INSTALLATION AND PARTS MANUAL MODEL H140A FOR CATERPILLAR D8T PS TRACTORS PRELIMINARY TABLE OF CONTENTS

Transcription

1 INSTALLATION AND PARTS MANUAL FOR CATERPILLAR PS TRACTORS TABLE OF CONTENTS Mounting Group Control Group Joystick Assembly Motor Lines Group Lines Group Manifold Assembly Valve Mounting Group Valve Assembly Motor Group Brake Valve Assembly PRELIMINARY LIT2281 R1 2/2006 PRINTED IN U.S.A. PACR WINCH DIVISION P.O. Box 547 Broken Arrow, Oklahoma PHONE: (918) FAX: (918)

2 H MOUNTING GROUP PART NO DESCRIPTION QTY CAPSCREW, HEX HD (1¼ - 7 X 3½, G8, Z) BRACKET, LH BRACKET, RH HITCH PIN COTTER PIN WASHER, HARD (1¼ Z) CAPSCREW, METRIC HEX HD (M30 X 3.5 X 90 mm, G10.9, Z) WASHER, HARD (M30, Z) 14 2

3 MOUNTING GROUP THIS PAGE INTENTIONALLY LEFT BLANK 3

4 CONTROL GROUP NOTE: ITEM 2 (CONTROL DECAL) NOT SHOWN. INSTALL WHERE CLEARLY VISIBLE BY OPERATOR. ITEM NO PART NO DESCRIPTION QTY CONTROL, JOYSTICK ASSY (REFER TO PAGE 6) DECAL, WINCH CONTROL SWITCH SWITCH GUARD 1 4

5 CONTROL GROUP THIS PAGE INTENTIONALLY LEFT BLANK 5

6 JOYSTICK ASSEMBLY 1 NOTE BUTTON ORIENTATION IN RELATION TO MOUNTING PLATE ITEM NO PART NO DESCRIPTION QTY PLATE, MOUNTING HARNESS AS JOYSTICK, CONTROL CAPSCREW, BUTTON HD M8X1.25X20, G

7 MOTOR LINES GROUP DETAIL C NOT TO SCALE DETAIL A NOT TO SCALE VIEW B-B NOT TO SCALE VIEW D-D NOT TO SCALE ITEM NO PART NO DESCRIPTION QTY SPLIT FLG, HALF CAPSCREW, HEX HD ( 7 / X 2-¾, G8, Z) WASHER, HARD ( 7 / 16, Z) D-RING HOSE -16 XT-5 X 32 in. (813 mm) ADAPTER HOSE -16 XT-5 X 34.5 in. (876 mm) HOSE -4 X 26 in. (660 mm) HOSE ASSY -6 X 36 in. (914 mm) ELBOW, HOSE -8 X 29 in. (737 mm) ELBOW, CAPSCREW, HEX HD (½-13 X 3, G8, Z) SPACER 1 16 PA6D7573 CLIP, DOUBLE HOSE CLAMP WASHER, HARD (½, Z) ELBOW,

8 LINES GROUP Fuel Tank Manifold from Lines GP-Pump Fuel Tank Implement Valve Bracket As. from Lines GP-Pump Case 8

9 LINES GROUP SECTION A-A SECTION B-B Connect Hose to Port Marked W Implement Valve VIEW E-E FUEL TANK Bracket from Tank GP-Fuel Bracket from Lines GP-Pump Case SECTION C-C SECTION D-D 9

10 LINES GROUP ITEM NO PART NO DESCRIPTION QTY 1 PA6V0852 DUST CAP HOSE ASSY -8 X 43 in. (1092 mm) TEE MANIFOLD ASSY (REFER TO PAGE 11) HOSE ASSY -6 X 44 in. (1118 mm) WIRING HARNESS HOSE ASSY -16 X 37 in. (940 mm) HOSE ASSY -16 X 40 in. (1016 mm) BRACKET ADAPTER ADAPTER ELBOW, PLUG PLUG PLUG SPLIT FLG, HALF HOSE CLAMP O-RING O-RING 4 22 PA5P4295 HOSE CLAMP ADAPTER, QD 1 24 PA7G5984 CLIP HALF 1 25 PA7G5985 CLIP HALF 1 26 PA7G5986 GROMMET SPLIT FLANGE KIT WASHER, HARD (M10, Z) CAPSCREW, HEX HD (M10 X 1.5 X 25, GR10.9, Z) CAPSCREW, HEX HD (M12 X 1.75 X 30, GR10.9, Z) CAPSCREW, HEX HD (M12 X 1.75 X 45, GR10.9, Z) CAPSCREW, HEX HD (M12 X 1.75 X 25, GR10.9, Z) CAPSCREW, HEX HD (M10 X 1.5 X 30, GR10.9, Z) WASHER, HARD (½, Z) 12 10

