ER TRANSIT PARTS MANUAL. Cooling Section. Page 7-1. Cooling 05/97

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1 Cooling Page 7-1

2 Plumbing Cummins 6BTA/6BG Page 7-2 Cooling

3 Plumbing Cummins 6BTA/6BG Tube - Coolant, Lower Radiator Clamp - 2 1/16" - 3" Hose - Rubber, Curved 2 1/4", Inner Diameter Hose - Rubber, Curved, 1 3/4" x 2", Inner Diameter Clamp - 1 9/16" - 2 1/2" Coupling - 3/8" Pipe - Extension, Male, 45 o Flare Hose - Assembly, Rubber, 36" Long Hose - Assembly, Teflon, 36" Long C Bolt - Hex Head, Metric 10.9, M x Fitting - Elbow, 90 o, 3/8" NPT Male to SAE 45 (-6) Hose - Assembly, Radiator to Surge Tank, Teflon C Fitting - Plug, Hex Head, 3/8 NPT Connector - Fitting, 1/4 NPT Male to SAE 45 (-4) Bolt - Hex, Loose Washer 1/4" - 20 x 7/8" Clamp - 1/4" - 1 1/2" Clamp - Loop Cushioned,.265 Mtg. x 1.25 Inner Diameter Fitting - Elbow, 90 o, 3/4 NPT Male to 3/4 Outer Diameter Hose Hose - Rubber, 3/4" Inner Diameter x 45" Long Fitting - Plug, Hex Head, 1/4 NPT Hose - Silicone (2 1/2" Inner Diameter x 5" Long) C Flat - Washer 1/4" Nut - Lock, 1/4" Hose - Rubber (2 1/2" Inner Diameter x 5" Long) Bracket - Pipe, Radiator Bolt - Flange, 3/8" - 16 x 1 1/2" Flange - Nut, 3/8" Tube - Coolant, Upper Radiator Replaces When Dual Rotary A/C Compressors or Additional Alternator is Installed Clamp - Metal Loop (2 1/2" Inner Diameter) Hose - Assembly, Rubber 31" Long Hose - Clamp, 1" Outer Diameter Hole & 1/4" Mounting Hole Hose - Silicone, 3/4" Inner Diameter x 45" Long C Clamp - Constant Torque C Cooling Page 7-3

4 Clamp - Metal Loop 2" Inner Diameter Bracket - Support, Upper Cooling Pipe Hose - Assembly - Teflon 31" Long C Hose - Assembly, Surge Tank, Rubber Hose - Clamp (2 9/16-3 1/2) Clamp - Constant Torque C Clamp - Loop Cushioned,.265 Mtg. x.75 Inner Diameter C Tube - Coolant, Lower Module - Cooling, with Transmission Oil Cooler Standard Module - Cooling, without Transmission Oil Cooler Retarder Transmission Radiator, Assembly (Part of ) Radiator, Assembly (Part of ) Core - Radiator with Header Assembly Tank - End, Left Side with Transmission Cooler Tank - End, Left Side without Transmission Cooler Tank - End, Right Side Kit - Gasket Side - Member, Top & Bottom Bar - Bolting, Long, End Tank Bar - Bolting, Short, End Tank Cooler - Charge Air, Assembly Panel - Recirculation, Top Panel - Recirculation, Bottom Support - Assembly, Charge Air Cooler, Lower, Right Side Support - Assembly, Charge Air Cooler, Lower, Left Side Support - Assembly, Charge Air Cooler, Upper, Right Side Support - Assembly, Charge Air Cooler, Upper, Left Side Mounting - Pad, Charge Air Cooler Connector - Elbow, 90 o * Cooler - Oil, Hydraulic * Bracket - Oil Cooler Fitting - 90 o Draincock - Brass, 3/8" Plumbing Cummins 6BTA/6BG Page 7-4 Cooling

5 Plumbing Cummins 6BTA/6BG Surge - Tank Sight - Glass, with Gasket Cap - Radiator, 10 PSI Connector - Male, 90 o Elbow, External Pipe 45 o Flare Note that your order may use Option Number C8249, which was replaced by Option Number C2351. *If the chassis was manufactured before 7/30/95 you must order kit # Cooling Page 7-5

