SECTION 1 - FRAME & ATTACHING PARTS

Transcription

1 SECTION - FRAME & ATTACHING PARTS

2 Undercarriage Prep Installation SEE DETAIL F SEE DETAIL E 0 SEE DETAIL D 4 EXHST BRK (OPTIONAL) - BATTERY CABLE SEE DETAIL C UP GND- TO FRAME GROUND ON - BATTERY CABLE HORNS RT HDLT GND TO FRONT BUMPER HARNESS DETAIL C AXLE LK PWR TO AXLE OSCILLATION CYLINDER VALVE DETAIL D DETAIL F DETAIL E PAC4 - Series IV Highway Speed Excavators

3 Undercarriage Prep Installation D SEE DETAIL G B A DIFF LK TO REAR AXLE C F E F E D FUEL LVL TO FUEL LEVEL SENDER C B 5 A AC CLUTCH AC CLUTCH OUT TO A/C AIR DRYER SEE DETAIL A 8 DETAIL B TRV ALM TO FRONT TRAVEL ALARM 9 9 SEE DETAIL B SECTION B-B CAN H TO POWER UNIT HARNESS BULKHEAD SCR CAN-G TO POWER UNIT HARNESS BULKHEAD RC 44 PWR- TO BULKHEAD MOUNT ON CAB FRONT BATT 5 TO BULKHEAD ON CAB FRONT BATT TO BULKHEAD ON CAB FRONT NOX CAN H TO SCR FRAME MODULE ON CAB FRONT 99 H TO 99 CONNECTOR IN CAB CONSOLE CAN H TO CAN CONNECTOR AT CAB FRONT RC 44 PWR- TO RC CONTROLLER ON CAB FRONT 5 RMT PWR TO STEER VALVE SOLENOID STR LEFT TO STEER VALVE SOLENOID DETAIL A IAT/HUM GND TO AIR INTAKE TUBE SENSOR STR RIGHT TO STEER VALVE SOLENOID 4 SECTION A-A Series IV Highway Speed Excavators - PAC4

4 Undercarriage Prep Installation THIS LOCATION XL400IV & XL500IV ONLY UP PWR TO CENTER PIN 99 L TO CENTER PIN SECTION E-E DR MTR ENG TO REAR OF TRANSFER CASE ALL WHL TO FRONT OF TRANSFER CASE (ONLY ON VEHICLES WITH FRONT DRIVE AXLE) SECTION D-D R T/BRK R TAIL GND TO REAR FENDER LIGHT HARNESS MKR LTS TO LICENSE PLATE LIGHT MKR LTS ALM/MKR GND TO ID LIGHT BAR L T/BRK R TAIL GND TO REAR FENDER LIGHT HARNESS SECTION F-F HYD FILTER SW TO HYD FILTER SWITCH UP KEY IGN DRYER FUL GND AXLE LOCK PWR DIG BRAKE VLV DIG BRAKE SGN POST SCR SGN TO SCR TEMP SENSOR CONNECTOR TRV ALM TO REAR TRAVEL ALARM NOX IGN PWR TO NOX SENSOR MODULE PRE SCR SGN TO SCR TEMP SENSOR CONNECTOR 8 5 DEF LVL SGN TO ADBLUE TANK DEF PRS VLV SUP TO ADBLUE PRESSURE CONTROL VALVE DEF PUMP SUPPLY TO ADBLUE PUMP SECTION C-C 4 DIG BRAKE VLV TO BRAKE VALVES PAC4-4 Series IV Highway Speed Excavators

5 Undercarriage Prep Installation XL400IV & XL500IV REAR VIEW XL400IV & XL500IV REAR VIEW After (& including) S/N s: XL400IV (4x); (4x) XL500IV (x4) XL00IV REAR VIEW GRAY CONNECTOR TO VEC BOX BLACK CONNECTOR TO VEC BOX DIG BRAKE VLV TO T-CASE PUMP START SWITCH TERMINAL GREEN CONNECTOR TO VEC BOX DRYER/FUL GND TO T-CASE PUMP GROUND TERMINAL V BAT V BAT FUSE 0 AMP ATO FUSE V BAT FUSE TO STUD ON BATTERY CABLE JUMPER BLUE CONNECTOR TO VEC BOX DETAIL G Series IV Highway Speed Excavators -5 PAC44

