ILLUSTRATED PARTS BOOK. 196cc Rear Tine Tiller MODEL#: P-RTT-196MD-[E] MODEL#: P-RTT-196MD

Transcription

1 ILLUSTRATED PARTS BOOK 196cc Rear Tine Tiller MODEL#: P-RTT-196MD-[E] MODEL#: P-RTT-196MD 1

2 Table of Contents Upper Handle Assembly... 3 Base Assembly... 4 Parts List Tines &Tine Shield Transmission Warning and Safe Operation Labels Engine Components Cylinder Head Crankcase Crankcase Cover Crankshaft / Piston Camshaft Recoil Starter Engine Shroud Carburetor, EPA & CARB Flywheel / Ignition Air Filter Control Assembly Muffler Fuel Tank EPA Fuel Tank CARB Engine Labels

3 Upper Handle Assembly 3

4 Base Assembly 4

5 Parts List 1 Handle Bar Knob A Handle Bar Screw A Hex Flange Bolt, M6x45 A Upper Handle A Rubber bushing, Clutch Lever A Clutch Lever, Forward A Bolt, M6X55 A Handle Grip A Clutch Lever, Reverse A Handle Mounting Bracket, Clutch Cable A Flat Washer, M6 A Locknut, M6 A Clutch Rod, Reverse A Clutch Rod, Forward A Locknut, M5 A Bracket, Clutch Rod A Flat Washer, M5 A Spring, Clutch Rod A Clutch Cable A Mounting Plate, Belt Cover - Powermate A Flat washer, M8* A Belt Mounting Plate, Reverse cable A Bolt, M8X20 A Shaft Bushing, Forward Pulley A Forward Drive Pulley A Flat Key, 4.78X5X35 A Forward Drive Belt 7PK597 A Flat Washer, M8X22X2 A Spring washer, M8 A Hex Bolt, 5/16-24 A A EPA Gasoline Engine, Loncin 196cc Horizontal A B CARB Gasoline Engine, Loncin 196cc Horizontal A Hex Bolt, M10X50 A Flat Washer, M10 A Pin φ1.5x20 A Cable Clip A Pin φ6x16 A Shaft Bushing 1 A Flat Washer M8X28X3 A Hex Nut, M8 A

6 Parts List (Continued) 40 Top Belt Guide, Reverse Belt A Bushing, Reverse Tensioner A Pulley, Reverse Tensioner A Reverse Drive Belt, 5PK740 A Ball Bearing 6200 A Circlip 30 A Spring Washer, M10 A Hex Nut, M10 A Hex Bolt, M8X45 A Spacer, Engine Mounting A Handle Mounting Frame - Powermate A Engine Mounting Frame - Powermate A Front Carry Handle A Gasket, Transmission A Hex Flange Bolt, M10x25 A Hex Flange Nut, M10 A Lower Handle A Shaft Bushing, Reverse A Mounting Bracket, Reverse Tensioner A Spring, Reverse A Hex Bolt, M8X30 A Circlip 10 A Circlip 8 A Pulley, Forward Tensioner A Clutch Arm A Ball Bearing 628 A Shaft Bushing, Tensioner A Circlip 24 A Hex Bolt, M6X16 A Hex Bolt, M8X70 Reference Only 1 71 Tensioner, Forward A Belt Guide, Reverse Belt A Bushing 2 A Shaft, Forward Tensioner A Bushing 3 A Spring Washer, M6 Reference Only 5 77 Locknut, M10 A Hex Flange Bolt, M8x25 A Transmission Oil Dipstick A Belt Cover A

7 Tines & Tine Shield Operator s Position (Rear of Unit) 7

8 Tines & Tine Shield 1 Screw, M8x1.25x20, Hex Head, Zinc, Grade 8.8 Reference Only 4 2 Lock Washer, M8, Zinc Reference Only 4 3 Flat Washer, M8, Zinc Reference Only 4 4 Screw, M6x1.0x25, Hex Head, Zinc, Grade 8.8 Reference Only 4 5 Tine Shield, Stationary - Powermate A Flat Washer, M6, Zinc Reference Only 4 7 Lock Washer, M6, Zinc Reference Only 4 8 Hex Nut, M6x1.0, Zinc, Grade 8 Reference Only 4 9 Screw, M10x1.5x50, Hex Head, Zinc, Grade 8.8 Reference Only 2 10 Tines, Left (Determined from Operator s Position) A Hex Nut, M10x1.5, Zinc, Grade 8 Reference Only 2 12 Tines, Right (Determined from Operator s Position) A Tine Shield, Main - Powermate A Rotational Tine Shield Right-Powermate A Rotational Tine Shield, Left Powermate A Knob, Tine Shield A

