Illustrated Parts List for VMAC System V900120

Size: px

Start display at page:

Download "Illustrated Parts List for VMAC System V900120"

Claribel Jones
6 years ago
Views:

1 Illustrated Parts List for VMAC System V Ford F250-F L Power Stroke Diesel 1 Kit Pack List Fastener Pack, Compressor Assembly, P Compressor Sub Components, P Inlet Valve Sub Components, Main Bracket Assembly, Idler Bracket Assembly, Cooler Assembly, Assembly, Air Intake Lid, Glow Plug Module Assembly, VR70 Tank, Assembly, Ford 6.7 Lower Air Box, Assembly, Intake Tube, NOTE: Drawings are not to scale. Document Changes and Revisions Rev Revision Details Revised by/date Approved by/date Implemented E ECN SAR 08 May 2012 MH 11 May May 2012 F ECN , , SAR 20 Jun 2012 MH 11 Oct Oct 2012 G ECN SAR 05 Feb 2013 SM 05 Feb Feb 2013 H ECN CJH 10 Sep 2013 SM/RD 10Sep13 17 Sep 2013 J ECN CJH 07 Nov 2013 MH 07 Nov Nov 2013 K ECN JR 21 Apr 2014 MH 08 May May 2014 L ECN RR 17 Dec 2014 MP/RD 14 Jan Jan 2015 Toll Free: Fax: Page 1 of 23

2 1 Kit Pack List Item MOUNT, BRACKET FRONT ASSEMBLY, FORD 6.7 LOWER FILTER BOX MOUNT, BATTERY BOX MOUNT, TANK STRAP, REAR MOUNT, TANK STRAP, FRONT BELT, K HOSE, CRIMPED, ½ X HOSE, CRIMPED, ½ X HOSE, CRIMPED, ¾ X PULLEY, CRANK, FORD 6.7L VR MANUAL, OWNERS GENERIC, VR70 & VR MANUAL, INSTALLATION, V ILLUSTRATED PARTS LIST, V CLAMP, MOUNTING BRACKET C, BATTERY BOX, FORD BATTERY COVER, FORD VR CONTROL BOX INTERFACE CABLE, FORD CABLE, BATTERY, POSITIVE CABLE, BATTERY, NEGATIVE KIT, WASHER BOTTLE RELOCATION VRTC FASTENER PACK, V ASSEMBLY, MAIN BRACKET ASSEMBLY, IDLER BRACKET ASSEMBLY, COOLER ASSEMBLY, FORD 6.7, AIR INTAKE LID ASSEMBLY, GLOW PLUG MODULE OPERATION INSTR, & SYSTEM ID TANK, VR70 DRESSED INT OIL FILTER 31 A OIL, VR, 1L, HIGH PERFORMANCE 32 A OIL, VR, 4L, HIGH PERFORMANCE 33 P ASSEMBLY, COMPRESSOR WASHER BOTTLE, 4L ASSEMBLY, INTAKE TUBE ASSEMBLY, AIR DAM Page 2 of 23 Fax:

3 Figure 1 - Kit Pack List Fax: Page 3 of 23

4 2 - Fastener Pack, FASTENER PACK, WIRING LOOM LOOM, PLASTIC, 1/ TIE, NYLON MD, FASTENER PACK, AIR END BOLT, SHCS, PL, M8 X 1.25 X TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP ASSEMBLY, PRESSURE TRANSDUCER CLAMP, STRAP 7/ BOLT,HHCS,PL,G10.9,FL, M6-1.0 X CLAMP, C.R.I., FASTENER PACK, COOLER BOLT,HHCS, M X 20, G10.9 PL NUT, HEX PL, M8 X WASHER, SAE, 5/ HOSE, 1-1/4 FLEX HOSE, SEC COOLANT, MODIFIED CLAMP, HOSE HS CLAMP, HOSE HS CLAMP, C.R.I., CONNECTOR, BARBED 1-1/4 PL STEEL FAST PACK, CRANK PULLEY BOLT, HCS, M X 60, GR WASHER, FLAT, M12, PLATED FASTENER PACK, MAIN BRACKET SPACER, SINGLE ALT BOLT,HHCS,PL,GR10.9, M8X1.25X 130MM BOLT,HHCS,PL,G10.9,FL M8X1.25X 40MM WASHER, SAE, 5/ TIE, NYLON MD, 7" RUBBER PAD, HOSE GUARD FAST PACK, FAN SPACER, FAN WIRE BOLT,HHCS,PL,GR10.9, M8X1.25X 170MM WASHER, SAE, 5/ SPACER, FAN, M40X2.0 RH FASTENER PACK, TEFLON HOSE TUBE, TEFLON, PTFE,1/4"OD TUBE, TEFLON,PTFE, 3/16"OD X 1/8"ID LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP LOOM, SPLIT PLASTIC, 1/4, HIGH TEMP TIE, NYLON MD, 7" Page 4 of 23 Fax:

