CNG Frame Mount FSM Parts Manual

Transcription

1 CNG Frame Mount FSM Parts Manual Printed December 16, 2016 Rev C

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3 Preface Proper installation, service, and repair are important to the safety of the service technician and the safe, reliable operation of all motor vehicles. If part replacement is necessary, the part must be replaced with one of the same part number or with an equivalent part. Do not use replacement parts of lesser quality. Accordingly, anyone who intends to use a replacement part which is not in this manual, must first determine neither his safety nor the safe operation of the vehicle will be jeopardized by the replacement part selected. If you need further information or have any questions, please contact: Quantum Fuel Systems LLC Arctic Ocean Drive Lake Forest, CA USA Tel: Fax: All information, illustrations, and specifications are based on the latest product information available at the time of printing. Quantum Fuel Systems LLC. reserves the right to make changes at any time without notice. This information is the intellectual property of Quantum Fuel Systems LLC. and may not be altered in any way. This information is protected by the copyright laws of the United States of America, and other countries, and may not be reproduced, stored in any retrieval system, or transmitted in any form or by any means (including but not limited to electronic, mechanical, photocopying, and recording) without the prior written permission of Quantum Fuel Systems LLC Quantum Fuel Systems LLC. ii

4 How to Use This Manual This parts manual contains information specific to the CNG Frame Mount fuel storage module (FSM). It does not explain everything you need to know about servicing your equipment. This manual contains information for the CNG Frame Mount fuel storage module. iii

5 Ordering Parts FSM Parts Manual To purchase repair or replacement parts, use the online Parts Request Form. Retail parts pricing and the Parts Request Form are accessible at or send a request to QTParts@qtww.com. Technical Assistance For questions regarding the installation, maintenance, and service for the CNG Fuel Storage Module, contact Quantum Technical Assistance at Frame Generation 1 FSM Part Numbers: DESCRIPTION FEATURE DESCRIPTION FEATURE PN X80 LH FSM FILL, NO REG PN X60 RH FSM FILL, NO REG PN X90 LH FSM FILL, NO REG PN X80 RH FSM FILL, NO REG PN X60 LH FSM SLAVE PN X90 RH FSM FILL, NO REG PN X80 LH FSM SLAVE PN X60 RH FSM SLAVE PN X90 LH FSM SLAVE PN X80 RH FSM SLAVE PN X90 LH FSM REGULATOR PN X90 RH FSM SLAVE PN X90 LH FSM HIGH FLOW PN X90 RH FSM REGULATOR Frame Generation 2 FSM Part Numbers: DESCRIPTION FEATURE DESCRIPTION FEATURE PN X80 LH FSM FILL, NO REG PN X80 RH FSM FILL, NO REG PN X90 LH FSM FILL, NO REG PN X90 RH FSM FILL, NO REG PN X80 LH FSM SLAVE PN X80 RH FSM SLAVE PN X90 LH FSM SLAVE PN X90 RH FSM SLAVE PN X60 LH FSM REGULATOR PN X80 LH FSM REGULATOR PN X90 LH FSM REGULATOR PN X60 LH FSM HIGH FLOW PN X80 LH FSM HIGH FLOW PN X90 LH FSM HIGH FLOW Frame Generation 3 FSM Part Numbers: DESCRIPTION FEATURE DESCRIPTION FEATURE PN X80 LH FSM REGULATOR PN X80 RH FSM REGULATOR PN X90 LH FSM FILL, REG PN X90 RH FSM REGULATOR PN X80 LH FSM SLAVE PN X80 RH FSM FILL, NO REG, FILT PN X90 LH FSM SLAVE PN X90 RH FSM FILL, NO REG, FILT PN X60 RH FSM SLAVE PN X80 RH FSM SLAVE PN X90 RH FSM SLAVE Refer to Appendix A at the back of this manual for detailed size information and general specifications. iv

6 Module Identification Generation , , , , Fill Panel , , , , , No Fill Panel (Slave) , W/ Regulator High Flow All of the Generation 1 Frame Mount FSMs will have a lower cover that is not equipped with bolts that attach the lower cover to the cylinder mounting brackets. There will only be cover bolts along the perimeter of the lower cover. The Generation 1 Frame Mount FSMs which are equipped with a regulator and fuel control module are identified with 6 bolts on the rear end cap. The 2 lower bolts on the end cap are used to mount the regulator. The 4 upper bolts on the end cap are used to mount the bracket for the fuel control module. The Generation 1 Frame Mount FSMs that are built for high flow capacity can be identified with the check valve and mount attached to the inside of the rear end cap. v

7 Module Identification (Continued) Generation , , , Dual Fuel , , , Slave (No Fill Panel) , , Regulator and Fuel Control Module , , High Flow All of the Generation 2 Frame Mount FSMs will have a lower cover that is equipped with 16 bolts which attach the lower cover to the cylinder mounting brackets. The Generation 2 Frame Mount FSMs which are equipped with a regulator and fuel control module are identified with 6 bolts on the rear end cap. The 2 lower bolts on the end cap are used to mount the regulator. The 4 upper bolts on the end cap are used to mount the bracket for the fuel control module. The Generation 2 Frame Mount FSMs that are built for high flow capacity can be identified with the check valve and mount attached to the inside of the rear end cap. vi

8 Module Identification (Continued) Generation , , , Regulator and Fuel Gauge Module , , , , Slave (No Fill Panel) , Dual Fuel The easiest way to identify a Gen 3 frame module is by the ID label located in the fill panel area. If you have a Gen 3 slave module the ID label will be on the bottom of the module inside the valve access panel All Generation 3 Frame Mount FSMs have covers which are constructed of fiberglass. The fiberglass cover is rounded and form fitting. All of the Generation 3 Frame Mount FSMs will have an aluminum lower cover that is equipped with bolts which secure the cover to the cylinder brackets (8 for each bracket). Some models with a fill panel have an access panel featuring 10 bolts. The Generation 3 Frame Mount FSMs will have a cylinder access cover on the end cap. vii

9 Table of Contents Frame Mounted FSM... 1 Fuel Storage Module Covers... 1 Gen 1 & Gen Fuel Storage Module Fuel Lines... 9 Gen 1 & 2 (Fill, No Regulator)... 9 Gen 1 & 2 (Fill, With Regulator) Gen 1 & 2 (High Flow) Gen 3 W/Fill, W/Reg, High Flow Gen 3 W/Fill Fuel Storage Module Components Fill Manifold, Frame Gen Fill Manifold, Frame Gen 3, (Continued) Regulator, Frame Gen Fuel Storage Module PRD Lines Gen 1 & Gen 3 (80 & 90 ) Fuel Storage Module Brackets Gen Gen Fuel Storage Module Labels Gen 1 & Accessories Gen 1 & Maintenance Parts Gen General Parts Gen Fuel Storage Module Driver Side Fuel Storage Module Covers Fuel Storage Module Fuel Lines Fuel Storage Module Brackets Fuel Storage Module Labels Fuel Storage Module Passenger Side Fuel Storage Module Covers Fuel Storage Module Fuel Lines Fuel Storage Module Brackets Fuel Storage Module Labels Fuel Storage Module Options and Accessories Appendix A - General System Specifications Gen Gen Gen viii