9 Transmission

10 Transmission 1 Screw, M8x1.25x25, Hex Head, Zinc, Grade 8.8 Reference Only 1 2 Flat Washer, M8, Zinc Reference Only 1 3 Key, Flat 5x5x25 A Pulley, Transmission A Screw, M6x1.0x25, Hex Head, Zinc, Grade 8.8 Reference Only 3 6 Belt Cover, Lower Stationary Powermate A Oil Seal, Transmission 19x32x7 A Transmission Cover, Front Reference Only 1 9 Gasket 2, Transmission A Kit, Transmission Assembly A Gearbox Gasket, Transmission A Oil Seal, Transmission 25x40x7 A C-Clip, 25 A Shaft Spacer, Wheel A Tire Assembly, 13 -Left (Determined from Operator s Position A Lock Pin, Wheel A Tire Assembly, 13 -Right (Determined from Operator s Position A Screw, M6x1.0x16, Hex Head, Zinc, Grade 8.8 Reference Only Seal Cap, Transmission A Rear Cover, Transmission A Screw, M6x1.0x25, Hex Head, Zinc, Grade 8.8 Reference Only 3 22 Mounting Frame, Drag Bar A Screw, M8x1.25x20, Hex Head, Zinc, Grade 8.8 Reference Only 2 24 Flat Washer, M8, Zinc Reference Only 2 25 Flat Washer, M8, Zinc Reference Only 4 26 Lock Washer, M8, Zinc Reference Only 4 27 Screw, M8x1.25x25, Hex Head, Zinc, Grade 8.8 Reference Only 4 28 Drag Bar A Pin, Drag Bar A Handle Knob, Drag Bar A Screw, M8x1.25x30, Hex Head, Zinc, Grade 8.8 Reference Only 1 32 Belt Cover, Lower Front-Powermate A Screw, M8x1.25x90, Hex Head, Zinc, Grade 8.8 A Inner Tube, 13x (not shown) A

11 Warning and Safe Operation Labels

12 Warning and Safe Operation Labels Cont. REF. NO. DESCRIPTION PART NO. QTY 1 Decal, Safe Operation Warning A Decal, Rotating Tines Warning A Decal, Belt Covers Warning A Decal, Outdoor Use Only Warning A Decal, Belt Tension Adjustment Warning A Decal, Hot Surface Warning A Decal, Clutch Control A Decal, Hand Placement While Starting A Decal, Engine Starting Instructions A Decal, Forward Clutch Lever A Decal, Reverse Clutch Lever A Kit, Warning and Safe Operation Decal (# 1-11) A

13 Cylinder Head 1A Cylinder Head EPA A B Cylinder Head CARB A Stud, Threaded 1 A Pin, Dowel, Dia. 10X14 A Gasket, Cylinder A Stud, Threaded 2 A Plug, Spark, F7TC A Flange Bolt, Cylinder Head M8 x 60mm A Gasket, Valve Cover A Cover, Cylinder Head A Flange Bolt, Cylinder Head, M6 x 14mm A Tube, Breather A

14 Crankcase REF. NO. DESCRIPTION PART NO. QTY 1 Crankcase A Seal, Oil, 25X41.25X6 A Washer, Drain Plug A Bolt, Drain Plug A Alarm Unit, Sensor Module A Flange Bolt, M6 x 10mm A ASM, Oil Level Switch A Flange Bolt, M6 x 14mm A ASM, Governor Gear A Bearing, Radial Ball, 6205 A Washer, 6 x 13 x 1 A Pin, Governor A Arm, Governor A

15 Crankcase Cover 1 Kit, Dip Stick A Flange Bolt, M8 x 32mm A Cover, Crankcase A Seal, Oil, 25X41.25X6 A Bearing, Radial Ball 6205 A Pin, Dowel, M8 x 14mm A Gasket, Crankcase Cover A

16 Crankshaft / Piston 1 Ring Set, Piston A Clip, Piston Pin A Piston A Pin, Piston A Bolt, Connecting Rod A Kit, Connecting Rod A Key, Crankshaft Woodruff A Kit, Crankshaft A Key, Crankshaft Square A

17 Camshaft 1 Nut, Pivot Adjusting A Pivot, Rocker Arm A Arm, Valve Rocker A Stud, Pivot Arm A Plate, Valve A Rod, Push A Valve, Lifter A Cap, Valve Spring A Retainer, Valve Spring A Spring, Valve A A Seal, Valve Guide - EPA A B Seal, Valve Guide - CARB A Kit, Valve Set A ASM, Camshaft A Kit, Rocker Arm (Includes #1-4) A

