SECTION 4 -ENGINE & ATTACHING PARTS
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1 SECTION 4 -ENGINE & ATTACHING PARTS
2 ENGINE & ATTACHING PARTS Power Unit Assembly VIEW SHOWING TUBE ASSEMBLY AT MAIN PUMP FOR MACHINES EQUIPPED WITH HOSE AT MAIN PUMP, SEE PAGE 8-6 FOR DETAILS MUFFLER SUPPORT COMPONENTS ARE LOCATED ON PAGE 4-6 PAE Series III Rough Terrain Excavators
3 Power Unit Assembly MUFFLER SUPPORT COMPONENTS ARE LOCATED ON PAGE 4-6 PAE Series III Rough Terrain Excavators 4-
4 Power Unit Assembly Item Part Number Qty. Description Rev. Consult Factory Ref POWER UNIT ASSY, (includes items 1 thru 64 & all items on page 4-6) T FAN CLUTCH FAN A/R LOCTITE, (#242 blue) A/R LOCTITE, (#545 purple) A/R LOCTITE, (#565 white) MUFFLER CLAMP, FLAT WASHER, M O-RING LORD MOUNT 10 Ref MAIN HYDRAULIC PUMP, (see page 9-8 for details) ALTERNATOR STARTER O-RING HEX HD CAPSCREW, M10X1.5X110, (torque to 2-6 lb-ft) VITON O-RING, (lubricate lightly) STUD, M10X1.5X45MM, (torque to lb-ft) FRONT ENGINE MOUNT 18 Ref DRIVE BELT, (A/C equipped), (see page 6-44 for details) DRIVE BELT, (no A/C equipped) ENGINE, 17HP, (domestic) ENGINE, 17HP, (export) HEX HD CAPSCREW, X65, GR10.9, (torque to lb-ft) FLYWHEEL COUPLER MUFFLER CATALYTIC MUFFLER, (optional) EXHAUST TAILPIPE EXHAUST TUBE WHIZ-LOK NUT, 1/ SUCTION ELBOW REAR ENGINE MOUNT OIL PRESSURE SENDER O-RING LOCKWASHER, M LOCKWASHER, M HEX HD CAPSCREW, X0, GR8.8, (torque to 2-6 lb-ft) BELT TENSIONER IDLER HEX LOCKNUT, M10X1.5, (torque to 2-6 lb-ft) TUBE MOUNT BRACKET HEX HD CAPSCREW, X0, GR8.8, (torque to lb-ft) SOCKET HD CAPSCREW, M8X1.25X20, (torque to lb-ft) HEX HD CAPSCREW, M14-2X45MM, (torque to 87-9 lb-ft) TUBE PORT COVER HEX HD CAPSCREW, X25, GR8.8, (torque to 4 lb-ft) SUPPORT CLAMP, 1/ MUFFLER CLAMP, HEX HD CAPSCREW, 5/8-11X1-/4, GR5, (torque to lb-ft) LOCKWASHER, 1/ LOCKWASHER, 5/8 4-4 Series III Rough Terrain Excavators
5 Power Unit Assembly Item Part Number Qty. Description Rev TUBE ELBOW, 45 DEGREES, (includes item 8) ELBOW, 90 DEGREES, (includes item 1) TUBE, (w/heating flange) FLAT WASHER, / HARDENED WASHER, / WORM CLAMP HOSE CLAMP TY-WRAP HEX HD CAPSCREW, 1/2-1X2, GR FLAT WASHER, 1/ SLOBBER HOSE ASSY FUEL HOSE MINI-CHECK COUPLING, (includes item 15) PULLEY O-RING V-CLAMP NUT BOLT LOCKWASHER, M HEX HD CAPSCREW, X5, GR8.8, (torque to 2-6 lb-ft) TUBE SUPPORT WELDMENT 104 Ref PUMP TUBE ASSY, (no longer available; order S Tube Replacement Kit on page 8-6) CLAMP COVER PLATE CLAMP SET HEX HD CAPSCREW, /8-16X-/4, GR