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11 Frame Mounted FSM Fuel Storage Module Covers Gen 1 & 2 1

12 Fuel Storage Module Covers Gen 1 & 2 (Continued) Item Qty Quantum Part No. Description BOLT - HEX HEAD CONICAL WASHER 5/16 (-18) BOLT - HEX HEAD FLG 3/8 (-16), BOLT - HEX HEAD, 5/8 (-11), S BOLT - HEX HEAD, M10 X BRACKET - LOWER STEP BRACKET - SUPPORT BACK COVER BRACKET - UPPER COVER, ASSEMBLY BRACKET - UPPER STEP (114823) COVER - BACK 90 LH FILL (COVER ASM) COVER - BACK 90 RH FILL COVER - BACK 80 LH FILL COVER - BACK 80 RH FILL COVER - BACK 60 RH FILL COVER - BACK 90 LH SLAVE COVER - BACK 90 RH SLAVE COVER - BACK 80 LH SLAVE COVER - BACK 80 RH SLAVE COVER - LOWER 90 LH FILL COVER - LOWER 90 RH FILL COVER - LOWER 80 LH FILL COVER - LOWER 80 RH FILL COVER - LOWER 60 RH FILL COVER - LOWER 90 LH SLAVE COVER - LOWER 90 RH SLAVE COVER - LOWER 80 LH SLAVE COVER - LOWER 80 RH SLAVE (114898) COVER - UPPER 90 LH FILL (COVER ASM) COVER - UPPER 90 RH FILL 2

13 Fuel Storage Module Covers Gen 1 & 2 (Continued) Item Qty Quantum Part No. Description COVER - UPPER 80 LH FILL COVER - UPPER 80 RH FILL COVER - UPPER 60 RH FILL COVER - UPPER 90 LH SLAVE COVER - UPPER 90 RH SLAVE COVER - UPPER 80 LH SLAVE COVER - UPPER 80 RH SLAVE DOOR - ACCESS TOP END CAP ASSEMBLY - FRONT LH END CAP ASSEMBLY - FRONT RH END CAP ASSEMBLY - REAR LH FILL END CAP ASSEMBLY - REAR RH FILL END CAP ASSEMBLY - REAR LH SLAVE END CAP ASSEMBLY - REAR RH SLAVE EXTRUDED STEP - 5 WIDE, 80 & 90 FSMs EXTRUDED STEP - 5 WIDE, 60 FSMs FOAM - ADHESIVE STRIP, 1/16 X 24, CUT TO LENGTH HOLD DOWN ASSEMBLY - STEPS LATCH - DOOR ACCESS LOCK NUT - FLANGED, 5/8 (-11) N LOCK NUT - FLANGED, M NUT - FLANGE, NYLON LOCKING, 5/16 (-18) SUPPORT - END CAP U-NUT - 5/16 (-18) LONG U-NUT - 5/16 (-18) SHORT WASHER - SAE, 5/8 (-11) 3

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15 Fuel Storage Module Covers Gen 3 5

16 Fuel Storage Module Covers Gen 3 (Continued) Item Qty Quantum Part No. Description SCREW - BUTTON HEAD S SCREW - HEAVY, HEX FLANGE, M8 X S SCREW - METRIC, HEX HEAD, M6 X S BOLT - HEX HEAD, M8 X RIVET - BLIND 3/16" SCREW - BUTTON HEAD WASHER - BELLEVILLE, M WASHER - NYLON WASHER - BLIND, RIVET 3/16" N NUT - U SHAPE, M8, LONG N NUT - U SHAPE, M6, SHORT WASHER - LOCK, M5, SS NUT - RIVET, KNURLED, ALUMINUM, M5 X COVER - LOWER, 60" G3F COVER - LOWER, 80" G3F COVER - LOWER, 90" G3F PANEL - CLOSEOUT, DEFUEL, G3F COVER - END CAP, LH, FILL, G3F (UNPAINTED) COVER - END CAP, RH, FILL, G3F (UNPAINTED) DOOR - FILL, LH, G3F DOOR - FILL, RH, G3F HINGE-FILL DOOR COVER END CAP, LH, REAR, SLAVE, G3F (UNPAINTED) COVER - END CAP, RH, REAR, SLAVE, G3F (UNPAINTED) BRACKET - DOOR CLOSE, LH BRACKET - DOOR CLOSE, RH DOOR, VALVE ACCESS 6

17 Fuel Storage Module Covers Gen 3 (Continued) Item Qty Quantum Part No. Description BULKHEAD PANEL - LH FILL, G3F BULKHEAD PANEL - RH FILL, G3F BULKHEAD PANEL - RH SLAVE, G3F BULKHEAD PANEL - LH SLAVE, G3F COVER - END CAP, LH, FRONT, G3F COVER - END CAP, RH, FRONT, G3F STEP KIT- GEN 3 FRM MODULE 59" EXTRUDED STEP - 5 WIDE, 59" LG COVER - UPPER, 60" LH, G3F (UNPAINTED) COVER - UPPER, 60" RH SLAVE, G3F (UNPAINTED) COVER - UPPER, 80" LH, G3F (UNPAINTED) COVER - UPPER, 80" RH FILL, G3F (UNPAINTED) COVER - UPPER, 80" RH SLAVE, G3F (UNPAINTED) COVER - UPPER, 90" LH, G3F (UNPAINTED) COVER - UPPER, 90" RH FILL, G3F (UNPAINTED) COVER - UPPER, 90" RH SLAVE, G3F (UNPAINTED) RETAINING PLATE-BULKHEAD, DOUBLE RETAINING PLATE-BULKHEAD, DF RETAINING PLATE-BULKHEAD SINGLE LOCKING PLATE - DEFUEL 7

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19 Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, No Regulator) 9