5 Figure 2 Fastener Packs Fax: Page 5 of 23

6 2 - Fastener Pack (cont d), FASTENER PACK, GLOW PLUG MODULE BOLT, HHCS, FL, M6 X 1.0 X NUT, NYLOCK, M BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM TIE, NYLON MD, 7" NUT, NYLOCK NC PL, 3/ FAST PACK, FILTER BOX CABLE, EXTENSION, MAF, FORD, CLAMP, C.R.I., BOLT,HHCS FL LK PL, M8 X 1.25 X HEATSHRINK, DUAL WALL, 3/4, RED HEATSHRINK, DUAL WALL, 3/4, RED BOLT,HHCS, M X 25,G10.9 FL PL FASTENER PACK, BATTERY BOLT, HHCS NC G8 PL, 5/16 X BOLT, HHCS NC G8 PL, 5/16 X 3/ BOLT, HHCS G10.9, M10 X 1.5 X BOLT, HHCS G10.9, M10 X 1.5 X BOLT, HHCS, FL, M6 X 1.0 X NUT, HEX NC, 5/ NUT, M6X 1.0 ZINC PL NUT, FLANGE PL, M10 X WASHER, ALLOY PL SAE, 3/ WASHER, SAE, 5/ WASHER, FENDER, 10MM X 30MM BOLT AND SPACER, BATTERY, FORD LOOM, SPLIT PLASTIC, 1/2 Page 6 of 23 Fax:

7 2 - Fastener Pack (cont d), FASTENER PACK, WASHER BOTTLE MOUNT, WASHER BOTTLE BOLT, CARRIAGE, M10 X 1.5 X 30 PL BOLT,HHCS, M X 20, G10.9 PL NUT, NYLOCK PL, M10 X NUT, NYLOCK, M WASHER, FENDER, 10MM X 30MM HOSE, 2" X 1.5" ( ) HOSE, WASHER FILL ( ) HOSE, WASHER FLUID CLAMP, HOSE HS CLAMP, HOSE HS CLAMP, C R.I., 1 1/ ADAPTER, WASHER BOTTLE ADAPTER, WASHER BOTTLE CAP CHECK VALVE, WASHER FLUID, 7/32" ID Fax: Page 7 of 23

8 Figure 3 Fastener Packs (cont d) Page 8 of 23 Fax:

9 2 - Fastener Pack (cont d), FASTENER PACK, MOUNT, VR70 TANK CLIP, TANK MOUNT BOLT, HHCS NC G8 PL, 5/16 X 1/ BOLT, HHCS NC FL-PL 3/8 X 4 1/2 IN BOLT, HHCS G10.9, M8 X 1.25 X NUT, FLANGE LOCK NC GR5, 3/ NUT, HEX PL, M8 X WASHER, SAE, 5/ FASTENER PACK, STRUT RELOCATING BRACKET, STRUT RELOCATING NUT, M8 X 1.25, 12MM HEX PL BOLT, SHCS, M8 X 1.25 X FASTENER PACK, STRUT REPOSITION WELDMENT, HOOD STRUT MOUNT BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM BOLT,HHCS FL LK PL, M8 X 1.25 X PAD, UHMW, GUARD FASTENER PACK, IDLER BRACKET BOLT,HHCS,PL,GR10.9, M8X1.25X 200MM FASTENER PACK, INTAKE TUBE BRACE ASSY, BRACE, INTAKE TUBE BOLT, HHCS, M6 X 1.X 14 FL PL Fax: Page 9 of 23

10 Figure 4 Fastener Packs (cont d) Page 10 of 23 Fax:

11 3 - Compressor Assembly, P BRACKET, INLET BRACE, FORD GUARD, CLUTCH SCREW, LONG U DRIVE, 2-3/ BOLT, SHCS, M8 X 1.25 X BOLT,SHCS,M8 X 1.25 X 55, G12.9 PLT BOLT,SHCS,M8 X 1.25 X 50, G12.9 PLT NUT, NYLOCK NC, 1/ NUT, NYLOCK, M WASHER, FLAT SAE, 1/ WASHER, SAE, 5/ PIPE FTG, PLUG SKT HEAD, 1/ LABEL, VR70 NAME PLATE ELBOW, STEEL JIC/O-RING, 1/2 3/ ELBOW, BRASS NPT-POLY, 1/8-1/ ELBOW,90, BRASS NPT-POLY, 1/8-3/ O-RING, VITON, 3 1/8 ID X 1/ O-RING, VITON, # 8 ORB 18 P VR70 COMPRESSOR ASSEMBLY PAD, RUBBER BOLT,HHCS, M X 25, G10.9 FL PL BRACKET, INLET, FORD ADAPTER, INLET VALVE INLET VALVE, BASIC INTEGRATED REG BOLT,FLAT HEAD, PL M8 X 1.25 X 20MM BOLT, SHCS, PLATED, M8 X 1.25 X 18, WASHER, M8, COPPER SEALING Fax: Page 11 of 23