6 Plumbing Cummins 6CTA/6CG Page 7-6 Cooling

7 Plumbing Cummins 6CTA/6CG Tube - Coolant, Upper Hose - Rubber, 2 1/2" x 5 Standard 6CG Hose - Silicone, 2 1/2" x 5 C Clamp - Hose, 2 9/16" - 3 1/2" Standard 6CG Clamp - Constant Torque C Coupling - 3/8" NPT Standard Fitting - Male, 3/8" NPT to -4 SAE 45 o Standard Hose - Assembly, Rubber, w/90 o, 3/16" Inner Diameter x 42 Standard Hose - Assembly, Teflon, w/90 o, 3/16" Inner Diameter x 43 C Fitting - 90 o, 1/4" NPT to -4 SAE 45 o Hose - Assembly, Rubber, 3/16" Inner Diameter x 39 Standard 6CG Hose - Assembly, Teflon, 3/16" Inner Diameter x 39 C Clamp - Loop Cushioned,.265 Mtg. x 1 Inner Diameter Fitting - Male, 1/4" NPT to -4 SAE 45 o Fitting - 90 o, 3/8" NPT to -6 SAE 45 o Standard Fitting - 90 o, 3/8" NPT to -6 SAE 45 o 6CG Hose - Assembly, Rubber Surge Tank Standard 6CG Hose - Assembly, Teflon, Surge Tank C Fitting - Plug, Hex Head, 1/4" NPT Fitting - Plug, Hex Head, 3/8" NPT Fitting - 90 o, 3/4" NPT to 3/4" Hose Nipple Clamp - Hose, 1/4" - 1 1/2" Standard 6CG Clamp - Constant Torque C Hose - Rubber, 3/4" Inner Diameter x 45 Standard 6CG Hose - Silicone, 3/4" Inner Diameter x 45 C Nut - Lock - 1/4" Washer - Flat, 1/4" Bolt - Hex, Loose Washer, 1/4" - 20 x 7/8" Tube - Coolant, Lower Radiator Tube - Coolant, Lower AR Clamp - Hose, 2 1/16" - 3 Cooling Page 7-7

8 Clamp - Constant Torque, 7/8" - 2 3/4" C Hose - Rubber, 2 1/4" x 5 Standard 6CG Hose - Silicone, 2 1/4" x 5 C Bracket - Radiator Pipe Bolt - Flange, 3/8" - 16 x 1 1/2" Nut - Flange, 3/8" Clamp - Metal Loop (2 1/2" Inner Diameter) Clamp - Loop Cushioned,.265 Mtg. x 5/8" Inner Diameter Fitting - 3/8P x -6 Hose 6CG Hose - Assembly, -6 52" 6CG Module - Cooling, with Transmission Oil Cooler Standard Module - Cooling, without Transmission Oil Cooler Retarder Transmission Radiator, Assembly (Part of ) Radiator, Assembly (Part of ) Core - Radiator with Header Assembly Tank - End, Left Side with Transmission Cooler Tank - End, Left Side without Transmission Cooler Tank - End, Right Side Kit - Gasket Side - Member, Top & Bottom Bar - Bolting, Long, End Tank Bar - Bolting, Short, End Tank Cooler - Charge Air, Assembly Panel - Recirculation, Top Panel - Recirculation, Bottom Support - Assembly, Charge Air Cooler, Lower, Right Side Support - Assembly, Charge Air Cooler, Lower, Left Side Support - Assembly, Charge Air Cooler, Upper, Right Side Support - Assembly, Charge Air Cooler, Upper, Left Side Mounting - Pad, Charge Air Cooler Connector - Elbow, 90 o * Cooler - Oil, Hydraulic * Bracket - Oil Cooler Fitting - 90 o Draincock - Brass, 3/8" Plumbing Cummins 6CTA/6CG Page 7-8 Cooling

9 Surge - Tank Sight - Glass, with Gasket Cap - Radiator, 10 PSI ER TRANSIT PARTS MANUAL Plumbing Cummins 6CTA/6CG Note that your order may use Option Number C8249, which was replaced by Option Number C2351. *If the chassis was manufactured before 7/30/95 you must order kit # Cooling Page 7-9