20 Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, No Regulator) (Continued) FSM Parts Manual Item Qty Quantum Description Part No S O-RING - 3/8 ORFS S O-RING - 9/16 SAE S O-RING - FILL RECEPTACLE, HIGH FLOW S O-RING - FILL RECEPTACLE, STANDARD O-RING - VALVE TO CYLINDER DUST CAP - FILL RECEPTACLE, HIGH FLOW DUST CAP - FILL RECEPTACLE, STANDARD FILL RECEPTACLE - HIGH FLOW, FILTERED, 1/ FILL RECEPTACLE - HIGH FLOW, FILTERED, 3/ FILL RECEPTACLE - STANDARD FILL, NO FILTER, 3/ FILL RECEPTACLE - STANDARD FILL, FILTERED, 3/ FILTER ASSEMBLY - COALESCING FILTER - REPLACEMENT, SILVER HOUSING (OT) CNG HP FILTER KIT, BLACK HOUSING (PK) FITTING - ADAPTER, VENT VLV FITTING - COUPLING, 9/16 SAE FITTING - CROSS, 3/ FITTING - ELBOW FITTING - PORT CONNECTOR, 1/ FITTING - TEE, 3/8 LINE F FITTING - UNION, -6 SAE TO -6 ORFS FUEL LINE - 1/4 TURN TO FITTING, RH FUEL LINE - 1/4 TURN TO TEE FUEL LINE - 1/4 TURN TO TEE, LH FUEL LINE - 1/4 TURN TO TEE, RH FUEL LINE - 1/4 TURN VALVE TO GAUGE S BOLT - HEX HEAD, M8 X CHECK VALVE - 3/8 10

21 Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, No Regulator) (Continued) FSM Parts Manual Item Qty Quantum Part No. Description FUEL LINE - TEE TO VALVE, LH FUEL LINE - TEE TO VALVE, RH GAUGE - FUEL PRESSURE C INSULATOR - TUBE 3/ LOCKNUT - NYLON, M PLUG - HEX, 9/ SCREW - PHILLIPS, M4 X VALVE - 1/4 TURN ISOLATION, ORFS VALVE - SYSTEM VENT, CNG HIGH PRESSURE VALVE - MANUAL, 1-1/8 11

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23 Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, With Regulator) 13

24 Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, With Regulator) (Continued) FSM Parts Manual Item Qty Quantum Description Part No S O-RING - 3/8 ORFS S O-RING - 9/16 SAE S O-RING - FILL RECEPTACLE, HIGH FLOW S O-RING - FILL RECEPTACLE, STANDARD O-RING - VALVE TO CYLINDER S O-RING - 3/4 SAE DUST CAP - FILL RECEPTACLE, HIGH FLOW DUST CAP - FILL RECEPTACLE, STANDARD FILL RECEPTACLE - HIGH FLOW, FILTERED, 1/ FILL RECEPTACLE - HIGH FLOW, FILTERED, 3/ FILL RECEPTACLE - STANDARD FILL, NO FILTER, 3/ FILL RECEPTACLE - STANDARD FILL, FILTERED, 3/ FILTER ASSEMBLY - COALESCING FILTER - REPLACEMENT, SILVER HOUSING (OT) CNG HP FILTER KIT, BLACK HOUSING (PK) FITTING - ADAPTER, VENT VLV FITTING - COUPLING, 9/16 SAE FITTING - CROSS, 3/ FITTING - PORT CONNECTOR, 3/ FITTING - TEE, 3/8 LINE F FITTING - UNION, -6 SAE TO -6 ORFS FUEL LINE - 1/4 TURN TO FITTING, RH FUEL LINE - 1/4 TURN TO TEE FUEL LINE - 1/4 TURN TO TEE, LH S BOLT - HEX HEAD, M8 X CHECK VALVE - 3/ GAUGE - FUEL PRESSURE C INSULATOR - TUBE 3/8 14

25 Fuel Storage Module Fuel Lines Gen 1 & 2 (Fill, With Regulator) (Continued) FSM Parts Manual Item Qty Quantum Description Part No LOCKNUT - NYLON, M PLUG - HEX, 9/ SCREW - PHILLIPS, M4 X VALVE - 1/4 TURN ISOLATION, ORFS VALVE - SYSTEM VENT, CNG HIGH PRESSURE VALVE - MANUAL, 1-1/ FITTING - ELBOW FITTING - FEMALE CONNECTOR, PRD FITTING - HOSE BIB FITTING - SAE TO 37 FLARE FUEL LINE - FILTER TO REGULATOR FUEL LINE - TEE TO TEE FUEL LINE - TEE TO TEE NUT AND FERRULE SET, 3/ PRESSURE REGULATOR (NEW) PRESSURE REGULATOR (REMANUFACTURED) PRESSURE REGULATOR (150 PSI) VENT LINE - REGULATOR, PRD COOLANT BOWL REPAIR KIT - REGULATOR PRD REPAIR KIT - REGULATOR 15

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27 Fuel Storage Module Fuel Lines Gen 1 & 2 (High Flow) 17

28 Fuel Storage Module Fuel Lines Gen 1 & 2 (High Flow) (Continued) Item Qty Quantum Description Part No S O-RING - 3/8 ORFS S O-RING - 9/16 SAE S O-RING - FILL RECEPTACLE, HIGH FLOW S O-RING - FILL RECEPTACLE, STANDARD O-RING - VALVE TO CYLINDER S O-RING - 3/4 SAE S O-RING - 1/2 ORFS DUST CAP - FILL RECEPTACLE, HIGH FLOW DUST CAP - FILL RECEPTACLE, STANDARD FILL RECEPTACLE - HIGH FLOW, FILTERED, 1/ FILL RECEPTACLE - HIGH FLOW, FILTERED, 3/ FILL RECEPTACLE - STANDARD FILL, NO FILTER, 3/ FILL RECEPTACLE - STANDARD FILL, FILTERED, 3/ FILTER ASSEMBLY - COALESCING FILTER - REPLACEMENT KIT FITTING - ADAPTER, VENT VLV FITTING - COUPLING, 9/16 SAE FITTING - CROSS, 3/ FITTING - PORT CONNECTOR, 1/ F FITTING - UNION, -6 SAE TO -6 ORFS FUEL LINE - 1/4 TURN TO GAUGE FUEL LINE - CROSS TO FILTER S BOLT - HEX HEAD, M8 X GAUGE - FUEL PRESSURE C INSULATOR - TUBE 3/ LOCKNUT - NYLON, M PLUG - HEX, 9/ SCREW - PHILLIPS, M4 X 12 18

29 Fuel Storage Module Fuel Lines Gen 1 & 2 (High Flow) (Continued) Item Qty Quantum Description Part No VALVE - 1/4 TURN ISOLATION, ORFS VALVE - SYSTEM VENT, CNG HIGH PRESSURE VALVE - MANUAL, 1-1/ FITTING - ELBOW FITTING - FEMALE CONNECTOR, PRD FITTING - HOSE BIB FITTING - SAE TO 37 FLARE NUT AND FERRULE SET, 3/ PRESSURE REGULATOR (NEW) PRESSURE REGULATOR (REMANUFACTURED) PRESSURE REGULATOR (150 PSI) VENT LINE - REGULATOR, PRD COOLANT BOWL REPAIR KIT - REGULATOR PRD REPAIR KIT - REGULATOR FITTING - TEE, 3/8 TO 1/2 ORFS FITTING - TEE, 3/8 ORFS FITTING - TEE, 3/8 TO 1/2 SWAGELOK FUEL LINE - TEE TO VALVE BOLT - HEX HEAD, M6 X PLATE - CHECK VALVE MOUNT ISOLATOR - CHECK VALVE MOUNT FUEL LINE - TEE TO CHECK VALVE FUEL LINE - TEE TO TEE FUEL LINE - TEE TO TEE FUEL LINE - FILTER TO REGULATOR FUEL LINE - 1/4 TURN TO TEE FUEL LINE - 1/4 TURN TO TEE FUEL LINE - TEE TO CHECK VALVE 19

