP, EPDM 65 SHORE/SPGE RUBBER BLACK(FT) BAFFLE, REAR CS CAT C T BAFFLE, REAR SS CAT C T HOSE, ENG RAD UPR C PIPE, ENG RAD LWR C9 T PIPE, ALUMINUM 3.00 OD SS LWR 900HAF HOSE, MP 1.50 X T ELBOW,RUB CHRG AIR CLR PLATE, BAF HALF CAT C T SUB ASSEMBLY,FLUID CLR/RAD W/A/C 900 T HOSE,RAD 2 X 6" 900 T CLAMP,HOSE 1 13/16-2 3/ SUPPORT, LOWER CAC PIPE GUARD, BELT RH CAT C9 T GUARD, BELT LH CAT C9 T ELBOW, TUBE 90<$s> 1-7/8 M/F SAE FITTING, TUBE STRAIGHT 1-1/ HOSE, MED PRESS 1.50 X 43" LG GUARD, BELT ALTERNATOR 750B C9 T HOSE, RAD 3" X 2 1/2" X 5" GRD, FAN LH CAT C9 750B T GRD, FAN RH CAT C9 750B T SUB ASSEMBLY, DUAL OIL FLTR 750B T TUBE,ALUMINUM 3" OD SS 900HAF Subject to EAR, ECCN EAR99 and related export control restrictions. 12

17 2.4 Cooling system, aftercooled (Tier 2) Key Part number Qty Description Notes HOSE,CHRG AIR 3" ID C SUB ASSEMBLY,OVERFLOW BOTTLE BRKT ELBOW,COOLANT TUBE - T GROMMET, 11/16IDX1 5/16ODX7/ CLAMP, HOSE 3/8" WEATHERSTRIP, 1"THICK X 1"WIDE (FT) HOSE, RAD UPPER 2 1/2 X 6" CLAMP, HOSE 9/16"ID NUT, HEX FLGD PLTD 5/ NUT, HEX LOCKING PLTD 3/ CAPSCREW,HEX GR5 3/8-16 X 1 1/4" CAPSCREW,HEX GR5 1/2-13 X 1 1/2" SCREW, HX SER WASH 5/16 X 3/4" SCREW, HX SER WASH 3/8 X 1" SCREW, TC-F HEX 1/4-24 X 1/2" WASHER, SPRLOCK REG PLTD 1/2" WASHER, PL-B REG PLTD 3/8" WASHER, PL-B REG PLTD 1/2" HOSE, FUEL LINE 3/8 (FT) U-BOLT, 3/8 X 2 1/2 PIPE PLTD Drawing notes A1 DIRECT THIS END OF HOSE INTO CONTAINMENT FRAME. A2 TO COOLANT OUTLET ON ENGINE. A3 TO COOLANT INLET ON ENGINE. A4 TO AIR INLET ON ENGINE. A5 TO ENGINE TURBO. A6 TO AIR END. A7 TO STRAIGHT FTG ON THERMAL VALVE. A8 TO ELBOW FTG ON THERMAL VALVE. A9 ENGINE COOLANT SENSOR Subject to EAR, ECCN EAR99 and related export control restrictions. 13

18 2.5 Electrical parts (Tier 2) R00 (sh1) Subject to EAR, ECCN EAR99 and related export control restrictions. 14

19 2.5 Electrical parts (Tier 2) R00 (sh2) Subject to EAR, ECCN EAR99 and related export control restrictions. 15

20 2.5 Electrical parts (Tier 2) R00 (sh3) Subject to EAR, ECCN EAR99 and related export control restrictions. 16

21 2.5 Electrical parts (Tier 2) Key Part number Qty Description Notes SOLENOID, SPNO 24VDC CONT-DUTY GRIP,CORD N X 1/2" CHANNEL, BATT HOLD DWN Q SUPPORT, RELAY C WASHER, FLAT 5/16 X 11/16 SS BLACK ENCLOSURE, MANUAL-PAK SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS TRAY, BATTERY 900HAF T CABLE,BATY 2/0 24" LG C RED CABLE,BATY 2/0 12" LG "C" BLK GASKET, E-STOP LARGE PORTABLE MACH ENCLOSURE, LARGE PORTABLE E-STOP PLATE, COVER LARGE PORTABLE E-STOP LOCK, BATT DISCONNECT SWITCH SUPPORT, PLATE ADAPTER MANUAL CABLE,BATY 2/0 16" L HARNESS, BATY CABLE 750B BATTERY,GRP 31 - EXTREME DUTY SWITCH, LED ESTOP MAT,ANTI-SLIP_GRP 31 BAT HARNESS,MAIN 900R TIER II C ISOLATOR, VIBRATION 1"OD X 3/4"TALL CLAMP, HOSE 5/8" I.D NUT, HEX FLGD PLTD 1/ NUT, HEX FLGD PLTD 5/ NUT, HEX FLGD PLTD 3/ NUT, HEX LOCKING PLTD Subject to EAR, ECCN EAR99 and related export control restrictions. 17