18 Recoil Starter REF. NO. DESCRIPTION PART NO. QTY 1 ASM, Recoil Starter A ASM, Kill Switch Oil Sensor A Cover, Fan A Bolt, Flange M6 x 10mm A Screw, Starter A Pan, Guide A Spring, Friction A Ratchet, Starter A Spring, Compression A Spool, Pull Rope A Spring, Starter Recoil A Rope, Pull A Handle, Recoil Starter A Cover, Starter A Bolt, Flange M6 x 8mm A

19 Shroud Assembly REF. NO. DESCRIPTION PART NO. QTY 1 Bolt, Flange M6 x 8mm A Shroud A Plate, Side 1 A Plate, Side 2 A Clip, Harness A Bolt, Flange M6 x 20mm A Grommet, Cord A Kit, Shroud ASM A

20 Carburetor: EPA & CARB 20

21 Carburetor: EPA & CARB 1 Gasket, Insulator A Spacer, Gasket A Gasket, Carburetor A Gasket, Air Filter A A ASM, Carburetor EPA A B ASM, Carburetor CARB A A Kit, Carburetor Body EPA Reference Only 1 6B Kit, Carburetor Body CARB Reference Only 1 7A Valve, Float EPA Reference Only 1 7B Valve, Float CARB Reference Only 1 8A Spring, Valve Set EPA Reference Only 1 8B Spring, Valve Set CARB Reference Only 1 9A Float EPA Reference Only 1 9B Float CARB Reference Only 1 10A Pin, Float EPA Reference Only 1 10B Pin, Float CARB Reference Only 1 11A Gasket, Bowl EPA Reference Only 1 11B Gasket, Bowl CARB Reference Only 1 12 Bowl, Carburetor Reference Only 1 13A Gasket, Bowl Bolt EPA Reference Only 1 13B Gasket, Bowl Bolt CARB Reference Only 1 14A Bolt, Carburetor Bowl EPA Reference Only 1 14B Bolt, Carburetor Bowl CARB Reference Only 1 15A Bolt, Drain EPA Reference Only 1 15B Bolt, Drain CARB Reference Only 1 16A Gasket, Drain Bolt EPA Reference Only 1 16B Gasket, Drain Bolt CARB Reference Only 1 17 ASM, Choke Lever A Kit, Carburetor Gasket (Includes #1-4, 11B, 13B, & 16B) A Jet, High Altitude (above 7000 feet MSL) A

22 Flywheel / Ignition ASM, Flywheel A ASM, Ignition Coil A Cap, Spark Plug A Bolt, Flange M6 x 25mm A Fan, Flywheel A Pulley, Starter A Nut, Flywheel A

23 Air Cleaner 1 A/B 3 A/B 8 A/B 1A Kit, Air Filter ASM EPA (Includes 2,3A, 4-7, 8A, 9) A B Kit, Air Filter ASM CARB (Includes 2,3B, 4-7, 8B, 9) A Wing Nut, Air Filter A A Top Cover, Air Filter EPA A B Top Cover, Air Filter CARB A Screw, Air Filter A ASM, Filter A Housing, Air Filter A Gasket, Air Filter A A Side Cover, Air Filter EPA A B Side Cover, Air Filter CARB A Nut, Flange M6 A

24 Control Assembly 1 A/B Kit, Control ASM (Includes #2-4) A Spring, Idle A Screw, M5 x 35mm A Bolt, Flange A Spring, Governor A Bolt, Governor Arm A Nut, Flange A Arm, Governor A Spring, Throttle Return A Rod, Governor A Kit, Governor Arm ASM (Includes #5-10) A

25 Muffler 1 A/B 1A ASM, Muffler EPA A B ASM, Muffler CARB A Nut, Hex - Muffler A Gasket, Muffler A

26 Fuel Tank - EPA 1 ASM, Cap A Strainer, Fuel A Nut, Flange M6 A ASM, Fuel Tank EPA A ASM, Fuel Spigot A Clip, Fuel Line A Line, Fuel A Bolt, Flange M6 x 25mm A Isolator, Tank A

27 Fuel Tank - CARB ASM, Fuel Tank- Carb A Isolator, Tank A ASM, Cap A Filter, Fuel A ASM, Fuel Spigot A Clip, Fuel Line A Line, Fuel A Valve, Breather A Pipe 1 A Clip, Tube A Pipe 2 A Cover, Carbon Canister A ASM, Carbon Canister (Includes #12) A Sleeve, Protective A Cover, Canister A

28 Engine Warning and Maintenance Labels

29 Engine Warning and Maintenance Labels REF. NO. DESCRIPTION PART NO. QTY 1 Decal, Add Engine Oil Warning A Decal, Unleaded Gasoline Warning A Decal, Air Filer Maintenance A Decal, Engine Oil Maintenance A Decal, Hot Surface Warning A Kit, Engine Warning and Maintenance Decal (#1-5) A MAT Engine Technologies, LLC Long Grove, IL