30 Fuel Storage Module Fuel Lines Gen 1 & 2 (High Flow) (Continued) Item Qty Quantum Description Part No FUEL LINE - 1/4 TURN TO TEE FUEL LINE - FILL TO TEE CHECK VALVE - 1/ NUT AND FERRULE SET, 1/2 20

31 Fuel Storage Module Fuel Lines Gen 3 W/Fill, W/Reg, High Flow 21

32 Fuel Storage Module Fuel Lines Gen 3 W/Fill, W/Reg, High Flow (Continued) FSM Parts Manual Item Qty Quantum Description Part No S O-RING - 3/8 ORFS S O-RING - 9/16 SAE S O-RING- 3/4 SAE S O-RING - 1/2 ORFS CNG HP FILTER KIT - COALESCING F FITTING - ADAPTER, -6 SAE X -6 ORFS SCREW - BUTTON HEAD, 3/8" PLUG - HEX, 9/16 SAE VALVE - MANUAL, 1-1/ FITTING, ELBOW STRT THD ORFS -6 X SAE SEE FILL BLOCK DETAIL ITT HPR - NEW, G3F (REP ) FITTING, TEE ORFS -8 X ORFS -6 BRANCH SENSOR - TEMP, CNG BULKHEAD - UNION, 1/2" NUT - BULKHEAD, 1/2" UNION CAP, 37 FLARE 3/8" FITTING - SYSTEM VENT VALVE, SHUT OFF SAE BULKHEAD - UNION, 3/4", 37 FLARE NUT - BULKHEAD, 3/4" UNION FITTING, RUN TEE, FUEL INLET PIPE ASM - FILTER PIPE ASM - 1/2'' TEE PIPE ASM - CNG CYLINDER PIPE ASM - 1/2" BULKHEAD PIPE ASM - 3/8" TEE PIPE ASM - REGULATOR PIPE ASM - 3/4" BULKHEAD 22

33 Fuel Storage Module Fuel Lines Gen 3 W/Fill 23

34 Fuel Storage Module Fuel Lines Gen 3 W/Fill (Continued) Item Qty Quantum Description Part No S O-RING - 3/8 ORFS S O-RING - 9/16 SAE CNG HP FILTER KIT - COALESCING F FITTING - ADAPTER, -6 SAE X -6 ORFS SCREW - BUTTON HEAD, 3/8" PLUG - HEX, 9/16 SAE VALVE, MANUAL, 1-1/ FITTING, ELBOW, ORFS -6 X SAE SEE FILL BLOCK DETAIL UNION, BULKHEAD, CNG, 3/8" ORFS NUT - BULKHEAD CAP, 37 FLARE 3/8" FITTING - SYSTEM VENT VALVE, SHUT OFF SAE FITTING, RUN TEE, FUEL INLET PIPE ASM - FILTER PIPE ASM - CNG CYLINDER PIPE ASM - 3/8" BULKHEAD PIPE ASM - 3/8" TEE WASHER - BELLEVILLE, 3/8" 24

35 Fuel Storage Module Components Fill Manifold, Frame Gen 3 25

36 Fuel Storage Module Components Fill Manifold, Frame Gen 3, (Continued) Item Qty Quantum Part No. FSM Parts Manual Description REBUILD KIT - FILL MANIFOLD O-RING - SAE-8, KA O-RING - SAE-6, KA O-RING - SAE-4, KA O-RING - ORFS-14, KA O-RING - ORFS-8, KA O-RING - SAE-10, KA O-RING - ORFS-6, KA VALVE ASM- 1/4 TURN SHUTOFF FITTING, UNION, SAE TO ORFS -8 KA DUST CAP - FILL RECEPTACLE STANDARD S O-RING - FILL RECEPTACLE, STANDARD RECEPTACLE - FILL, STANDARD, W/O FILTER PARKER RECEPTACLE - FILL, STANDARD, W/O FILTER, EMER RECEPTACLE - FILL, STANDARD, W/ FILTER GAUGE - FUEL PRESSURE, SAE RECEPTACLE - FILL, HIGH FLOW, W/OUT FILTER RECEPTACLE - FILL, HIGH FLOW, W/ FILTER S O-RING FILL RECEPTACLE HIGH FLOW DUST CAP - FILL RECEPTACLE HIGH FLOW PLUG, SAE-HEX HEAD, SS VALVE ASM - CHECK PLUG, SAE-HEX HEAD, SS F FITTING, UNION SAE TO ORFS -8 KA SCREW CAP, 1 3/16" PLUG, HOLLOW HEX HEAD, SS F FITTING - ADAPTER, -6 SAE X -6 ORFS O-RING - ORFS-8, KA MANIFOLD ASM, FILL BLOCK 26

37 Fuel Storage Module Components Regulator, Frame Gen 3 27

38 Fuel Storage Module Components Regulator, Frame Gen 3 Item Qty Quantum Part No S Description FITTING - HOSE BARB ITT HPR REGULATOR, GEN 1 (NEW) ITT HPR REGULATOR GEN 1 (REMAN) ITT HPR REGULATOR, GEN 2 (NEW) ITT HPR REGULATOR, GEN 2 (REMAN) ITT HPR REGULATOR, GENERIC (NEW, 150 PSI) ORIFICE - SEALED O-RING - 3/4" SAE FITTING - 3/4 SAE TO 37 FLARE PRD REPAIR KIT - REGULATOR FITTING, ADAPTER, FNPT TO ORFS -6 FITTING - PRD, REGULATOR TO VENT LINE 28