6 Undercarriage Prep Installation Item Part Number Qty. Description Rev ECCO 80 TRAVEL ALARM, (standard; includes items thru 8) Note: Optional travel alarms can be found on page UNDERCARRIAGE FRAME WELDMENT, (XL00IV 4x) UNDERCARRIAGE FRAME WELDMENT, (XL00IV 4x4) 8080 UNDERCARRIAGE FRAME WELDMENT, (XL400IV & XL500IV x4) UNDERCARRIAGE FRAME WELDMENT, (XL400IV & XL500IV x) UNDERCARRIAGE FRAME WELDMENT, (XL400 X4 W/RAILGEAR) 480 SUPPORT CLAMP, / A/R LOOM, /4, (gray) SERIAL PLATE 4004 WHIZ LOK SCREW, 5/-8X-/4, (qty 4 for XL00IV) WHIZ-LOK NUT, 5/ WHIZ-LOK NUT, / SUPPORT CLAMP, -/ LICENSE PLATE LIGHT, (no longer available. For service order 80809S kit, located at the end of parts list.) UNDERCARRIAGE HARNESS WHIZ-LOK SCREW, /8-X-/ 809 HORN SUPPORT CLAMP, 9/ SUPPORT CLAMP, -/ SUPPORT CLAMP, 9/ HEX HD CAPSCREW, /4-0X/4, GR HEX HD CAPSCREW, /4-0X, GR FLAT WASHER, # ROUND HD MACHINE SCREW, #8-X, GR DRIVE SCREW, #4X5/ HEX NUT, # SELF-TAPPING SCREW, #0-4X/ LOCKWASHER, # FLAT WASHER, / WEATHER PACK SHROUD WEATHER PACK PIN WEATHER PACK SEAL SUPPORT CLAMP, / CUSHION CLAMP, 804 DIG BRAKE RELAY 80809S Ref LICENSE PLATE LIGHT KIT, (includes items 0 thru 04. Modification of electrical connection is necessary, as well as drilling new mounting holes into frame) LICENSE PLATE LIGHT ROUND HD MACHINE SCREW, #0-4X-/4, GR HEX NUT, # FLAT WASHER, #0 - Series IV Highway Speed Excavators

7 Undercarriage Prep Installation Item Part Number Qty. Description Rev Series IV Highway Speed Excavators -

8 Front Bumper & Headlights Installation SEE DETAIL B 5 DETAIL B SEE DETAIL A 5 DETAIL A TOP VIEW OF BUMPER HARDWARE PAC Series IV Highway Speed Excavators

9 Front Bumper & Headlights Installation DETAIL C 8 TH RET AMB TMP SGN DETAIL C Series IV Highway Speed Excavators -9 PAC5500

10 Front Bumper & Headlights Installation Item Part Number Qty. Description Rev FRONT BUMPER WELDMENT, (yellow) BUMPER BRACKET WHIZ-LOK NUT, / BUMPER FRAME MOUNT BUMPER SUPPORT BRACKET 808 HEADLIGHT, (includes bulb) 8084 HEADLIGHT BULB, 4V WHIZ-LOK SCREW, /8-X HEX HD CAPSCREW, /-X, GR CARRIAGE BOLT, /8-X CARRIAGE BOLT, /-X-/ HEX NUT, / HEX LOCKNUT, / LOCKWASHER, / FLAT WASHER, / FLAT WASHER, / HEX HEAD DRILL SCREW, /4-0X 8080 AMBIENT AIR TEMPERATURE SENSOR MOUNT AMBIENT AIR TEMPERATURE SENSOR -0 Series IV Highway Speed Excavators

