2400 SERIES 8/6/2013 COPYRIGHT 6/10/10 ALL RIGHTS RESERVED
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1 00 SERIES PAGE 1
2 00 SERIES BUFFER DECK SUB ASSEMBLY FACTORY INSTALLED OPTIONS ELECTRIC CLUTCH NOTE: USE PULLEY WITH ELECTRIC CLUTCH PAGE
3 00 SERIES BUFFER DECK SUB ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY HANDLE HANDLE GRIP BUMPER MOULDING BUFFERS 6 FT DECK " ALLUMINUM TOGGLE CHOKE CABLE PUSH / PULL (KAWASAKI / ROBIN) BATTERY SM 1V REPLACEMENT KEY KEY SWITCH WIRE HARNESS KAWASAKI KEY SWITCH HOUSING PULLEY, 3.5 X HOUR METER LP TANK (ALUM) THROTTLE CABLE WITH STOPS CASTER 3 X BATTERY BOX (NEW) BATTERY BOX WITH KEY SWITCH / CHOKE BATTERY CONNECTOR COMPLETE - KAWASAKI " PAD DRIVER COMPLETE ASSEMBLY (OLD# ) BUFFER WHEEL ASSEMBLY (OLD# 105) WHEEL SET BELT BX TENSIONER & FRONT BEARING ASSY COMPLETE PULLEY, PULLEY, PAGE 3
4 00 SERIES BUFFER DECK SUB ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY /-0 x 3/ Button Soc Cap Screw / SAE Flat Washer /-0 Nylon Insert L/N /16-18 x 1-1/ Button Soc Cap Screw /16-18 x 1 Button Soc Cap Screw /16-18 Nylon Insert L/N /16 SAE Flat Washer /16-18 x 1 Flat Soc Cap Screw (Full Thread) /16 x 1-1/ Fender Washer /8-16 x 1 Hex Cap Screw /8-16 x -1/ Carriage Bolt /16-0 Hex Nut Gr 5 Zinc /16 SAE Flat Washer /16-0 x 1-1/ Hex Head Cap Screw x 1/ Hex Washer Self Tapping TEK PAGE
5 INCH PAD DRIVER PAGE 5
6 INCH PAD DRIVER ITEM PART NO. NUMBER DESCRIPTION QTY CENTERLOCK FLANGE BACKING RING FLANGE 3-5/ / X 15" DIAMETER X 17" ID MIGHTY-LOK II FACE WITH ADHESIVE RUBBER BISCUIT 00 STYLE PAD DRIVER /16 SAE Flat Washer /16 x 1-1/ Fender Washer /16-18 Nylon Insert L/N /16-18 x 1-1/ Button Soc Cap Screw " PAD DRIVER COMPLETE PAGE 6
7 KAWASAKI FS CC EXHAUST SYSTEM PAGE 7
8 KAWASAKI FS CC EXHAUST SYSTEM ITEM NO. PART NUMBER DESCRIPTION QTY KAWASAKI ENGINE FS 81V W/O MUFFLER MANIFOLD BOLT PLUG /16-18 x 1-3/ Hex Cap Screw /16 SAE Flat Washer /16-18 Nylon Insert L/N /16 Split Lock Washer MM x 1.5 Hex Nut MANIFOLD HORIZONTAL FS 81 KAWASAKI NEW MUFFLER HORZONTAL FS-81 KAWASAKI NEW MANIFOLD VERTICAL FS-81 KAWASAKI NEW MUFFLER VERTICAL FS-81 KAWASAKI NEW 1 1 W GASKET, MANIFOLD CLAMP MUFFLER ROBIN PAGE 8
9 KAWASAKI FS CC ENGINE AND CARBURETOR PAGE 9
10 KAWASAKI FS CC ENGINE AND CARBURETOR ITEM NO. PART NUMBER DESCRIPTION QTY STARTER SOLENOID KAWASAKI STARTER TO SOLENOID WIRE OIL SWITCH VALVE OIL DRAIN 1 5 W GASKET AIR FILTER 6 W INSULATOR HOSE 3' VAC VENT TUBE 1 9 W ELEMENT AIR FILTER 1 10 W PRE CLEANER (KAWASAKI FS 81 V) 1 11 WBPRES SPARK PLUG BPRES RECOIL FILTER- KAWASAKI RECOIL FILTER SUPPORT 1 1 W FILTER-OIL (KAWASAKI FS 81 V) 1 18 W CARBURETOR ASSEMBLY KAWASAKI 17 HP BRASS ELBOW 3/8 X 3/8 NPT 1 0 R A3 SPACER CARB COMPLETE JD FS 81 1 W PIPE-INTAKE 1 3 W TUBE A/C 1 W CLAMP 1 5 W CLAMP 1 6 W CASE-AIR FILTER 1 PAGE 10