39 Fuel Storage Module PRD Lines Gen 1 & 2 29

40 Fuel Storage Module PRD Lines Gen 1 & 2 (Continued) Item Qty Quantum Description Part No S O-RING - 3/8 ORFS S O-RING - 9/16 SAE O-RING - VALVE TO CYLINDER FITTING - COUPLING, 9/16 SAE F FITTING - UNION, -6 SAE TO -6 ORFS PLUG - HEX, 9/ VALVE - MANUAL, 1-1/ FITTING - ELBOW BOLT - HEX HEAD, 3/8 X RUBBER MOUNT LOOP CLAMP - TUBE 3/8 (VTI CONFIGURATION) LOOP CLAMP - TUBE 1/2 (CIRCLE SEAL CONFIGURATION) LOCK NUT - FLANGED, 3/8 (-16) PRD - REMOTE, VTI PRD - DUST CAP, VTI PRD - DUST CAP, CIRCLE SEAL PRD DISCHARGE PIPE - PRD TO PRD 90, 3/ PRD DISCHARGE PIPE - PRD TO PRD 80, 3/ FITTING - TEE 3/8 (-6) PRD DISCHARGE PIPE - VALVE TO PRD, LH 90 (GEN 1) PRD DISCHARGE PIPE - VALVE TO PRD, RH 90 (GEN 1) PRD DISCHARGE PIPE - VALVE TO PRD, LH 80 (GEN 1) PRD DISCHARGE PIPE - VALVE TO PRD, RH 80 (GEN 1) PRD DISCHARGE PIPE - VALVE TO PRD, LH 60 (GEN 1) PRD DISCHARGE PIPE - VALVE TO PRD, RH 60 (GEN 1) PRD DISCHARGE PIPE - VALVE TO PRD, LH 90 (GEN 2) PRD DISCHARGE PIPE - VALVE TO PRD, RH 90 (GEN 2) PRD DISCHARGE PIPE - VALVE TO PRD, LH 80 (GEN 2) 30

41 Fuel Storage Module PRD Lines Gen 1 & 2 (Continued) Item Qty Quantum Description Part No PRD DISCHARGE PIPE - VALVE TO PRD, RH 80 (GEN 2) PRD DISCHARGE PIPE - VALVE TO PRD, LH 60 (GEN 2) PRD - MOUNTING KIT, 3/ PRD - MOUNTING KIT, 1/2 31

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43 Fuel Storage Module PRD Lines Gen 3 (80 & 90 ) 33

44 Fuel Storage Module PRD Lines Gen 3 (80 & 90 ) (Continued) Item Qty Quantum Description Part No S O-RING - 3/8 ORFS S O-RING - 9/16 SAE F FITTING - ADAPTER, -6 SAE X -6 ORFS PLUG - HEX, 9/16 SAE VALVE, MANUAL, 1-1/ FITTING, ELBOW STRT THD ORFS -6 X SAE PRD - REMOTE, VTI DUST CAP - PRD (VTI) PIPE ASM - PRD TO PRD, 90" PIPE ASM - PRD TO PRD, 80" FITTING- RUN TEE, -6 ORFS X -6 SAE PIPE ASM - PRD, RH PIPE ASM - PRD, LH 34

45 Fuel Storage Module Brackets Gen 1 35

46 Fuel Storage Module Brackets Gen 1 (Continued) Item Qty Quantum Description Part No CNG CYLINDER 90, 603L CNG CYLINDER 80, 534L (CANADA) CNG CYLINDER 80, 534L (USA) CNG CYLINDER 60, 392L *IF REPLACING, ADD ITEM PIN - COTTER, CLEVIS PIN, 1/8 X EYE BOLT - TENSION CLEVIS PIN CYLINDER BRACKET CYLINDER BRACKET ISOLATOR *IF REPLACING, ADD ITEMS 900, 904 & 905 IN ACCESSORIES CYLINDER STRAP ISOLATOR *IF REPLACING, ADD ITEMS 900, 904 & 905 IN ACCESSORIES LOCK NUT - FLANGED, 1/2 (-13) BOLT - SHOULDER, FLANGED, 1/2 (-13) CYLINDER STRAP - STAINLESS STEEL CYLINDER STRAP - STEEL SPRING SADDLE COMPRESSION SPRING LOCK NUT - FLANGED, 5/8 (-11) CYLINDER STRAP ASSEMBLY (WITH ISOLATOR) POSITIONING KIT - CYLINDER BLOCKS *IF REPLACING, ADD ITEM 900 IN ACCESSORIES AS NEEDED BOLT - HEX HEAD, 5/8 X BOLT - HEX HEAD, 5/8 X BOLT - HEX HEAD, 5/8 X WASHER - SAE, 5/8 (-11) SPACER KIT - 1 (25mm) 36

47 Fuel Storage Module Brackets Gen 2 37

48 Fuel Storage Module Brackets Gen 2 (Continued) Item Qty Quantum Description Part No CNG CYLINDER 90, 603L CNG CYLINDER 80, 534L (CANADA) CNG CYLINDER 80, 534L (USA) CNG CYLINDER 60, 392L *IF REPLACING, ADD ITEM PIN - COTTER, CLEVIS PIN, 1/8 X WASHER - SAE, 5/8 (-11) LOCK NUT - FLANGED, 5/8 (-11) POSITIONING KIT - CYLINDER BLOCK *IF REPLACING, ADD ITEM 900 IN ACCESSORIES AS NEEDED U-NUT - 5/16 (-18) SHORT CLEVIS PIN BOLT - HEX HEAD, 5/8 X SPRING SADDLE COMPRESSION SPRING CYLINDER STRAP ASSEMBLY (WITH ISOLATOR) ISOLATOR *IF REPLACING, ADD ITEMS 900, 904, & 905 IN ACCESSORIES BOLT - HEX HEAD, 5/8 X CYLINDER STRAP - STAINLESS STEEL CYLINDER BRACKET BOLT - HEX HEAD, CONICAL WASHER, 5/16 X CYLINDER BRACKET ASSEMBLY 38

49 Fuel Storage Module Labels Gen 1 & 2 39

50 Fuel Storage Module Labels Gen 1 & 2 (Continued) Item Qty Quantum Part No. Description LABEL - FILL CHECK BY-PASS VALVE LABEL - CYLINDER SAFETY INFO LABEL - CYLINDER STATIC INFO LABEL - CNG CYLINDER MANU INFO (CONTACT QUANTUM) LABEL - CYLINDER BRACKET (TRRC) LABEL - CNG DIAMOND LABEL - CYLINDER EXPIRATION LABEL - CYLINDER SHUTOFF VALVE LABEL - FILL PANEL, RH LABEL - FILL PANEL, LH LABEL - VENT VALVE LABEL - SERIAL NUMBER 40

51 Accessories Gen 1 & 2 Item Qty Quantum Part No. Description DISPENSING GUN - 50ml, REUSABLE REDUCER - 37 FLARE, 1 REDUCER - 37 FLARE, 5/8 96 CNG LOW PRESSURE FLEX HOSE 120 CNG LOW PRESSURE FLEX HOSE 144 CNG LOW PRESSURE FLEX HOSE 180 CNG LOW PRESSURE FLEX HOSE 216 CNG LOW PRESSURE FLEX HOSE 132 CNG LOW PRESSURE FLEX HOSE 108 CNG LOW PRESSURE FLEX HOSE 156 CNG LOW PRESSURE FLEX HOSE 168 CNG LOW PRESSURE FLEX HOSE 192 CNG LOW PRESSURE FLEX HOSE 204 CNG LOW PRESSURE FLEX HOSE 228 CNG LOW PRESSURE FLEX HOSE 240 CNG LOW PRESSURE FLEX HOSE 252 CNG LOW PRESSURE FLEX HOSE 264 CNG LOW PRESSURE FLEX HOSE 12 CNG LOW PRESSURE FLEX HOSE 24 CNG LOW PRESSURE FLEX HOSE 36 CNG LOW PRESSURE FLEX HOSE 48 CNG LOW PRESSURE FLEX HOSE 60 CNG LOW PRESSURE FLEX HOSE ADHESIVE - 50ml, 12 MINUTE WORKING TIME ADHESIVE - 50ml, 4-6 MINUTE WORKING TIME MIXER NOZZLE - 50ml SPACER KIT - 1 (25mm), GEN 1 SPACER KIT - 2 (51mm), GEN INSULATION KIT 41