HEX LOCKNUT, / FLAT WASHER, / LOCKWASHER, 5/ O-RING FLANGE HALF HEX HD CAPSCREW, 5/8-11X2-1/4, GR5, (torque to lb-ft) ENGINE BLOCK HEATER, (optional, not illustrated; uses cord ) A/R ENGINE DIAGNOSTIC TOOL ENGINE FILTER KIT, (includes the following items) OIL FILTER FILTER ELEMENT SAFETY ELEMENT FUEL FILTER PRE-FUEL FILTER SCREEN Series III Rough Terrain Excavators 4-5
6 ENGINE & ATTACHING PARTS Muffler Support Components MACHINES PRIOR TO THE S/N S LISTED BELOW ARE ENCOURAGED TO UPGRADE TO THE MUFFLER SUPPORT SET-UP SHOWN ON THIS PAGE BY ORDERING MUFFLER SUPPORT KIT, P/N XL00III XL10III XL400III XL410III XL500III XL510III XL520III ALL MACHINES FOLLOWING THE SERIAL NUMBERS LISTED (INCLUDING S/N S SHOWN) WERE EQUIPPED WITH THE COMPONENTS SHOWN ON PAE Series III Rough Terrain Excavators
7 Muffler Support Components Item Part Number Qty. Description Rev A/R LOCTITE, (242 blue) WHIZ-LOK SCREW, /8-16X/ U-BOLT WHIZ-LOK SCREW, M8X1.25X20MM U-BOLT TAIL PIPE BRACKET WELDMENT MUFFLER BRACKET HEAT SHIELD WELDMENT LOCKWASHER, M HEX HD CAPSCREW, X90, GR8.8, (loctite & torque to 2-6 lb-ft) HEX HD CAPSCREW, X5, GR HEX HD CAPSCREW, /8-16X1-1/4, GR HEX LOCKNUT, / LOCKNUT, 1/ LOCKWASHER, / FLAT WASHER, / FLAT WASHER, 1/ BRACE PLATE WHIZ-LOK SCREW, 1/4-20X1/ Ref MUFFLER SUPPORT KIT, (includes all items) B Series III Rough Terrain Excavators 4-7
8 Air Cleaner Installation (TO TURBOCHARGER) TURBO II PRECLEANER TURBO III PRECLEANER NOTE: PRECLEANER IS OPTIONAL. PAD Series III Rough Terrain Excavators
9 Air Cleaner Installation Item Part Number Qty. Description Rev HOSE CLAMP AIR INTAKE TUBE AIR INTAKE ELBOW COUPLING, 1/8, (max torque to 18 lb-in) TUBE FITTING, 90 DEGREES AIR CLEANER MOUNT PLATE WHIZ-LOK SCREW, 5/16-18X5/ CONNECTOR TUBE CONNECTOR TUBE, (for machines equipped with precleaner only) AIR INLET HOOD TURBO II PRECLEANER, (includes items 101 thru 112), (for complete precleaner replacement, order ) TURBO III PRECLEANER HOSE CLAMP, (max torque to 40 lb-in) 11 Ref AIR CLEANER ASSY, (see page 4-10 for details) 12 AR NYLON TUBING, 1/ WHIZ-LOK SCREW, M8-1-1/4X12, (max torque to 15 lb-ft) TY-RAP AIR INTAKE ADAPTER T-BOLT BAND CLAMP CAPTURE NUT CAP ASSY CAP STUD W/NUT, (includes item 101) INTAKE SCREEN BODY ASSY SUPPORT WASHER SPINNER ASSY (filter) NUT MOUNTING BOLT BOTTOM ASSY VENT SPACER CLAMP Series III Rough Terrain Excavators 4-9
10 Air Cleaner Assembly PAD Series III Rough Terrain Excavators