11 KAWASAKI FH CC EXHAUST SYSTEM PAGE 11
12 KAWASAKI FH CC EXHAUST SYSTEM ITEM NO. PART NUMBER DESCRIPTION QTY KAWASAKI 17 HP COMPLETE W/O MUFFLER & MANIFOLD 1 W GASKET, MANIFOLD MANIFOLD KAWASAKI VERTICAL (680656) MUFFLER CLAMP KAWASAKI (68069) MUFFLER KAWASAKI VERTICAL (68068) MANIFOLD KAWASAKI HORIZONTAL MUFFLER KAWASAKI HORZONTAL MANIFOLD BOLT PLUG /16-18 x 1-3/ Hex Cap Screw /16 SAE Flat Washer /16-18 Nylon Insert L/N /16 Split Lock Washer MM x 1.5 Hex Nut PAGE 1
13 KAWASAKI FH CC ENGINE AND CARBURETOR PAGE 13
14 KAWASAKI FH CC ENGINE AND CARBURETOR ITEM NO. PART NUMBER DESCRIPTION QTY STARTER SOLENOID KAWASAKI OIL SWITCH VALVE OIL DRAIN SENDING UNIT ELBOW SPACER 1 1/8 KAWASAKI SCREW 10-3 X 1 3/ 7 W GASKET AIR FILTER 8 CARBURETOR ASSEMBLY ROBIN HP 1 9 W INSULATOR HOSE 3' VAC FUEL LOAD BLOCK KAWASAKI RUBBER CAP 1/-KAWASAKI STUD M6 X 130 KAWASAKI RECOIL FILTER- KAWASAKI 1 15 W AIR FILTER ( KAWASAKI FH51 V ) 1 16 W PRE CLEANER (KAWASAKI FH51 V) 1 17 W FILTER-OIL (KAWASAKI FH51 V ) 1 18 W FILTER-OIL (KAWASAKI FS 81 V) 1 19 W PLUG, SPARK BPRES (NGK), SOLID (KAWASAKI FS 81 V ) STARTER TO SOLENOID WIRE 1 8 R A3 SPACER WBPRES SPARK PLUG BPRES 1 PAGE 1
15 ROBIN HP EXHAUST SYSTEM LX PAGE 15
16 ROBIN HP EXHAUST SYSTEM LX-30 ITEM NO. PART NUMBER DESCRIPTION QTY ROBIN HP COMPLETE WITHOUT MUFFLER CLAMP MUFFLER ROBIN VERTICAL MUFFLER MANIFOLD ROBIN VERTICAL SHAFT EXTENSION ROBIN SPACER, CLUTCH KEY STOCK BATTERY SM 1V BATTERY CABLE ASSY /16 SAE Flat Washer /16-18 x 1-3/ Hex Cap Screw /16 Split Lock Washer /16-18 Nylon Insert L/N MM x 1.5 Hex Nut CENTRIFUGAL CLUTCH ALUM MUFFLER SPACER 1/ X 1 X 5/16 HOLE 1 6 PAGE 16
17 ROBIN HP ENGINE AND CARBURETOR PAGE 17
18 ROBIN HP ENGINE AND CARBURETOR ITEM NO. PART NUMBER DESCRIPTION QTY RECOIL SUPPORT FOR STUD HOSE 3' VAC 1 3 R A3 INSULATOR GASKET R633550A3 AIR CLEANER GASKET 3 5 R633501A3 INSULATOR WITH VACUUM TUBE RUBBER CAP 1/-KAWASAKI 1 7 CARBURETOR ASSEMBLY ROBIN HP ROBIN HP FUEL LOAD BLOCK HOSE 3' FUEL STUD M6 X 130 KAWASAKI 11 R A3 SPACER 1 1 R633610A1 AIR CLEANER WITH FOAM PRE FILTER FILTER SUPPORT SCREEN ROBIN RECOIL FILTER ROBIN 1 15 R A1 WIRE HARNESS SK SERIES GRINDERS ONLY 1 16 RX BPREY SPARK PLUG 1 17 R OIL FILTER AY /-0 X 1/ Hex Cap Screw / x 1 fender Washer 1 PAGE 18
19 EMISSION SHUT DOWN 1 PAGE 19
20 EMISSION SHUT DOWN ITEM NO. PART NUMBER DESCRIPTION QTY EMISSION SHUT DOWN COMPLETE OXYGEN SENSOR ONLY EMISSION SHUT DOWN COMPLETE 1 PAGE 0