10 Plumbing Caterpillar 3116 Page 7-10 Cooling

11 Plumbing Caterpillar Tube - Coolant, Lower Radiator Clamp - Constant Torque (1 1/8" - 3) C Clamp - (2 1/16" - 3) Hose - Rubber, 2 x 5 Long Tube - Coolant, Lower Clamp - Constant Torque C Hose - Clamp (2 9/16" - 3 1/2") Hose - Assembly, Surge Tank, Rubber Hose - Assembly, Radiator Surge Tank, Rubber Hose - Silicone, 2" Inner Diameter x 5' Long C Fitting - Elbow, 90 o, 3/8" NPT Male to SAE 45 (-6) Hose - Assembly, Radiator to Surge Tank, Teflon C Sensor - Kysor C Fitting - Plug, Hex Head, 3/8" NPT Connector - Fitting, 1/4" NPT Male to SAE 45 (-4) Bolt - Hex Loose Washer 1/4" - 20 x 7/8" Clamp - 1/4" - 1 1/2" Clamp - 1/2" Outer Diameter & 3/8" Mtg. Hole Fitting - Elbow, 90 o, 3/4" NPT Male to 3/4" Outer Diameter Hose - Rubber (3/4" Inner Diameter x 45" Long) Fitting - Plug, Hex Head, 1/4" NPT Hose - Silicone, 2 1/2" Inner Diameter x 5" Long C Washer - Flat, SAE 1/4" Nut - Lock, 1/4" Hose - Rubber (2 1/2" x 5" Long) Bracket - Radiator Pipe Bolt - Flange, 3/8" - 16 x 1 1/2" Flange - Nut, 3/8" Tube - Upper Radiator Clamp - Metal Loop (2 1/2" Inner Diameter) Fitting - 90 o Elbow, 1/4" NPT Male to SAE 45 o (-4) Hose - Assembly, Radiator Tube to Surge Tank, Teflon C Hose - Clamp, 1" Outer Diameter & 1/4" Mtg. Hole Hose - Silicone, 3/4" Inner Diameter x 45" Long C Cooling Page 7-11

12 Clamp - Constant Torque Fitting - 3/8" NPTF x -6 SAE Hose Module - Cooling, with Transmission Oil Cooler Standard Module - Cooling, without Transmission Oil Cooler Retarder Transmission Radiator, Assembly (Part of ) Radiator, Assembly (Part of ) Core - Radiator with Header Assembly Tank - End, Left Side with Transmission Cooler Tank - End, Left Side without Transmission Cooler Tank - End, Right Side Kit - Gasket Side - Member, Top & Bottom Bar - Bolting, Long, End Tank Bar - Bolting, Short, End Tank Cooler - Charge Air, Assembly Panel - Recirculation, Top Panel - Recirculation, Bottom Support - Assembly, Charge Air Cooler, Lower, Right Side Support - Assembly, Charge Air Cooler, Lower, Left Side Support - Assembly, Charge Air Cooler, Upper, Right Side Support - Assembly, Charge Air Cooler, Upper, Left Side Mounting - Pad, Charge Air Cooler Connector - Elbow, 90 o * Cooler - Oil, Hydraulic * Bracket - Oil Cooler Fitting - 90 o Plumbing Caterpillar Draincock - Brass, 3/8" Surge - Tank Sight - Glass, with Gasket Cap - Radiator, 10 PSI Note that your order may use Option Number C8249, which was replaced by Option Number C2351. *If the chassis was manufactured before 7/30/95 you must order kit # Page 7-12 Cooling

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14 Plumbing Retarder Oil Cooler Page 7-14 Cooling

15 Plumbing Retarder Oil Cooler Tube - Coolant, Supply Tube - Coolant, Lower Caterpillar Tube - Coolant, Lower Cummins Tube - Coolant, Full Flow By-Pass Cummins Tube - Coolant, Full Flow By-Pass Caterpillar Hose - Rubber, 2 1/2" x 5 Standard Hose - Silicone, 2 1/2" x 5 C Hose - Rubber, 2 1/4" x 5 Standard Hose - Silicone, 2 1/4" x 5 C Clamp - Hose, 2 1/16" - 3" Standard Clamp - Constant Torque, 2 1/4" - 3" C Hose - Elbow, 33 o, x 2" Inner Diameter Caterpillar Clamp - Hose, 2 1/16" - 3" Cummins Clamp - Constant Torque, 1 7/8" - 2 3/4" Caterpillar Hose - Elbow, 90 o, 1 1/2" Inner Diameter Clamp - Constant Torques, 1 5/8" - 2 1/4" Hose - Elbow, 45 o, 1 1/2" Inner Diameter Clamp Bolt - Flange Head, 3/8" - 16 x 1 1/2" Nut - Flange, 3/8" Bracket - Radiator Pipe Cooling Page 7-15

16 Fan Shroud & Fan Mounting Standard Page 7-16 Cooling

17 Fan Shroud & Fan Mounting Standard Shroud - Fan, Molded Module - Cooling, with Transmission Oil Cooler End 7/30/ Module - Cooling, with Transmission Oil Cooler Start 7/31/ Module - Cooling, without Transmission Oil Cooler End 7/13/ Module - Cooling, without Transmission Oil Cooler Start 7/14/ Bolt - Flange Head, 3/8" - 16 x 1", Grade Bolt - Flange Head, 3/8" - 16 x 3/4", Grade Bolt - Hex Head, with Washer 1/4" - 20 x 1", Grade Bracket - Radiator, Front Bracket - Radiator, Rear Nut - Lock, 5/16" Washer - Flat, 5/16" Label - Fan, Warning Cooling Page 7-17