52 Maintenance Parts Gen 3 Item Qty Quantum Part No. S S S S S S S Description O-RING - 3/8 ORFS O-RING - 1/2 ORFS O-RING - SAE-6 O-RING - SAE-8 O-RING - DRAIN PLUG, COALESCING FILTER O-RING - STANDARD FILL RECEPTACLE, TN1 O-RING - HIGH FLOW FILL RECEPTACLE, TN O-RING - ORFS-6 TO FILL MANIFOLD O-RING - ORFS-8 TO FILL MANIFOLD O-RING - SAE-4 TO FILL MANIFOLD O-RING - SAE-6 TO FILL MANIFOLD O-RING - SAE-8 TO FILL MANIFOLD O-RING - SAE-10 TO FILL MANIFOLD CNG COALESCING FILTER ELEMENT KIT DUST CAP - FILL RECEPTACLE STANDARD DUST CAP - FILL RECEPTACLE HIGH FLOW DUST CAP - PRD (VTI) FILL PANEL LAMP FILL RECEPTACLE - STANDARD WITHOUT FILTER FILL RECEPTACLE - STANDARD WITH FILTER FILL RECEPTACLE - HIGH FLOW WITHOUT FILTER FILL RECEPTACLE - HIGH FLOW WITH FILTER 42

53 General Parts Gen 3 Item Qty Quantum Part No. Description CNG LOW PRESSURE FLEX HOSE CNG LOW PRESSURE FLEX HOSE CNG LOW PRESSURE FLEX HOSE CNG LOW PRESSURE FLEX HOSE FUEL LINE - CROSSOVER, 1/ FUEL LINE - CROSSOVER, 3/ FITTING - ELBOW, 37 FLARE-O, FITTING - ELBOW, ORFS SWIVEL, 1/ FITTING - ELBOW, ORFS SWIVEL, 3/ FITTING - NPT X BARB FITTING - ELBOW, NPT X BARB C SPRING CLAMP 24MM - COOLANT LINES REDUCING UNION - 1/2 TO 3/8 TUBE N LOCK NUT - HEX FLANGE, M S BOLT - HEAVY HEX FLANGE, M X 40 S BOLT - HEAVY HEX FLANGE, M X 50 S BOLT - HEAVY HEX FLANGE, M X 60 S BOLT - HEAVY HEX FLANGE, M X 70 S BOLT - HEAVY HEX FLANGE, M X 80 S BOLT - HEAVY HEX FLANGE, M X 90 S BOLT - HEAVY HEX FLANGE, M X 100 N LOCK NUT - HEX FLANGE, M BOLT - HEAVY HEX FLANGE, M X BOLT - HEAVY HEX FLANGE, M X BOLT - HEAVY HEX FLANGE, M X SPACER - 50 X 50, SPACER - 50 X 60, 1 43

54 Gen 3 General Parts (Continued) Item Qty Quantum Part No. Description SPACER - 50 X 75, SPACER - 50 X 75, HARNESS - INTERFACE, PACCAR HARNESS - INTERFACE, FREIGHTLINER HARNESS - INTERFACE, VOLVO Item Qty Quantum Part No. Description COVER TOP, DRIVER S SCREW FUEL STORAGE MODULE COVERS DOOR CNG FILL ACCESS LATCH CNG FILL DOOR HINGE CNG FILL DOOR RIVET CNG FILL DOOR HINGE COVER BOTTOM, DRIVER SIDE COVER STORAGE MODULE END COVER STORAGE MODULE END COVER BACK, FWD, DRIVER COVER BACK, MID, DRIVER/PASS COVER BACK, AFT, DRIVER/PASS N NUT U SHAPE, COVER 44

55 Fuel Storage Module Driver Side Fuel Storage Module Covers FSM Parts Manual 45

56 Fuel Storage Module Covers Item Qty Quantum Part No. Description COVER TOP, DRIVER S SCREW FUEL STORAGE MODULE COVERS DOOR CNG FILL ACCESS LATCH CNG FILL DOOR HINGE CNG FILL DOOR RIVET CNG FILL DOOR HINGE COVER BOTTOM, DRIVER SIDE COVER STORAGE MODULE END COVER STORAGE MODULE END COVER BACK, FWD, DRIVER COVER BACK, MID, DRIVER/PASS COVER BACK, AFT, DRIVER/PASS N NUT U SHAPE, COVER 46

57 47

58 Fuel Storage Module Fuel Lines 48

59 Fuel Storage Module Fuel Lines Item Qty Quantum Description Part No S SCREW PRD PIPE CLAMP CLAMP TUBING, 3/ N NUT U SHAPE, PRD PIPE CLAMP SCREW FUEL LINE REMOTE PRD FITTING ELBOW, PRD INLET (Use with CS) FITTING ELBOW, PRD INLET (Use with VTI) PRD REMOTE, CIRCLE SEAL PRD REMOTE, VTI S O RING 9/16 ( 6) SAE ST THD F FITTING UNION, 6 SAE TO 6 ORFS S O RING 3/8 ( 6) ORFS FITTING TEE, SAE TO ORFS FUEL LINE PRD, VALVE FUEL LINE 1/4 TURN VLV VALVE 1/4 TURN ISOLATION FUEL LINE 1/4 TURN VALVE, OUT O RING CYLINDER VALVE CYLINDER VALVE AUTOMATIC, OMB PLUNGER ASSEMBLY KIT OMB, VALVE COIL OMB SOLENOID REPAIR FITTING RUN TEE, FUEL INLET FUEL LINE CYLINDER VLV, IN TBD O RING 1/2 ( 5) SAE ST THD PLUG 1/2 ( 5) SAE, HEX HD VALVE CHECK, CNG S SCREW CNG CK VLV CLAMP CLAMP CNG FILL CK VLV FUEL LINE CHECK VALVE, IN CAP CNG FILL VLV RETAINER CNG TK FIL VLV RCPT CAP DUST RECEPTICLE CNG, FILL FITTING ADAPTER, VENT VLV VALVE BLEED, CNG HIGH PRESSURE GAUGE FUEL PRESSURE FITTING CROSS, 3/ FUEL LINE CNG FILTER F FITTING UNION, 5 SAE TO 6 ORFS 49