11 MANIFOLD ASSEMBLY ITEM NO PART NO DESCRIPTION QTY MANIFOLD & VALVE (INCLUDES ITEM 14, QTY 2) BRACKET WASHER, HARD (½, Z) CAPSCREW, HEX HD (M12 X 1.75 X 30mm, G10.9, Z) 2 5 PA4P7581 CLIP CAPSCREW, HEX HD (M10 X 1.5 X 16mm, G10.9, Z) WASHER, HARD (M10, Z) RECEPTACLE WEDGE, CONNECTOR RECEPTACLE, 3-PIN WEDGE, CONNECTOR, 3-PIN CONTACT PIN PLUG, CONNECTOR CARTRIDGE, SOLENOID VALVE (COMPLETE) SEAL KIT (FOR ITEM 14) COIL (FOR ITEM 14) 1 11

12 VALVE MOUNTING GROUP Pilot Supply On/Off Solenoid Valve 2-Pin Green & Blue Filter Switch 2 Pin Blue & Black Purple Gray Orange Purple White Purple Pink Purple Blue Purple Pink Gray SECTION B-B ITEM NO PART NO DESCRIPTION QTY VALVE GROUP, CAT (REFER TO PAGE 14) BRACKET BRACKET CAPSCREW, HEX HD (M6 X 1.00 X 12mm, G10.9, Z) WASHER, HARD (M6, Z) 8 12

13 VALVE MOUNTING GROUP ITEM NO PART NO PA PA6V DESCRIPTION QTY STUD 3 VALVE, DIRECTIONAL STACK EH (REFER TO PAGE 14) 1 PA4J0522 SEAL 3 PA4J8997 O-RING 1 O-RING 3 SPLIT FLANGE KIT 2 13

14 VALVE ASSEMBLY TIGHTEN TO 35 +/- 3 Nm UPON FINAL INSTALLATION TIGHTEN TO 35 +/- 3 Nm UPON FINAL INSTALLATION TIGHTEN TO 145 +/- 15 Nm

15 VALVE ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 2S-2596 SPRING 1 2 3J-3679 PLUG AS 1 3 4B-4158 DRIVE SCREW 1 4 4B-4278 WASHER 1 5 4T-1108 PLUG AS 2 6 4T-1649 HOUSING 1 7 4T-1701 SPRING 1 8 4T-4511 SLEEVE 1 9 4T-5072 RING T-5074 BACKUP RING V-0852 DUST CAP N-4333 ORIFICE PLUG T-4224 ORIFICE T-4145 BOLT T-9080 VALVE NIPPLE AS FITTING AS RETAINER RETAINER SPRING STEM - WINCH ID PLATE PLUG AS VALVE BODY HOUSING AS HOUSING AS SOLENOID VALVE GP VALVE PLUG ADAPTER AS PLUG AS SEAL, O-RING H-1023 SEAL, O-RING SHUTTLE VALVE GP J-5351 SEAL, O-RING K-1388 SEAL, O-RING T-5073 RING W-2057 SEAL, O-RING Y-5556 SEAL, O-RING J-9933 SEAL, O-RING M-8485 SEAL, O-RING T-4185 BOLT X-8256 WASHER 4 NOTE: CATERPILLAR PART NUMBERS - FOR REFERENCE ONLY FOR INQUIRIES ON THE ABOVE PARTS, CONTACT CATERPILLAR. 15

16 MOTOR GROUP 16

17 MOTOR GROUP ITEM NO PART NO DESCRIPTION QTY HYD MOTOR (3.34 CU IN, 3100 PSI) CAPSCREW, HEX HD (¾-10 X 1¾, G8, Z) WASHER, HARD (¾, Z) CAPSCREW, HEX SKT HD ( 7 / X 3 in., G8) BRAKE VALVE ASSY (REFER TO PAGE 18) O-RING MOTOR COVER CAPSCREW, HEX HD (½-13 X 1½, G8, Z) WASHER, HARD (½) O-RING ADAPTER BLOCK ADAPTER, METRIC CAP TEE ELBOW, ADAPTER HOSE -4 X 14 in. (356 mm) HOSE -4 X 20 in. (508 mm) ELBOW, CAP SPACER VALVE CARTRIDGE SEAL KIT (FOR ) ELBOW, ELBOW, HOSE -4 X 17 in. (432 mm) TEE HOSE -6 X 18.5 in (470 mm) ELBOW, HOSE -6 X 27 in. (689 mm) TEE BRACKET CAPSCREW, HEX HD (¼-20 X 1¾, G8, Z) NUT, HEX (¼-20, Z) WASHER, HARD (¼, Z) 2 NOTE: ITEMS NO's 537, 538 AND 539 NOT SHOWN ON DRAWING. 17

18 BRAKE VALVE ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY BRAKE VALVE AS. 1 1 NSS BRAKE VALVE HOUSING VALVE SPRING RETAINER SPRING RETAINER PLUG 1 5 NSS SPOOL SPOOL STOP O-RING CHECK VALVE POPPET PILOT ORIFICE CHECK VALVE SPRING SPRING, MAIN SPOOL O-RING O-RING BACK-UP RING PLUG SHIM, SPOOL SPRING AR NSS - NOT SERVICE SEPARATELY AR - AS REQUIRED 18