21 REGULATOR ELECTRIC LOCK FITTING HOSE COUPLER PAGE 1
22 REGULATOR ELECTRIC LOCK FITTING HOSE COUPLER ITEM NO. PART NUMBER DESCRIPTION QTY REGULATOR FOR KAWASAKI & ROBIN FUEL LOCK WITH FILTER /8 MALE PIPE X 3/16 HOSE BARB X BRASS ELBOW 3/8 X 3/8 NPT HOSE, LP TANK TO REGULATOR QUICK COUPLING HOSE, 3' VAC HOSE, 3' FUEL REGULATOR ELECT. LOCK FITTING COMPLETE PAGE
23 KILL SWITCH SCHEMATIC ROBIN & KAWASAKI ENGINES KILL SWITCH ASEMBLY GROUND LOCATION RIGHT REAR ENGINE MOUNT GROUND WIRE (BLACK) STARTER IGNITION COIL WIRE (BLACK) KILL SWITCH WIRE (WHITE) CONNECTOR BLK = BLACK = WHITE = CONNECTOR BLK BLK KILL SWITCH P/N: IGNITION COIL PAGE 3
24 KILL SWITCH PAGE
25 KILL SWITCH ITEM NO. PART NUMBER DESCRIPTION QTY CLUTCH HOUSING TOP ARM & SPRINGS (1 PAIR) CLUTCH SWITCH WIRE CLUTCH HOUSING BOTTOM SWITCH, KILL ONLY x 1-1/ Self Tapping TEK KILL SWITCH COMPLETE PAGE 5
26 ELECTRIC CLUTCH SWITCH PAGE 6
27 ELECTRIC CLUTCH SWITCH ITEM NO. PART NUMBER DESCRIPTION QTY CLUTCH HOUSING TOP ARM & SPRINGS (1 PAIR) CLUTCH SWITCH WIRE CLUTCH HOUSING BOTTOM SWITCH, CLUTCH ONLY x 1-1/ Self Tapping TEK ELECTRIC CLUTCH SWITCH COMPLETE PAGE 7
28 WIRE HARNESS SCHEMATIC KAWASAKI 17 HP SIGNATURE SERIES AND DUST CONTROL WITH OPTIONAL ELECTRIC CLUTCH AND EMISSION SHUT DOWN LOOKING INTO WIRE SIDE OF SWITCH CONNECTOR 1 VOLT BATTERY STARTER SOLENOID KEY SWITCH WIRING HARNESS P/N: 6803 KEY SWITCH P/N: OIL SWITCH P/N: 680 BLU BLK CLUTCH MICRO SWITCH P/N: 906 ELECTRIC CLUTCH P/N: BLU VOLTAGE REGULATOR BLU HOUR METER P/N: 10 BLK STARTER FUEL LOCK OFF P/N: BLK GROUND HERE IF NOT USING EMISSION SHUT DOWN REFER TO KAWASAKI OWNERS MANUAL FOR IGNITION AND CHARGING CIRCUIT SCHEMATIC LEGEND: = WHITE BLK = BLACK BLU = BLUE = CONNECTOR OR SPLCE EMISSION SHUT DOWN P/N: 3001 GRN BLU BLK BLU OXYGEN SENSOR P/N: STONEKOR LLC customerservice@stonekor.com PAGE 8
29 WIRE HARNESS SCHEMATIC ROBIN HP SIGNATURE SERIES AND DUST CONTROL WITH OPTIONAL ELECTRIC CLUTCH AND EMISSION SHUT DOWN LOOKING INTO WIRE SIDE OF SWITCH CONNECTOR 1 VOLT BATTERY STARTER SOLENOID KEY SWITCH WIRING HARNESS P/N: R637313A1 KEY SWITCH P/N: OIL SWITCH P/N: 680 BLU BLK CLUTCH MICRO SWITCH P/N: 906 ELECTRIC CLUTCH P/N: BLU VOLTAGE REGULATOR BLU HOUR METER P/N: 10 BLK STARTER FUEL LOCK OFF P/N: BLK GROUND HERE IF NOT USING EMISSION SHUT DOWN REFER TO KAWASAKI OWNERS MANUAL FOR IGNITION AND CHARGING CIRCUIT SCHEMATIC LEGEND: = WHITE BLK = BLACK BLU = BLUE = CONNECTOR OR SPLCE EMISSION SHUT DOWN P/N: 3001 GRN BLU BLK BLU OXYGEN SENSOR P/N: STONEKOR LLC customerservice@stonekor.com PAGE 9
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