22 2.5 Electrical parts (Tier 2) Key Part number Qty Description Notes NUT, HEX LOCKING PLTD 5/ CAPSCREW,HEX 8.8 M16 X 25MM PLT CAPSCREW,HEX GR5 5/8 X 1" SCREW, HX SER WASH 5/16 X 1" SCREW, HX SER WASH 3/8 X 1" WASHER, SPRLOCK REG PLTD 5/8" WASHER, PL-B WIDE PLTD 3/8" ROD, THREADED 5/16 X 10" LG SCREW RND PHILLIPS X 1/2" CAPSCREW, SOC BTN HD M4 X 16MM SCREW,HEX SER WASH X 1/2 Drawing notes A1 INCLUDE WITH WIRE HARNESS. A2 CONTROLLER (REF: DWG,ASSY ELEC & AIR PARTS) Subject to EAR, ECCN EAR99 and related export control restrictions. 18

23 Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. 19

24 2.6 Decal locations (Tier 2) R00 (sh1) Subject to EAR, ECCN EAR99 and related export control restrictions. 20

25 2.6 Decal locations (Tier 2) R00 (sh2) Subject to EAR, ECCN EAR99 and related export control restrictions. 21

26 2.6 Decal locations (Tier 2) Key Part number Qty Description Notes DECAL,ISO 9001 BLK 3.44X DECAL, 5 YEAR WARRANTY DECAL, CONSPICUITY TAPE 2" WHITE DECAL, CAT DIESEL POWER DECAL,LEAD WARN. PROP DECAL, SULLAIR 5.75 X 34.5 BLACK DECAL, GENERAL MAINT 600H-1050 C DECAL,BLACK DECAL, COMPASS START-UP DECAL, CONTAINMENT DRAIN DECAL, SULLAIR COMPASS CONTROL DECAL, DO NOT OPER W/O GRD # DECAL, DO NOT OPER W/O GRD # DECAL, PROP STAND,HAND BRAKE, & WHL CHOCKS DECAL, TIE DOWN DECAL, DIESEL FUEL DECAL, DO NOT OPER W/DOORS OPE DECAL, WARNING HOT SURFACES DECAL, PRESSURIZED VESSEL DECAL, WARNING REMOTELY CONTROLLED DECAL, CORROSIVE DECAL, READ INSTRUCTION MANUAL DECAL, WARNING DECAL, TOW BAR/COMMENCING DECAL, AXLE LUBRICATION INSTR DECAL, WARNING CRUSH/PINCH POINT DECAL, MANUAL CONTAINER DECAL, ENGINE COOLANT DECAL, STANDARD AIR Subject to EAR, ECCN EAR99 and related export control restrictions. 22

27 2.6 Decal locations (Tier 2) Key Part number Qty Description Notes DECAL, AFTERCOOLED AIR DECAL, PRESSURE CONTROL HIGH DECAL, PRESSURE CONTROL LOW DECAL, BATTERY DISCONNECT DECAL, RAD FILL/HOT/SEE MANUAL DECAL, ENGINE COOLANT DECAL, COMPR OIL SULLAIR AWF TAG, INLET VALVE OIL CHAMBER FILL IND DECAL, INTERNAL FUEL DECAL, EXTERNAL FUEL DECAL, INTAKE AIR DECAL, EXHAUST GAS DECAL, DRAIN DESCRIPTION W/AC T DECAL, WARNING ELECTRICAL SHOCK DECAL, WARNING EXHAUST GASES DECAL, WARNING CRUSH/PINCH POINT DECAL,CAUTION BELOW 0 READ MANUAL DECAL,DO NOT GROUP T DECAL,CAUTION DO NOT MIX DECAL,COMPR FIL W/MOBIL DELVAC DECAL, DRAIN WATER CONDENSATE DECAL, TIRE AND LOADING 750B/750C DECAL, SULLAIR CERTIFIED REMAN DECAL, WD ENG/COMPRESSOR T REFLECTOR, RED 1.68 X DECAL, NOISE EMISSION CONTROL REFLECTOR, AMBER 1.68 X RIVET, POP 1/8 X 3/ DECAL, MODEL 900H Subject to EAR, ECCN EAR99 and related export control restrictions. 23

28 Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. 24

29 A: System Diagrams A.1 Electrical system, functional description Tier R00 Subject to EAR, ECCN EAR99 and related export control restrictions. 25

30 A: System Diagrams Notes: Subject to EAR, ECCN EAR99 and related export control restrictions. 26

31 Subject to EAR, ECCN EAR99 and related export control restrictions.

32 Sullair, LLC 3700 East Michigan Boulevard Michigan City, IN USA SULLAIR (USA only) (non-usa) Information and specifications are subject to change without prior notice. Subject to EAR, ECCN EAR99 and related export control restrictions.

PARTS LIST MANUAL PORTABLE AIR COMPRESSOR 600H, 750, 750H, 750HH, 825, 900H, 1050 CATERPILLAR (R01) WARRANTY NOTICE

PARTS LIST MANUAL PORTABLE AIR COMPRESSOR 600H, 750, 750H, 750HH, 825, 900H, 1050 CATERPILLAR WARRANTY NOTICE Failure to follow the instructions and procedures in this manual or, misuse of this equipment