SECTION 10 -ELECTRICAL
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1 SECTION 10 -ELECTRICAL
2 Electrical Components SEE DETAIL A HYD OIL TMP HF LVL MARKER LT LT GND-L CAN GND 1/2 ADM/DIAG GND DIAG SGN ADM BAT DIAG IGN MR IGN HORN TRV ALM ST RLY 1 MOUNT WITH POSITIVE BATTERY CABLE PUMP HP ST RLY 2 DETAIL C BAT PWR (VEC) WSH PWR SOL GND-2 CLUTCH C CLUTCH B 22 CLUTCH C BAT-1 BAT-4 SEE DETAIL B MR GND BOOM LT PWR BAT DETAIL A BAT GND (VEC) HTR POT SGN HI BEAM-L VIEW OF ENGINE CONTROLLER COVER PAD2970 PAD1531 PAD Series III Rough Terrain Excavators
3 Electrical Components BRK PRS SW COLM GND BRK WRNG COLM PWR TRVL PDL SGN CH SPLY B AUX-2 SWING RT TILT CW PROPEL FWD HOIST DWN CH SPLY A TOOL OPEN AUX-1 BOOM RET HORN DIG BRK VLV DETAIL E COLM PWR SWING LEFT TILT CCW PROPEL REV HOIST UP HOIST ST RLY 2 STR RLY GND KEY STR ST RLY 1 BAT PWR (VEC) TOOL CLOSE BOOM EXT SWG BRK SWG LK RELEASE PILOT VLV BAT GND BAT PWR (VEC) DETAIL B BAT PWR (VEC) SWG LT GND MARKER LT LT GND-R DETAIL D HI BEAM-R SEE DETAIL C SEE DETAIL E SWG LT GND FUEL LVL SNSR GND PAD290 PAD REV SW RC PWR 3 HYD OIL TEMP SEE DETAIL D RC PWR OPT 1 RELAY 15 OPT 2 RELAY BOOM LIGHTS RELAY 30 WORK LIGHTS RELAY 59 INTERNAL VIEW OF VEC Series III Rough Terrain Excavators 10-3
4 Electrical Components Item Part Number Qty. Description Rev TEMPERATURE SENSOR SWITCH SUPPORT A/R LOCTITE, #242 BLUE A/R GREASE, DI-ELECTRIC SUPPORT CLAMP, 1-15/ COVER PLATE CLAMP SET HEX HD CAPSCREW, 5/16-1X1-3/ WHIZ-LOK NUT, 5/ A/R TRIM LOK, WHIZ-LOK SCREW, #10-24X3/ WHIZ-LOK NUT, # MARKER LIGHT MARKER LIGHT GROMMET WHIZ-LOK SCREW, 1/2-13X3/ GROUND STRAP CABLE ROUND HEAD MACHINE SCREW, #-32X1-1/4, GR LEFT HEADLAMP BRACKET RIGHT HEADLAMP BRACKET LEFT HEAD LIGHT RIGHT HEAD LIGHT PRESSURE SWITCH PROXIMITY SENSOR ENGINE ADM, (supplied with engine) ENGINE VCU BRACKET GRAB HANDLE VEC MOUNTING PLATE CLAMP CHANNEL WELDMENT UPPER WHEELED HARNESS UPPER VEC, (includes items 57 thru 62) UPPER VEC HARNESS 32 Ref SERVICE PANEL ASSY, (see page for details) CLAMP SET COVER PLATE WHIZ LOK SCREW, 1/4-X1/ WASHER FLUID BOTTLE SUPPORT CLAMP ADM COVER HEX HD CAPSCREW, 3/-16X1, GR HEX HD CAPSCREW, 1/4-X3/4, GR FLAT WASHER, 3/ BOTTOM COVER PLATE CUSHION CLAMP, 1-1/ HEX HD CAPSCREW, 3/-16X2-3/4, GR BUTTON HD SCREW, 1/4-X3/ HEX NUT, 1/ HEX LOCKNUT, # TIE WRAP HEX LOCKNUT, # Series III Rough Terrain Excavators
5 Electrical Components Item Part Number Qty. Description Rev ROUND HD MACHINE SCREW, #10-24X1/2, GR FLAT WASHER, 1/ FLAT WASHER, # HORN HIGH NOTE HORN, (optional) WHIZ-LOK SCREW, 5/16-1X TRAVEL ALARM TRAVEL ALARM, ECCO 575, (optional) LOCKWASHER, # MINI-RELAY AMP FUSE AMP FUSE AMP FUSE AMP CIRCUIT BREAKER AMP CIRCUIT BREAKER A/R VEC REPAIR KIT A/R ENGINE CONTROLLER COVER KIT, (includes items 10, 25, 35, 3, 42, qty 4 of item 45, 50, 52 & 56) NOTE: Parts shown that apply to head lights are for models XL3300III, XL4300III & XL5300III only. Head lights for the XL3310III, XL33III, XL4310III, XL43III, XL5310III & XL53III are available as an option on page Series III Rough Terrain Excavators 10-5
6 Battery Installation PAD & HOLD-DOWN PLACEMENT DETAIL 4 PAE Series III Rough Terrain Excavators
7 Battery Installation Series III Rough Terrain Excavators 10-7 PAE0402