11 Front Bumper & Headlights Installation Item Part Number Qty. Description Rev Series IV Highway Speed Excavators -

12 Undercarriage Mirror & Grab Rail Installation TOP VIEW SHOWING RIGHT HAND MIRROR MOUNT SEE DETAIL B USE HARDWARE FURNISHED WITH MIRROR. PLACE NYLON WASHER BETWEEN MIRROR BRACKET AND MIRROR MOUNT 4 5 SEE DETAIL A DETAIL A 8 SPLIT BUSHING SLIPS BETWEEN MIRROR LOOP AND TWIST BRACKET, (BOTTOM TWIST BRACKET ONLY) DETAIL B PAC40 - Series IV Highway Speed Excavators

13 Undercarriage Mirror & Grab Rail Installation Item Part Number Qty. Description Rev. 00 PIVOT BOLT MOUNT WHIZ-LOK SCREW, 5/-8X-/4 400 WHIZ--LOK NUT, 5/ MIRROR MOUNT GRAB RAIL 8089 MIRROR 8080 MIRROR MOUNT LOOP SPLIT BUSHING MIRROR, R/H TWIST BRACKET CONVEX MIRROR 8800 HEX HD CAPSCREW, /8-X-/4, GR HEX LOCKNUT, / /-8, (ny-lok) FLAT WASHER, 5/ 908 WHIZ-LOK SCREW, 5/-8X Series IV Highway Speed Excavators -

14 Upperstructure Mirror Installation 4 SEE DETAIL A DETAIL A PAC400-4 Series IV Highway Speed Excavators

15 Upperstructure Mirror Installation Item Part Number Qty. Description Rev. 405 WHIZ-LOK NUT, / SIDE VIEW MIRROR MIRROR MOUNT CAB MIRROR MOUNT WHIZ-LOK SCREW, /8-X-/ 8008 UPPER MIRROR BRACKET 880 SOCKET HD CAPSCREW, /8-X-/ HEX NUT, / LOCKWASHER, / A/R MIRROR MOUNT KIT, (includes items, & 5 thru 9) Series IV Highway Speed Excavators -5

16 Engine Cover Installation PAC45 - Series IV Highway Speed Excavators

17 Engine Cover Installation Item Part Number Qty. Description Rev WHIZ-LOK NUT, / WHIZ-LOK SCREW, /8-X/ FRONT HINGE SHIM ENGINE ENCLOSURE, (includes items 4 thru 0) TRANSMISSION COVER, (includes louver) WHIZ-LOK SCREW, /8-X-/ HEX HD CAPSCREW, /8-X, GR BUTTON HD SCREW, /8-X/ FLAT WASHER, / FLAT WASHER, / 8080 COVER BRACKET PLATE, L.H. 808 COVER BRACKET PLATE, R.H WHIZ-LOK SCREW, /8-X DRAW LATCH LOUVER, (use glue to mount) 8084 FRONT ENGINE ENCLOSURE, (includes item 9) ENGINE ENCLOSURE LID ENGINE ENCLOSURE BASE, (inlcudes louver) SCREEN GRILL CAM LOCK, (uses key 94440) Series IV Highway Speed Excavators -

18 Front Fender Installation SEE DETAIL A 8 BETWEEN ITEM & BOTTOM PLATE OF FRAME BRACKETS AT REAR OF FENDERS SIDE VIEW OF LH FRONT FENDER DETAIL A 5 PLACES - SHIMMING OF LEFT HAND FENDER PAC490-8 Series IV Highway Speed Excavators

19 Front Fender Installation Item Part Number Qty. Description Rev WHIZ-LOK SCREW, 5/-8X-/ WHIZ-LOK NUT, 5/ WHIZ-LOK NUT, / A/R FENDER SHIM FENDER BRACE FENDER BRACE FENDER BRACE FENDER BRACE FENDER SPACER FENDER BRACKET LH FRONT FENDER WELDMENT RH FRONT FENDER WELDMENT LH REAR FRONT FENDER WELDMENT WHIZ-LOK SCREW, /8-X-/ ROUND HD CARRIAGE BOLT, 5/-8X/ HEX NUT, 5/ LOCKWASHER, 5/ FLAT WASHER, 5/ FLAT WASHER, / FLAT WASHER, / 99 5 WHIZ-LOK SCREW, /8-X-/ WHIZ-LOK SCREW, /4-0X/ 8089 ACCESS PANEL ACCESS PANEL, (for machines equipped with engine block heater) Series IV Highway Speed Excavators -9