60 Fuel Storage Module Brackets N o t e 1 : T he strap nut is tightened until the installed height of the spring on each end of the cylinder strap is ± (26mm ± 1mm) with the cylinder pressure below 500 psi (34.5 bar). 50

61 Fuel Storage Module Brackets Item Qty Quantum Part No. Description FILL PANEL FUEL STORAGE MODULE S BOLT/SCREW FUEL STORAGE MODULE PANEL FRAME ASM LH SIDE CYLINDER ASM 352L W/SOLND VLV CYLINDER ASM 352L W/O VLV ISOLATOR CYLINDER FRAME ISOLATOR CYLINDER STRAP STRAP ASM CNG CYLINDER (INC 185) STRAP CYLINDER, 21" N NUT CYLINDER STRAP SPRING SPRING CYLINDER STRAP BUSHING CYLINDER STRAP ROD END CYLINDER STRAP PIN COTTER, CLEVIS PIN, 1/8 X PIN CLEVIS, ROD END 51

62 Fuel Storage Module Labels 52

63 Fuel Storage Module Labels Item Qty Quantum Part No Description LABEL FILL AREA, GK 21" LABEL CYLINDER BRACKET (TRRC) LABEL CYLINDER EXPIRATION INFO LABEL CYLINDER STATIC INFO LABEL CNG CYLINDER MANU INFO (CONTACT QUANTUM) LABEL CYLINDER SAFETY INFO LABEL MANUAL SHUT OFF VLV 53

64 Fuel Storage Module Passenger Side Fuel Storage Module Covers 54

65 Fuel Storage Module Covers Item Qty Quantum Part No. Description COVER TOP, PASSENGER S BOLT/SCREW FUEL STORAGE MODULE COVERS COVER BOTTOM, PASSENGER SIDE COVER STORAGE MODULE END COVER STORAGE MODULE END COVER BACK, FWD, PASSENGER COVER BACK, MID, DRIVER/PASS COVER BACK, AFT, DRIVER/PASS 55

66 Fuel Storage Module Fuel Lines 56

67 Fuel Storage Module Fuel Lines Item Qty Quantum Part No. Description S BOLT/SCREW PRD TUBE CLAMP CLAMP TUBING, 3/ N NUT U SHAPE, M6 SHORT FUEL LINE REMOTE PRD, PASSENGER FITTING ELBOW, PRD INLET (Use with CS) FITTING ELBOW, PRD INLET (Use with VTI) PRD REMOTE, CIRCLE SEAL PRD REMOTE, VTI S O RING 9/16 ( 6) SAE, ST THD F FITTING UNION, 6 SAE TO 6 ORFS S O RING 3/8 ( 6) ORFS F FITTING UNION, 5 SAE TO 6 ORFS FUEL LINE PRD, VALVE PLUG 9/16 ( 6) SAE, HEX HD O RING CYLINDER VALVE PLUNGER ASSEMBLY OMB LOCK OFF VALVE COIL OMB SOLENOID REPAIR PLUG 1/2 ( 5) SAE, HEX HD N0756 O RING SAE 1/2 ( 5) PLUG 1/2 ( 5) SAE, HEX HD 57

68 Fuel Storage Module Brackets Note 1: The strap nut is tightened until the installed height of the spring on each end of the cylinder strap is ± (26mm ± 1mm) with the cylinder pressure below 500 psi (34.5 bar). 58

69 Fuel Storage Module Brackets Item Qty Quantum Part No. Description FRAME ASM RH SIDE CYLINDER ASM 352L W/SOLND VLV CYLINDER ASM 352L W/O VLV ISOLATOR CYLINDER FRAME ISOLATOR CYLINDER STRAP STRAP ASM CNG CYLINDER (INC 185) STRAP CYLINDER, 21" N NUT CYLINDER STRAP SPRING SPRING CYLINDER STRAP BUSHING CYLINDER STRAP ROD END CYLINDER STRAP PIN COTTER, CLEVIS PIN, 1/8 X PIN CLEVIS, ROD END 59

70 Fuel Storage Module Labels 60

71 Fuel Storage Module Labels Item Qty Quantum Part No. Description LABEL CYLINDER BRACKET (TRRC) LABEL CYLINDER EXPIRATRION INFO LABEL CYLINDER STATIC INFO LABEL CNG CYLINDER MANU INFO (CONTACT QUANTUM) LABEL CYLINDER SAFETY INFO 61

72 Fuel Storage Module Options and Accessories Item Qty Quantum Part No. Description FUEL LINE CROSS OVER RH FUEL LINE CROSS OVER LH FITTING UNION, 6 ORFS 6 ORFS FLANGE NUT FRAME MOUNTING BOLT BOLT M10 X 1.5, 30MM 62

73 Appendix A - General System Specifications Gen 1 Common Specifications Overall Height (701 mm) Overall Depth (Frame to Cover) (726 mm) Overall Depth (Frame to Step) (861 mm) Distance From Bottom of Assembly to Top of Bottom Step (169 mm) 25 X 90 Fuel Storage Module Overall Length (A) (2568 mm) Distance Between Cover End Cap Bolt Centers (B) (2506 mm) Recommended Mounting Area for Cylinder Straps (C) * (343 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1343 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1267 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1191 mm) Approximate Fuel Storage Module Weight lb (339 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (455 kg) 25 X 80 Fuel Storage Module Overall Length (A) (2314 mm) Distance Between Cover End Cap Bolt Centers (B) (2250 mm) Recommended Mounting Area for Cylinder Straps (C) * (305 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1244 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1168 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1092 mm) Approximate Fuel Storage Module Weight lb (319 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (422 kg) * The cylinder straps may be mounted outside the recommended mounting area but the installation must be approved by a professional engineer. 1,2,3 Reference the centerline for the holes on the right side of the bracket as shown in the illustration above. 63

74 General System Specifications (Continued) Gen 1 FSM Parts Manual 25 X 90 Fuel Storage Module - Slave Overall Length (A) (2431 mm) Distance Between Cover End Cap Bolt Centers (B) (2369 mm) Recommended Mounting Area for Cylinder Straps (C) * (343 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1241 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1165 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1089 mm) Approximate Fuel Storage Module Weight lb (327 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (442 kg) 25 X 80 Fuel Storage Module - Slave Overall Length (A) (2180 mm) Distance Between Cover End Cap Bolt Centers (B) (2118 mm) Recommended Mounting Area for Cylinder Straps (C) * (305 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1165 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1089 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1013 mm) Approximate Fuel Storage Module Weight lb (305 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (407 kg) * The cylinder straps may be mounted outside the recommended mounting area but the installation must be approved by a professional engineer. 1,2,3 Reference the centerline for the holes on the right side of the bracket as shown in the illustration above. 64