8 Battery Installation Item Part Number Qty. Description Rev A/R DI-ELECTRIC GREASE CLAMP SET TWIN CLAMP COVER PLATE WHIZ-LOK NUT, 5/ WHIZ-LOK NUT, 1/ STAINLESS STEEL NUT HOLD DOWN STUD BATTERY PAD BATTERY HOLD-DOWN POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE GROUND CABLE 13 2 BATTERY, (purchase locally) HEX NUT, M16X HEX HD CAPSCREW, M16X1.5X70MM, GR SUPPORT CLAMP, 13/ HEX HD CAPSCREW, 5/16-1X1-3/4, GR HEX HD CAPSCREW, 1/2-13X1-1/2, GR HEX NUT, 3/ FLAT WASHER, 3/ FLAT WASHER, 1/ PROTECTIVE SLEEVE NYLON TIEWRAP CLAMP SET STACK BOLT SAFETY CLIP 10- Series III Rough Terrain Excavators
9 Battery Installation Item Part Number Qty. Description Rev Series III Rough Terrain Excavators 10-9
10 Service Panel Assembly PAE Series III Rough Terrain Excavators
11 Service Panel Assembly Item Part Number Qty. Description Rev SERVICE PANEL ASSY, (includes all items) A SERVICE INDICATOR BOSCH STARTER RELAY VOLT POWER SUPPLY BATTERY DISCONNECT SWITCH TUBE FITTING, 90 DEGREES, 1/X1/ JUNCTION BLOCK PROTECTIVE CAP SERVICE BRACKET BRASS BUSHING SERVICE PANEL DECAL REMOTE MOUNT FLANGE GROMMET TIE-WRAP BUTTON HD SCREW, 1/4-X3/ ROUND HD MACHINE SCREW, M5X0.XMM, (zinc-plated) ROUND HD MACHINE SCREW, M5X0.X50MM, (zinc-plated) ROUND HD MACHINE SCREW, 1/4-X5/, GR HEX NUT, 1/ HEX NUT, M5X0., (zinc-plated) HEX LOCKNUT, M5X LOCKWASHER, 1/ A/R LOCTITE, (purple 222) Series III Rough Terrain Excavators 10-11
12 Cab Console Circuit Board NOTE: THE SCHEMATIC SHOWN ON THIS PAGE IS FOR SPARE PARTS IDENTIFICATION. AN ENLARGED, DETAILED VIEW OF THE SCHEMATIC CAN BE FOUND IN THE ASSOCIATED MODEL S SERVICE MANUAL PAE Series III Rough Terrain Excavators
13 Cab Console Circuit Board Item Part Number Qty. Description Rev CAB CONSOLE CIRCUIT BOARD, (includes all items) D CONNECTOR CONNECTOR LOCK PIN CONTACT PLUG 5 VA PLUG WEDGE LOCK HOUSING STRAIN RELIEF HOUSING CAP PIN RELAY RELAY CONNECTOR CONNECTOR CONNECTOR CONNECTOR Series III Rough Terrain Excavators 10-13
14 Undercarriage Harness Installation -PIN CONNECTOR FOR CENTER PIN RR STAB CH GND-1 CH GND-2 AXL LK VLV RF STAB LR STAB 1ST GEAR VLV 2 7 LF ST/BLD 2ND GEAR VLV PAD Series III Rough Terrain Excavators
15 Undercarriage Harness Installation Item Part Number Qty. Description Rev WHIZ-LOK NUT, 5/ UNDERCARRIAGE HARNESS SUPPORT CLAMP, 1/ A/R DI-ELECTRIC GREASE HEX HD CAPSCREW, 5/16-1X1-1/2, GR FLAT WASHER, 5/ TIE WRAP Series III Rough Terrain Excavators 10-15
16 Work Lights Installation 4 WORKLTS WORK LT GND CAB LIGHTS REAR OF CAB BOOM LTS BOOM LTS GND BOOM LIGHTS WORK LTS VLV WORK LT GND WORK LIGHTS (RIGHT SIDE) NOTE: THIS WORK LIGHTS INSTALLATION IS OPTIONAL FOR THE XL3310III, XL33III, XL4310III, XL43III, XL5310III & XL53III AND STANDARD FOR THE XL3300III, XL4300III & XL5300III. PAD Series III Rough Terrain Excavators
17 Work Lights Installation Item Part Number Qty. Description Rev WORK LIGHTS INSTALLATION, (includes all items except item 3) FLOOD LIGHT, (includes bulb) FLOOD LIGHT BULB BOOM LIGHT ASSY, (includes the following 5 items) UTILITY BOOM LIGHT, (includes bulb) UTILITY BOOM LIGHT BULB WEATHERPACK SHROUD, (2-wire) CABLE SEAL, 16GA., (gray) MALE TERMINAL PIN 3 Ref UPPER WHEELED HARNESS, (see page 10-2 for details) CAB WORK LIGHT HARNESS TIEWRAP WIRING DUCT, LIGHT BRACKET HEX HD CAPSCREW, 3/-16X3/4, GR LOCKWASHER, 3/ SPACER WHIZ-LOK NUT, 3/ SUPPORT CLAMP, 11/ A/R CLEAR SILICONE FLAT WASHER, 1/ Series III Rough Terrain Excavators 10-17
18 This Page Intentionally Left Blank 10-1 Series III Rough Terrain Excavators
SECTION 10 - ELECTRICAL
SECTION - ELECTRICAL Electrical Components, Upperstructure 6 6 TO CAB HARNESS BULKHEAD 9 WSH PWR WORK LT GND HEATER TEMP 6 CLUTCH-B CLUTCH-C 6 HORN 9 0 9 0 9 0 AC FAN- BOOM LTS TO UPPER PCB STR LEFT SGN
SECTION 10 - ELECTRICAL
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