Illustrated Parts List for VMAC System V Ford F Super Duty 6.0L Power Stroke Diesel Without Dual Alternators
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1 Illustrated Parts List for VMAC System V Ford F Super Duty 6.0L Power Stroke Diesel Without Dual Alternators 1 - Kit Pack List Fastener Pack, Compressor Assembly, P Compressor Sub Components, P Inlet Valve Sub Components, Main Bracket Assembly, Tank Mount Strap Assembly, Adaptor Kit, Model Year, A Cooler Assembly, Adaptor Kit, Model Year, A Cooler Assembly, Document Changes and Revisions Version Revision Details Revised by/date Approved by/date Implemented F ECN IB 23 June 2007 SH 26 June June 2007 G ECN IB 06-Oct 2007 MH 19 Nov Nov 2007 H ECN SL 07 July 2008 SH 8 Jul Jul 2008 I ECN SAR 13 Nov 2012 MH 15 Nov Nov 2012 J ECN CJH 04 Oct 2017 KRM/RB/AWG 05 Oct Oct 2017 Fax: Page 1 of 18
2 Page 2 of 18 Fax:
3 1 - Kit Pack List Item CLIP, TANK MOUNT BRACKET, GLOW-PLUG BELT, K HOSE, HEATER 3/4" X 106" ( ) TUBE, INTERCOOLER TUBE, HEATER RETURN HOSE, CRIMPED, 1/2" X 73" HOSE, CRIMPED, 1/2" X 83" HOSE, CRIMPED, 3/4" X 55" CRANK PULLEY MANUAL, INSTALLATION, MANUAL, OWNERS GENERIC, VR70 & ILLUSTRATED PARTS LIST CLAMP, MOUNTING BRACKET C, INTERFACE CABLE VR CONTROL BOX132.0 TEMP FASTENER PACK, V900080, V980001/ TEMPLATE, FAN STATOR STRAP, TANK MOUNT ASSY SPIGOT ASSEMBLY ASSEMBLY, MAIN BRACKET TANK, VR70 DRESSED INT OIL FILTER 23 A OIL, VR, 1L, HIGH PERFORMANCE 24 A OIL, VR, 4L, HIGH PERFORMANCE 25 P COMPRESSOR ASSEMBLY, V Fax: Page 3 of 18
4 COOLER TO COMPRESSOR COMPRESSOR TO TANK TANK TO COOLER KitPackListSubAsembliesFastenerPacksCompresorAsemblyCompresorSubComponentsxClutchxTemperatureProbexInletValveSubComponentsxFilterKitAsemblyxFilterKitAsemblyxFil PlugxRegulatorValvexMainBracketAsemblyxTankMountStrapAsemblyxVR70TankxAdaptorPacksAdaptorKitSubAsembliesColerAsemblyxAdaptorKit205Model YearxSubAsembliesColerAsemblyx Page1Page3Page4Page5Page6Page7Page8Page9Page10Page1Page12Page13Page14Page15Page16Page17 OVERTEMPROTARYAIRCOMPRESOR VR70UNDERHOD CURTISHOURSCOMPRESORONOF ON X X Figure 1 - Kit Pack List Page 4 of 18 Fax:
5 2 - Fastener Pack, FASTENER PACK, COMPRESSOR NUT, W/DBL SER WASHER, M8 X FASTENER PACK, CRANK PULLEY BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ FASTENER PACK, MAIN BRACKET BOLT, HHCS, FLHD, M10 X 1.50 X BOLT, HHCS, FLHD, M10 X 1.50 X FASTENER PACK, ICP SENSOR FITTING, BANJO GROMMET, RUBBER FASTENER PACK, INTERCOOLER TUBE BOLT, HHCS NC G8 PL, 1/4 X NUT, NYLOCK NC, 1/ WASHER, FLAT SAE, 1/ TIE, NYLON MD, TIE, NYLON MD, 14" CLAMP, MODIFIED FASTENER PACK, COOLANT BOLT, HHCS G10.9, M8 X 1.25 X WASHER, SAE, 5/ CLAMP, HOSE MH CLAMP, HOSE HS CLAMP, C.R.I., CONNECTOR, TEE NYLON, 3/ FASTENER PACK, FAN SHROUD&GLO PLG RELAY BOLT, HHCS G10.9, M6 X 1.0 X WASHER, SPLIT LOCK, 1/ FASTENER PACK, RADIATOR HOSE TUBE, 2" CONNECTOR CLAMP, HOSE HS FASTENER PACK, HEATER RETURN BOLT, HHCS NC G8 PL, 1/4 X 3/ CLAMP, HOSE MH FASTENER PACK TUBE, TEFLON, PTFE,1/4"OD X 3/16"ID TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, 7" Fax: Page 5 of 18
6 1 2 3X 2.2 3X 1.1 3X X X X X 5.4 4X X 7.1 2X X 9.2 2X X 10.5 Figure 2 Fastener Packs Page 6 of 18 Fax:
7 3 - Compressor Assembly, P INLET VALVE, BASIC INTEGRATED REG-H WASHER, FLAT G5, 5/ BOLT, SHCS, M8 X 1.25 X BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT PIPE FTG, PLUG SKT HEAD, 1/ ELBOW, BRASS STREET 45 DEG, 1/ TEE, STREET, EXTRUDED, 1/ SENSOR, PRESSURE ELBOW,90, BRASS NPT-POLY, 1/8-3/ O-RING, VITON, 3 1/8 ID X 1/8 12 P COMPRESSOR, VR STUD, M8 X 1.25 X ELBOW, BRASS NPT-TUBE, 1/2-1/ PLUG, STEEL HEX SAE/O-RING PORT ELBOW, BRASS NPT-POLY, 1/8-1/ BRACE, COMPRESSOR Fax: Page 7 of 18
8 Figure 3 Compressor Assembly Page 8 of 18 Fax:
9 4 - Compressor Sub Components, P TEMPERATURE PROBE 2 P CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 4 Compressor Sub Components Fax: Page 9 of 18
10 5 - Inlet Valve Sub Components, PLUG, STEEL HEX SAE/O-RING PORT 2 A ACCESSORY PACK, REGULATOR ASSEMBLY O-RING, VITON, 1 3/8 ID X 3/ O-RING, VITON, 2 3/8 ID X 3/32 5 A FILTER KIT ASSEMBLY O-RING, VITON, 2 9/16 ID X 3/ PLATE, INNER FILTER SCREW, BUTTON HEAD, X 3/ NUT, HEX NC PL, 1/4, GR ROD, THREADED, 1/4 X FILTER ELEMENT, PAPER COVER, AIR FILTER, PLASTIC WASHER, FLAT SAE, 1/ NUT, NYLOCK NC, 1/4 Figure 5 Inlet Valve Sub Components Page 10 of 18 Fax:
11 6 - Main Bracket Assembly, BRACKET, V BRACKET, INTERCOOLER IDLER, SERP, 6 GROOVE, FLANGE, 90MM IDLER, SERP, BACK, FLANGE, 90MM SPACER, IDLER - BOLT BOLT, HHCS NC G8 FL, 1/2 X 1 1/ BOLT, HHCS NC G8 PL, 1/2 X BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ WASHER, FLAT SAE, 1/ TENSIONER, MODIFIED 1 4 3X 5 5X 6 4X X Figure 6 Main Bracket Assembly Fax: Page 11 of 18
12 7 - Tank Mount Strap Assembly, BRACKET, STRAP, TANK MOUNT BRACKET, TANK MOUNT CLIP BRACKET, TANK MOUNT SPACER, CABLE BOLT, HHCS NC G8 PL, 5/16 X 1/ NUT, HEX NC, 5/ WASHER, SAE, 5/ WASHER, 5/16 ID X 3/4 OD STRAP, TANK CABLE, 17 Note: Two assemblies per kit 3 1 2X 5 2X X 9 Figure 7 Tank Mount Strap Assembly Page 12 of 18 Fax:
13 BOLT, HHCS NC G5 FL LK, 3/8 X BOLT, HHCS NC G8 FL LK PL,1/4 X 1/ COVER, SIGHT GLASS SEAL, TANK REAR CAP THIMBLE, SCREEN CONNECTOR, STEEL NPT-JIC, 3/4-3/ NIPPLE, STEEL STR THRD, 3/ PLUG, STEEL, #5 ORB, HEX ELBOW, BRASS NPT-POLY, 1/8-1/ CONNECTOR, BRASS NPT-SAE, 3/8-1/ ELBOW,90, BRASS NPT-POLY, 1/8-3/ ADAPTER, BRASS, 1/8-1/8 NPT 13 A ELEMENT, SEP, COALESCING O-RING, VITON, 4 3/4 ID X 1/ SPRING, COMPRESSION, FL 1.5",OD OIL FILTER, VR SHORT ASSEMBLY, BLOWDOWN CAP VALVE, SAFETY, 3/8, 200 PSI MUFFLER, SINTERED EXHAUST, 1/8" TANK, OIL SEPARATOR 19 A SIGHT GLASS ASSEMBLY Fax: Page 13 of 18
14 Figure 8 - VR70 Tank Page 14 of 18 Fax:
15 9 - Adaptor Kit, Model Year, A DDC,FORD TC, FORD F250-F550, 6.0L COOLER ASSEMBLY (not to scale) See Assembly Figure 9 - Adaptor Kit, Model Year 10 - Cooler Assembly, BRACKET, COOLER BOLT, HHCS G10.9, M10 X 1.5 X WASHER, ALLOY PL SAE, 3/ HOSE, RAD CLAMP, HOSE HS CONNECTOR, BRASS NPT-HOSE, 1/2-3/ COOLER 4X 4X 2X 2X Figure 10 - Cooler Assembly Fax: Page 15 of 18
16 11 - Adaptor Kit, Model Year, A TC, VR, FORD , 6.0L DIESEL COOLER ASSEMBLY 2 See Assembly 1 Figure 11 - Adaptor Kit, Model Year Page 16 of 18 Fax:
17 12 - Cooler Assembly, BRACKET, COOLER SPACER, BOLT, HHCS G10.9, M10 X 1.5 X BOLT, HHCS G10.9, M10 X 1.5 X NUT, PL, M10 X WASHER, ALLOY PL SAE, 3/ HOSE, MODIFIED CLAMP, HOSE HS COOLER 3 2X 6 6X 1 2X 2X 4 9 2X 2 5 2X 8 2X 7 Figure 12 - Cooler Assembly Fax: Page 17 of 18
18 Page 18 of 18 Fax:
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