75 General System Specifications (Continued) Gen 1 FSM Parts Manual 25 X 60 Fuel Storage Module Overall Length (A) (1843 mm) Distance Between Cover End Cap Bolt Centers (B) (1779 mm) Recommended Mounting Area for Cylinder Straps (C) * (229 mm) Approximate Fuel Storage Module Weight lb (259 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (334 kg) 25 X 60 Fuel Storage Module - Slave Overall Length (A) (1705 mm) Distance Between Cover End Cap Bolt Centers (B) (1643 mm) Recommended Mounting Area for Cylinder Straps (C) * (229 mm) Approximate Fuel Storage Module Weight lb (219 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (295 kg) * The cylinder straps may be mounted outside the recommended mounting area but the installation must be approved by a professional engineer. 65

76 General System Specifications (Continued) Gen 2 FSM Parts Manual Common Specifications Overall Height (703 mm) Overall Depth (Frame to Cover) (726 mm) Overall Depth (Frame to Step) (864 mm) Distance From Bottom of Assembly to Top of Bottom Step (169 mm) 25 X 90 Fuel Storage Module Overall Length (A) (2568 mm) Distance Between Cover End Cap Bolt Centers (B) (2506 mm) Recommended Mounting Area for Cylinder Straps (C) * (400 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1343 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1267 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1191 mm) Distance Between Cover End Cap Edge and Cylinder Bracket (E) (581 mm) Minimum Distance Between Cylinder Straps (F) (870 mm) Approximate Fuel Storage Module Weight lb (339 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (455 kg) 25 X 80 Fuel Storage Module Overall Length (A) (2312 mm) Distance Between Cover End Cap Bolt Centers (B) (2250 mm) Recommended Mounting Area for Cylinder Straps (C) * (363 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1244 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1168 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1092 mm) Distance Between Cover End Cap Edge and Cylinder Bracket (E) (581 mm) Minimum Distance Between Cylinder Straps (F) (693 mm) Approximate Fuel Storage Module Weight lb (319 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (422 kg) * Module modifications may be required if cylinder straps are mounted outside the recommended mounting area. Any modification must be approved by a professional engineer. 1,2,3 Reference the centerline for the holes on the right side of the bracket as shown in the illustration above. 66

77 General System Specifications (Continued) Gen 2 FSM Parts Manual 25 X 90 Fuel Storage Module - Slave Overall Length (A) (2431 mm) Distance Between Cover End Cap Bolt Centers (B) (2369 mm) Recommended Mounting Area for Cylinder Straps (C) * (400 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1241 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1165 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1089 mm) Distance Between Cover End Cap Edge and Cylinder Bracket (E) (441 mm) Minimum Distance Between Cylinder Straps (F) (872 mm) Approximate Fuel Storage Module Weight lb (327 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (442 kg) 25 X 80 Fuel Storage Module - Slave Overall Length (A) (2180 mm) Distance Between Cover End Cap Bolt Centers (B) (2118 mm) Recommended Mounting Area for Cylinder Straps (C) * (363 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1165 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1089 mm) Distance Between Cover End Cap Bolt Center and Cover Support Bracket (D) (1013 mm) Distance Between Cover End Cap Edge and Cylinder Bracket (E) (446 mm) Minimum Distance Between Cylinder Straps (F) (692 mm) Approximate Fuel Storage Module Weight lb (305 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (407 kg) * Module modifications may be required if cylinder straps are mounted outside the recommended mounting area. Any modification must be approved by a professional engineer. 1,2,3 Reference the centerline for the holes on the right side of the bracket as shown in the illustration above. 67

78 General System Specifications (Continued) Gen 2 FSM Parts Manual 25 X 60 Fuel Storage Module Overall Length (A) (1841 mm) Distance Between Cover End Cap Bolt Centers (B) (1779 mm) Recommended Mounting Area for Cylinder Straps (C) * (251 mm) Distance Between Cover End Cap Edge and Cylinder Bracket (E) (593 mm) Minimum Distance Between Cylinder Straps (F) (409 mm) Approximate Fuel Storage Module Weight lb (259 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (334 kg) * Module modifications may be required if cylinder straps are mounted outside the recommended mounting area. Any modification must be approved by a professional engineer. 68

79 General System Specifications (Continued) Gen 3 FSM Parts Manual Common Specifications Overall Height (703 mm) Overall Depth (Frame to Cover) (756 mm) Overall Depth (Frame to Step) (861 mm) Distance From Bottom of Assembly to Top of Bottom Step (172 mm) 25 X 90 Fuel Storage Module - Standard Overall Length (2513 mm) Approximate Fuel Storage Module Weight lb (260 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (375 kg) Mounting Tolerance (A) ±0.1 (1450 ±1mm) 25 X 90 Fuel Storage Module - Dual Fuel Overall Length (2513 mm) Approximate Fuel Storage Module Weight lb (257 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (373 kg) Mounting Tolerance (A) ±0.1 (1450 ±1mm) 25 X 80 Fuel Storage Module - Standard Overall Length (2263 mm) Approximate Fuel Storage Module Weight lb (236 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (338 kg) Mounting Tolerance (A) ±0.1 (1200 ±1mm) 25 X 80 Fuel Storage Module - Dual Fuel Overall Length (2263 mm) Approximate Fuel Storage Module Weight lb (234 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (336 kg) Mounting Tolerance (A) ±0.1 (1200 ±1mm) 69

80 General System Specifications (Continued) Gen 3 FSM Parts Manual 25 X 90 Fuel Storage Module - Slave Overall Length (2414 mm) Approximate Fuel Storage Module Weight lb (247 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (363 kg) Mounting Tolerance (A) ±0.1 (1450mm ±1) 25 X 80 Fuel Storage Module - Slave Overall Length (2164 mm) Approximate Fuel Storage Module Weight lb (222 kg) Approximate Fuel Storage Module Weight (W/Fuel) lb (325 kg) Mounting Tolerance (A) ±0.1 (1200mm ±1) 25 X 60 Fuel Storage Module - Slave Overall Length (1684 mm) Approximate Fuel Storage Module Weight... TBD lb (TBD kg) Approximate Fuel Storage Module Weight (W/Fuel)... TBD lb (TBD kg) Mounting Tolerance (A) ±0.1 (750mm ±1) 70

81 Revision History Revision A - Initial Release. Revision B 6/14/16, Added GK modules All information, illustrations, and specifications are based on the latest product information available at the time of printing. Quantum Fuel Systems LLC. reserves the right to make changes at any time without notice. This information is the intellectual property of Quantum Fuel Systems LLC. and may not be altered in any way. This information is protected by the copyright laws of the United States of America, and other countries, and may not be reproduced, stored in any retrieval system, or transmitted in any form or by any means (including but not limited to electronic, mechanical, photocopying, and recording) without the prior written permission of Quantum Fuel Systems LLC Quantum Fuel Systems LLC.

82 Quantum Fuel Systems LLC Arctic Ocean Drive Lake Forest, CA Tel: (949) Fax: (949)