20 Rear Fender Assembly, XL00IV PAC Series IV Highway Speed Excavators

21 Rear Fender Assembly, XL00IV Item Part Number Qty. Description Rev LH REAR FENDER MOUNT 4449 RH REAR FENDER MOUNT 405 WHIZ-LOK NUT, / REAR FENDER RH FENDER BRACE LH FENDER BRACE WHIZ-LOK SCREW, /8-X HEX HD CAPSCREW,/-X-/4, GR5, (torque to 5-0 lb-ft) HEX HD CAPSCREW, 5/8-X-/4, GR HEX LOCKNUT, / HEX LOCKNUT, / LOCKWASHER, 5/ FLAT WASHER, / FLAT WASHER, 5/ Series IV Highway Speed Excavators -

22 Rear Fender Assembly, XL400IV & XL500IV PAC480 - Series IV Highway Speed Excavators

23 Rear Fender Assembly, XL400IV & XL500IV Item Part Number Qty. Description Rev LH REAR FENDER MOUNT RH REAR FENDER MOUNT 405 WHIZ-LOK NUT, / REAR FENDER RH FENDER BRACE LH FENDER BRACE FRONT REAR FENDER WHIZ-LOK SCREW, /8-X HEX HD CAPSCREW, /-X-4, GR5, (torque to 5-0 lb-ft) HEX HD CAPSCREW, 5/8-X-/ HEX LOCKNUT, / HEX LOCKNUT, / LOCKWASHER, 5/ FLATWASHER, / FLAT WASHER, 5/ Series IV Highway Speed Excavators -

24 Rear Fender Assembly, XL400IV (with railgear) SEE DETAIL A DETAIL A PAC50-4 Series IV Highway Speed Excavators

25 Rear Fender Assembly, XL400IV (with railgear) Item Part Number Qty. Description Rev FENDER BRACKET Not Used 49 8 CONDUIT REAR FENDER (rear) R.H. FENDER BRACE 8048 L.H. FENDER BRACE REAR FENDER (front) WHIZ-LOK SCREW, /8-X HEX HD CAPSCREW, /-X-4, GR5, (torque to 5-0 lb-ft) HEX HD CAPSCREW, 5/8-X-/ HEX LOCKNUT, / HEX LOCKNUT, / LOCKWASHER, 5/ FLATWASHER, / FLAT WASHER, 5/ Series IV Highway Speed Excavators -5

26 Front Steps Installation SEE DETAIL A 4 0 DETAIL A PAC Series IV Highway Speed Excavators

27 Front Steps Installation Item Part Number Qty. Description Rev WHIZ-LOK NUT, / CAP PLATE 80 4 CAP PLATE STEP SUPPORT STEP ANGLE A/R STEP SHIM 8080 STAIR TREAD, STAIR TREAD, STAIR TREAD, WHIZ-LOK SCREW, /8-X WHIZ-LOK SCREW, /8-X-/ 8850 HEX LOCKNUT, / FLAT WASHER, / Series IV Highway Speed Excavators -

28 Front Steps (Extended) Installation SEE DETAIL A DETAIL A PAC590-8 Series IV Highway Speed Excavators

29 Front Steps (Extended) Installation Item Part Number Qty. Description Rev WHIZ-LOK NUT, / CAP PLATE 80 4 CAP PLATE STEP SUPPORT STEP ANGLE A/R STEP SHIM STAIR TREAD, STAIR TREAD, STAIR TREAD, STEP EXTENSION PLATE Not Used Not Used WHIZ-LOK SCREW, /8-X WHIZ-LOK SCREW, /8-X-/ HEX LOCKNUT, / FLAT WASHER, / Series IV Highway Speed Excavators -9

30 Rear Step Installation 5 4 NOTE: OPTIONAL L.H. STEP USES SAME MOUNTING HARDWARE AS SHOWN. PAC Series IV Highway Speed Excavators