18 Radiator Mounting Standard Page 7-18 Cooling

19 Bracket - Support, Radiator Bracket - Support, Lower Front Radiator Bracket - Support, Lower Rear Radiator Bracket - Support, Upper Rear Radiator Bracket - Support, Upper Front Radiator Mount - Rubber, Radiator, Stabilizer Mount - Rubber, Radiator, Lower Washer - Flat, 2 1/8" Diameter x 1/8" Thick Bolt - Hex, Flange, 1/2" - 13 x 1 3/4", Grade Stud, 1/2" NC x 2 1/2" Long Bolt - Hex, Flange, 3/8" - 16 x 1 1/4", Grade Bolt - Hex, Flange, 5/8" - 11 x 1 1/2", Grade Bolt - Hex, Flange, 3/4" - 10 x 2", Grade Rod - Support, Radiator Nut - Lock, Flange Hex, 1/2" - 13, Grade Nut - Lock, Flange Hex, 3/8" - 16, Grade Nut - Lock, Flange Hex, 5/8" - 11, Grade Nut - Lock, Flange Hex, 3/4" - 10, Grade Nut - Hex, Finished, 1/2" - 13, Grade 8 ER TRANSIT PARTS MANUAL Radiator Mounting Standard Cooling Page 7-19

20 Water Treatment Caterpillar 3116 Page 7-20 Cooling

21 Water Treatment Filter Caterpillar Element - Spin On Head - Water Filter Fitting - Elbow, 90 o, 5/8" Hose x 3/8" NPT Hose - Rubber, 5/8" Inner Diameter x 30" Long Standard Hose - Silicone, 5/8" Inner Diameter x 30" Long C Hose - Rubber, 5/8" Inner Diameter x 18" Long Standard Hose - Silicone, 5/8" Inner Diameter x 18" Long C Clamp Standard Clamp - Constant Torque C Bracket Nut - Flange Head, 3/8" Bolt - Flange Head, 3/8" - 16 x Washer - Split Lock, 3/8" Bolt - Hex Head, 3/8" - 16 x 1 1/4" Cooling Page 7-21

22 Water Regulator Housing Caterpillar 3116 Page 7-22 Cooling

23 Water Regulator Housing Caterpillar Regulator - Housing End 10/27/ Regulator - Housing Start 10/27/ Gasket Gasket Cap Clamp - Band Screw, 1 9/16" - 2 1/2" (Reference) 6 Water Neck and Thermostat (Supplied with Engine) 7 Bolt (Supplied with Engine) Cooling Page 7-23

24 Plumbing Shield Standard Page 7-24 Cooling

25 Oil - Plumbing Cooler Guard Radiator - Support Bracket Washer - Flat, 1/4" SAE Screw - Hex Head ER TRANSIT PARTS MANUAL Plumbing Shield Standard Cooling Page 7-25

26 Recirculating Shields Standard Page 7-26 Cooling

27 Recirculating Shields Standard Shield - Dust, Assembly, Top Strip - Dust Shield, 16 Gauge x 3/4" x 32" Bracket - Mounting, Dust Shield, 16 Gauge x 5 3/4" x 32" Strip - Rubber, Dust Shield, 6" x 34" Rivet - Pop, Steel, 5/32" x 1/2" Shield - Dust, Assembly, Front (Right Side) Strip - Dust Shield, 16 Gauge x 3/4" x 35" Bracket - Mounting, Dust Shield, 16 Gauge x 2" x 35" Strip - Rubber, Dust Shield, 1/8" 3 1/2" x 35" Strip - Rubber, Dust Shield, 1/8" x 3 1/2" x 10" Rivet - Pop, Steel, 5/32" x 1/2" Shield - Dirt, Engine Compartment, Right Side Shield - Dirt, Engine Compartment, Left Side Shield - Dust, Assembly, Front, Left Side Strip - Rubber, Dust Shield, 16 Gauge x 3/4" x 35" Bracket - Mounting, Dust Shield, 16 Gauge x 2" x 35" Strip - Rubber, Dust Shield, 1/8" x 3 1/2" x 35" Pop - Rivet, Steel, 5/32" x 1/2" 5 1 Radiator - Assembly (See Plumbing for your particular engine in the.) Rivet - shields to panel aligning with existing holes. Do not block radiator core. Cooling Page 7-27

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