12 Figure 5 Compressor Assembly Page 12 of 23 Fax:

13 4 - Compressor Sub Components, P TEMPERATURE PROBE 2 P CLUTCH COMPLETE 6 GROOVE Shown for reference only 1 2 Figure 6 Compressor Sub Components Fax: Page 13 of 23

14 5 - Inlet Valve Sub Components, KIT, REGULATOR PLUG, STEEL HEX SAE/O-RING PORT O-RING, 40D SIL., 1 7/8 ID X 3/ O-RING, VITON, 2 3/8 ID X 3/ INLET VALVE REAR SEAT 2 Shown for Shown for reference only reference only 1 Figure 7 Inlet Valve Sub Components Page 14 of 23 Fax:

15 6 - Main Bracket Assembly, BRACKET, FORD IDLER, SERP, BACK,FLANGE,90MM TENSIONER BOLT, HHCS FLHD PL M10 X 1.50 X IDLER, SERP,6 RIB,FLANGE,90MM WASHER, FENDER, 10MM X 30MM Figure 8 Main Bracket Assembly Fax: Page 15 of 23

16 7 Idler Bracket Assembly, BRACKET, IDLER, FORD BOLT, HHCS FLHD PL M10 X 1.50 X IDLER, SERP,6 RIB,FLANGE,90MM WASHER, FENDER, 10MM X 30MM Figure 9 Idler Bracket Assembly Page 16 of 23 Fax:

17 8 Cooler Assembly, COOLER DRILLED PLATE WASHER, ALLOY PL SAE, 3/ BOLT, HHCS G10.9, M10 X 1.5 X 90 1 x4 4 x4 3 2 x2 Figure 10 Cooler Assembly Fax: Page 17 of 23

18 9 Assembly, Air Intake Lid, ADAPTOR, FILTER MINDER FORD 6.7, AIR INTAKE LID, MOD CLAMP, HOSE GROMMET, FORD 6.7L FILTER MINDER CONNECTOR, BRASS, HOSE BARB, 1/2ID /2" ID FUEL LINE SAE 30R SLEEVE, AIR BOX Figure 11 Ford 6.7 Air Intake Lid Assembly Page 18 of 23 Fax:

19 10 Glow Plug Module Assembly, WELDMENT GLOW PLUG MODULE POST, CABLE CONN, 3/8" STUD, RED BOLT, HHCS FL, M6 X 1.0 X NUT, NYLOCK, M NUT, HEX, SS, 3/ WASHER, FLAT, SS, 3/ WASHER, SPLIT LOCK, SS, 3/8 Figure 12 Glow Plug Module Assembly Fax: Page 19 of 23

20 11 - VR70 Tank, BOLT, HHCS NC G5 FL LK, 3/8 X BOLT, HHCS NC G8 FL LK PL,1/4 X 1/ COVER, SIGHT GLASS SEAL, TANK REAR CAP THIMBLE, SCREEN CONNECTOR, STEEL NPT-JIC, 3/4-3/ NIPPLE, STEEL STR THRD, 3/ PLUG, STEEL, #5 ORB, HEX ELBOW, BRASS NPT-POLY, 1/8-1/ CONNECTOR, BRASS NPT-SAE, 3/8-1/ ELBOW,90, BRASS NPT-POLY, 1/8-3/ ADAPTER, BRASS, 1/8-1/8 NPT 13 A ELEMENT, SEP, COALESCING O-RING, VITON, 4 3/4 ID X 1/ SPRING, COMPRESSION, FL 1.5",OD OIL FILTER, VR SHORT ASSEMBLY, BLOWDOWN CAP VALVE, SAFETY, 3/8, 200 PSI MUFFLER, SINTERED EXHAUST, 1/8" TANK, OIL SEPARATOR 19 A SIGHT GLASS ASSEMBLY Page 20 of 23 Fax:

21 Figure 13 - VR70 Tank Fax: Page 21 of 23

22 12 - Assembly, Ford 6.7 Lower Air Box, CLIP, AIR FILTER BOX BRACKET, AIRBOX BOLT, HHCS G10.9, M8X1.25X NUT, M8 X 1.25 FL PL Figure 14 Ford 6.7 Lower Filter Box Page 22 of 23 Fax:

23 13 - Assembly, Intake Tube, HOSE, ELBOW, MODIFIED TUBE, INTAKE CLAMP T-BOLT, SS, 4.49" " Figure 15 Intake Tube Assembly Fax: Page 23 of 23

Illustrated Parts List for VMAC System V900120

Illustrated Parts List for VMAC System V900120 Ford 2015-2011 F250-F550 6.7L Power Stroke Diesel 1 Kit Pack List... 2 2 - Fastener Pack, 3800769... 4 3 - Compressor Assembly, P120150... 11 4 - Compressor