31 Rear Step Installation Item Part Number Qty. Description Rev R.H. REAR STEP ASSY, (includes items thru ) L.H. REAR STEP ASSY, (optional; includes items thru ) HEX HD CAPSCREW, 5/8-X, GR HEX LOCKNUT, 5/ R.H. REAR STEP WELDMENT, (used with only) L.H. REAR STEP WELDMENT, (used with only STAIR TREAD, WHIZ-LOK NUT, / WHIZ-LOK SCREW, /8-X Series IV Highway Speed Excavators -

32 Battery Box Steps Installation PAC55 - Series IV Highway Speed Excavators

33 Battery Box Steps Installation Item Part Number Qty. Description Rev BATTERY BOX STEPS ASSY, (includes qty. of item, items thru & qty. of item ) WHIZ-LOK NUT, / STAIR TREAD, L.H. STEP PLATE R.H. STEP PLATE L.H. STEP PLATE 8088 STAIR TREAD, WHIZ-LOK SCREW, /8-X WHIZ-LOK SCREW, /8-X-/ FLAT WASHER, / NYLON SPACER, /4X/ Series IV Highway Speed Excavators -

34 Battery Box Steps (Extended) Installation A 8 A SECTION A-A PAC Series IV Highway Speed Excavators

35 Battery Box Steps (Extended) Installation Item Part Number Qty. Description Rev BATTERY BOX STEPS ASSY, (includes qty. of item, items thru, qty. 0 of item, qty. 4 of item, qty. of item 4 & item 5) WHIZ-LOK NUT, /8-805 CAP PLATE 80 CAP PLATE STEP SUPPORT STAIR TREAD, L.H. STEP PLATE 8085 R.H. STEP PLATE L.H. STEP PLATE STEP EXTENDER PLATE STEP EXTENDER PLATE 8088 STAIR TREAD, WHIZ-LOK SCREW, /8-X WHIZ-LOK SCREW, /8-X-/ FLAT WASHER, / HEX LOCKNUT, / NYLON SPACER, /4X/ Series IV Highway Speed Excavators -5

36 Mudflap Installation PAC590 - Series IV Highway Speed Excavators

37 Mudflap Installation Item Part Number Qty. Description Rev. FRONT MUDFLAP INSTALLATION, (includes items thru 5) 80 MUDFLAP BACKING BAR HEX HD CAPSCREW, /4-0X-/4, GR FLAT WASHER, / HEX LOCKNUT, /4-0 REAR MUDFLAP INSTALLATION, (includes items thru ) REAR MUDFLAP, (XL00IV 4x only) 8085 REAR MUDFLAP, (XL00IV 4x4, XL400IV x4 & XL500IV x4 only) REAR MUDFLAP, (XL400IV x & XL500IV x only) BACKING BAR CLOSE LINK HEX HD CAPSCREW, /4-0X/4, GR HEX LOCKNUT, / HEX HD CAPSCREW, 5/-8X-/4, GR HEX HD CAPSCREW, 5/-8X-/4, GR HEX LOCKNUT, 5/ FLAT WASHER, 5/ Series IV Highway Speed Excavators -

38 Sheet Metal Covers Installation (XL00IV) (XL400IV & XL500IV) 4 PAC48-8 Series IV Highway Speed Excavators

39 Sheet Metal Covers Installation Item Part Number Qty. Description Rev. 405 WHIZ-LOK NUT, /8-808 FUEL TANK COVER 8080 BATTERY BOX COVER FUEL TANK COVER BRACKET DECK COVER WELDMENT, (XL00IV only) DECK COVER WELDMENT, (XL400IV & XL500IV only) WHIZ-LOK SCREW, /8-X, (qty for XL00IV only) WHIZ-LOK SCREW, /8-X, (qty for XL400IV & XL500IV only) 8840 ROUND HD CARRIAGE BOLT, /8-X HEX HD CAPSCREW, /8-X, GR5, (XL400IV & XL500IV only) FLAT WASHER, /8, (XL400IV & XL500IV only) Series IV Highway Speed Excavators -9