11 Air Cleaner Assembly Item Part Number Qty. Description Rev AIR CLEANER ASSEMBLY, (includes all items) A 1 1 BODY, (not available for service) SAFETY ELEMENT VACUATOR VALVE PRIMARY ELEMENT COVER FILTER RESTRICTION INDICATOR Series III Rough Terrain Excavators 4-11
12 Cooling Unit Installation 1 2 SEE DETAIL A TO OVERFLOW BOTTLE TO RADIATOR PORT DETAIL A TO FRONT OF ENGINE NOTE: HOSES CONNECTING TO OIL COOLER CAN BE FOUND ON PAGE TO CAB HEATER WATER PORTS (UNDER CAB) TO LOWER RADIATOR TUBE NIPPLE PAD Series III Rough Terrain Excavators
13 Cooling Unit Installation Item Part Number Qty. Description Rev CHARGE AIR HOSE SPRING CLAMP CHARGE AIR TUBE CHARGE AIR TUBE UPPER RADIATOR TUBE RADIATOR TUBE COUPLING HOSE CLAMP, 1-9/16X2-1/ FAN SHROUD WHIZ-LOK SCREW, 5/16-18X SUPPORT CLAMP, 5/ COOLING UNIT SUPPORT HEX HD CAPSCREW, 1/2-1X1, GR WHIZ-LOK NUT, 1/ LOWER RADIATOR TUBE FORMED HOSE HOSE CLAMP PUSH-LOK FITTING TANK PIVOT BRACKET WHIZ-LOK SCREW, 5/16-18X5/ WHIZ-LOK NUT, 5/ HEX HD CAPSCREW, 1/2-1X8, GR HEX LOCKNUT, 1/ SUPPORT CLAMP SURGE TANK, (includes item 5) TANK SUPPORT WELDMENT AR HOSE, / HOSE CLAMP G 1 OVERFLOW HOSE WHIZ-LOK SCREW, 1/2-1X/ COOLING UNIT ASSY, (includes items 44 thru 52) A OVERFLOW TANK FLAT WASHER, 1/ HEX HD CAPSCREW, 1/4-20X/4, GR OVERFLOW TANK BRACKET BUTTON HD CAPSCREW, 1/4-20X/ AR HEATER HOSE, BLACK HOSE CLAMP CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-/4, GR AR HEATER HOSE, RED HEATER CONTROL VALVE KIT, (w/jumper harness) IN-LINE ORIFICE RADIATOR HYDRAULIC OIL COOLER CHARGE AIR COOLER MOUNTING BRACKET MOUNTING BRACKET DRAINCOCK, 1/4 NPTX90 DEGREES 4-1 Series III Rough Terrain Excavators
14 Cooling Unit Installation Item Part Number Qty. Description Rev HEX NUT, /8-16, (zinc) FLANGE HD CAPSCREW, /8-16X1.25, (zinc) FLAT WASHER, /8, (zinc) SURGE TANK CAP 4-14 Series III Rough Terrain Excavators
15 Cooling Unit Installation Item Part Number Qty. Description Rev Series III Rough Terrain Excavators 4-15
16 Double Gear Pump Installation SEE DETAIL A SEE DETAIL A PAD Series III Rough Terrain Excavators
17 Double Gear Pump Installation Item Part Number Qty. Description Rev A/R LOCTITE, (#242 blue) A/R LOCTITE, (#545 purple) GEAR PUMP LOCKWASHER, M SOCKET HD CAPSCREW, M10X0, (loctite & torque to 2-6 lb-ft) STRAIGHT CONNECTOR, (includes item 9) ELBOW, 90 DEGREES, (includes item 10) PUMP GASKET O-RING O-RING FLAT WASHER, M Series III Rough Terrain Excavators 4-17
18 This Page Intentionally Left Blank 4-18 Series III Rough Terrain Excavators
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