40 Upperstructure Covers Installation REAR DOOR PAC8-40 Series IV Highway Speed Excavators

41 Upperstructure Covers Installation Item Part Number Qty. Description Rev COVER SUPPORT ANGLE 8840 ROUND HD CARRIAGE BOLT, /8-X SCREW, 5/-8X/4 4 OIL COOLER COVER, (includes the following items) GROMMET SCREEN GRILL 5 Ref VALVE COVER ASSY, (see page -4 for details) INSIDE VALVE COVER, (yellow) Ref LEFT FRONT DOOR, (see page -44 for details) 8 08 TOP COVER 9 0 CAB BELLYPAN HINGE COVER WELDMENT 808 VALVE TRAY BELLYPAN 555 STRIKER PLATE 444 HANDRAIL NYLON SLEEVE LEFT COVER SUPPORT 8009 STRIKER PLATE WHIZ-LOK NUT, 5/ WHIZ-LOCK NUT, / WHIZ-LOCK SCREW, /-X/ WHIZ-LOCK SCREW, /8-X/ GASKET, /4X/ THICK COVER SUPPORT BRACKET STRUT BRACKET WHIZ-LOK SCREW, /8-X HEX HD CAPSCREW, /4-0X-/, GR HEX HD CAPSCREW, /8-x-/4, GR HEX JAM NUT FLAT WASHER, / FLAT WASHER, / ROLL PIN, /X-/4 908 SCREW, 5/-8X DOOR PROP 880 COTTER PIN, /X 4 Ref REAR DOOR, L.H., (w/o air conditioner), (see page -4 for details) Ref REAR DOOR, L.H., (w/air conditioner), (see page -4 for details) AR SHIM, LATCH BRACKET COVER GUIDE 844 HOOD STOP CABLE WHIZ-LOK SCREW, /8-X-/ HEX LOCKNUT, / LOCKWASHER, / Series IV Highway Speed Excavators -4

42 Valve Cover PAC9-4 Series IV Highway Speed Excavators

43 Valve Cover Item Part Number Qty. Description Rev. 4 VALVE COVER, (includes all items), (yellow) C VALVE COVER SHELL, (not available for service) HINGE 805 GAS PROP, 0#, (not illustrated) NON-SKID STAIR TREAD BALL STUD, 0MM 004 LATCH ASSY LATCH KEY GAS PROP BRACKET HEX SHEET METAL SCREW, #X/ SOCKET BUTTON HD CAPSCREW, /4-0X FLAT WASHER, / HEX LOCKNUT, / PLASTIC PLUG, / Series IV Highway Speed Excavators -4

44 Left Front Door 4 5 PAC -44 Series IV Highway Speed Excavators

45 Left Front Door Item Part Number Qty. Description Rev. 04 FRONT LEFT DOOR ASSY, (w/o Air Conditioner), (includes all items), (yellow) D DOOR HINGE ASSY (tapered) SOCKET BUTTON HD CAPSCREW, /4-0X FLAT WASHER, / HEX LOCKNUT, / RUBBER STRIP, (not illustrated) Series IV Highway Speed Excavators -45

46 Rear Door, L.H P/N P/N 95 PAC00-4 Series IV Highway Speed Excavators

47 Rear Door, L.H. Item Part Number Qty. Description Rev. 09 REAR DOOR, L.H., (w/o air conditioner), (includes all items), (yellow) C 8054 DOOR FLAT WASHER, # HEX LOCKNUT, # SOCKET BUTTON HD CAPSCREW, #8-X/ LATCH LATCH KEY TRIM-LOK HINGE ASSY SOCKET BUTTON HD CAPSCREW, /4-0X FLAT WASHER, / HEX LOCKNUT, / REAR DOOR, L.H., (w/air conditioner), (includes all items), (yellow) C DOOR FLAT WASHER, # HEX LOCKNUT, # HINGE LOUVER, (use glue to mount) LATCH LATCH KEY SOCKET BUTTON HD CAPSCREW, #8-X/ TRIM-LOK SOCKET BUTTON HD CAPSCREW, /4-0X FLAT WASHER, / HEX LOCKNUT, / Series IV Highway Speed Excavators -4

48 Swing Bearing Installation Components ATTACHED TO OIL COOLER BOX (ITEM TO ITEM ) (ITEM TO ITEM 4) SET BACKLASH TO ON HIGH TOOTH OF GEAR AS MARKED BY VENDOR GLUE COVER TO CHASSIS 4 PAC85-48 Series IV Highway Speed Excavators

49 Swing Bearing Installation Components Item Part Number Qty. Description Rev. 400 VENT ADAPTER 9044 SUPPORT CLAMP WHIZ-LOCK SCREW, /8-X/ WHIZ-LOCK NUT, / HOSE ASSY HEX HD CAPSCREW, /4-0X/4, GR5, (loctite & torque to 40-5 lb-ft) 8 Ref SWING TRANSMISSION ASSY, (see page 9- for details) HARDENED WASHER GREASE HOSE HOSE ASSY 800 BULKHEAD ADAPTER 8800 LUBE FITTING, STRAIGHT, / MALE ELBOW, 45 DEGREES, /8X/4 TUBE GREASE CARTRIDGE, #, (4.5 oz.) MALE ELBOW, 90 DEGREES, /8X/4 TUBE SWING BEARING FLAT HD CAPSCREW, 5/8-X-/4, (loctite & torque to 00-5 lb-ft) BEARING COVER AR BETASEAL PRIMERLESS ADHESIVE FLAT HD CAPSCREW, 5/8-X-/, (loctite & torque to 00-5 lb-ft) WHIZ-LOK SCREW, /8-X COVER GASKET Series IV Highway Speed Excavators -49

50 Counterweight & Swing Light Installation 5 NOTE: XL400IV & 500IV FRAME ILLUSTRATED. 4 SHIM EACH HOLE AS REQUIRED PAC09-50 Series IV Highway Speed Excavators

51 Counterweight & Swing Light Installation Item Part Number Qty. Description Rev SWING LIGHT ASSY WHIZ-LOCK SCREW, /8-X/4 44 SWING LIGHT MOUNT PLATE NUT, # COUNTERWEIGHT,,000#, XL00IV, (yellow) 484 COUNTERWEIGHT, 8,850# XL400IV, (yellow) 484 COUNTERWEIGHT, 5,500#, XL500IV, (yellow) 804 A/R COUNTERWEIGHT SHIM SPECIAL WASHER, (square), (qty 4 required for XL00IV) HEX HD CAPSCREW, -8X, GR5, (loctite & torque to lb-ft), (qty 4 required for XL00IV) A/R LOCTITE, (# red) Series IV Highway Speed Excavators -5

52 Boom Installation Components 5 TO L.H. HOIST CYLINDER 4 4 TO R.H. HOIST CYLINDER PAC0-5 Series IV Highway Speed Excavators

53 Boom Installation Components Item Part Number Qty. Description Rev HEX HD CAPSCREW, /-X-/, GR5, (lubricate & torque to 8- lb-ft) SPECIAL WASHER PIN WELDMENT, (apply #850 anti-seize lubrication to stop end of pin) MALE ELBOW, 90 DEGREES, /8X/4 TUBE PIN WELDMENT, (apply #850 anti-seize lubrication to stop end of pin) 5490 LOCATOR PLATE 8004 WHIZ-LOK SCREW, /-X/ PIN WELDMENT, (apply #850 anti-seize lubrication to stop end of pin) LUBE FITTING, STRAIGHT, / BULKHEAD ADAPTER 5480 GREASE HOSE GREASE HOSE 8808 LUBE FITTING, 45 DEGREES, / CONNECTOR 5 Ref BOOM CRADLE WELDMENT, (see page - for details) Ref HOIST CYLINDER ASSY, (see page 9- for details) Series IV Highway Speed Excavators -5

54 Boom Rest Installation NOTE: IF MACHINE IS EQUIPPED WITH TELESTICK BOOM, SEE PAGE -4 FOR BOOM REST INFORMATION. 5 SEE DETAIL A 4 DETAIL A PAC Series IV Highway Speed Excavators

55 Boom Rest Installation Item Part Number Qty. Description Rev. 404 WHIZ-LOK NUT, / HOSE SUPPORT WELDMENT 88 0 HEX HD CAPSCREW, /-X, GR HARD WASHER, /X-/X BOOM REST Series IV Highway Speed Excavators -55

56 Upperstructure Cab Installation Components PAE Series IV Highway Speed Excavators

57 Upperstructure Cab Installation Components Item Part Number Qty. Description Rev. Ref OPERATORS CAB, (see page - for details) PUSH PLUG, / STUD, 5/8-X4-/4, GR SPECIAL WASHER SHOCK MOUNT HEX LOCKNUT, 5/8-, (loctite & torque to lb-ft) 4404 A/R LOCTITE, (#4 blue) A/R CAULK Series IV Highway Speed Excavators -5

58 Undercarriage Cab Installation Components & Heater Plumbing DETAIL A SEE DETAIL A DETAIL B 0 SEE DETAIL B PAC Series IV Highway Speed Excavators

59 Undercarriage Cab Installation Components & Heater Plumbing 4 HEATER INLET HEATER OUTLET (BLACK) FROM HEATER OUTLET TO BOTTOM RADIATOR TUBE (RED) FROM HEATER INLET TO WATER VALVE CONNECT TO CAB HARNESS CAB GND HTR POT SGN B V ACC 4 (RED) FROM WATER VALVE TO PORT ON FRONT OF ENGINE ON INSIDE OF CAB LEFT FRONT CORNER OF CAB Series IV Highway Speed Excavators -59 PAC500

60 Undercarriage Cab Installation Components & Heater Plumbing Item Part Number Qty. Description Rev AR LOCTITE, (#4 BLUE) 4404 AR DOW INDUSTRIAL SILICONE CAULK, (#) 400 WHIZ-LOK NUT, 5/ SHOCK MOUNT HORN BUTTON PUSH-IN PLASTIC PLUG SPECIAL WASHER STEERING WHEEL DIAGNOSTIC CONNECTOR BRACKET CAB FRONT COVER WITH SEAL SUPPORT CLAMP, 9/ 8089 HEATER CONTROL VALVE, (v) Ref UNDERCARRIAGE CAB ASSY, (see page -40 for details) 4 A/R HEATER HOSE, (red) 5 A/R HEATER HOSE, (black) 809 GROUND CABLE 88 HOSE CLAMP HEX HD CAPSCREW, /4-0X-/, GR HEX HD CAPSCREW, /-4X-/4, GR ROUND HD MACHINE SCREW, #4-40X/8, GR ROUND HD MACHINE SCREW, # HEX NUT, # HEX NUT, # HEX LOCKNUT, /-4, (hand torque to lb-ft) HEX LOCKNUT, 5/8-, (hand torque to lb-ft) HEX LOCKNUT, 5/ LOCKWASHER, # LOCKWASHER, # LOCKWASHER, / FLAT WASHER, # FLAT WASHER, # FLAT WASHER, / STUD, 5/8-X4-/4, GR5-0 Series IV Highway Speed Excavators

61 Undercarriage Cab Installation Components & Heater Plumbing Item Part Number Qty. Description Rev Series IV Highway Speed Excavators -

62 Power Unit Installation SEE DETAIL A 5 5 DETAIL A 4 8 PAC Series IV Highway Speed Excavators

63 Power Unit Installation Item Part Number Qty. Description Rev. 400 WHIZ-LOK NUT, 5/ SPECIAL WASHER Ref POWER UNIT ASSY, (see page 4- for details) SUPPORT CLAMP, / HEX HD CAPSCREW, 5/8-X4, GR HEX LOCKNUT, 5/8-885 FLAT WASHER, 5/ WHIZ-LOK SCREW, 5/-8X Series IV Highway Speed Excavators -

64 This Page Intentionally Left Blank -4 Series IV Highway Speed Excavators